CN114633985A - Automation equipment for dropping raisins into areca nut cavity - Google Patents
Automation equipment for dropping raisins into areca nut cavity Download PDFInfo
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- CN114633985A CN114633985A CN202011468661.9A CN202011468661A CN114633985A CN 114633985 A CN114633985 A CN 114633985A CN 202011468661 A CN202011468661 A CN 202011468661A CN 114633985 A CN114633985 A CN 114633985A
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- raisins
- cavity
- dropping
- receiver
- conveying line
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- 235000014787 Vitis vinifera Nutrition 0.000 title claims abstract description 110
- 244000080767 Areca catechu Species 0.000 title claims abstract description 35
- 235000006226 Areca catechu Nutrition 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 122
- 230000005540 biological transmission Effects 0.000 claims abstract description 53
- 238000003756 stirring Methods 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 230000000007 visual effect Effects 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 20
- 240000008154 Piper betle Species 0.000 claims description 4
- 235000008180 Piper betle Nutrition 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 235000013399 edible fruits Nutrition 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 241000202755 Areca Species 0.000 claims 9
- 239000008159 sesame oil Substances 0.000 claims 1
- 235000011803 sesame oil Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
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- 235000012333 Vitis X labruscana Nutrition 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000011179 visual inspection Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
- A23L19/05—Stuffed or cored products; Multilayered or coated products; Binding or compressing of original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
- A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
Abstract
The invention discloses an automatic device for dropping raisin into a cavity of an areca nut, which comprises: the device comprises a rack, a transmission line, a raisin feeding mechanism, a material distributing mechanism, a material taking and placing mechanism and a visual detection system; a conveying line of the raisin feeding mechanism moves through the storage bin; a material stirring part is arranged between the tail end of the conveying line and the material channel, the material stirring part is used for stirring and dropping redundant raisins into the material bin from the conveying line, and the raisins accurately enter the material channel; the tail end of the linear feeder is connected with the material receiver, and the material taking and placing mechanism sucks the raisins in the material receiver through vacuum and sends the raisins into the areca nut cavity on the tray. The automatic device can effectively overcome the problems that the surfaces of raisins are sticky with sugar in the processing process of the traditional betel nut dotting raisin processing device, the betel nut dotting device is difficult to automatically dott the betel nut cavity, and the dotting effect is poor; realize lean control production through automated production's mode, compare in traditional manual production's processing mode, efficiency is higher to it is clean more sanitary.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to automation equipment for dropping raisin into a cavity of an areca nut.
Background
The areca food processing and manufacturing process has a semi-automatic production mode introduced from part of processes, including seed splitting, marinating, plate placing, packaging and the like of areca, and only in the process link of preparing raisins from areca, a producer has no breakthrough all the time, still adopts the traditional labor-intensive mode of manually preparing grapes for production, and is not beneficial to improving the production efficiency and the product quality and reducing the labor cost.
In addition, although relevant practical equipment is applied to the betel nut spot raisin process, the surfaces of the raisins are easy to damage, and the surfaces of the raisins are sugar-carrying and sticky, so that the raisins are difficult to separate and assemble into the betel nuts. With the continuous progress of the science and technology of the current society, the defects of labor intensity and low efficiency in the traditional betel nut food processing and manufacturing process are continuously exposed and refreshed. In order to realize high-efficiency production and get rid of the current unfavorable production situation, the betel nut point raisin processing technology needs to be introduced into a mechanical and automatic production mode, so that lean control production is realized.
Disclosure of Invention
In view of this, the invention provides an automatic device for dropping raisins into a cavity of an areca nut.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic equipment for dropping raisins into a cavity of a betel nut fruit comprises: the frame is used as a carrier of the whole equipment; the transmission line is arranged on the rack, a processing tray is arranged on the transmission line, and a cavity for placing the betel nuts is arranged on the processing tray; raisin feeding mechanism includes: a storage bin, a transport line and a material channel; feed mechanism includes: a linear feeder and a receiver; and a material taking and placing mechanism; the conveying line moves through the storage bin, a stop block is arranged on the conveying line, and the conveying line intercepts the raisins in the storage bin through the stop block to drive the raisins to move when moving; a material stirring part is arranged between the tail end of the conveying line and the material channel, the material stirring part is used for stirring redundant raisins to fall into the material bin from the conveying line, and the raisins accurately enter the material channel; the open end of the linear feeder is connected with the material channel, the tail end of the linear feeder is connected with the material receiver, the linear feeder is connected with a vibrator, and the raisins are arranged in the linear feeder in a vibrating and directional manner; the picking and placing mechanism sucks the raisins in the material receiver through vacuum and sends the raisins into the areca nut cavity on the tray.
In the preferred technical scheme, the conveying lines are composed of N parallel running transmission belts, and corresponding material channels are arranged corresponding to each conveying line; the transmission belt and the storage bin are obliquely arranged and rotate from the low position to the high position of the storage bin, and the surface of the transmission belt is provided with the stop block; the transmission belt is driven by the belt transmission device to run.
In a preferred technical scheme, the material stirring piece comprises: the shifting piece is radially arranged around the transmission shaft, and a through hole for the stop block to pass through is formed in the shifting piece; the material stirring piece is driven to rotate by the material stirring driving device.
In an optimal technical scheme, a horizontal trough is arranged on the linear feeder corresponding to each material channel, the trough is arranged in a conical manner, and the bottom of the trough is narrower than the opening at the top.
In the preferred technical scheme, the material receiver is arranged on a support, and the support is arranged on a rack and is driven by a material receiver driving device to move linearly between the linear material feeder and the material taking and placing mechanism.
One end of the material receiver is used for connecting the material groove, and the other end of the material receiver is provided with a blocking part.
In a preferred technical solution, the first and second,
in a preferred technical scheme, the material taking and placing mechanism comprises: the device comprises a deviation correcting motor, a material pressing rod and a vacuum suction nozzle; the vacuum suction nozzle is arranged at the bottom of the material pressing rod and connected with the vacuum suction device; the material pressing rod is connected with a driving cylinder and driven by the driving cylinder to move up and down; the deviation correcting motor drives the material pressing rod to swing, and the vacuum suction nozzle swings along with the material pressing rod.
In a preferred technical scheme, the machine frame is provided with visual detection systems corresponding to the material distribution mechanism and the transmission line in a distributed manner.
In the preferred technical scheme, a high-pressure fan is arranged on the rack.
According to the technical scheme, compared with the prior art, the invention has the following beneficial technical effects:
according to the invention, the processing technology of betel nut spot raisins is introduced into a mechanical and automatic production mode through an automatic production mode, so that lean control production is realized, and compared with the traditional manual production processing mode, the processing method has the advantages of higher efficiency, cleanness and sanitation;
the automation equipment can effectively overcome the problems that the surfaces of raisins are sticky with sugar in the processing process of the traditional betel nut-dotting raisin processing equipment, the betel nut fruit cavity is difficult to be tapped automatically, and the tapping effect is poor;
the remaining advantages of the invention are apparent from the detailed description.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a raisin feeding mechanism in the present invention;
FIG. 3 is a schematic view of the raisin feeding mechanism of the present invention at another angle;
FIG. 4 is a schematic of the structure of a transport line of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 at A;
FIG. 6 is a structural schematic of the distributing mechanism of the present invention;
FIG. 7 is a schematic view showing the structure of a linear feeder according to the present invention;
FIG. 8 is a schematic view of the structure of the receiver of the present invention;
FIG. 9 is a schematic structural view of a pick-and-place mechanism of the present invention;
fig. 10 is a schematic structural view of a unit in the material taking and placing structure of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In the description of the present application, it is to be understood that the terms "longitudinal," "radial," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the indicated orientations and positional relationships based on the orientation shown in the drawings for ease of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered limiting of the present application. In the description of the present application, "a plurality" means two or more unless otherwise specified.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
An automatic device for pouring raisins into a cavity of a betel nut is shown in fig. 1, and comprises: the automatic dried grape sorting machine comprises a rack 100, a transmission line 200, a raisin feeding mechanism 300, a distributing mechanism 400, a material taking and placing mechanism 500 and a visual detection system 600.
A frame 100;
the transmission line 200 is arranged on the surface of the rack 100, and the rest structures are basically positioned above the transmission line 200;
a mounting plate 110 is provided on the top of the rack 100, the mounting plate 110 is positioned above the transmission line 200 and substantially above the rest of the structure, and the vision inspection system 600 can be mounted on the mounting plate 110 to perform vision inspection from a higher position.
A transmission line 200;
a tray 210 for processing is arranged on the transmission line 200, and cavities 211 for placing areca nuts are arranged on the tray 210 in an array manner;
the transmission line 200 includes: the conveying brackets 220 mounted on the rack 100, the conveying brackets 220 are symmetrically arranged and extend along the moving direction of the tray 210, and the conveying brackets 220 are provided with a conveying belt structure 230, so that when in use, two side edges of the tray 210 are supported on the conveying belt structure 230, and the conveying brackets 220 are used as supports, and when the conveying belt structure 230 runs, the conveying belt structure 230 drives the tray 210 to move;
specifically, the transmission belt structure 230 includes: the belt 231, the transmission wheel 232 and the motor (hidden in the figure) are driven by the motor to drive the transmission wheel 232 to rotate, so as to drive the belt 231 to rotate and further achieve the movement of the tray 210;
in other embodiments, the transmission line 200 may also be configured as follows:
the transmission line 200 may be a transmission belt structure, so that the tray 210 may be directly placed on the transmission belt and move along with the rotation of the transmission belt;
the transmission line 200 may also be a power roller structure, and the rotation of the power roller drives the transmission of the tray 210.
A raisin feeding mechanism 300;
please refer to fig. 2-5, which includes: a silo 310, a transport line 320, and a material way 330;
the bin 310 is used for storing raisins, the conveying line 320 is composed of N parallel running transmission belts 321, wherein N is set to be 14, and the number of N can be set to be different according to different requirements; each material channel 330 is arranged corresponding to each transmission belt 321, so that raisins on each transmission belt 321 can correspondingly and accurately fall into one material channel 330, and subsequent operation is facilitated; the transmission belt 321 runs through the belt transmission device 323; the plurality of driving belts 321 may be driven to rotate synchronously by one belt driving device 323, or may be driven to rotate synchronously by a plurality of belt driving devices 323.
The belt transmission device 323 is arranged at the bottom of the storage bin 310;
the transmission belt 321 is obliquely arranged and obliquely extends from the bottom of the bin 310 to the top of the bin 310, the transmission belt 321 passes through the bin 310 when rotating, and the raisins in the bin 310 are driven to ascend while rotating;
it should be noted that the raisins in the bin 310 are all on the supporting and conveying belt 321, a part of the raisins is driven to move upwards while the conveying belt 321 rotates, and the rest of the raisins are still stored in the bin 310;
the transmission belt 321 is provided with the stop blocks 322, the raisins can be effectively driven to rise due to the arrangement of the stop blocks 322, the stop blocks 322 on the transmission belt 321 are arranged at intervals along the rotation direction of the transmission belt 321, and a gap is reserved between every two adjacent stop blocks 32 and is used for accommodating the raisins;
the material stirring part 340 is arranged at the connecting part of the top of the transmission belt 321 and the material channel 330, and the material stirring part 340 is used for stirring redundant raisins back to the material bin 310, so that the raisins are prevented from being extruded or piled and falling into the material channel, and the effect of single transportation is better realized;
specifically, the material pulling member 340 includes: a rotating shaft 341 and a pick 342 radially arranged around the transmission shaft 341, wherein a through hole 343 for the stop 322 to pass through is formed on the pick 342; the material stirring piece 340 is driven to rotate by a material stirring driving device 344; if the stirring piece 340 does not rotate, the raisins are extruded to pass through the perforation 343 due to the fact that the raisins are not in the space between the two stop blocks 322 or are partially in the space during transportation, so that skins of the raisins are easily damaged due to extrusion transportation, the surfaces of the raisins are sugared, and the raisins are further bonded; after the material stirring piece 340 is arranged, when the grape vine conveying device runs, the material stirring piece 340 rotates, redundant grapes on the conveying line 320 are stirred and fall back to the storage bin 310 while the material stirring piece rotates, the skins of the grapes cannot be damaged due to extrusion among the grapes, the surfaces of the grapes are sugared, and the bonding condition among the grapes cannot occur;
the material channel 330 is connected to the top of the transmission line 320, and the material channel 330 is vertically arranged or vertically and obliquely arranged, so that the material can be discharged conveniently.
A material distribution mechanism 400;
referring to fig. 6-8, the method includes: a linear feeder 410 and a receiver 420;
the linear feeder 410 is connected to the end of the material channel 330 and is used for receiving raisins falling from the material channel 330; a horizontal trough 411 is arranged on the linear feeder 410 corresponding to each material channel 330, so that raisins falling from each material channel 330 can be accurately received, and pushing and extrusion transmission among the raisins are reduced; the linear feeder 410 is connected with a vibrator, the vibrator drives the linear feeder 410 to vibrate, and raisins are better linearly arranged in the trough 411 while vibrating;
furthermore, the trough 411 is arranged in a conical shape, and the bottom of the trough 411 is narrower than the opening at the top; as is known, the raisins are approximately in a shape with two tips bulging in the middle, so that the arrangement of the raisins on the linear distributor 410 is adjusted through the vibration of the vibrator, the sequential arrangement (set as vertical arrangement) of the tips of the raisins to the tips can be realized to the maximum extent during the arrangement, and the transverse arrangement is almost rarely generated, so that the ordered arrangement of the raisins is realized, and the subsequent continuous operation is facilitated;
the receiver 420 is mounted on the support 421, and the support 421 is mounted on the frame 100 and driven by the receiver driving device 424 to move linearly between the linear feeder 410 and the pick-and-place mechanism 500;
the holder 421 includes: the fixed support 422 is fixedly arranged on the rack 100, a sliding rail 4221 is arranged on the fixed support 422, and the linear support 423 is arranged on the sliding rail and is driven by the material receiver driving device 424 to move linearly along the sliding rail;
a receiving groove 425 for receiving materials is arranged on the linear bracket 423, the open end of the receiving groove 425 is connected with the tail end of the linear feeder 410, and a blocking part 426 is arranged at the tail end of the receiving groove 425; the bottom wall of the receiving groove 425 is arranged in an arc shape; so that the raisin is more stable to be placed;
the raisins on the trough 411 of the linear feeder 410 are conveyed into the receiving trough 425 through the vibration of the vibrator;
a discharger 430 for collecting surplus/falling raisins is arranged below the linear feeder 410, and during feeding of the linear feeder 410, after the receiver 420 moves linearly, the raisins in the linear receiver 420 on the trough 411 may fall off, so that the added discharger 430 can collect the falling raisins again and then send the raisins back to the storage bin 310 for recycling;
the discharger 430 can also be a conveying belt structure and is used for receiving and conveying the fallen raisins outwards for subsequent repeated use;
further, the linear material receiver 410 is also movable.
Taking and placing a material mechanism 500;
please refer to fig. 9-10, which includes: a deviation correcting motor 510, a material pressing rod 520 and a vacuum suction nozzle 530; the vacuum suction nozzle 530 is arranged at the bottom of the material pressing rod 520, and the vacuum suction nozzle 530 is connected to a vacuum suction device; the material pressing rod 520 is connected with a driving cylinder 540, the driving cylinder drives the driving cylinder 540 to move up and down, and the deviation rectifying motor 510 drives the material pressing rod 520 and the vacuum suction nozzle 530 to swing;
when in use, after the material receiver 420 moves linearly, the material receiving groove 425 is correspondingly arranged below the material taking and placing mechanism 500, and the vacuum suction nozzle 530 correspondingly sucks the raisins in the material receiving groove 425; the material receiver 420 is linearly moved and reset; the pressing rod 520 is driven by the driving cylinder 540 to move downwards, the vacuum suction nozzle 530 breaks vacuum corresponding to the areca cavity on the tray 210, and the pressing rod 520 is driven by the driving cylinder 540 to move downwards to press the raisins into the areca cavity.
A vision inspection system 600;
the vision inspection system 600 is installed at a high position of the rack 100, and the vision inspection system 600 is divided into: a raisin visual inspection system 610 and an areca visual inspection system 620;
the raisin visual detection system 610 is used for detecting the feeding and buffering of the material preparation on the material distribution mechanism 400 and the material receiving of the material receiver 420; and detecting whether leakage exists or not, and the situations of raisin accumulation, overlapping and the like.
The betel nut vision detecting system 620 is composed of a CCD and a light source, the CCD shoots and calculates the center position of the betel nut cavity, and feeds back the position to the deviation rectifying motor 510 of the picking and placing mechanism 500, the deviation rectifying motor 510 drives the material pressing rod 520 and the vacuum suction nozzle 530 to rectify left and right deviations, and the position of the raisins corresponds to the center position of the betel nut cavity.
The frame 100 may further include a high pressure fan 120 to keep the processing links dry.
Finally, a control system 700 is further provided in the present embodiment, and the control system 700 has a display screen 710 capable of displaying a current processing image or a real-time monitoring image of the current visual inspection system 600; the present invention is controlled automatically by the control system 700.
Specific uses of the invention are further illustrated below:
firstly, adding raisins into a storage bin 310;
the tray 210 is placed on the transmission line 200, the tray 210 is driven by the transmission line 200 to move to a designated position, and the tray 210 can be placed manually or by a manipulator;
then, the conveying line 320 and the material stirring part 340 run simultaneously, the conveying line 320 drives the raisins to ascend, and the material stirring part 340 stirs redundant raisins back to the storage bin 310, so that single raisins are ensured to fall into the material channel 330 one by one, and meanwhile, the situations of stacking, extrusion and the like cannot occur in the moving process;
then, after the raisins fall into the material channel 330, the raisins sequentially enter the material groove 411 of the linear distributor 410 from the tail end of the material channel 330, and the vibration of the linear distributor 410 is transferred by the vibrator, so that the raisins are arranged in a roughly regular direction;
then, the receiver 420 moves to be connected with the linear distributor 410, one raisin positioned at the tail end of the linear distributor 410 enters the receiver 420, and the receiver 420 moves to the taking and placing mechanism 500 to be placed down to wait for taking;
finally, the material taking and placing mechanism 500 sucks the raisins on the material receiver 420 through the vacuum suction nozzle 530, and after the sucking, the material receiver 420 moves again to transmit the next raisins; the CCD shooting calculates the center point position of the areca cavity, the center point position is fed back to the deviation-correcting motor 510 of the taking and placing mechanism 500, the deviation-correcting motor 510 drives the pressing rod 520 and the vacuum suction nozzle 530 to swing, the position of the raisin is corrected to correspond to the center position of the areca cavity, the pressing rod 520 of the taking and placing mechanism 500 moves downwards, the vacuum suction nozzle 530 breaks the vacuum, the raisin falls into the areca cavity, and the pressing rod 520 moves downwards to press the raisin into the areca cavity.
Through the aforesaid, can accomplish the automatic processing of pointing into grape of areca nut fruit intracavity, compare traditional artifical point and go into grape, efficiency is better, and the effect is better.
In the structure, 14 conveying lines 320 are arranged in parallel, so that the number of the effective material channels 330, the material grooves 411, the material receiving grooves 425 and the vacuum suction nozzles 530 is 14, and the process of dropping raisins into 14 areca nut cavities can be completed at one time.
In the embodiment, the rack 100 is provided with double stations, and the process of putting raisins into 28 betel nut cavities is completed simultaneously;
depending on different specific needs and embodiments, it is possible to increase the number of transport lines 320 and the corresponding number of other components; it is possible that stations are increased accordingly.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides an automation equipment of raisin is put to sesame oil fruit intracavity which characterized in that: the method comprises the following steps:
the frame is used as a carrier of the whole equipment;
the transmission line is arranged on the rack, a processing tray is arranged on the transmission line, and a cavity for placing the betel nuts is arranged on the processing tray;
raisin feeding mechanism includes: a storage bin, a transport line and a material channel;
feed mechanism includes: a linear feeder and a receiver; and
taking and placing a material mechanism;
the conveying line moves through the storage bin, a stop block is arranged on the conveying line, and the conveying line intercepts the raisins in the storage bin through the stop block to drive the raisins to move when moving;
a material stirring part is arranged between the tail end of the conveying line and the material channel, the material stirring part is used for stirring redundant raisins to fall into the material bin from the conveying line, and the raisins accurately enter the material channel;
the open end of the linear feeder is connected with the material channel, the tail end of the linear feeder is connected with the material receiver, the linear feeder is connected with a vibrator, and the raisins are arranged in the linear feeder in a vibrating and directional manner;
the picking and placing mechanism sucks the raisins in the material receiver through vacuum and sends the raisins into the areca nut cavity on the tray.
2. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: the conveying line consists of N transmission belts running in parallel, and a corresponding material channel is arranged corresponding to each conveying line; the transmission belt and the storage bin are obliquely arranged and rotate from the low position to the high position of the storage bin, and the surface of the transmission belt is provided with the stop block; the transmission belt is driven by the belt transmission device to run.
3. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 2, wherein: the material stirring piece comprises: the shifting piece is radially arranged around the transmission shaft, and a through hole for the stop block to pass through is formed in the shifting piece; the material shifting piece is driven to rotate by the material shifting driving device.
4. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: the linear feeder is provided with a horizontal trough corresponding to each material channel, the trough is arranged in a conical manner, and the bottom of the trough is narrower than the opening at the top.
5. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: the material receiver is arranged on the bracket, and the bracket is arranged on the frame and is driven by the material receiver driving device to move linearly between the linear material receiver and the material taking and placing mechanism.
6. The automated equipment for pouring raisins into the cavity of areca nuts according to claim 5, wherein: one end of the material receiver is used for connecting the material groove, and the other end of the material receiver is provided with a blocking part.
7. The automated equipment for pouring raisins into the cavity of areca nuts according to claim 4, wherein: a discharger for collecting the excess/falling raisins is arranged below the linear feeder.
8. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: get and put material mechanism include: the device comprises a deviation correcting motor, a material pressing rod and a vacuum suction nozzle;
the vacuum suction nozzle is arranged at the bottom of the material pressing rod and connected with the vacuum suction device;
the material pressing rod is connected with a driving cylinder and driven by the driving cylinder to move up and down;
the correction motor drives the material pressing rod to swing, and the vacuum suction nozzle swings along with the material pressing rod.
9. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: and the rack is provided with visual detection systems corresponding to the material distribution mechanism and the transmission line in a distributed manner.
10. The automated equipment for dropping raisins in the cavity of areca nuts according to claim 1, wherein: the frame on be provided with high pressure positive blower.
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CN202011468661.9A CN114633985A (en) | 2020-12-15 | 2020-12-15 | Automation equipment for dropping raisins into areca nut cavity |
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