CN114634789A - Light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and preparation method thereof - Google Patents

Light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and preparation method thereof Download PDF

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CN114634789A
CN114634789A CN202210397543.6A CN202210397543A CN114634789A CN 114634789 A CN114634789 A CN 114634789A CN 202210397543 A CN202210397543 A CN 202210397543A CN 114634789 A CN114634789 A CN 114634789A
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prepolymer
hot melt
melt adhesive
diisocyanate
acrylate
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曹阳
李帅
林鸿腾
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Weldtone Xiamen Technology Co Ltd
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Weldtone Xiamen Technology Co Ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/14Polyurethanes having carbon-to-carbon unsaturated bonds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4833Polyethers containing oxyethylene units
    • C08G18/4837Polyethers containing oxyethylene units and other oxyalkylene units
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/67Unsaturated compounds having active hydrogen
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    • C08G18/672Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • C09J175/16Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
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    • C08G2170/00Compositions for adhesives
    • C08G2170/20Compositions for hot melt adhesives

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Abstract

The invention provides a light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and a preparation method thereof, and relates to the technical field of hot melt adhesives. The dual-curing polyurethane hot melt adhesive composition comprises, by weight, 70-100 parts of polymer polyol, 1-5 parts of low molecular weight saturated dihydric alcohol, 0.3-1 part of dihydroxy (methyl) acrylate, 15-30 parts of adamantane dihydric alcohol, 25-50 parts of diisocyanate, 1-5 parts of photoinitiator, 1-3 parts of hydroxyalkyl acrylate, 0.1-1 part of catalyst and 1-3 parts of adhesion promoter; the average molecular weight of the polymer polyol is not less than 500, and the molecular weight of the low molecular weight saturated diol is not more than 200. The dual-curing polyurethane hot melt adhesive composition has the characteristics of high initial bonding strength, high moisture curing speed and high final bonding strength.

Description

Light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and preparation method thereof
Technical Field
The invention belongs to the technical field of hot melt adhesives, and relates to a light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and a preparation method thereof.
Background
When the light/moisture dual-curing polyurethane hot melt adhesive is constructed on the surface of a base material, the initial bonding strength can be obtained through ultraviolet fast curing, and then the bonding layer with higher bonding strength is finally formed through slow penetration and curing of moisture and curing for several days to more than ten days. The light/moisture dual-curing polyurethane hot melt adhesive can provide certain initial bonding strength and is widely applied to electronic products.
However, the initial bonding strength of the bonding layer formed by ultraviolet light curing of the light/moisture dual-curing polyurethane hot melt adhesive in the prior art is not high enough, and the application has certain limitations.
Disclosure of Invention
Through a large number of experiments, the inventor of the present application finds that one important reason that the initial bonding strength of the light/moisture dual-curing polyurethane hot melt adhesive after being subjected to ultraviolet light curing is not high is that the hot melt adhesive has a certain volume shrinkage during light curing, so that the adhesion to a substrate is not high enough. The main reason for this volume shrinkage is not caused by cooling after uv curing, but by crosslinking reaction of unsaturated carbon-carbon double bonds during uv curing. In view of the above, the present invention aims to overcome the defects of the prior art and provide a light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength.
The invention also provides a preparation method of the light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength.
The technical scheme of the invention is as follows:
a high initial bonding strength light and moisture dual-curing polyurethane hot melt adhesive composition comprises, by weight, 70-100 parts of polymer polyol, 1-5 parts of low molecular weight saturated dihydric alcohol, 0.3-1 part of dihydroxy (methyl) acrylate, 15-30 parts of adamantane dihydric alcohol, 25-50 parts of diisocyanate, 1-5 parts of photoinitiator, 1-3 parts of hydroxyalkyl acrylate, 0.1-1 part of catalyst and 1-3 parts of adhesion promoter;
the average molecular weight of the polymer polyol is not less than 500;
the low molecular weight saturated diol has a molecular weight of no more than 200.
Preferably, the polymer polyol is selected from one or a combination of polyester polyol and polyether polyol.
Preferably, the saturated diol with low molecular weight is one or a combination of more of ethylene glycol, 1, 3-propylene glycol, 1, 2-propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, 1, 4-cyclohexanediol, 1, 4-butanediol, 1, 2-pentanediol, 1, 5-pentanediol, 1, 6-hexanediol and 1, 3-butanediol.
Preferably, the dihydroxy (meth) acrylate is selected from one or more of 2, 3-dihydroxy propyl acrylate, 2, 3-dihydroxy propyl methacrylate, 2, 4-dihydroxy butyl acrylate and 2, 4-dihydroxy butyl methacrylate.
Preferably, the weight ratio of the bishydroxy (meth) acrylate to the hydroxyalkyl acrylate is 0.2 to 0.7: 1.
Preferably, the adamantane diol is selected from one or two of 1, 3-adamantane diol and 1, 4-adamantane diol;
preferably, the weight ratio of the dihydroxy (meth) acrylate to the adamantanediol is 1: 20-50.
Preferably, the diisocyanate is selected from one or more of toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, phenylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, biphenyl diisocyanate, xylylene diisocyanate and toluene diisocyanate trimer.
Preferably, the structure of the hydroxyalkyl acrylateHas a general formula of CH2=CR1COOR2OH, wherein R1Selected from methyl or hydrogen, R2Selected from C2-C8 alkylene.
Preferably, the catalyst is selected from one or more of stannous octoate, dibutyltin dilaurate, monobutyltin oxide, organic potassium carboxylate, organic bismuth carboxylate, cobalt octoate, zinc naphthenate and tetraisobutyl titanate.
A method for preparing the polyurethane hot melt adhesive composition according to any one of the above embodiments comprises the following steps,
s1, drying the raw material components to be dried;
s2, adding the low-molecular-weight saturated dihydric alcohol and the adamantane dihydric alcohol into a container, heating to 70-90 ℃, uniformly mixing, adding the diisocyanate, stirring for reacting for 2-5 hours, adding the polymer polyol and the catalyst, and continuously reacting for 2-5 hours to obtain a prepolymer A;
s3, dividing prepolymer A obtained in the step S1 into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of the hydroxyalkyl acrylate;
s4, mixing the first part of prepolymer, the hydroxyalkyl acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-85 ℃ for end-capping reaction for 2-5 hours to obtain prepolymer B;
s5, mixing the second part of prepolymer, the dihydroxy (methyl) acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-90 ℃ to perform chain extension reaction for 2-5 hours to obtain prepolymer C;
s6, uniformly mixing the prepolymer B obtained in the step S4, the prepolymer C obtained in the step S5, the photoinitiator and the adhesion promoter to obtain the polyurethane hot melt adhesive composition.
The invention has the beneficial effects that:
(1) aiming at the problem of volume shrinkage caused by crosslinking and curing of carbon-carbon double bonds, adamantane diol with a three-dimensional structure and a larger volume is added in the preparation of the polyurethane prepolymer, and the adamantane diol with the large three-dimensional structure is bonded into the main chain of the polyurethane prepolymer, so that the volume shrinkage of hot melt adhesive during ultraviolet curing is reduced, and the initial bonding strength is improved.
(2) The inventor of the present application finds that the introduction of an adamantane structure into the main chain structure of the polyurethane prepolymer can enhance the cohesive strength of the hot melt adhesive and improve the adhesion effect.
(3) In addition, the inventor of the present application has also found that the introduction of adamantane structure into the main chain structure of the polyurethane prepolymer results in less dense internal structure of the molecules of the hot melt adhesive after ultraviolet curing due to the larger volume structure of adamantane, and larger gaps exist between the molecular chain segments, which is more favorable for moisture penetration, thus accelerating the moisture curing rate and shortening the curing time.
(4) The inventor of the present application has also found that the use of dihydroxy (meth) acrylate as a chain extender in an isocyanate-terminated prepolymer not only can introduce carbon-carbon double bonds into side chains to participate in ultraviolet curing, increase the crosslinking density during photocuring, and further improve the initial bonding strength, but also can form a more dense final crosslinking structure after moisture curing, resulting in a better final viscosity strength.
(5) The prepolymer B terminated by carbon-carbon double bonds and the chain-extended prepolymer C terminated by isocyanate are separately prepared and then are combined together to prepare the hot melt adhesive, so that the polyurethane hot melt adhesive with better bonding property can be obtained.
Detailed Description
The technical solution of the present invention is further illustrated and described by the following detailed description.
The invention provides a high initial bonding strength light and moisture dual-curing polyurethane hot melt adhesive composition which comprises, by weight, 70-100 parts of polymer polyol, 1-5 parts of low molecular weight saturated dihydric alcohol, 0.3-1 part of dihydroxy (methyl) acrylate, 15-30 parts of adamantane dihydric alcohol, 25-50 parts of diisocyanate, 1-5 parts of photoinitiator, 1-3 parts of hydroxyalkyl acrylate, 0.1-1 part of catalyst and 1-3 parts of adhesion promoter; the average molecular weight of the polymer polyol is not less than 500; the low molecular weight saturated diol has a molecular weight of no more than 200. In the present invention, the low molecular weight saturated diol refers to a low molecular weight saturated diol having no repeating unit or having a repeating unit number of 2 or 3 in a molecular structure, for example, ethylene glycol and diethylene glycol are low molecular weight saturated diols, and polyethylene glycol having an average molecular weight of 150 is not a low molecular weight saturated diol having a definite structure.
In a preferred embodiment of the present invention, the polymeric polyol is selected from a combination of one or more of polyester polyols and polyether polyols. In the present invention, both the polyester polyol and the polyether polyol are polyols commonly used in polyurethane for reacting with an isocyanate group to form a polyurethane structure. The polyester polyol can be aromatic polyester polyol and is prepared by reacting aromatic phthalic anhydride and dihydric alcohol; the mixed acid type polyester polyol is prepared by reacting different types of fatty acid, anhydride and dihydric alcohol; aliphatic polyester polyol is prepared by reacting saturated aliphatic dibasic acid or anhydride with dihydric alcohol. The polyether polyol is usually a homopolymer of polyethylene glycol (PEO), polypropylene glycol (PPO), polytetramethylene glycol (PTMG), or the like, or a copolymer of two or more components thereof, such as a PEO-PPO copolymer, a PEO-PPO-PEO copolymer, a PEO-PTMG-PEO copolymer, a PPO-PTMG-PPO copolymer, or the like. The polymer polyol is more preferably a polyester polyol in view of the heat resistance of the hot melt adhesive. The polymer polyol is more preferably a polyether polyol from the viewpoint of hydrolysis resistance of the hot melt adhesive.
In a preferred embodiment of the present invention, the saturated diol with low molecular weight is selected from one or more of ethylene glycol, 1, 3-propylene glycol, 1, 2-propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, 1, 4-cyclohexanediol, 1, 4-butanediol, 1, 2-pentanediol, 1, 5-pentanediol, 1, 6-hexanediol and 1, 3-butanediol. The present inventors found that, in order to achieve a better reduction in volume shrinkage during uv curing of hot melt adhesives, relatively more adamantane diol needs to be added, and the adamantane diol has a larger molecular volume, so that the reaction with diisocyanate cannot be completed due to a larger steric hindrance, and the function of the adamantane diol is deteriorated. Therefore, the low molecular weight saturated dihydric alcohol and the adamantane dihydric alcohol react with the diisocyanate simultaneously, the low steric hindrance effect of the low molecular weight saturated dihydric alcohol is used as a spacer for the reaction of the adamantane dihydric alcohol and the diisocyanate, the steric hindrance effect of the adamantane dihydric alcohol in the direct reaction of the diisocyanate and the adamantane dihydric alcohol is reduced, and the adamantane dihydric alcohol can fully and completely react with the diisocyanate, thereby playing a role.
In a preferred embodiment of the present invention, the dihydroxy (meth) acrylate is selected from one or more of 2, 3-dihydroxy propyl acrylate, 2, 3-dihydroxy propyl methacrylate, 2, 4-dihydroxy butyl acrylate and 2, 4-dihydroxy butyl methacrylate. In the invention, the dihydroxy (methyl) acrylate is used as a chain extender of the isocyanate prepolymer, and carbon-carbon double bonds can be introduced into a side chain to participate in the photocuring reaction. Compared with the prior art that the isocyanate prepolymer does not have carbon-carbon double bonds and can not generate photocuring reaction, the light/moisture dual-cured hot melt adhesive forms a semi-interpenetrating polymer network after photocuring, and the hot melt adhesive forms an interpenetrating polymer network after photocuring, so that the cross-linking density is higher, and the initial bonding strength is also better. Meanwhile, the steric hindrance of the carbon-carbon double bond at the side chain is lower than that of the carbon-carbon double bond at the main chain, and the carbon-carbon double bond can better participate in the crosslinking reaction under the irradiation of ultraviolet light.
In a preferred embodiment of the invention, the weight ratio of the bishydroxy (meth) acrylate to the hydroxyalkyl acrylate is 0.2 to 0.7: 1. The proportion of isocyanate-terminated polyurethane and carbon-carbon double bond-terminated polyurethane in the polyurethane hot melt adhesive can be controlled by controlling the weight ratio of the dihydroxy (methyl) acrylate to the hydroxyalkyl acrylate, so that the polyurethane hot melt adhesive has good initial bonding strength after photocuring and good final bonding strength after moisture curing. Further preferably, the weight ratio of the bishydroxy (meth) acrylate to the hydroxyalkyl acrylate is 0.25 to 0.6: 1. Still more preferably, the weight ratio of the bishydroxy (meth) acrylate to the hydroxyalkyl acrylate is 0.3 to 0.5: 1.
In a preferred embodiment of the invention, the adamantane diol is selected from one or a combination of 1, 3-adamantane diol and 1, 4-adamantane diol. In a preferred embodiment of the invention, the weight ratio of the bishydroxy (meth) acrylate to the adamantanediol is 1:20 to 50. As the dihydroxyl (methyl) acrylate is adopted as the chain extender to introduce carbon-carbon double bonds into the side chain to participate in the photocuring reaction, in order to control the volume shrinkage rate of the hot melt adhesive during photocuring within a very small range, the weight ratio of the hydroxyl (methyl) acrylate to the adamantane diol needs to be controlled within a proper range. If the content of the hydroxyl (methyl) acrylate is higher, the crosslinking density after ultraviolet curing is larger, and the volume shrinkage rate is larger; if the content of the hydroxy (meth) acrylate is relatively low, the crosslinking density after the uv curing may be relatively low, affecting the initial bond strength. More preferably, the weight ratio of the dihydroxy (meth) acrylate to the adamantane diol is 1:27 to 45. Still more preferably, the weight ratio of the bishydroxy (meth) acrylate to the adamantane diol is 1:30 to 42.
In a preferred embodiment of the present invention, the diisocyanate is selected from one or more of toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, phenylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, biphenyl diisocyanate, xylylene diisocyanate, and toluene diisocyanate trimer.
In the present invention, the photoinitiator is a photoinitiator commonly used for UV curing, and is not particularly limited, but may be selected from benzoin photoinitiators, such as benzoin dimethyl ether, benzoin butyl ether, benzoin ethyl ether, and the like, and may be selected from benzophenone photoinitiators, such as photoinitiator-1173, photoinitiator-184, and the like, and may be selected from other photoinitiators, such as photoinitiator-907, photoinitiator-1110, photoinitiator-1105, photoinitiator-1101, photoinitiator-1220, photoinitiator-1156, photoinitiator-810, photoinitiator-EHA, photoinitiator-MBZ, and the like.
In a preferred embodiment of the present invention, the hydroxyalkyl acrylate has the general structural formula CH2=CR1COOR2OH, wherein R1Selected from methyl or hydrogen, R2Is selected from C2-C8 alkylene. More preferably, the hydroxyalkyl acrylate is selected from one or more of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and hydroxypropyl methacrylate. In the invention, the hydroxyalkyl acrylate is used for blocking the isocyanate-terminated prepolymer, so that the terminal group is converted into a carbon-carbon double bond structure from an isocyanate structure, thereby being capable of carrying out ultraviolet crosslinking reaction.
In a preferred embodiment of the present invention, the catalyst is selected from one or more of stannous octoate, dibutyltin dilaurate, monobutyltin oxide, organic potassium carboxylate, organic bismuth carboxylate, cobalt octoate, zinc naphthenate and tetraisobutyl titanate.
The adhesion promoter in the invention is an adhesion promoter commonly used in the field of polyurethane hot melt adhesives, is not particularly limited, and can be selected from silane coupling agents, such as epoxy silane coupling agents, specifically KH-560, or amino silane coupling agents, specifically KH-550, KH-792 and the like, or alkenyl silane coupling agents, specifically KH-171, KH-172, KH-570 and the like.
The invention also provides a preparation method of the polyurethane hot melt adhesive composition, which comprises the following steps,
s1, drying the raw material components to be dried; in the present invention, the raw materials to be dried include a polymeric polyol and an adamantane diol;
s2, adding the low-molecular-weight saturated dihydric alcohol and the adamantane dihydric alcohol into a container, heating to 70-90 ℃, uniformly mixing, adding the diisocyanate, stirring for reacting for 2-5 hours, adding the polymer polyol and the catalyst, and continuously reacting for 2-5 hours to obtain a prepolymer A;
s3, dividing prepolymer A obtained in the step S1 into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of the hydroxyalkyl acrylate;
s4, mixing the first part of prepolymer, the hydroxyalkyl acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-85 ℃ to carry out end capping reaction for 2-5 hours to obtain prepolymer B;
s5, mixing the second part of prepolymer, the dihydroxy (methyl) acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-90 ℃ to perform chain extension reaction for 2-5 hours to obtain prepolymer C;
s6, uniformly mixing the prepolymer B obtained in the step S4, the prepolymer C obtained in the step S5, the photoinitiator and the adhesion promoter to obtain the polyurethane hot melt adhesive composition.
In the preparation method, the prepolymer A is divided into the first prepolymer and the second prepolymer and then respectively reacted to obtain the prepolymer B and the prepolymer C, and the prepolymer B and the prepolymer C are mixed, so that the reaction of light curing and moisture curing is better controlled, the initial bonding strength of the obtained polyurethane hot melt adhesive after photocuring is better, and the final bonding strength of the polyurethane hot melt adhesive after moisture curing is also better.
The technical solution of the present invention will be further described and illustrated below with reference to various embodiments. Unless otherwise specified, the parts described in the following examples are parts by weight.
Example 1
According to the formula: 95 parts of PEO (10) -PPO (5) diol (10 and 5 of which represent the average degree of polymerization of PEO and PPO, respectively, and the like hereinafter), 4 parts of ethylene glycol, 0.5 part of 2, 3-dihydroxypropyl acrylate, 15 parts of 1, 3-adamantanediol, 35 parts of hexamethylene diisocyanate, 3 parts of benzoin dimethyl ether, 2 parts of hydroxypropyl acrylate, 0.5 part of stannous octoate, and 1.5 parts of KH-560.
Drying PEO (10) -PPO (5) diol and adamantane diol at 60 deg.C under vacuum;
adding ethylene glycol and 1, 3-adamantane diol into a container, heating to 70-75 ℃, uniformly mixing, adding hexamethylene diisocyanate, stirring for reacting for 3 hours, adding PEO (10) -PPO (5) diol and stannous octoate, and continuously reacting for 3 hours to obtain prepolymer A;
dividing prepolymer A into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of hydroxypropyl acrylate;
mixing the first part of prepolymer, hydroxypropyl acrylate and 0.005 part of hydroquinone, heating to 75-80 ℃ for end capping reaction for 4 hours to obtain prepolymer B;
mixing the second part of prepolymer, 2, 3-dihydroxy propyl acrylate and 0.003 part of hydroquinone, and heating to 80-85 ℃ for chain extension reaction for 3 hours to obtain prepolymer C;
and uniformly mixing the prepolymer B, the prepolymer C, benzoin dimethyl ether and KH-560 to obtain the polyurethane hot melt adhesive composition.
Example 2
The hydroxypropyl acrylate in example 1 was adjusted to 1.5 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 3
The hydroxypropyl acrylate in example 1 was adjusted to 1 part, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 4
The 1, 3-adamantanediol in example 1 was adjusted to 20 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 5
The 1, 3-adamantanediol in example 1 was adjusted to 25 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 6
According to the formula: 75 parts of PEO (10) -PPO (5) -PEO (10) glycol, 4 parts of propylene glycol, 0.8 part of 2, 4-dihydroxy butyl acrylate, 20 parts of 1, 4-adamantanediol, 45 parts of isophorone diisocyanate, 3.5 parts of a photoinitiator-1173, 1.6 parts of hydroxyethyl acrylate, 0.3 part of stannous octoate and 1 part of KH-560.
Drying PEO (10) -PPO (5) -PEO (10) glycol and adamantane glycol at 60 deg.C under vacuum;
adding propylene glycol and 1, 4-adamantane diol into a container, heating to 80-85 ℃, uniformly mixing, adding isophorone diisocyanate, stirring for reacting for 2.5 hours, adding PEO (10) -PPO (5) -PEO (10) diol and stannous octoate, and continuously reacting for 4 hours to obtain prepolymer A;
dividing the prepolymer A into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of hydroxyethyl acrylate;
mixing the first part of prepolymer, hydroxyethyl acrylate and 0.002 part of hydroquinone, heating to 77-82 ℃ for end capping reaction for 4 hours to obtain prepolymer B;
mixing the second part of prepolymer, 2, 4-dihydroxy butyl acrylate and 0.002 part of hydroquinone, heating to 75-80 ℃ for chain extension reaction for 5 hours to obtain prepolymer C;
and uniformly mixing the prepolymer B, the prepolymer C, the photoinitiator-1173 and the KH-560 to obtain the polyurethane hot melt adhesive composition.
Example 7
The 1, 4-adamantanediol in example 6 was adjusted to 24 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 8
The 1, 4-adamantanediol in example 6 was adjusted to 28 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Example 9
The hydroxyethyl acrylate in example 6 was adjusted to 2 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive.
Comparative example 1
According to the formula: 95 parts of PEO (10) -PPO (5) diol, 4 parts of ethylene glycol, 0.5 part of 2, 3-dihydroxypropyl acrylate, 35 parts of hexamethylene diisocyanate, 3 parts of benzoin dimethyl ether, 2 parts of hydroxypropyl acrylate, 0.5 part of stannous octoate and 1.5 parts of KH-560.
Drying PEO (10) -PPO (5) diol at 60 deg.C under vacuum;
adding ethylene glycol into a container, heating to 70-75 ℃, adding hexamethylene diisocyanate, stirring for reaction for 3 hours, adding PEO (10) -PPO (5) diol and stannous octoate, and continuing to react for 3 hours to obtain prepolymer A;
dividing prepolymer A into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of hydroxypropyl acrylate;
mixing the first part of prepolymer, hydroxypropyl acrylate and 0.005 part of hydroquinone, heating to 75-80 ℃ for end capping reaction for 4 hours to obtain prepolymer B;
mixing the second part of prepolymer, 2, 3-dihydroxy propyl acrylate and 0.003 part of hydroquinone, and heating to 80-85 ℃ for chain extension reaction for 3 hours to obtain prepolymer C;
and uniformly mixing the prepolymer B, the prepolymer C, benzoin dimethyl ether and KH-560 to obtain the polyurethane hot melt adhesive composition.
Comparative example 2
The formulation in example 6 was followed.
Adding 1, 4-adamantane diol into a container, heating to 80-85 ℃, adding isophorone diisocyanate, stirring for reacting for 2.5 hours, adding propylene glycol, PEO (10) -PPO (5) -PEO (10) diol and stannous octoate, and continuing to react for 4 hours to obtain prepolymer A;
dividing the prepolymer A into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of hydroxyethyl acrylate;
mixing the first part of prepolymer, hydroxyethyl acrylate and 0.002 part of hydroquinone, heating to 77-82 ℃ for end capping reaction for 4 hours to obtain prepolymer B;
mixing the second part of prepolymer, 2, 4-dihydroxy butyl acrylate and 0.002 part of hydroquinone, heating to 75-80 ℃ for chain extension reaction for 5 hours to obtain prepolymer C;
and uniformly mixing the prepolymer B, the prepolymer C, the photoinitiator-1173 and the KH-560 to obtain the polyurethane hot melt adhesive composition.
Comparative example 3
The weight of 1, 3-adamantanediol in example 1 was changed to 8 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive composition.
Comparative example 4
The weight of 1, 3-adamantanediol in example 1 was changed to 31 parts, and the remaining steps were kept unchanged to obtain a polyurethane hot melt adhesive composition.
Comparative example 5
The formulation of example 2 was followed except that the same parts by weight of propylene glycol were used in place of the propyl 2, 3-dihydroxyacrylate.
Drying PEO (10) -PPO (5) diol and 1, 3-adamantane diol at 60 deg.C under vacuum;
adding ethylene glycol and 1, 3-adamantane diol into a container, heating to 70-75 ℃, uniformly mixing, adding hexamethylene diisocyanate, stirring for reacting for 3 hours, adding PEO (10) -PPO (5) diol and stannous octoate, and continuously reacting for 3 hours to obtain prepolymer A;
dividing prepolymer A into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of hydroxypropyl acrylate;
mixing the first part of prepolymer, hydroxypropyl acrylate and 0.005 part of hydroquinone, heating to 75-80 ℃ for end capping reaction for 4 hours to obtain prepolymer B;
mixing the second part of prepolymer, propylene glycol and 0.003 part of hydroquinone, heating to 80-85 ℃ for chain extension reaction for 3 hours to obtain prepolymer C;
and uniformly mixing the prepolymer B, the prepolymer C, benzoin dimethyl ether and KH-560 to obtain the polyurethane hot melt adhesive composition.
Comparative example 6
The formulation of example 2 was followed.
PEO (10) -PPO (5) diol and 1, 3-adamantane diol are subjected to vacuum drying treatment at 60 ℃;
adding ethylene glycol and 1, 3-adamantane diol into a container, heating to 70-75 ℃, uniformly mixing, adding hexamethylene diisocyanate, stirring for reacting for 3 hours, adding PEO (10) -PPO (5) diol and stannous octoate, and continuously reacting for 3 hours to obtain prepolymer A;
adding 2, 3-dihydroxy propyl acrylate and 0.003 part of hydroquinone into the prepolymer A, heating to 80-85 ℃ for chain extension reaction for 3 hours, then adding hydroxypropyl acrylate, carrying out end-capping reaction for 4 hours at 75-80 ℃, cooling, and adding benzoin dimethyl ether and KH-560 to obtain the polyurethane hot melt adhesive composition.
Test example
The polyurethane hot melt adhesives of examples 1 to 9 and comparative examples 1 to 6 were coated on a PET film to a thickness of about 0.2mm, cured by ultraviolet irradiation, left at room temperature for 5min to test the initial 180 ° peel strength, the samples were placed in a room-temperature constant-humidity environment with a humidity of 65%, sampled every 24 hours to test the 180 ° peel strength to examine the degree of curing, and the final 180 ° peel strength and shear strength were tested after the samples were completely cured. Each sample was taken and 3 slices were tested, and the average of 3 slices was taken.
And testing the completely cured sample for 72 hours at 85 ℃ and 95% humidity for high temperature and high humidity, and then placing the sample at room temperature for 24 hours to test the peel strength, namely the 180-degree peel strength after the high temperature and high humidity test.
Retention of 180 DEG peel strength after high temperature and high humidity test (Q)1/Q0X 100%, wherein Q1Is 180 DEG peel strength, Q, after high temperature and high humidity testing0Final 180 ° peel strength.
The complete cure time was judged to be 95% or more of the final 180 ° peel strength.
The results are shown in Table 1.
TABLE 1
Figure BDA0003598053710000101
Figure BDA0003598053710000111
From the results in table 1, it can be seen that the light/moisture dual-curing polyurethane hot melt adhesive of the present invention has high initial adhesive strength after being irradiated by ultraviolet light, faster moisture curing speed, and high final adhesive strength, and simultaneously has high shear strength after being completely cured by adding a sufficient amount of adamantane diol, and also has good results in wet heat resistance tests.
The foregoing has shown and described the principles, major features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are merely preferred embodiments of the present invention, and the scope of the present invention should not be limited thereby, and that equivalent changes and modifications made within the scope of the present invention and the specification should be covered thereby. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. A light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength is characterized in that: the adhesive comprises the following raw material components, by weight, 70-100 parts of polymer polyol, 1-5 parts of low molecular weight saturated dihydric alcohol, 0.3-1 part of dihydroxy (methyl) acrylate, 15-30 parts of adamantane dihydric alcohol, 25-50 parts of diisocyanate, 1-5 parts of photoinitiator, 1-3 parts of hydroxyalkyl acrylate, 0.1-1 part of catalyst and 1-3 parts of adhesion promoter;
the average molecular weight of the polymer polyol is not less than 500;
the low molecular weight saturated diol has a molecular weight of no more than 200.
2. The polyurethane hot melt adhesive composition according to claim 1, wherein: the polymer type polyol is selected from one or a combination of polyester polyol and polyether polyol.
3. The polyurethane hot melt adhesive composition according to claim 1, wherein: the saturated dihydric alcohol with low molecular weight is one or a combination of a plurality of ethylene glycol, 1, 3-propylene glycol, 1, 2-propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, 1, 4-cyclohexanediol, 1, 4-butanediol, 1, 2-pentanediol, 1, 5-pentanediol, 1, 6-hexanediol and 1, 3-butanediol.
4. The polyurethane hot melt adhesive composition according to claim 1, wherein: the dihydroxy (methyl) acrylate is selected from one or more of 2, 3-dihydroxy propyl acrylate, 2, 3-dihydroxy propyl methacrylate, 2, 4-dihydroxy butyl acrylate and 2, 4-dihydroxy butyl methacrylate.
5. The polyurethane hot melt adhesive composition of claim 1, wherein: the weight ratio of the bishydroxy (meth) acrylate to the hydroxyalkyl acrylate is 0.2 to 0.7: 1.
6. The polyurethane hot melt adhesive composition according to claim 1, wherein: the adamantane diol is one or two of 1, 3-adamantane diol and 1, 4-adamantane diol;
the weight ratio of the dihydroxy (methyl) acrylate to the adamantanediol is 1: 20-50.
7. The polyurethane hot melt adhesive composition according to claim 1, wherein: the diisocyanate is selected from one or a combination of toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, phenylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, biphenyl diisocyanate, xylylene diisocyanate and toluene diisocyanate trimer.
8. The polyurethane hot melt adhesive composition according to claim 1, wherein: the structural general formula of the hydroxyalkyl acrylate is CH2=CR1COOR2OH, wherein R1Selected from methyl or hydrogen, R2Is selected from C2-C8 alkylene.
9. The polyurethane hot melt adhesive composition according to claim 1, wherein: the catalyst is selected from one or a combination of stannous octoate, dibutyltin dilaurate, monobutyltin oxide, organic potassium carboxylate, organic bismuth carboxylate, cobalt octoate, zinc naphthenate and tetraisobutyl titanate.
10. A method for preparing the polyurethane hot melt adhesive composition of any one of claims 1 to 9, which is characterized in that: comprises the following steps of (a) carrying out,
s1, drying the raw material components to be dried;
s2, adding the low-molecular-weight saturated dihydric alcohol and the adamantane dihydric alcohol into a container, heating to 70-90 ℃, uniformly mixing, adding the diisocyanate, stirring for reacting for 2-5 hours, adding the polymer polyol and the catalyst, and continuously reacting for 2-5 hours to obtain a prepolymer A;
s3, dividing prepolymer A obtained in the step S1 into a first part of prepolymer and a second part of prepolymer, wherein the mole number of isocyanate in the first part of prepolymer is the same as that of the hydroxyalkyl acrylate;
s4, mixing the first part of prepolymer, the hydroxyalkyl acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-85 ℃ for end-capping reaction for 2-5 hours to obtain prepolymer B;
s5, mixing the second part of prepolymer, the dihydroxy (methyl) acrylate and 0.001-0.01 part of polymerization inhibitor, and heating to 70-90 ℃ to perform chain extension reaction for 2-5 hours to obtain prepolymer C;
s6, uniformly mixing the prepolymer B obtained in the step S4, the prepolymer C obtained in the step S5, the photoinitiator and the adhesion promoter to obtain the polyurethane hot melt adhesive composition.
CN202210397543.6A 2022-04-15 2022-04-15 Light/moisture dual-curing polyurethane hot melt adhesive composition with high initial bonding strength and preparation method thereof Pending CN114634789A (en)

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