CN114622504A - Concrete outside retaining wall cast-in-place construction equipment and construction method - Google Patents

Concrete outside retaining wall cast-in-place construction equipment and construction method Download PDF

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Publication number
CN114622504A
CN114622504A CN202210404930.8A CN202210404930A CN114622504A CN 114622504 A CN114622504 A CN 114622504A CN 202210404930 A CN202210404930 A CN 202210404930A CN 114622504 A CN114622504 A CN 114622504A
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China
Prior art keywords
locking
hole
trigger
retaining wall
portal frame
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CN202210404930.8A
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Chinese (zh)
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CN114622504B (en
Inventor
王纪源
陈锋
刘彪
张增燕
纪良
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Jiangsu Provincial Transportation Engineering Group Co Ltd
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Jiangsu Provincial Transportation Engineering Group Co Ltd
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Publication of CN114622504A publication Critical patent/CN114622504A/en
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Publication of CN114622504B publication Critical patent/CN114622504B/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F15/00Safety arrangements for slowing, redirecting or stopping errant vehicles, e.g. guard posts or bollards; Arrangements for reducing damage to roadside structures due to vehicular impact
    • E01F15/02Continuous barriers extending along roads or between traffic lanes
    • E01F15/08Continuous barriers extending along roads or between traffic lanes essentially made of walls or wall-like elements ; Cable-linked blocks
    • E01F15/081Continuous barriers extending along roads or between traffic lanes essentially made of walls or wall-like elements ; Cable-linked blocks characterised by the use of a specific material
    • E01F15/083Continuous barriers extending along roads or between traffic lanes essentially made of walls or wall-like elements ; Cable-linked blocks characterised by the use of a specific material using concrete
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

Abstract

The application relates to cast-in-place construction equipment and a construction method for a concrete outer side retaining wall, and relates to the technical field of retaining wall pouring equipment. It still includes detachably and sets up in the walking track of decking roof and can follow the gliding running gear of walking track including the template group that is used for pouring the outside barricade of decking lateral margin, running gear fixedly connected with portal frame, template group links to each other with the portal frame through the extensible member, the portal frame erects in outside barricade top, running gear still is connected with the balancing weight that is used for balanced running gear. The balance of the portal frame under the environment that only one-side walking tracks are needed is realized by adding the balance weight, and the problem that the outer side cannot provide support during the construction of the outer side retaining wall, so that the construction is inconvenient is solved. In addition, the travelling mechanism can continue to move forward along the travelling rail after the outer side retaining wall of the current station is machined, and construction of the subsequent outer side retaining wall can be conveniently realized.

Description

Concrete outside retaining wall cast-in-place construction equipment and construction method
Technical Field
The application relates to the field of retaining wall pouring equipment, in particular to cast-in-place construction equipment and a construction method for a concrete outer retaining wall.
Background
The concrete retaining wall is a wall body arranged on the side edge or the center of a road or a bridge and used for protecting vehicles or pedestrians, and pouring molding is needed during actual construction.
At present, construction equipment for a central wall in the related art comprises rails arranged on two sides of the central wall to be poured, a portal frame is erected on the two rails, and the inner wall of the portal frame is connected with a template for pouring the central wall through a plurality of telescopic rods. During the use, slide the portal frame along the track to the station of treating processing, remove through telescopic link control module board afterwards and form the cavity that is used for pouring central wall body to carry out subsequent pouring construction.
In the process of implementing the application, the inventor finds that at least the following problems exist in the technology: for the wall body of side, namely outside barricade, can't set up the track with the help of the position of its both sides simultaneously and support, and then can't directly utilize the construction equipment of pouring central wall body to carry out the construction, lead to the construction inconvenience, so remain to improve.
Disclosure of Invention
In order to solve the problem that construction of an outer side retaining wall is inconvenient, the application provides cast-in-place construction equipment and a construction method for the concrete outer side retaining wall.
In a first aspect, the application provides a cast-in-place construction equipment for a concrete outer side retaining wall, which adopts the following technical scheme:
the utility model provides a cast-in-place construction equipment of concrete outside barricade, includes the template group that is used for pouring the outside barricade of decking lateral margin, still includes detachably and sets up in the walking track of decking roof and can follow the gliding running gear of walking track, running gear fixedly connected with portal frame, template group links to each other with the portal frame through the extensible member, the portal frame erects in outside barricade top, running gear still is connected with the balancing weight that is used for balanced running gear.
Through adopting above-mentioned technical scheme, realized the balance of portal frame under the orbital environment of only unilateral walking through increasing the counter weight, the outside can't provide the problem of support when having solved outside barricade construction.
When the outer side retaining wall needs to be poured, the travelling mechanism moves to the side of the station to be constructed, namely the portal frame is located above the station to be constructed, the template group is moved to a preset position through the telescopic piece, and then pouring can be carried out. After the maintenance is finished, the die plate group is reset through the telescopic piece so as to realize demoulding, and then the production of the outer side retaining wall at the current station can be completed.
And then, the travelling mechanism moves to a subsequent station to be constructed, and the steps are repeated to realize the continuous construction of the outer side retaining wall.
Optionally, the template group comprises an inner template, an outer template and an end template, the bottom wall of the inner template abuts against the top wall of the bridge deck, the side wall of the inner template is connected with the portal frame through an expansion piece, and the outer template is located on the side of the bridge deck and connected with the portal frame through an expansion piece;
the bottom of the outer template is connected with an extension part, the extension part extends downwards to the lower part of the bridge deck, one end of the extension part, far away from the outer template, is also connected with a sealing plate, one end of the sealing plate, far away from the extension part, is abutted against the bottom wall of the bridge deck, the sealing plate is rotatably connected with the extension part, and a locking part for locking the rotation angle of the sealing plate is arranged between the sealing plate and the extension part;
the end template is detachably connected with the inner template and the outer template so that the end template, the inner template, the outer template, the extension part and the sealing plate enclose a cavity for casting and forming the outer side retaining wall.
Through adopting above-mentioned technical scheme, can realize supplying the outside barricade to pour fashioned cavity, and this cavity contacts with the roof, lateral wall and the diapire homogeneous phase of decking to make maintenance accomplish the back higher with the connection stability at bridge floor flange reason.
Optionally, a tensioning assembly is arranged between the outer formwork and the inner formwork, the tensioning assembly includes a tensioning rod and a pair of tensioning nuts, the outer formwork and the inner formwork are provided with tensioning holes in a penetrating manner, the tensioning rod penetrates through two tensioning holes, the two tensioning nuts are all sleeved on the outer side of the tensioning rod in a threaded manner, and the two tensioning nuts are respectively abutted to the outer side walls of the outer formwork and the inner formwork.
Through adopting above-mentioned technical scheme, the tensioning assembly can make the interval between outer form and the interior template control, is difficult for leading to the increase of distance between outer form and the interior template and damaging because of the inflation in the concrete curing process.
Optionally, the outer template and the inner template are both connected with the portal frame through lifting assemblies, each of the two lifting assemblies comprises a sliding sleeve, a lifting rod and a lifting driving piece, the sliding sleeve is sleeved on the middle section of the portal frame and can slide along the length direction of the middle section of the portal frame, the lifting driving piece is fixedly connected to the portal frame, a driving shaft of the lifting driving piece is connected with the sliding sleeve, the two lifting rods are respectively fixedly connected with the outer template and the inner template, and the two lifting rods are respectively rotatably connected with the corresponding sliding sleeves;
two ends of a telescopic part for connecting the inner template and the portal frame are respectively rotatably connected with the inner template and the portal frame;
two ends of a telescopic piece for connecting the outer template and the portal frame are respectively rotatably connected with the outer template and the portal frame.
Through adopting above-mentioned technical scheme, when form removal, if only carry out lateral shifting through the extensible member that the level set up, easily make the bottom of inner formword easily scratch the lateral wall of decking roof, the bottom of exterior sheathing easily scratch outside barricade, and this application promotes through lifting unit to exterior sheathing and inner formword to make exterior sheathing and inner formword tilting upward move when form removal, thereby make the apparent quality of construction back outside barricade and decking more excellent.
Optionally, the bottom of one end, away from the running gear, of the portal frame is connected with a working platform, one end, close to the bridge deck, of the working platform is located below the edge of the bridge deck, and an outer side protective net is arranged at the edge of the working platform.
Through adopting above-mentioned technical scheme, when needs are under construction or need adjust the shrouding to cope match-plate pattern department, constructor can move to work platform and operate, and the outside protection network can protect constructor, and factor of safety is higher.
Optionally, the travelling mechanism comprises a travelling seat and travelling wheels rotatably connected to the bottom of the travelling seat, the travelling wheels are circumferentially provided with travelling grooves, the travelling rails are inserted into the travelling grooves, and the travelling rails are provided with automatic locking modules;
the automatic locking module comprises a trigger block, a trigger spring, a locking rod and a locking spring, wherein a trigger hole is formed in the top wall of the walking track, the trigger block can be slidably inserted into the trigger hole, the trigger spring is positioned in the trigger hole and used for pushing the trigger block towards the outer side of the trigger hole, a abdicating hole is formed in the side wall of the trigger hole in a penetrating mode, the locking rod penetrates through the abdicating hole and can axially slide along the abdicating hole, the locking spring is positioned in the trigger hole and used for pushing the locking rod towards the outside of the abdicating hole, one end, positioned in the trigger hole, of the locking rod is fixedly connected with an insertion rod, a jack is formed in the bottom wall of the trigger block, and the insertion rod is inserted into the jack;
the inner side wall of the walking groove is provided with a locking hole for the locking rod to be inserted and arranged.
Through adopting above-mentioned technical scheme, under this state, if take place running gear unbalance, when leading to the walking wheel to have the action of upwarping, in case the walking wheel upwarps by a small margin, trigger the piece and break away from the pushing down of walking wheel, trigger the piece and go upward under the trigger spring effect, make the inserted bar take out from the jack, the locking spring can be with the ejecting hole of stepping down of locking pole and insert and establish to arbitrary locking downthehole afterwards, in order to realize the automatic locking of walking wheel, prevent that the walking wheel from upwarping completely and breaking away from the walking track, thereby the holistic security of equipment has been promoted.
Optionally, the number of the locking holes is more than 2, and any radius of the travelling wheel at least passes through one locking hole.
Through adopting above-mentioned technical scheme, the locking pole stretches out and steps down the hole back phase and offsets with the walking inslot lateral wall, and along with the upwarp of walking wheel, locking pole butt walking inslot lateral wall slides, and it is downthehole to remove to arbitrary locking up to the locking pole tip, all can accomplish the locking. And the walking wheel can be provided with at least one locking hole for the insertion of the locking rod no matter the walking wheel rotates to any angle, so that the success rate of automatic locking triggering is higher.
Optionally, the walking seat is connected with a pre-pressing plate set, and the pre-pressing plate set comprises a locking maintaining plate, a locking pressing plate, a triggering maintaining plate and a triggering pressing plate;
the locking maintaining plate is attached to the side wall, provided with the abdicating hole, of the walking track, the locking pressing plate is connected to one end, facing the advancing direction of the walking mechanism, of the locking maintaining plate, and one end, far away from the locking maintaining plate, of the locking pressing plate is obliquely arranged in the direction far away from the walking track;
the trigger maintaining plate is attached to the top wall of the walking track, the trigger pressing plate is connected to one end, facing the traveling direction of the walking mechanism, of the trigger maintaining plate, and one end, far away from the trigger maintaining plate, of the trigger pressing plate is obliquely arranged in the direction far away from the walking track;
the locking pressing plate is located on one side, in the advancing direction of the trigger pressing plate along with the walking mechanism.
Through adopting above-mentioned technical scheme, at the rolling in-process of walking wheel along the walking track, pre-compaction board group contacts with automatic locking module in advance, and the process is as follows: the locking clamp plate can contact with the locking rod in advance along with the process that the walking seat advances to extrude the locking rod to the tip is totally contract to stepping down downtheholely gradually, and the locking maintenance board can make the locking rod keep aforementioned state. The trigger pressing plate can be in contact with the trigger block in the process of moving along with the walking seat, the trigger block is gradually extruded until the end part of the trigger block is completely contracted into the trigger hole, the insertion rod can be inserted into the insertion hole, and the trigger maintaining plate can enable the trigger block to keep the state. The walking wheel rolls to the assigned position, and the walking wheel is immediately after triggering the maintenance board this moment, when triggering the maintenance board and break away from the trigger block gradually, the walking wheel rolls to the trigger block top gradually, when the walking wheel rolls to the trigger block top completely, triggers the maintenance board and triggers the separation of block, and the locking maintenance board is no longer the closing cap hole of stepping down. To sum up, pre-compaction board group can make the walking wheel walk can make trigger block and locking pole all be in the contraction state before next station.
Optionally, a pair of inner side protection frames is arranged above the walking mechanism, an inner side protection net is arranged between the two inner side protection frames, the bottom of the inner side protection net is fixedly connected with the bottom of the inner side protection frame, and the top of the inner side protection net is slidably connected with the two inner side protection frames;
the running gear has the counter weight hole, the opening direction of counter weight hole sets up towards the direction of keeping away from the portal frame, it is downthehole to establish to the counter weight to insert balancing weight slidable, it is provided with the interlock hole to run through at the top of counter weight hole inner wall, the interlock rope is worn to be equipped with by the interlock hole, the one end of interlock rope links to each other and the junction is close to the opening part of counter weight hole with the bottom of counter weight hole inner wall, the other end and the inboard protection network of interlock rope link to each other, the tip that the balancing weight is close to the counter weight hole bottom rotates and is connected with the movable pulley, the one side that the interlock rope and movable pulley are close to the counter weight hole bottom offsets, the top of inboard protection frame rotates and is connected with the fixed pulley, the fixed pulley is located the top of inboard protection network, the one side that running gear was kept away from to the interlock rope and movable pulley offsets.
Through adopting above-mentioned technical scheme, when constructor need move step to work platform and operate, need earlier artifical top with inboard protection network and stimulate downwards, can promote the balancing weight outside the counter weight hole through the linkage rope this moment automatically to the arm of force of balancing weight has been increased, makes running gear and the holistic focus of balancing weight locate the skew towards the center of decking, even makes running gear whole more stable. When constructor need not to use work platform, can slide the balancing weight into the weight port and realize accomodating, the constructor of being convenient for carries out other construction operations or supplies other construction equipment to normally current to the roof of decking. And at the moment, the top of the inner side protective net can be driven to move upwards under the action of the linkage rope, so that the inner side protective net can automatically ascend, and the safety protection is more convenient.
In a second aspect, the present application provides a construction method based on a concrete outside retaining wall cast-in-place construction equipment, which adopts the following technical scheme:
a construction method based on concrete outside retaining wall cast-in-place construction equipment comprises the following steps:
s1: a walking track is fixedly arranged on the top wall of the bridge deck, and the walking mechanism, the balancing weight, the portal frame, the telescopic piece and the template set are integrally arranged on the walking track, so that the walking mechanism can stably slide on the walking track;
s2: moving to the position of the outer retaining wall to be poured through the travelling mechanism;
s3: the telescopic piece control template groups are combined, and then pouring is carried out;
s4: after the maintenance of the outer side retaining wall is finished, the telescopic part is used for controlling the mold group to perform demolding;
s5: and repeating the steps of S2, S3 and S4 to sequentially construct the subsequent retaining wall.
By adopting the technical scheme, the continuous pouring of the outer side retaining wall can be realized, and the construction is convenient.
In summary, the present application includes at least one of the following benefits:
1. the balance of the portal frame in the environment with only one-side walking tracks is realized by adding the balance weight, and the problem that the outer side cannot provide support during construction of the outer side retaining wall is solved.
2. After the walking wheel travels to the designated position, if the walking wheel upwarps, the walking wheel can be automatically locked, and the safety is higher.
3. Constructors can realize the automatic displacement of the balancing weight when needing to use the working platform which is positioned at the side of the bridge deck and in a suspended state, thereby improving the safety factor when using the working platform.
Drawings
FIG. 1 is a schematic structural diagram of example 1 of the present application;
fig. 2 is a schematic structural diagram for showing a connection relationship between a template set and a portal frame in embodiment 1 of the present application;
fig. 3 is a schematic structural view for showing a connection relationship between the tension assembly and the inner and outer formworks in embodiment 1 of the present application;
fig. 4 is a schematic structural view for illustrating a connection relationship between a sealing plate and an extension portion in embodiment 1 of the present application;
FIG. 5 is a schematic structural diagram of embodiment 2 of the present application;
fig. 6 is a schematic structural diagram for showing a connection relationship between a weight block and a traveling mechanism in embodiment 2 of the present application;
fig. 7 is a schematic structural diagram for showing a connection relationship between a balancing weight and an inner side protection net in embodiment 2 of the present application;
fig. 8 is a schematic structural diagram for showing a connection relationship between a traveling wheel and an automatic locking module in embodiment 2 of the present application;
fig. 9 is a schematic structural diagram for showing a positional relationship between the automatic locking module and the pre-pressing plate set in embodiment 2 of the present application.
In the figure:
1. a bridge deck; 11. a traveling track;
2. a traveling mechanism; 21. a traveling wheel; 210. a walking groove; 22. a walking seat; 23. a balancing weight; 230. a weight port; 231. a booster wheel; 24. an inner side protection frame; 25. an inner side protective net; 26. an inboard stiffener; 260. an inner side reinforcement groove; 27. a movable pulley; 28. a fixed pulley; 281. a connecting rod; 29. a linkage rope; 290. a linkage hole;
3. a gantry; 31. a working platform; 32. an outer protective net;
4. a template group; 41. an inner template; 42. an outer template; 43. an end template; 44. a telescoping member;
45. a lifting assembly; 451. a sliding sleeve; 452. a lifting bar; 453. lifting the driving member;
46. a tensioning assembly; 460. tensioning the hole; 461. stretching a pull rod; 462. tensioning the nut;
47. an extension portion; 48. closing the plate; 49. a locking member; 490. a locking hole; 491. a locking surface;
5. an automatic locking module; 51. a trigger block; 510. a trigger hole; 52. a trigger spring; 53. a lock lever; 530. a hole of abdication; 54. a locking spring; 55. inserting a rod; 550. a jack; 56. a locking hole;
6. pre-pressing the plate set; 61. a lock maintaining plate; 62. locking the pressure plate; 63. triggering the maintaining plate; 64. the pressure plate is triggered.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
Example 1:
the embodiment 1 of the application discloses cast-in-place construction equipment for a concrete outer side retaining wall. Referring to fig. 1, a cast-in-place construction equipment for a concrete outer side retaining wall comprises a pair of walking rails 11 fixed on the top wall of a bridge deck 1 through bolts, wherein a walking structure 2 is slidably arranged on the walking rails 11. The travelling mechanism 2 comprises a plurality of travelling wheels 21, the travelling mechanism 2 is further connected with a balancing weight 23, the travelling wheels 21 are rotatably connected to the bottom wall of the balancing weight 23, and the travelling wheels 21 are divided into two rows, and each row of travelling wheels 21 is erected above the corresponding travelling track 11 and can slide along the travelling track 11. The running mechanism 2 and the gantry 3 can stably run along the running rail 11 as a whole by adding the balance weight of the counterweight 23. The lateral wall of running gear 2 towards 1 edge of decking has portal frame 3 through welded fastening, and portal frame 3 is the type of falling U, and the one end that running gear 2 was kept away from to portal frame 3 extends the side of decking 1 and unsettled setting.
Referring to fig. 2, a formwork group 4 is arranged in the portal frame 3 and used for casting an outer side retaining wall. The formwork group 4 comprises an inner formwork 41, an outer formwork 42 and an end formwork 43, the bottom wall of the inner formwork 41 is abutted to the top wall of the bridge deck 1, the outer formwork 42 is located on the side of the bridge deck 1, the bottom of the outer formwork is arranged in a suspension mode, and the end formwork 43 is detachably connected with the inner formwork 41 and the outer formwork 42 through bolts. The inner template 41 and the outer template 42 are both rotationally connected with an expansion piece 44 through pin shafts, the expansion piece 44 is a linear reciprocating motion mechanism such as an air cylinder or an oil cylinder, the end part of the expansion piece 44, which is far away from the inner template 41 or the outer template 42, is rotationally connected with the portal frame 3 through the pin shafts, and the expansion piece 44 can control the inner template 41 and the outer template 42 to move in the portal frame 3 so as to carry out die assembly or die stripping.
Referring to fig. 2, the outer form 42 and the inner form 41 are both further connected to a lifting assembly 45, the lifting assembly 45 includes a sliding sleeve 451, lifting rods 452 and a lifting driving member 453, the bottoms of the two lifting rods 452 are respectively fixedly connected to the outer form 42 and the inner form 41 through bolts, and the sliding sleeve 451 is sleeved on the middle section of the gantry 3 and can slide along the length direction of the middle section of the gantry 3. Promote driving piece 453 for straight reciprocating motion mechanisms such as cylinder or hydro-cylinder, promote the shell of driving piece 453 and rotate through the round pin axle and connect in portal frame 3 roof, promote the drive shaft of driving piece 453 and rotate with the sliding sleeve 451 outer wall through the round pin axle and be connected, slide sliding sleeve 451 through promoting driving piece 453 to the slope of realization to exterior sheathing 42 and interior sheathing 41 promotes.
Referring to fig. 3, the bottom of the outer form 42 and the bottom of the inner form 41 are further connected with a tensioning assembly 46, the tensioning assembly 46 includes a tensioning rod 461 and a pair of tensioning nuts 462, the bottom of the outer form 42 and the bottom of the inner form 41 are both provided with tensioning holes 460 through, the two tensioning holes 460 are coaxial, the tensioning rod 461 penetrates through the two tensioning holes 460, the end of the tensioning rod 461 extends out of the tensioning holes 460 and is in threaded connection with the tensioning nuts 462, and the two tensioning nuts 462 are respectively abutted against the outer side walls of the outer form 42 and the inner form 41, so as to tension the outer form 42 and the inner form 41.
Referring to fig. 3, the bottom of the outer form 42 is further integrally formed with an extension 47, the extension 47 is bent, and the bottom of the extension 47 extends to below the edge of the bridge deck 1. The bottom of the extension portion 47 is rotatably connected with a sealing plate 48 through a rotating shaft, one end of the sealing plate 48, which is far away from the extension portion 47, abuts against the bottom wall of the bridge deck 1, and then the sealing plate 48, the extension portion 47, the outer formwork 42, the inner formwork 41, the end formwork 43 and the outer wall of the bridge deck 1 are integrally enclosed to form an area for pouring the outer side retaining wall.
Referring to fig. 4, a locking hole 490 is formed through the sealing plate 48, a locking member 49 is screwed into the locking hole 490, the locking member 49 is a rod-shaped structure, a side of the bottom of the extension plate away from the bridge deck 1 is a locking surface 491, the locking surface 491 is an arc surface coaxial with an axis of a rotation shaft of the sealing plate 48, and the locking member 49 can abut against an arbitrary position of the locking surface 491 to lock an angle of the sealing plate 48.
Referring to fig. 1, a working platform 31 is fixed to the bottom of one end of the gantry 3 far away from the traveling mechanism 2 by welding, and the working platform 31 is horizontally arranged for workers to perform foot-drop construction. Work platform 31 extends to decking 1 below near the tip of decking 1, and work platform 31 is close to decking 1's one end and is compared in shrouding 48 and be close to decking 1's one end more closely apart from running gear 2 in the horizontal direction to still in work platform 31's protective range when carrying out the angle modulation operation to shrouding 48, factor of safety is higher. The edge of the working platform 31 is also fixedly provided with an outer protective net 32 by welding so as to further improve the protection safety of the working platform 31.
The application implements 1 cast-in-place construction equipment's of concrete lateral retaining wall implementation principle does: when the outer retaining wall needs to be poured, the travelling mechanism 2 moves to the side of the station to be constructed, namely the portal frame 3 is positioned above the station to be constructed, and the inner formwork 41 and the outer formwork 42 move to preset positions through the telescopic piece 44 and the lifting assembly 45. The constructor then rotates the plate 48 so that the end of the plate 48 remote from the extension 47 abuts the bottom wall of the deck plate 1 and then tightens the locking member 49 to lock the angle of the plate 48. And then the end template 43 is fixed to the end parts of the outer template 42 and the side templates through bolts, so that a cavity for casting the outer side retaining wall can be formed. And then installing a tensioning assembly 46 to stabilize the width between the outer formwork 42 and the inner formwork 41, and further performing subsequent pouring construction.
When the form removal is completed, the locking member 49 is manually loosened, and the closing plate 48 is rotated to separate the closing plate 48 from the outer retaining wall. And then the tensioning assembly 46 is disassembled, and then the telescopic piece 44 and the tensioning assembly 46 are utilized for demoulding, when demoulding is carried out, the lifting assembly 45 and the telescopic piece 44 contract synchronously, so that the outer formwork 42 and the inner formwork 41 can obliquely move upwards in the demoulding process, the top wall of the bridge deck 1 is not easily scratched by the bottom of the inner formwork 41, and the outer retaining wall after maintenance is not easily scratched by the connection part of the outer formwork 42 and the extending part 47.
And then the travelling mechanism 2 moves to a subsequent station to be constructed, and the steps are repeated to complete the continuous construction of the outer side retaining wall.
The balance of the portal frame 3 in the environment only needing the unilateral walking rail 11 is realized by adding the balance weight, and the problem that the outer side cannot provide support during construction of the outer side retaining wall is solved.
The embodiment 1 of the application also discloses a construction method based on the concrete outer side retaining wall cast-in-place construction equipment.
A construction method based on concrete outside retaining wall cast-in-place construction equipment comprises the following steps:
s1: a walking track 11 is fixedly arranged on the top wall of the bridge deck 1, and the walking mechanism 2, the balancing weight 23, the portal frame 3, the telescopic piece 44 and the template group 4 are integrally arranged on the walking track 11, so that the walking mechanism 2 can stably slide on the walking track 11;
s2: the water is moved to the position of an outer retaining wall to be poured through the travelling mechanism 2;
s3: the mould plate set 4 is controlled by the telescopic pieces 44 to be combined, and then pouring work is carried out;
s4: after the maintenance of the outer side retaining wall is finished, the mould group 4 is controlled by the telescopic piece 44 to be demoulded;
s5: and repeating the steps of S2, S3 and S4 to sequentially construct the subsequent retaining wall.
Example 2:
referring to fig. 5 and 6, the embodiment 2 discloses a cast-in-place construction equipment for a concrete outer retaining wall, which is different from the embodiment 1 in that a traveling mechanism 2 includes a traveling seat 22 and a traveling wheel 21, the traveling wheel 21 is rotatably connected to the bottom wall of the traveling seat 22, a weight hole 230 is opened on the side wall of the traveling seat 22 away from the gantry 3, and a weight 23 is inserted into the weight hole 230 in a clearance fit manner.
Referring to fig. 5 and 7, the top wall and the bottom wall of the weight block 23 are rotatably provided with a plurality of assisting wheels 231, and the plurality of assisting wheels 231 are abutted against the inner wall of the weight hole 230, so that the weight block 23 can stably slide along the axial direction of the weight hole 230. When constructors need to move to the front of the working platform 31, the balancing weights 23 can slide out, so that the force arms of the balancing weights 23 are prolonged, and the portal frame 3, the walking mechanism 2 and the overall stability of the balancing weights 23 are higher. When constructor need not to use work platform 31, can slide balancing weight 23 into counterweight hole 230 and realize accomodating, the constructor of being convenient for carries out other construction operations or supplies other construction equipment normal current to the roof of decking 1.
Referring to fig. 5 and 7, a pair of inner side protection frames 24 is fixedly arranged on the top wall of the walking seat 22, an inner side protection net 25 is arranged between the two inner side protection frames 24, the inner side protection net 25 is a flexible woven net structure, the bottom of the inner side protection net 25 is fixedly connected with the top wall of the walking seat 22, and a plurality of inner side reinforcing rods 26 are uniformly distributed on the side wall of the inner side protection net 25 along the vertical direction to improve the structural strength of the inner side protection net 25.
Referring to fig. 5 and 7, a movable pulley 27 is rotatably disposed at one end of the counterweight block 23 close to the counterweight port 230, a connecting rod 281 is fixedly connected between the tops of the two inner side protection frames 24, a fixed pulley 28 capable of rotating around the axis of the connecting rod 281 is sleeved at the middle part of the connecting rod 281, a linkage hole 290 is penetratingly disposed at a position close to the opening of the counterweight port 230 at the top of the inner wall of the counterweight port 230, a linkage rope 29 is disposed through the connecting hole 290, two ends of the linkage rope 29 are respectively connected with the inner bottom wall of the counterweight port 230 and the top of the inner side protection net 25, the connection position of the linkage rope 29 and the inner bottom wall of the weight port 230 is positioned at the position close to the opening of the weight port 230, the middle section of the linkage rope 29 is also wound with a movable pulley 27 and a fixed pulley 28, and one section of the linkage rope 29 positioned in the weight port 230 is jointed with one side of the movable pulley 27 close to the bottom of the weight port 230, and one section of the linkage rope 29 positioned outside the weight port 230 is jointed with the top of the fixed pulley 28. When the top of the inner protection net 25 goes downward, the clump weight 23 can be automatically pushed out of the weight port 230 by the connecting rope 29.
Referring to fig. 8, a traveling groove 210 is formed in the traveling wheel 21 along the circumferential direction, the traveling rail 11 is inserted into the traveling groove 210 to limit the traveling direction of the traveling wheel 21, and the traveling rail 11 is connected with an automatic locking module 5 for limiting the traveling wheel 21 to be separated from the traveling rail 11. The automatic locking module 5 comprises a triggering block 51, a triggering spring 52, a locking rod 53 and a locking spring 54, a triggering hole 510 is formed in the top wall of the walking track 11, and the triggering block 51 is slidably inserted into the triggering hole 510. The bottom of the trigger spring 52 is fixedly connected with the bottom of the trigger hole 510, and the top of the trigger spring 52 is fixedly connected with the trigger block 51, so as to push the trigger block 51 towards the outside of the trigger hole 510. Trigger hole 510 lateral wall and run through and seted up hole 530 of stepping down, and locking pole 53 wears to establish hole 530 of stepping down and can follow hole 530 endwise slip of stepping down, and locking spring 54 is located and triggers hole 510, and locking spring 54 and locking pole 53 coaxial line, locking spring 54's one end with trigger hole 510 inside wall fixed connection, the other end and locking pole 53 fixed connection to with locking pole 53 orientation outside promoting of stepping down hole 530. The locking pole 53 is located the one end fixedly connected with inserted bar 55 in triggering the hole 510, and the axial of inserted bar 55 is unanimous with the axial of triggering the hole 510, and the jack 550 has been seted up to the trigger block 51 diapire, and inserted bar 55 clearance fit ground is inserted and is established to the jack 550 in. The inside wall of the walking groove 210 is provided with a plurality of locking holes 56 for the locking rod 53 to be inserted, the number of the locking holes 56 is more than 2, and the plurality of locking holes 56 are at least arranged through one locking hole 56 along the circumference of the walking groove 210 in a uniformly distributed manner and any radius of the walking wheel 21.
In the process of pouring the outer side retaining wall, the walking wheels 21 are located above the trigger blocks 51, the trigger blocks 51 are pressed downwards at the bottoms of the walking wheels 21, the trigger blocks 51 and the locking rods 53 are located in the states, when the walking wheels 21 are lifted upwards, the trigger blocks 51 move upwards under the action of the trigger springs 52, the inserted rods 55 are pulled out of the insertion holes 550, then the locking springs 54 can eject the locking rods 53 out of the abdicating holes 530 and insert the locking rods into any locking hole 56, automatic locking of the walking wheels 21 is achieved, and the walking wheels 21 are prevented from being completely tilted upwards and separated from the walking track 11.
Referring to fig. 9, the bottom wall of the traveling base 22 is further fixedly connected with a pre-pressing plate group 6, and the pre-pressing plate group 6 is located on one side of the traveling wheel 21 facing the traveling direction. The set of preload plates 6 includes a lock maintaining plate 61, a lock pressing plate 62, a trigger maintaining plate 63, and a trigger pressing plate 64. The locking maintaining plate 61 is attached to the side wall of the traveling rail 11 where the receding hole 530 is formed, and the locking pressing plate 62 is connected to one end of the locking maintaining plate 61 facing the traveling direction of the traveling mechanism 2, and one end of the locking pressing plate 62 away from the locking maintaining plate 61 is inclined in a direction away from the traveling rail 11. The locking pressing plate 62 can contact with the locking rod 53 first in the process of traveling with the traveling seat 22, and gradually press the locking rod 53 until the end portion is completely contracted into the receding hole 530, and the locking maintaining plate 61 can make the locking rod 53 keep the aforementioned state.
The trigger maintaining plate 63 is attached to the top wall of the traveling rail 11, the trigger pressing plate 64 is connected to one end of the trigger maintaining plate 63 facing the traveling direction of the traveling mechanism 2, and one end of the trigger pressing plate 64 far away from the trigger maintaining plate 63 is arranged to be inclined in the direction far away from the traveling rail 11. Further, the lock pressure plate 62 is located on one side of the trigger pressure plate 64 in the traveling direction of the travel mechanism 2. The trigger pressing plate 64 may contact the trigger block 51 during the process of traveling with the traveling base 22, and gradually press the trigger block 51 until the end portion is completely contracted into the trigger hole 510, and may allow the insertion rod 55 to be inserted into the insertion hole 550, and the trigger maintaining plate 63 may allow the trigger block 51 to maintain the aforementioned state. In summary, the pre-pressing plate set 6 can make the traveling wheel 21 move to the next station, so that the trigger block 51 and the locking rod 53 are already in the contracted state.
The implementation principle of the embodiment 2 is as follows: in the process that the traveling wheels 21 roll along the traveling rails 11, the pre-pressing plate group 6 is in contact with the automatic locking module 5 in advance, and the process is as follows: the locking pressing plate 62 can contact with the locking rod 53 firstly in the process of traveling along with the traveling seat 22, gradually extrude the locking rod 53 until the end part is completely contracted into the yielding hole 530, and the locking maintaining plate 61 can enable the locking rod 53 to keep the state. The trigger pressing plate 64 may contact the trigger block 51 during the process of traveling with the traveling base 22, and gradually press the trigger block 51 until the end portion is completely contracted into the trigger hole 510, and may allow the insertion rod 55 to be inserted into the insertion hole 550, and the trigger maintaining plate 63 may allow the trigger block 51 to maintain the aforementioned state. In summary, the pre-pressing plate set 6 can make the traveling wheel 21 move to the next station, so that the trigger block 51 and the locking rod 53 are already in the contracted state.
Then, the walking wheel 21 rolls to a designated position, at the moment, after the walking wheel 21 follows the trigger maintaining plate 63, when the trigger maintaining plate 63 gradually separates from the trigger block 51, the walking wheel 21 gradually rolls to the position above the trigger block 51, when the walking wheel 21 completely rolls to the position above the trigger block 51, the trigger maintaining plate 63 separates from the trigger block 51, the locking maintaining plate 61 does not cover the abdicating hole 530 any more, and then pouring construction can be carried out. Under this state, if take place running gear 2 unbalance, when leading to walking wheel 21 to have the action of upwarp, in case walking wheel 21 upwarps for a short time, trigger block 51 breaks away from walking wheel 21's pushing down, trigger block 51 goes upward under trigger spring 52 effect for inserted bar 55 takes out from jack 550, locking spring 54 can be with the ejecting hole 530 of stepping down of locking pole 53 and insert and establish to arbitrary locking hole 56 afterwards, in order to realize walking wheel 21's automatic locking, prevent that walking wheel 21 from warping completely and breaking away from walking track 11, thereby the holistic security of equipment has been promoted.
In addition, when constructor need move to work platform 31 and operate, need earlier the artifical top of with inboard protection network 25 and stimulate downwards, can promote balancing weight 23 outside the weight hole 230 through linking rope 29 this moment automatically to the arm of force of balancing weight 23 has been increased, makes running gear 2 and the holistic focus of balancing weight 23 skew towards the center department of decking 1, even makes running gear 2 whole more stable. When constructor need not to use work platform 31, can slide balancing weight 23 into counterweight hole 230 and realize accomodating, the constructor of being convenient for carries out other construction operations or supplies other construction equipment normal current to the roof of decking 1. And at this moment, the top of the inner side protection net 25 can be driven to move upwards under the action of the linkage rope 29, so that the inner side protection net 25 can automatically ascend, and the safety protection is more convenient.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides a cast-in-place construction equipment of concrete outside barricade, includes the template group (4) that are used for pouring the outside barricade of decking (1) lateral margin, its characterized in that: still set up in walking track (11) of decking (1) roof and can follow gliding running gear (2) of walking track (11) including detachably, running gear (2) fixedly connected with portal frame (3), template group (4) link to each other with portal frame (3) through extensible member (44), portal frame (3) erect in outside barricade top, running gear (2) still are connected with balancing weight (23) that are used for balanced running gear (2).
2. The concrete outer retaining wall cast-in-place construction equipment of claim 1, which is characterized in that: the formwork group (4) comprises an inner formwork (41), an outer formwork (42) and an end formwork (43), the bottom wall of the inner formwork (41) is abutted to the top wall of the bridge deck (1), the side wall of the inner formwork (41) is connected with the portal frame (3) through a telescopic piece (44), and the outer formwork (42) is located on the side of the bridge deck (1) and is connected with the portal frame (3) through the telescopic piece (44);
the bottom of the outer template (42) is connected with an extension part (47), the extension part (47) extends downwards to the lower side of the bridge deck (1), one end, away from the outer template (42), of the extension part (47) is further connected with a sealing plate (48), one end, away from the extension part (47), of the sealing plate (48) abuts against the bottom wall of the bridge deck (1), the sealing plate (48) is rotatably connected with the extension part (47), and a locking part (49) for locking the rotation angle of the sealing plate (48) is arranged between the sealing plate (48) and the extension part (47);
the end formwork (43) is detachably connected with the inner formwork (41) and the outer formwork (42) so that the end formwork (43), the inner formwork (41), the outer formwork (42), the extending portion (47) and the sealing plate (48) enclose a cavity for casting and forming of an outer side retaining wall.
3. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 2, wherein: a tensioning assembly (46) is arranged between the outer formwork (42) and the inner formwork (41), the tensioning assembly (46) comprises a tensioning rod (461) and a pair of tensioning nuts (462), the outer formwork (42) and the inner formwork (41) are both provided with tensioning holes (460) in a penetrating mode, the tensioning rod (461) penetrates through the two tensioning holes (460), the two tensioning nuts (462) are both sleeved on the outer side of the tensioning rod (461) in a threaded mode, and the two tensioning nuts (462) are respectively abutted to the outer side walls of the outer formwork (42) and the inner formwork (41).
4. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 2, wherein: the outer template (42) and the inner template (41) are connected with the portal frame (3) through lifting assemblies (45), each lifting assembly (45) comprises a sliding sleeve (451), a lifting rod (452) and a lifting driving part (453), the sliding sleeve (451) is sleeved on the middle section of the portal frame (3) and can slide along the length direction of the middle section of the portal frame (3), the lifting driving part (453) is fixedly connected to the portal frame (3), a driving shaft of the lifting driving part (453) is connected with the sliding sleeve (451), the two lifting rods (452) are respectively and fixedly connected with the outer template (42) and the inner template (41), and the two lifting rods (452) are respectively and rotatably connected with the corresponding sliding sleeves (451);
two ends of a telescopic piece (44) for connecting the inner template (41) and the portal frame (3) are respectively in rotary connection with the inner template (41) and the portal frame (3);
two ends of a telescopic piece (44) for connecting the outer template (42) and the portal frame (3) are respectively and rotatably connected with the outer template (42) and the portal frame (3).
5. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 1, wherein: the bottom of the end, far away from running gear (2), of portal frame (3) is connected with work platform (31), the one end that work platform (31) is close to decking (1) is located the below at decking (1) edge, the edge of work platform (31) is provided with outside protection network (32).
6. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 1, wherein: the travelling mechanism (2) comprises a travelling seat (22) and a travelling wheel (21) rotatably connected to the bottom of the travelling seat (22), a travelling groove (210) is formed in the travelling wheel (21) along the circumferential direction, the travelling rail (11) is inserted into the travelling groove (210), and the travelling rail (11) is provided with an automatic locking module (5);
the automatic locking module (5) comprises a trigger block (51), a trigger spring (52), a locking rod (53) and a locking spring (54), a trigger hole (510) is formed in the top wall of the walking track (11), the trigger block (51) is slidably inserted into the trigger hole (510), the trigger spring (52) is located in the trigger hole (510) and used for pushing the trigger block (51) towards the outer side of the trigger hole (510), a yielding hole (530) is formed in the side wall of the trigger hole (510) in a penetrating mode, the locking rod (53) penetrates through the yielding hole (530) and can axially slide along the yielding hole (530), the locking spring (54) is located in the trigger hole (510) and used for pushing the locking rod (53) towards the outside of the yielding hole (530), one end, located in the trigger hole (510), of the locking rod (53) is fixedly connected with an insertion rod (55), the bottom wall of the insertion rod (51) is provided with the insertion rod (550), the insert rod (55) is inserted into the insert hole (550);
the inner side wall of the walking groove (210) is provided with a locking hole (56) for the locking rod (53) to be inserted.
7. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 6, wherein: the number of the locking holes (56) is more than 2, and any radius of the travelling wheel (21) at least passes through one locking hole (56).
8. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 6, wherein: the walking seat (22) is connected with a pre-pressing plate group (6), and the pre-pressing plate group (6) comprises a locking maintaining plate (61), a locking pressing plate (62), a triggering maintaining plate (63) and a triggering pressing plate (64);
the locking maintaining plate (61) is attached to the side wall, provided with the abdicating hole (530), of the traveling track (11), the locking pressing plate (62) is connected to one end, facing the traveling direction of the traveling mechanism (2), of the locking maintaining plate (61), and one end, far away from the locking maintaining plate (61), of the locking pressing plate (62) is obliquely arranged in the direction far away from the traveling track (11);
the trigger maintaining plate (63) is attached to the top wall of the walking track (11), the trigger pressing plate (64) is connected to one end, facing the advancing direction of the walking mechanism (2), of the trigger maintaining plate (63), and one end, far away from the trigger maintaining plate (63), of the trigger pressing plate (64) is obliquely arranged in the direction far away from the walking track (11);
the locking pressure plate (62) is positioned on one side of the triggering pressure plate (64) along the advancing direction of the walking mechanism (2).
9. The cast-in-place construction equipment for the concrete outer side retaining wall according to claim 1, wherein: a pair of inner side protection frames (24) is arranged above the travelling mechanism (2), an inner side protection net (25) is arranged between the two inner side protection frames (24), the bottom of the inner side protection net (25) is fixedly connected with the bottom of the inner side protection frame (24), and the top of the inner side protection net (25) is connected with the two inner side protection frames (24) in a sliding manner;
the traveling mechanism (2) is provided with a weight hole (230), the opening direction of the weight hole (230) is far away from the portal frame (3), the counterweight block (23) is slidably inserted into the weight hole (230), a linkage hole (290) is arranged at the top of the inner wall of the weight hole (230) in a penetrating manner, a linkage rope (29) is arranged through the linkage hole (290), one end of the linkage rope (29) is connected with the bottom of the inner wall of the weight hole (230) and the connection part of the linkage rope is close to the opening of the weight hole (230), the other end of the linkage rope (29) is connected with an inner side protective net (25), the end part of the counterweight block (23) close to the bottom of the weight hole (230) is rotatably connected with a movable pulley (27), the linkage rope (29) is abutted against one side of the movable pulley (27) close to the bottom of the weight hole (230), and the top of the inner side protective frame (24) is rotatably connected with a fixed pulley (28), the fixed pulley (28) is positioned above the inner side protective net (25), and the linkage rope (29) is abutted against one side, far away from the travelling mechanism (2), of the movable pulley (27).
10. A construction method of the cast-in-place construction equipment for the concrete outer retaining wall according to any one of claims 1 to 9, which is characterized by comprising the following steps:
s1: a walking track (11) is fixedly arranged on the top wall of the bridge deck (1), and the walking mechanism (2), the balancing weight (23), the portal frame (3), the telescopic piece (44) and the template group (4) are integrally arranged on the walking track (11), so that the walking mechanism (2) can stably slide on the walking track (11);
s2: the outer side retaining wall is moved to the position of the outer side retaining wall to be poured through the travelling mechanism (2);
s3: controlling the mould plate set (4) to be combined through the telescopic piece (44), and then pouring;
s4: after the maintenance of the outer side retaining wall is finished, the mould group (4) is controlled by the telescopic piece (44) to demould;
s5: and repeating the steps of S2, S3 and S4 to sequentially construct the subsequent retaining wall.
CN202210404930.8A 2022-04-18 2022-04-18 Cast-in-place construction equipment and construction method for concrete outer side retaining wall Active CN114622504B (en)

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CN115341750B (en) * 2022-09-03 2023-08-11 锦汇建设集团有限公司 High-rise building shear wall structure template capable of being integrally lifted

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