CN114633427A - Automobile interior decoration coating process - Google Patents
Automobile interior decoration coating process Download PDFInfo
- Publication number
- CN114633427A CN114633427A CN202011487073.XA CN202011487073A CN114633427A CN 114633427 A CN114633427 A CN 114633427A CN 202011487073 A CN202011487073 A CN 202011487073A CN 114633427 A CN114633427 A CN 114633427A
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- Prior art keywords
- injection molding
- mold
- die
- coating
- injection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 47
- 238000005034 decoration Methods 0.000 title description 2
- 238000001746 injection moulding Methods 0.000 claims abstract description 77
- 238000000034 method Methods 0.000 claims abstract description 46
- 238000002347 injection Methods 0.000 claims abstract description 41
- 239000007924 injection Substances 0.000 claims abstract description 41
- 239000011248 coating agent Substances 0.000 claims abstract description 31
- 239000003292 glue Substances 0.000 claims abstract description 30
- 238000010030 laminating Methods 0.000 claims abstract description 13
- 230000003213 activating effect Effects 0.000 claims abstract description 10
- 239000002918 waste heat Substances 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 238000005253 cladding Methods 0.000 claims description 24
- 239000004831 Hot glue Substances 0.000 claims description 6
- 239000000110 cooling liquid Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 2
- 239000004033 plastic Substances 0.000 claims description 2
- 238000007730 finishing process Methods 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000004814 polyurethane Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000004913 activation Effects 0.000 description 5
- 239000012943 hotmelt Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229920002397 thermoplastic olefin Polymers 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C2045/0079—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping applying a coating or covering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention provides an automobile interior trim coating process, which adopts a mold integrating injection molding and coating, and comprises the following steps: s1Performing injection molding in an injection mold cavity of the mold to form an injection molding piece; s2Moving the injection molding piece to a coating mold cavity of the mold; s3And pressing the coating surface coated with the glue into the coating die cavity through the injection molding piece, and activating the glue by the waste heat of the injection molding piece so that the coating surface is coated on the injection molding piece. The invention omits a laminating die for coating; the injection molding piece does not need to be taken down, the glue can be activated by utilizing the waste heat of the injection molding piece, and an additional glue activating device is omitted; the automation degree of the coating part process is improved, and the product production is more efficient.
Description
Technical Field
The invention relates to the field of automobile interior trim production processes, in particular to an automobile interior trim coating process.
Background
In the field of automobile interior trim production process, a coating process adopted by automobile interior trims in the prior art is used for completing two processes of injection molding and coating, and the specific process comprises the following steps:
firstly, a framework part for subsequent coating is injected and molded by an injection molding machine;
then, taking out the framework part from the injection molding machine and storing;
then, coating hot melt adhesive on the surface by using a glue rolling machine;
then, respectively putting the surface skin and the framework part which are coated with the hot melt adhesive in a rolling way into an upper die and a lower die of the laminating equipment;
then, injecting hot water into the upper mold and the lower mold of the laminating mold, and activating glue by using the hot water;
then, closing the die to cover the skin and the framework together;
and finally, placing the laminated product into a cooling tool for cooling.
Because the injection molding part in the prior art needs to be completely removed, the injection molding part needs to be cooled to 30-40 ℃ and then taken out, and the injection molding part needs to be stored for a while due to the limitation of production procedures after being taken out, so that the logistics storage cost is increased. Then, when the coating process is carried out, hot water is used for heating and activating the hot melt adhesive on the surface skin, so that the coating of the injection molding piece and the surface skin is realized, the production process is very complicated, and the production efficiency is low.
The automobile interior trim coating process has the following problems:
firstly, the process has multiple steps and long consumed time;
secondly, the number of moulds and equipment is large, for example, various equipment such as injection moulding equipment and moulds, laminating equipment and moulds and the like are needed;
and thirdly, the automation degree is low, and a large amount of labor input is required.
In view of the above, those skilled in the art have devised an automotive interior coating process to overcome the above technical problems.
Disclosure of Invention
The invention aims to overcome the defects of multiple steps, long time consumption, more required equipment, low automation degree and the like of the automotive interior coating process in the prior art, and provides the automotive interior coating process.
The invention solves the technical problems through the following technical scheme:
the automobile interior trim coating process is characterized by adopting a mold integrating injection molding and coating, and comprises the following steps:
S1injecting into the injection mold cavity of the moldMolding to form an injection molding piece;
S2moving the injection molding piece to a coating mold cavity of the mold;
S3and pressing the coating surface coated with the glue into the coating die cavity through the injection molding piece, and activating the glue by the waste heat of the injection molding piece so that the coating surface is coated on the injection molding piece.
According to one embodiment of the invention, the mold comprises a male mold and a female mold which are matched up and down, at least two male mold parts are arranged on the male mold, at least one injection female mold and at least one covering female mold are arranged on the female mold, the male mold parts and the injection female molds are matched up and down correspondingly to form an injection mold cavity, and the male mold parts and the covering female molds are matched up and down correspondingly to form a covering mold cavity.
According to an embodiment of the invention, said step S1The method specifically comprises the following steps: and closing the male die and the female die, injecting plastic into the injection die cavity, and forming an injection molding piece on the corresponding convex die part.
According to an embodiment of the invention, said step S2The method specifically comprises the following steps:
S21opening the mold after the injection molding is finished, so that the male mold is separated from the female mold;
S22and rotating the female die by 180 degrees to enable the covering female die to vertically correspond to the injection molding piece.
According to an embodiment of the invention, said step S3The method specifically comprises the following steps:
S31placing a laminating surface skin coated with glue on the laminating concave die;
S32and closing the male die and the female die, and pressing the coating surface into the coating die cavity by the injection molding piece.
According to one embodiment of the invention, in operation of said step S32And simultaneously, carrying out injection molding on an injection molding die cavity formed between the other male die part and the injection molding female die to form another injection molding part.
According to an embodiment of the invention, said step S32The residual heat temperature of the injection molding piece is 80-140 ℃.
According to an embodiment of the invention, said step S3The method also comprises the following steps:
S4and after the injection molding part and the covering surface are covered, injecting cooling liquid into the male die and the female die to cool the injection molding part under the condition that the male die and the female die are closed.
According to an embodiment of the invention, said step S4The method also comprises the following steps:
S5taking out the injection molding piece;
S6and returning to the step S2The next injection-molded part is coated.
According to one embodiment of the invention, the glue is a hot melt glue.
The positive progress effects of the invention are as follows:
the automobile interior trim coating process has the following advantages:
firstly, a laminating die for cladding is omitted;
the injection molding part does not need to be taken down, the glue can be activated by utilizing the waste heat of the injection molding part, and an additional glue activating device is omitted;
thirdly, the processes of injection molding transportation, injection molding inventory, injection molding logistics, no WC and the like are omitted;
and fourthly, the automation degree of the coating part process is improved, so that the product production is more efficient.
Drawings
The above and other features, properties and advantages of the present invention will become more apparent from the following description of the embodiments with reference to the accompanying drawings in which like reference numerals denote like features throughout the several views, wherein:
fig. 1 is a schematic structural view of a mold in the automotive interior cladding process of the present invention.
FIG. 2 is a schematic view of a first step in the automotive interior cladding process of the present invention.
FIG. 3 is a schematic view of a second step in the automotive interior cladding process of the present invention.
FIG. 4 is a schematic view of step three of the automotive interior cladding process of the present invention.
Fig. 5 is a schematic view of step five in the automotive interior cladding process of the present invention.
[ reference numerals ]
Injection mold cavity a
Injection molded part 20
Coating die cavity b
Male die 11
Convex mould part 111
Injection molding die 121
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Further, although the terms used in the present invention are selected from publicly known and used terms, some of the terms mentioned in the description of the present invention may be selected by the applicant at his or her discretion, the detailed meanings of which are described in relevant parts of the description herein.
Furthermore, it is required that the present invention is understood, not simply by the actual terms used but by the meaning of each term lying within.
Fig. 1 is a schematic structural view of a mold in the automotive interior cladding process of the present invention.
FIG. 2 is a schematic diagram of a first step in the automotive interior cladding process of the present invention. FIG. 3 is a schematic view of a second step in the automotive interior cladding process of the present invention. FIG. 4 is a schematic view of step three of the automotive interior cladding process of the present invention. Fig. 5 is a schematic view of step five in the automotive interior cladding process of the present invention.
As shown in fig. 1 to 5, the present invention discloses an automotive interior cladding process, which is characterized in that the automotive interior cladding process adopts a mold 10 integrating injection molding and cladding, and the automotive interior cladding process comprises the following steps:
S1performing injection molding in an injection mold cavity a of the mold 10 to form an injection molded part 20;
S2moving the injection molded part 20 to the coating cavity b of the mold 10;
S3and pressing the compound skin 30 coated with the glue into the coating die cavity b through the injection molding part 20, and activating the glue by the waste heat of the injection molding part 20 so that the compound skin 30 is coated on the injection molding part 20. Here, the glue is preferably a hot melt, such as a PUR (polyurethane) hot melt, an aqueous glue, a PONR (non-reactive hot melt) hot melt, or the like.
Preferably, the mold 10 includes a male mold 11 and a female mold 12 which are vertically matched, at least two male mold portions 111 are arranged on the male mold 11, at least one injection female mold 121 and at least one over-mold 122 are arranged on the female mold 12, the male mold portions 111 and the injection female mold 121 are vertically matched to form an injection mold cavity a, and the male mold portions 111 and the over-mold 122 are vertically matched to form an over-mold cavity b.
The injection mold cavity a is used for injection molding, and the cladding mold cavity b is used for cladding. The injection molding and the laminating process can be completely completed on an injection molding machine through the mold 10.
According to an embodiment of the invention, said step S1The method specifically comprises the following steps: the male mold 11 and the female mold 12 are closed and injected into the injection mold cavity a, and the injection molded article 20 is formed on the corresponding male mold portion 111.
Here, the injection molded article 20 may be an interior part such as a frame part of an automobile.
Preferably, the step S2The method specifically comprises the following steps:
S21opening the mold after the injection molding is finished, so that the male mold 11 is separated from the female mold 12;
S22and rotating the female die 12 by 180 degrees so that the overlying female die 122 corresponds to the injection molded part 20 up and down.
Preferably, said step S3The method specifically comprises the following steps:
S31placing the laminating skin 30 coated with glue on the laminating concave die 122;
S32the male mold 11 and the female mold 12 are closed, and the injection molding member 20 presses the cover skin 30 into the cover cavity b.
In particular, in the operation of the above step S32At the same time, the injection mold cavity a formed between the other male mold portion 111 and the injection female mold 121 is injected, and the other injection molded article 20 is formed. This process remains for about a decade or so, for example, 10 seconds, until the surface temperature of the injection molded part 20 rises to 180 ℃ to 220 ℃.
Of course, different injection-molded materials will have different temperatures, and for example polypropylene (PP), Polycarbonate (PC) or ABS plastics are generally used.
Preferably, the step S32The residual heat temperature of the injection molded part 20 is preferably 80 to 140 ℃.
Different glue water needs to use different activation temperatures, for example, the activation temperature of PUR (polyurethane) hot melt adhesive is 60 ℃ to 70 ℃, the activation temperature of water-based glue is about 60 ℃, and the activation temperature of PONR hot melt adhesive is about 140 ℃ (for example, infrared heating can be used).
Because the mold 10 integrates the injection molding and coating processes, the injection molded part 20 does not need to be taken out after injection molding, the surface temperature of the injection molded part is high enough, the next coating process can be directly carried out, and the activation of the glue can be realized by transferring the surface heat of the injection molded part 20 to the coating surface 30, so that the process of heating and activating the glue by hot water in the traditional process is omitted, and the step of cooling the injection molded part 20 firstly to take out the injection molded part 20 is also omitted.
Further, in the step S3The method also comprises the following steps:
S4after the injection molded part 20 and the skin 30 are completely coated, the injection molded part 20 is cooled by injecting cooling liquid into the male mold 11 and the female mold 12 in a state that the male mold 11 and the female mold 12 are closed.
The composite skin 30 may preferably be a material such as PVC (polyvinyl chloride), TPO (thermoplastic polyolefin elastomer), PU (polyurethane material), or leather, and these materials or other materials that can be used as a skin may be used.
In addition, the step S4The method also comprises the following steps:
S5taking out the injection molded part 20;
S6and returning to the step S2The next injection molded part 20 is coated.
Here, the cover skin 30 coated with the glue may be put in by a robot, the glue is activated by using a surface temperature of the injection molded article 20, the male mold 11 and the female mold 12 are closed, and a cooling liquid, which may be cooling water or the like, is injected into the male mold 11 and the female mold 12 to cool the injection molded article 20.
The injection molded part 20 is then ejected from the male mold 11.
In summary, the automobile interior coating process of the present invention has the following advantages:
firstly, a laminating die for cladding is omitted;
secondly, the injection molding part does not need to be taken down, the glue can be activated by utilizing the waste heat of the injection molding part, and an additional glue activating device is omitted;
thirdly, the processes of injection molding part transportation, injection molding part inventory, injection molding part logistics, no WC (wolfram carbide) and the like are omitted;
and fourthly, the automation degree of the coating part process is improved, so that the product production is more efficient.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention, and these changes and modifications are within the scope of the invention.
Claims (10)
1. The automobile interior trim coating process is characterized by adopting a mold integrating injection molding and coating, and comprises the following steps:
S1performing injection molding in an injection mold cavity of the mold to form an injection molding piece;
S2moving the injection molding piece to a coating mold cavity of the mold;
S3and pressing the coating surface coated with the glue into the coating die cavity through the injection molding piece, and activating the glue by the waste heat of the injection molding piece so that the coating surface is coated on the injection molding piece.
2. The automotive interior cladding process according to claim 1, wherein the mold comprises a male mold and a female mold which are matched up and down, wherein at least two male mold portions are arranged on the male mold, at least one injection female mold and at least one over-mold are arranged on the female mold, the male mold portions and the injection female molds are matched up and down correspondingly to form an injection mold cavity, and the male mold portions and the over-mold are matched up and down correspondingly to form a cladding mold cavity.
3. The automotive interior cladding process according to claim 2, wherein said step S1The method specifically comprises the following steps: and closing the male die and the female die, injecting plastic into the injection die cavity, and forming an injection molding piece on the corresponding convex die part.
4. The automobile interior finishing process of claim 2, wherein the step S2The method specifically comprises the following steps:
S21opening the mold after the injection molding is finished, so that the male mold and the female mold are madeSeparating the mold;
S22and rotating the female die by 180 degrees to enable the covering female die to vertically correspond to the injection molding piece.
5. The automotive interior cladding process according to claim 2, wherein said step S3The method specifically comprises the following steps:
S31placing a laminating surface skin coated with glue on the laminating concave die;
S32and closing the male die and the female die, and pressing the coating surface into the coating die cavity by the injection molding piece.
6. The automobile interior finishing process of claim 5, wherein the step S is performed32And simultaneously, carrying out injection molding on an injection molding die cavity formed between the other male die part and the injection molding female die to form another injection molding part.
7. The automobile interior trim cladding process according to claim 5, wherein the step S32The residual heat temperature of the injection molding piece is 80-140 ℃.
8. The automobile interior finishing process of claim 6, wherein the step S3The method also comprises the following steps:
S4and after the injection molding part and the covering surface are covered, injecting cooling liquid into the male die and the female die to cool the injection molding part under the condition that the male die and the female die are closed.
9. The automobile interior finishing process of claim 8, wherein the step S4The method also comprises the following steps:
S5taking out the injection molding piece;
S6and returning to the step S2The next injection-molded part is coated.
10. The automotive interior cladding process of claim 5, wherein the glue is a hot melt adhesive.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011487073.XA CN114633427A (en) | 2020-12-16 | 2020-12-16 | Automobile interior decoration coating process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011487073.XA CN114633427A (en) | 2020-12-16 | 2020-12-16 | Automobile interior decoration coating process |
Publications (1)
Publication Number | Publication Date |
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CN114633427A true CN114633427A (en) | 2022-06-17 |
Family
ID=81944759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202011487073.XA Pending CN114633427A (en) | 2020-12-16 | 2020-12-16 | Automobile interior decoration coating process |
Country Status (1)
Country | Link |
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CN (1) | CN114633427A (en) |
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2020
- 2020-12-16 CN CN202011487073.XA patent/CN114633427A/en active Pending
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