CN114633254A - Automatic dismounting device for container lock button, dismounting system formed by automatic dismounting device and using method - Google Patents
Automatic dismounting device for container lock button, dismounting system formed by automatic dismounting device and using method Download PDFInfo
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- CN114633254A CN114633254A CN202011475195.7A CN202011475195A CN114633254A CN 114633254 A CN114633254 A CN 114633254A CN 202011475195 A CN202011475195 A CN 202011475195A CN 114633254 A CN114633254 A CN 114633254A
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- lock button
- lock
- container
- robot
- dismounting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1687—Assembly, peg and hole, palletising, straight line, weaving pattern movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Automatic Assembly (AREA)
Abstract
The invention discloses an automatic dismounting device for a container lock button, a dismounting system composed of the automatic dismounting device and a using method, wherein the automatic dismounting device comprises: a frame; the lock button dismounting robot is arranged on the frame in a hanging mode, the braid pulling mechanism is arranged on the frame and located on the rear side of the lock button dismounting robot, and the lock button dismounting robot resets the lock button through the braid pulling mechanism; the locking button storage rack comprises a switching mechanism, a first rotating platform, a turning storage robot and a plurality of locking button storage racks, wherein the switching mechanism is arranged on the frame and positioned above the rotating radius of the locking button dismounting robot, the turning storage robot is arranged on the turning storage robot, and the locking button storage racks are arranged on the traveling route of the turning storage robot. The invention improves the automation and the intellectualization of wharf equipment, particularly realizes the intelligent disassembly of the lock button, reduces the labor intensity of workers and protects the personal safety, is suitable for the semi-automatic lock button type of the common container in the container shipping industry at present, and has wider application range.
Description
Technical Field
The invention relates to the field of container equipment, in particular to automatic dismounting equipment for a container lock button, a dismounting system composed of the automatic dismounting equipment and a using method.
Background
At present, when a shipping container is packed and loaded and unloaded at a wharf, container lock buttons at four corner positions at the bottom of the container need to be unlocked and locked, and the requirements for connection, fixation and separation between an upper box body and a lower box body are met. At present, the manual operation is mostly adopted, so that the time and the labor are consumed, the working condition and the environment are severe, the personal safety is seriously influenced, and the development of wharf automation is also hindered.
Disclosure of Invention
The invention aims to solve the problems and provides automatic disassembly and assembly equipment for container lock buttons, a disassembly and assembly system composed of the automatic disassembly and assembly equipment and a use method, which can realize automatic disassembly and assembly of container four-corner lock buttons, realize switching storage of the lock buttons according to the allocation requirements of the system, and realize supplement of the lock buttons and extraction of redundant lock buttons through a set manual intervention frame. The automation, intelligent degree and work efficiency of the wharf equipment are improved, and personal safety is protected while the labor intensity of workers is reduced. .
The purpose of the invention is realized as follows:
according to the equipment for disassembling and assembling the container lock knob, the lock knob is used for fixing the corner fittings of the container truck and the container truck; a plurality of lock buttons are stored in a plurality of location memory holes of a tray, and this tray bottom can be held by a board fork, and its bottom both sides edge can be placed on a bracket for the equipment of container lock button dismouting includes:
an equipment frame;
the lock button dismounting robot is mounted on the equipment frame in a suspending mode, and the dismounting robot moves in a space with multiple degrees of freedom to enable an actuator of the dismounting robot to dismount or mount the lock button on the corner piece of the container;
the lock button dismounting robot resets the lock button through the braid pulling mechanism;
the switching mechanism is arranged on the frame and is used for switching the lock button clamped by the actuator within the working range of the lock button dismounting robot;
the first rotating platform is provided with a plurality of grooves, brackets are arranged on the upper edges of the grooves, and all the brackets can rotate to the lower part of the switching mechanism in the rotating process of the first rotating platform so that the switching mechanism can access the switched lock buttons on the tray placed on the brackets;
the steering storage robot comprises a driving base provided with a driver, a jacking mechanism rotatably arranged on the driving base and a plate fork arranged at the upper end of the jacking mechanism, wherein the jacking mechanism can perform telescopic motion in the vertical direction; and
a plurality of lock button storage racks arranged beside the traveling route of the steering storage robot, wherein the lock button storage racks comprise a plurality of brackets distributed in the vertical direction.
The lock button dismounting robot in the equipment for dismounting the lock button of the container is a six-axis robot;
the actuator is a lock button dismounting clamp, the lock button dismounting clamp or the frame is arranged on a visual identification mechanism beside a container truck travelling path, and information acquired by the visual identification mechanism is processed by an image identification system to judge the type and the state of the lock button and the space coordinate information of a container corner fitting and then transmits a processing result to an upper computer control system for analysis.
The braid pulling mechanism in the equipment for disassembling and assembling the container lock button comprises a telescopic mechanism and an arc-shaped gripper which is arranged on the telescopic mechanism and can translate front and back, and the arc-shaped gripper is driven by a driver to open and close.
The transfer mechanism in the equipment for assembling and disassembling the container lock button comprises a lock button clamping mechanism, a longitudinal moving mechanism and a transverse moving mechanism;
the lock button fixture includes: the locking device comprises a locking button clamping mechanism mounting seat, a second lifting mechanism and a locking button clamp, wherein the second lifting mechanism and the locking button clamp are mounted on the locking button clamping mechanism mounting seat, an output shaft of the second lifting mechanism penetrates through the clamping mechanism mounting seat, the locking button clamp is mounted at the lower end of the output shaft of the second lifting mechanism, and the locking button clamp realizes closing action through a driver arranged in the locking button clamp;
the traversing mechanism comprises: the longitudinal moving mechanism can be arranged on a sliding piece of the first sliding guide mechanism in a sliding way and is driven by the transverse driver;
the longitudinal movement mechanism comprises: the longitudinal moving mechanism frame is arranged on the sliding pieces of the at least two first sliding guide mechanisms;
two second sliding guide mechanisms longitudinally arranged at the left side and the right side of the longitudinal moving mechanism frame, wherein the lock button clamping mechanism is arranged on a sliding piece of the second sliding guide mechanism; and
a longitudinal driver which is arranged on one side of the left side and the right side of the longitudinal moving mechanism frame and is used for driving the lock button clamping mechanism;
the lock button clamping mechanism is located and moves back and forth in the frame scope of the mechanism frame that moves longitudinally, and it includes:
the lock button clamping mechanism mounting plate is arranged on the sliding piece of the second sliding guide mechanism and is driven by the longitudinal driver;
a vertical driver mounted on the lock button clamping mechanism mounting plate; and
and the lock button clamp is arranged below the lock button clamping mechanism mounting plate and moves up and down under the driving of the vertical driver.
The power part of the transverse driver and the longitudinal driver in the equipment for assembling and disassembling the container lock button is selected from a speed reducing motor, a pneumatic motor and a pneumatic sliding table, the transmission part of the equipment is selected from a screw rod nut, a belt pulley and a screw rod module, the first sliding guide mechanism and the second sliding guide mechanism are sliding rails or sliding rods, and the power part of the vertical driver is selected from a speed reducing motor, a pneumatic motor, an air cylinder or an electric cylinder.
The first rotating platform in the device for assembling and disassembling the container lock knob comprises a first rotating platform base for supporting the first rotating platform, and four radially-distributed grooves for mounting a bracket are uniformly distributed on the disc surface of the first rotating platform.
The driving base is arranged on a pair of first sliding rails, the jacking mechanism is arranged on a second rotating platform, a pair of second sliding rails is arranged on the second rotating platform, the jacking mechanism can move along the second sliding rails, and the jacking mechanism is an electric lifting rod which is driven by a multi-screw rod in a sleeved mode and can be lifted synchronously.
The equipment for assembling and disassembling the container lock button comprises a steering storage robot, a movable manual intervention frame and a plurality of brackets, wherein the steering storage robot is arranged on two sides of a travel route of the steering storage robot, and the brackets are distributed in the vertical direction and used for placing trays.
The dismounting system composed of the equipment for dismounting the container lock knob of the invention comprises four automatic dismounting equipment for the container lock knob, which can simultaneously dismount the lock knob of four corner pieces of a container.
In the dismounting system composed of the above-mentioned devices for dismounting and mounting the container lock buttons, the traveling route of the steering storage robot in the automatic dismounting and mounting device for the container lock buttons is parallel to the traveling route of the container truck carrying the container, and the two automatic dismounting and mounting devices for the container lock buttons on the same side of the container truck are in the same direction or in different directions towards the traveling direction of the lock button storage rack.
The invention also provides a lock button dismounting working method of the equipment for dismounting the lock button of the container, which comprises the following steps:
(1) debugging and resetting the equipment;
(2) the container truck is in place;
(3) the lock button dismounting robot stretches out and positions and analyzes the lock button of the container and then adjusts the working angle of an actuator for dismounting;
(4) the lock button is disassembled by using the actuator;
(5) the lock button dismounting robot moves the actuator to the braid pulling mechanism and resets the lock button by using positioning analysis or completes the rechecking of the reset of the lock button by using the braid pulling mechanism;
(6) the lock button dismounting robot moves the actuator to a position where the actuator is connected with the switching mechanism and connects the lock button to the switching mechanism, and the lock button dismounting robot resets;
(7) the steering storage robot forks the tray stored in the lock button storage rack on a bracket of a first rotating platform, and the switching mechanism stores the lock button in a positioning storage hole through positioning analysis;
(8) when a tray on a bracket of the first rotary platform is full of the lock button, the first rotary platform rotates the full-load tray to the next station and simultaneously rotates the other tray to the lower part of the switching mechanism, and the tray is forked and stored on the vacant bracket of the lock button storage rack by using the steering storage robot.
The invention also provides a locking button working method of the equipment for dismounting the locking button of the container, which comprises the following steps:
(1) debugging and resetting the equipment;
(2) the container truck is in place and acquires the lock button lock type to be installed;
(3) the steering storage robot forks a tray storing the lock type lock button in the lock button storage rack on a bracket of a first rotating platform, and the first rotating platform rotates the tray to the lower part of the switching mechanism;
(4) the switching mechanism clamps a lock button, and the lock button dismounting robot moves the actuator to a position where the actuator is connected with the switching mechanism and connects the lock button with the switching mechanism;
(5) the lock button dismounting robot stretches out and positions and analyzes the corner fittings of the container and then adjusts the working angle of an actuator of the container;
(6) the lock button is installed by using an actuator;
(7) repeating the operation until the container truck completes the installation of the lock button;
(8) when the tray on one bracket of the first rotating platform is unloaded completely, the first rotating platform rotates the unloaded tray to the next station, and the tray is forked and stored on the empty bracket of the lock button storage rack by using the steering storage robot.
The invention improves the automation and the intellectualization of wharf equipment, particularly realizes the intelligent disassembly of the lock button, reduces the labor intensity of workers and protects the personal safety, is suitable for the semi-automatic lock button type of the common container in the container shipping industry at present, and has wider application range.
Drawings
Fig. 1 is a schematic structural view of an embodiment of an automatic disassembling and assembling apparatus for a container lock knob according to the present invention;
FIG. 2 is a schematic structural view of the changeover mechanism of the present invention;
FIG. 3 is a schematic structural view of a first rotary platform of the present invention;
FIG. 4 is a structural diagram illustrating an installation state of a first rotary platform, a steering storage robot and a lock button storage rack according to the present invention;
FIG. 5 is a schematic structural view of one embodiment of a system for automatically attaching and detaching a container lock knob;
fig. 6 is a schematic structural view of another embodiment of the system for automatically attaching and detaching a container lock knob.
Detailed Description
The invention will be further explained with reference to the drawings.
Referring to fig. 1 to 4, in the automatic disassembling and assembling apparatus 500 for a container lock button according to the present invention, the lock button 100 may be stored in a tray 200 having a plurality of positioning storage holes 201, the bottom of the tray 200 is provided with a positioning structure for a plate fork 300 to fork, and two side edges of the bottom of the tray are provided with positioning structures for positioning and placing on a bracket 400, the automatic disassembling and assembling apparatus 500 includes:
a frame 1;
a lock button dismounting robot 2 mounted on the frame 1 in a suspension way, wherein an actuator 21 of the lock button dismounting robot 2 moves in a space with multiple degrees of freedom and is used for dismounting or mounting and analyzing a lock button 100 on a container corner fitting; in this embodiment, the lock button mounting and dismounting robot 2 is a six-axis robot, the actuator 21 is a lock button mounting and dismounting fixture, the lock button mounting and dismounting fixture is provided with a visual recognition mechanism 22, and information collected by the visual recognition mechanism is processed by a recognition system to judge the type and state of the lock button and the space coordinate information of the container corner fitting and then transmits the processing result to an upper computer control system;
the lock button disassembling robot 2 resets the lock button 100 through the braid drawing mechanism 3, and the bolt resets and checks; in this embodiment, the braid pulling mechanism 3 includes a telescopic mechanism 31 and an arc-shaped gripper 32 mounted on the telescopic mechanism 31, and the arc-shaped gripper 32 is opened and closed by a driver;
a switching mechanism 4 which is installed on the frame 1 in a suspending manner and is positioned above the moving space of the lock button dismounting robot 2, a lock button clamp 44 is installed on the switching mechanism 4, and the lock button clamp 44 moves in a three-dimensional space through the switching mechanism 4 and is connected with the lock button 100 of the right lock button dismounting robot 2; in the present embodiment; the switching mechanism 4 comprises a traversing mechanism 41, a longitudinally moving mechanism 42 and a lock button clamping mechanism 43, wherein the longitudinally moving mechanism 42 is arranged on the traversing mechanism 41 and is driven by the traversing mechanism 41 to move transversely, the lock button clamping mechanism 43 is arranged on the longitudinally moving mechanism 42 and is driven by the longitudinally moving mechanism 42 to move longitudinally, the lock button clamping mechanism 43 comprises a lock button clamping mechanism mounting seat 43a, a second lifting mechanism 43b vertically arranged on the lock button clamping mechanism mounting seat 43a and a lock button clamp 44 which can be movably arranged on the second lifting mechanism 43b up and down and is positioned below the lock button clamping mechanism mounting seat 43 a; further, the traverse mechanism 41 includes:
at least two first sliding guide mechanisms 41a arranged on the frame 1 and a transverse driver 41b transversely arranged on the front side or the rear side of the frame 1, wherein the longitudinal moving mechanism 42 can be slidably arranged on a sliding piece of the first sliding guide mechanism 41a and is driven by the transverse driver 41 b; the transverse driver 41b is selected from a speed reducing motor, a pneumatic motor and a pneumatic sliding table, and the first sliding guide mechanism 41a is selected from a sliding rail or a sliding rod;
the longitudinal movement mechanism 42 includes:
a longitudinal movement mechanism frame 42a, four corners of the longitudinal movement mechanism frame 42a are respectively installed on the sliding pieces of the two first sliding guide mechanisms 42 a;
two second sliding guide mechanisms 42b longitudinally installed on the left and right sides of the longitudinal movement mechanism frame 42a, and a lock button clamping mechanism 43 installed on a sliding piece of the second sliding guide mechanisms 42 b; and
a longitudinal driver 42c installed at the left or right side of the longitudinal movement mechanism frame 42 for driving the lock button holding mechanism 43;
the lock knob holding mechanism 43 is disposed within a frame range of the longitudinal movement mechanism frame 42a so as to be movable forward and backward, and includes:
a lock knob clamping mechanism mounting plate 43a mounted on the slider of the second slide guide mechanism 42b and driven by the longitudinal driver 42 c;
a vertical driver 43b mounted on the lock button clamping mechanism mounting plate 43 a; and
a lock knob holder 43c installed below the lock knob holder mechanism installation plate 43a and moved up and down by the driving of the vertical driver 43 b.
A first rotary platform 5, on which a plurality of brackets 400 for placing the trays 200 are arranged on the first rotary platform 5, each bracket 400 can rotate to the lower side of the switching mechanism 4 and access the lock buttons 100 on the trays 200 by using the switching mechanism 4; in this embodiment, the first rotating platform 5 includes a platform body, a first rotating platform base 51 for supporting the platform body, the first rotating platform base 51 includes a column for supporting the platform body, a bottom plate disposed at a lower end of the column, and a plurality of rib plates disposed between the bottom plate and the column, and four brackets 400 are uniformly distributed on an upper surface of the platform body.
A steering storage robot 6 including a driving base 61 provided with a driver, a lifting mechanism 62 horizontally rotatably installed on the driving base 61 and telescopically moving in a vertical direction, and a plate fork 300 installed on an upper end of the lifting mechanism 62 to fork the tray 200; in this embodiment, the driving base 61 is mounted on a pair of first slide rails 63 disposed on the ground beside the lock button storage rack 7, a second rotating platform 64 is mounted on the driving base 61, the jacking mechanism 62 is mounted on the second rotating platform 64, a pair of second slide rails 65 is disposed on the second rotating platform 64, and the jacking mechanism 62 can move along the second slide rails 65; and
a plurality of locking button storage racks 7 arranged on at least one side of the traveling route of the steering storage robot 6, wherein the locking button storage racks 7 comprise a plurality of brackets 400 which are distributed in the vertical direction and used for placing the trays 200;
the automatic disassembling and assembling device 500 further comprises a manual intervention frame 8 with wheels at the bottom, the manual intervention frame 8 also comprises a plurality of brackets 400 which are distributed in the vertical direction and used for placing the tray 200, and the manual intervention frame 8 moves to the first sliding rail 63 and is used for being in butt joint with the tray 200 through the steering storage robot 6.
The present invention also provides a system for disassembling and assembling a container using the automatic disassembling and assembling apparatus 500 for a container lock button, which comprises four automatic disassembling and assembling apparatuses 500 for a container lock button capable of disassembling and assembling lock buttons of four corner pieces of a container at the same time, in this embodiment, a traveling route of the turning storage robot 6 in the automatic disassembling and assembling apparatus 500 for a container lock button is parallel to a traveling route of a container truck carrying a container 600, and when an equipment space is small, the traveling directions of the turning storage robots 6 toward the lock button storage rack 7 in the two automatic disassembling and assembling apparatuses 500 for a container lock button on the same side of the container truck are different.
The invention also provides a lock button dismounting working method of the equipment for dismounting the lock button of the container, which comprises the following steps:
(1) debugging and resetting the equipment;
(2) the container truck is in place;
(3) the lock button dismounting robot stretches out, positions and analyzes the lock button 100 of the container 600 and then adjusts the working angle of the actuator 21 for dismounting;
(4) the actuator 21 is used for completing the disassembly of the lock knob 100;
(5) the lock button dismounting robot 2 moves the actuator 21 to the braid drawing mechanism 3 and resets the lock button by positioning analysis or completes reset and recheck of the lock button 100 by the braid drawing mechanism 3;
(6) the lock button dismounting robot 2 moves the actuator 21 to a position where the actuator is connected with the switching mechanism 4 and connects the lock button 100 to the switching mechanism 4, and the lock button dismounting robot 2 resets;
(7) the steering storage robot 6 forks the tray 200 stored in the lock button storage rack 7 on the bracket 400 of the first rotary platform 5, and the switching mechanism 4 stores the lock button 100 in the positioning storage hole 201 through positioning analysis;
(8) when the tray 200 on one of the trays 400 of the first rotary table 5 is fully loaded with the lock button, the first rotary table 5 rotates the fully loaded tray 200 to the next station while the other tray 200 is rotated below the transfer mechanism 4, and the tray 200 is stored on the empty tray 400 of the lock button storage rack 7 by being held by the steering storage robot 2.
The invention also provides a locking button working method of the equipment for dismounting the locking button of the container, which comprises the following steps:
(1) debugging and resetting the equipment;
(2) the container truck is in place and collects the locking type of a locking button 100 to be installed;
(3) the steering storage robot 6 forks the tray 200 storing the lock-type lock button 100 in the lock button storage rack 7 on the bracket 400 of the first rotary platform 5, and the first rotary platform 5 rotates the tray 200 to the lower side of the changeover mechanism 4;
(4) the switching mechanism 4 clamps a lock button 100, and the lock button dismounting robot 2 moves the actuator 21 to a position where the actuator is connected with the switching mechanism 4 and connects the lock button 100 with the switching mechanism 4;
(5) the lock button dismounting robot 2 extends out, positions and analyzes corner fittings of the container 600 and then adjusts the working angle of an actuator 21 of the container;
(6) the lock knob 100 is mounted by the actuator 21;
(7) repeating the above operations until a container truck completes the installation of the lock button 100;
(8) when the tray 200 on one of the trays 400 of the first rotary table 5 is completely unloaded, the first rotary table 5 rotates the unloaded tray 200 to the next station, and the steering storage robot 6 forks and stores the tray 200 on the empty tray 400 of the lock button storage rack 7.
The above embodiments are provided only for illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore all equivalent technical solutions should also fall into the scope of the present invention, and should be defined by the claims.
Claims (12)
1. An apparatus for the disassembly and assembly of a container lock knob for the securement of a container truck corner fitting to a container truck; it is characterized in that, a plurality of lock buttons are stored in a plurality of positioning storage holes of a tray, the bottom of the tray can be held by a plate fork, the edges of two sides of the bottom of the tray can be placed on a bracket, and the device for assembling and disassembling the lock buttons of the container comprises:
an equipment frame;
the lock button dismounting robot is mounted on the equipment frame in a suspending mode, and the dismounting robot moves in a space with multiple degrees of freedom to enable an actuator of the dismounting robot to dismount or mount the lock button on the container corner piece;
the lock button dismounting robot resets the lock buttons through the braid drawing mechanism;
the switching mechanism is arranged on the frame and is used for switching the lock button clamped by the actuator within the working range of the lock button dismounting robot;
the first rotating platform is provided with a plurality of grooves, the upper edges of the grooves are provided with the brackets, and all the brackets can rotate to the lower part of the switching mechanism in the rotating process of the first rotating platform so that the switching mechanism can access the switched lock buttons on the tray placed on the brackets;
the steering storage robot comprises a driving base provided with a driver, a jacking mechanism rotatably arranged on the driving base and a plate fork arranged at the upper end of the jacking mechanism, wherein the jacking mechanism can perform telescopic motion in the vertical direction; and
and the locking button storage frames are arranged beside the traveling route of the steering storage robot and comprise a plurality of brackets distributed in the vertical direction.
2. The apparatus for lock button removal for containers of claim 1 wherein said lock button removal robot is a six axis robot;
the actuator is a lock button dismounting clamp, the lock button dismounting clamp or the frame is arranged on a visual identification mechanism beside a container truck travelling path, and information acquired by the visual identification mechanism is processed by an image identification system to judge the type and state of the lock button and the space coordinate information of a container corner fitting and then transmits a processing result to an upper computer control system for analysis.
3. The apparatus of claim 1, wherein the pigtail mechanism comprises a telescoping mechanism and an arcuate finger mounted on the telescoping mechanism for fore and aft translation, the arcuate finger being actuated to open and close by an actuator.
4. The apparatus for opening and closing a lock knob of a container as claimed in claim 1, wherein said transfer mechanism comprises a lock knob holding mechanism, a longitudinal moving mechanism and a transverse moving mechanism;
the lock button fixture includes: the locking mechanism comprises a locking button clamping mechanism mounting seat, a second lifting mechanism and a locking button clamp, wherein the second lifting mechanism and the locking button clamp are mounted on the locking button clamping mechanism mounting seat;
the traversing mechanism comprises: the longitudinal moving mechanism can be arranged on a sliding piece of the first sliding guide mechanism in a sliding way and is driven by the transverse driver;
the longitudinal movement mechanism comprises: the longitudinal movement mechanism frame is arranged on the sliding pieces of at least two first sliding guide mechanisms;
the two second sliding guide mechanisms are longitudinally arranged on the left side and the right side of the longitudinal moving mechanism frame, and the lock button clamping mechanism is arranged on a sliding piece of the second sliding guide mechanism; and
a longitudinal driver which is arranged on one side of the left side and the right side of the longitudinal moving mechanism frame and is used for driving the lock button clamping mechanism;
the lock button clamping mechanism is located and moves back and forth in the frame scope of the longitudinal movement mechanism frame, and comprises:
the lock button clamping mechanism mounting plate is arranged on the sliding piece of the second sliding guide mechanism and is driven by a longitudinal driver;
the vertical driver is arranged on the lock button clamping mechanism mounting plate; and
and the lock button clamp is arranged below the lock button clamping mechanism mounting plate and moves up and down under the driving of the vertical driver.
5. The apparatus as claimed in claim 4, wherein the power unit of the horizontal driver and the vertical driver is selected from a reduction motor, a pneumatic motor and a pneumatic sliding table, the transmission unit is selected from a screw nut, a belt pulley and a screw module, the first and second slide guides are slide rails or slide bars, and the power unit of the vertical driver is selected from a reduction motor, a pneumatic cylinder or an electric cylinder.
6. The apparatus of claim 1, wherein the first rotary platform comprises a first rotary platform base for supporting the first rotary platform, and four radially disposed grooves are formed on a surface of the first rotary platform for mounting the bracket.
7. The apparatus according to claim 1, wherein the driving base is mounted on a pair of first sliding rails, the jacking mechanism is mounted on a second rotary platform, the second rotary platform is provided with a pair of second sliding rails, the jacking mechanism can move along the second sliding rails, and the jacking mechanism is an electric lifting rod driven by a multi-screw rod stack and synchronously lifted.
8. The apparatus for assembling and disassembling lock buttons for containers as claimed in claim 1, wherein said turning storage robot has lock button storage shelves provided at both sides of a traveling path thereof, and further comprising a movable manual intervention shelf including a plurality of said vertically arranged brackets for receiving pallets.
9. A system for assembling and disassembling a container lock button according to claim 1, which comprises four automatic assembling and disassembling apparatuses for a container lock button provided on a traveling passage of a container truck, and the four automatic assembling and disassembling apparatuses for a container lock button simultaneously assemble and disassemble lock buttons of four corner fittings of a container.
10. The system of claim 9, wherein the path of travel of the turn-storage robot of the automatic container lock button mounting/dismounting device is parallel to the path of travel of a container truck carrying a container, and the two automatic container lock button mounting/dismounting devices on the same side of the container truck are in the same direction or in different directions toward the direction of travel of the lock button storage rack.
11. The method of claim 1, further comprising the steps of:
(1) debugging and resetting the equipment;
(2) the container truck is in place;
(3) the lock button dismounting robot stretches out and positions and analyzes the lock button of the container and then adjusts the working angle of an actuator for dismounting;
(4) the lock button is disassembled by using the actuator;
(5) the lock button dismounting robot moves the actuator to the braid pulling mechanism and resets the lock button by using positioning analysis or completes the rechecking of the reset of the lock button by using the braid pulling mechanism;
(6) the lock button dismounting robot moves the actuator to a position where the actuator is connected with the switching mechanism and connects the lock button to the switching mechanism, and the lock button dismounting robot resets;
(7) the steering storage robot forks the tray stored in the lock button storage rack on a bracket of a first rotating platform, and the switching mechanism stores the lock button in a positioning storage hole through positioning analysis;
(8) when a tray on a bracket of the first rotary platform is full of the lock button, the first rotary platform rotates the full-load tray to the next station and simultaneously rotates the other tray to the lower part of the switching mechanism, and the tray is forked and stored on the vacant bracket of the lock button storage rack by using the steering storage robot.
12. The lock knob operating method for a container lock knob attaching and detaching apparatus according to claim 1, comprising the steps of:
(1) debugging and resetting the equipment;
(2) the container truck is in place and acquires the lock button lock type to be installed;
(3) the steering storage robot forks a tray storing the lock type lock button in the lock button storage rack on a bracket of a first rotating platform, and the first rotating platform rotates the tray to the lower part of the switching mechanism;
(4) the switching mechanism clamps a lock button, and the lock button dismounting robot moves the actuator to a position where the actuator is connected with the switching mechanism and connects the lock button with the switching mechanism;
(5) the lock button dismounting robot stretches out and positions and analyzes the corner fittings of the container and then adjusts the working angle of an actuator of the container;
(6) the lock button is installed by using an actuator;
(7) repeating the operation until the container truck completes the installation of the lock button;
(8) when the tray on one bracket of the first rotating platform is completely unloaded, the first rotating platform rotates the unloaded tray to the next station, and the tray is forked and stored on the vacant bracket of the lock button storage rack by using the steering storage robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475195.7A CN114633254A (en) | 2020-12-15 | 2020-12-15 | Automatic dismounting device for container lock button, dismounting system formed by automatic dismounting device and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475195.7A CN114633254A (en) | 2020-12-15 | 2020-12-15 | Automatic dismounting device for container lock button, dismounting system formed by automatic dismounting device and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114633254A true CN114633254A (en) | 2022-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011475195.7A Pending CN114633254A (en) | 2020-12-15 | 2020-12-15 | Automatic dismounting device for container lock button, dismounting system formed by automatic dismounting device and using method |
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| CN (1) | CN114633254A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551354A (en) * | 2023-05-12 | 2023-08-08 | 广东彩丰物流有限公司 | Automatic disassembly and assembly equipment for container lock button |
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2020
- 2020-12-15 CN CN202011475195.7A patent/CN114633254A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551354A (en) * | 2023-05-12 | 2023-08-08 | 广东彩丰物流有限公司 | Automatic disassembly and assembly equipment for container lock button |
| CN116551354B (en) * | 2023-05-12 | 2024-02-02 | 广东彩丰物流有限公司 | Automatic disassembly and assembly equipment for container lock button |
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