CN114620481A - Multi-vehicle-type flexible stepless self-adaptive switching and carrying device and control method thereof - Google Patents
Multi-vehicle-type flexible stepless self-adaptive switching and carrying device and control method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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Abstract
本发明公开了一种多车型柔性无级自适应切换搬运装置及其控制方法,该搬运装置包括机器人和搬运抓具,搬运抓具包括搬运框架,搬运框架上可拆卸的安装有多组柔性无级自适应吸附单元;每组柔性无级自适应吸附单元包括安装板、带锁气缸、吸盘组件,吸盘组件包括吸盘杆以及吸盘,带锁气缸的活塞杆与吸盘杆相连接,带锁气缸的缸体上设有进气口、出气口以及锁止气口,进气口处设有进气阀,锁止气口处设有锁止气阀,出气口与外界相连通,通过向进气口进气带动吸盘组件向下伸出;通过向锁止气口进气从而对吸盘组件的位置进行锁定。本发明相对于现有技术的的优点:实现了对各组吸盘的无级自适应位置调整,从而满足多车型柔性共线/混线生产。
The invention discloses a multi-model flexible and stepless adaptive switching handling device and a control method thereof. The handling device includes a robot and a handling gripper. The handling gripper includes a handling frame, and a plurality of flexible and non-removable groups are detachably installed on the handling frame. Each group of flexible and stepless adaptive adsorption units includes a mounting plate, a cylinder with a lock, and a suction cup assembly. The suction cup assembly includes a suction cup rod and a suction cup. The piston rod of the lock cylinder is connected with the suction cup rod. The cylinder body is provided with an air inlet, an air outlet and a locking air port, an air inlet valve is arranged at the air inlet, and a locking air valve is arranged at the locking air port, and the air outlet is communicated with the outside world, and is The air drives the suction cup assembly to extend downward; the position of the suction cup assembly is locked by sucking air into the locking air port. Compared with the prior art, the present invention has the advantages that the stepless self-adaptive position adjustment of each group of suction cups is realized, so as to satisfy the flexible collinear/mixed line production of multiple models.
Description
技术领域technical field
本发明涉及机器人抓具及控制技术领域,尤其涉及的是一种多车型柔性无级自适应切换搬运装置及其控制方法。The invention relates to the technical field of robot grippers and control, in particular to a multi-model flexible and stepless adaptive switching transport device and a control method thereof.
背景技术Background technique
汽车焊装领域车门自动安装过程中,通过机器人携带搬运抓具实现对车门板件的取件和搬运。现有技术中,采用的搬运抓具设有多组吸盘单元,每组吸盘单元采用气缸驱动吸盘伸缩,实现对车门板件的吸附取件,此种结构的抓具及其实现方法存在以下缺陷:In the process of automatic door installation in the field of automobile welding, the picking and handling of door panels are realized by robots carrying and handling grippers. In the prior art, the transport gripper used is provided with multiple sets of suction cup units, and each set of suction cup units adopts a cylinder to drive the suction cups to expand and contract, so as to realize the suction and removal of the door panels. The gripper with this structure and its realization method have the following defects. :
1)抓具兼容性差:对于板件型面存在差异无法共用的情况,吸盘单元需做多组切换;且由普通气缸驱动吸盘伸缩,气缸的活塞杆仅有伸出和缩回两个位置,吸盘也仅能在这两位置进行切换,无法保证所有吸盘均完全吸附上板件,吸附效果差,兼容性十分有限。1) Poor compatibility of the gripper: For the case where there are differences in the surface of the plate that cannot be shared, the suction cup unit needs to be switched in multiple groups; and the suction cup is driven to expand and contract by a common cylinder, and the piston rod of the cylinder only has two positions, which are extended and retracted. The suction cups can only be switched in these two positions, and it cannot be guaranteed that all suction cups can completely absorb the upper plate, the suction effect is poor, and the compatibility is very limited.
2)抓具成本高:一套抓具若存在共用,需要增加相应的的切换机构,成本投入高,并且常规的共用抓具结构复杂且重量大,对于机器人负载要求较高,增加了机器人的采购成本。2) High cost of grippers: If a set of grippers is shared, a corresponding switching mechanism needs to be added, and the cost is high. In addition, the conventional shared grippers are complex in structure and heavy in weight, and have higher requirements for the robot load, which increases the robot's load. purchase cost.
3)生产节拍高:一套抓具若存在共用,所增加的切换机构控制时序耗用时间长,尤其若出现共线车型较多,常规一套抓具无法满足所有车型,需要增加多套抓具相互切换使用时,每次切换时间一般至少8~10s,大大增加了生产节拍以及生产成本。3) High production takt time: If a set of grippers is shared, the increased control sequence of the switching mechanism will take a long time, especially if there are many collinear models, a conventional set of grippers cannot satisfy all models, and multiple sets of grippers need to be added. When the tools are switched to each other, each switching time is generally at least 8 to 10s, which greatly increases the production tact and production cost.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足,提供了一种多车型柔性无级自适应切换搬运装置及其控制方法,以实现对各组吸盘的无级自适应位置调整,从而满足多车型柔性共线/混线生产。The purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a multi-model flexible stepless adaptive switching device and a control method thereof, so as to realize the stepless adaptive position adjustment of each group of suction cups, so as to satisfy the multi-model flexibility Inline/mixed line production.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种多车型柔性无级自适应切换搬运装置,包括机器人以及与机器人执行部件相连接的搬运抓具,所述搬运抓具包括搬运框架,在所述搬运框架上可拆卸的安装有多组柔性无级自适应吸附单元;A multi-model flexible and stepless adaptive switching transport device, comprising a robot and a transport gripper connected with the robot execution part, the transport gripper includes a transport frame, and a plurality of sets of flexible Stepless adaptive adsorption unit;
每组柔性无级自适应吸附单元包括安装板、带锁气缸和吸盘组件,安装板可拆卸的安装在搬运框架上,带锁气缸的缸体安装在安装板上,吸盘组件包括上下连接的吸盘杆以及吸盘,吸盘杆一侧设有真空气管接口,真空气管接口外通过真空管道连接至真空发生器;带锁气缸的活塞杆向下延伸并与吸盘组件的吸盘杆相连接,带锁气缸的缸体上设有进气口、出气口以及锁止气口,进气口处设有进气阀,锁止气口处设有锁止气阀,出气口与外界相连通,通过阀岛给带锁气缸的进气口和锁止气口供气,通过向进气口进气带动带锁气缸的活塞杆向下伸出,从而带动吸盘组件向下伸出;通过向锁止气口进气从而对带锁气缸的活塞杆位置进行锁定,进而对吸盘组件的位置进行锁定。Each group of flexible stepless adaptive adsorption units includes a mounting plate, a cylinder with lock and a suction cup assembly. The mounting plate is detachably mounted on the transport frame, and the cylinder body with a locking cylinder is mounted on the mounting plate. The suction cup assembly includes suction cups connected up and down Rod and suction cup, one side of the suction cup rod is provided with a vacuum air pipe interface, and the outside of the vacuum air pipe interface is connected to the vacuum generator through a vacuum pipe; the piston rod with lock cylinder extends downward and is connected with the suction cup rod of the suction cup assembly, and the cylinder with lock cylinder is connected to the suction cup rod of the suction cup assembly. The cylinder body is provided with an air inlet, an air outlet and a locking air port. The air inlet is provided with an air intake valve, and the locking air port is provided with a locking air valve. Air is supplied to the air inlet of the cylinder and the lock air port, and the piston rod of the cylinder with lock is extended downward by taking air into the air inlet, thereby driving the suction cup assembly to extend downward; The position of the piston rod of the lock cylinder is locked, which in turn locks the position of the suction cup assembly.
作为上述搬运装置的优选方案,所述带锁气缸的活塞杆与吸盘组件的吸盘杆之间通过转接组件相连接,所述转接组件包括转接块和止转部;所述转接块上下两端分别与活塞杆和吸盘杆相连接,所述止转部固定在所述转接块上,用于防止活塞杆与吸盘杆发生转动。As a preferred solution of the above handling device, the piston rod of the locking cylinder and the suction cup rod of the suction cup assembly are connected by an adapter assembly, and the adapter assembly includes an adapter block and a rotation stop; the adapter block The upper and lower ends are respectively connected with the piston rod and the suction cup rod, and the anti-rotation part is fixed on the adapter block to prevent the piston rod and the suction cup rod from rotating.
作为上述搬运装置的优选方案,所述止转部包括第一止转件、第二止转件,第一止转件下端固定在转接块上,第一止转件上端设有第一止转板,第一止转板端部开有第一止转槽,第一止转槽卡在带锁气缸的活塞杆上,第一止转槽的两个侧壁与带锁气缸的活塞杆之间为平面配合;第二止转件上端固定在转接块上,第二止转件下端设有第二止转板,第二止转板端部开有第二止转槽,第二止转槽卡在吸盘杆上,第二止转槽的两个侧壁与吸盘杆两侧之间为平面配合。As a preferred solution of the above-mentioned conveying device, the rotation stop part includes a first rotation stop part and a second rotation stop part, the lower end of the first rotation stop part is fixed on the adapter block, and the upper end of the first rotation stop part is provided with a first stop part. The end of the first anti-rotation plate is provided with a first anti-rotation groove, the first anti-rotation groove is stuck on the piston rod of the cylinder with lock, and the two side walls of the first anti-rotation groove are connected with the piston rod of the cylinder with lock. There is a plane fit between them; the upper end of the second anti-rotation piece is fixed on the adapter block, the lower end of the second anti-rotation piece is provided with a second anti-rotation plate, and the end of the second anti-rotation plate is provided with a second anti-rotation groove. The anti-rotation groove is clamped on the suction cup rod, and the two side walls of the second anti-rotation groove and the two sides of the suction cup rod are in plane fit.
作为上述搬运装置的优选方案,所述转接块上下两端分别开有螺纹孔,带锁气缸的活塞杆和吸盘组件的吸盘杆分别与转接块上下两端的螺纹孔螺纹连接。As a preferred solution of the above-mentioned handling device, the upper and lower ends of the adapter block are respectively provided with threaded holes, and the piston rod with the lock cylinder and the sucker rod of the sucker assembly are respectively threadedly connected with the threaded holes at the upper and lower ends of the adapter block.
作为上述搬运装置的优选方案,所述搬运抓具的搬运框架通过换枪盘与机器人实现快换连接。As a preferred solution of the above-mentioned conveying device, the conveying frame of the conveying gripper realizes quick-change connection with the robot through a gun changing plate.
作为上述搬运装置的优选方案,所述搬运抓具还包括视觉框架,所述视觉框架与搬运框架固定连接,所述视觉框架上设有至少一组视觉相机单元。As a preferred solution of the above-mentioned conveying device, the conveying gripper further comprises a vision frame, the vision frame is fixedly connected with the conveying frame, and at least one group of vision camera units are arranged on the vision frame.
作为上述搬运装置的优选方案,所述搬运框架上设有测距传感器。As a preferred solution of the above-mentioned conveying device, a distance measuring sensor is provided on the conveying frame.
本发明还公开了一种多车型柔性无级自适应切换搬运装置的控制方法,所述控制方法基于上述的多车型柔性无级自适应切换搬运装置而进行,所述控制方法按如下步骤进行:The invention also discloses a control method of a multi-model flexible stepless adaptive switching transport device, the control method is performed based on the above-mentioned multi-model flexible stepless adaptive switching transport device, and the control method is performed according to the following steps:
步骤一、由机器人带动所述搬运抓具运动至需要抓取的工件旁,使得多组无级自适应吸附单元的吸盘组件面向工件;
步骤二、控制多组无级自适应吸附单元的带锁气缸的锁止气阀处于关闭状态,同时控制多组级自适应吸附单元的带锁气缸的进气阀打开,通过各个带锁气缸的进气口进气,从而带动各个带锁气缸的活塞杆向靠近工件的方向伸出,活塞杆再推动相应的吸盘向靠近工件的方向运动,带锁气缸的活塞杆伸出到位后,关闭对应的进气阀,进气口停止进气,此时带锁气缸的活塞杆处于自由状态;Step 2: Control the locking air valves of the lock cylinders of the multi-group stepless adaptive adsorption units to be in a closed state, and control the intake valves of the lock cylinders of the multi-group self-adaptive adsorption units to open. The air inlet takes in air, thereby driving the piston rods of each lock cylinder to extend toward the workpiece, and the piston rod pushes the corresponding suction cups to move toward the workpiece. When the intake valve is opened, the intake port stops intake air, and the piston rod of the locked cylinder is in a free state at this time;
步骤三、控制各组无级自适应吸附单元的吸盘组件持续吸气,同时机器人带动整个搬运抓具向靠近工件的方向继续移动,在此过程中,各组无级自适应吸附单元的吸盘处于自由状态,直至真空发生器检测到各组无级自适应吸附单元的吸盘均产生真空,此时各组无级自适应吸附单元的吸盘均吸附在工件表面,此时控制机器人停止进给,并控制多组级自适应吸附单元的带锁气缸的锁止气阀打开,通过各个带锁气缸的锁止气口进气从而对带锁气缸的活塞杆位置进行锁定,进而将各个吸盘锁止在当前状态位置,完成搬运抓具对工件的吸附取件。Step 3: Control the suction cup components of each group of stepless adaptive adsorption units to continuously inhale, and at the same time, the robot drives the entire handling gripper to continue to move toward the workpiece. During this process, the suction cups of each group of stepless adaptive adsorption units are in In the free state, until the vacuum generator detects that the suction cups of each group of stepless adaptive adsorption units generate vacuum, at this time, the suction cups of each group of stepless adaptive adsorption units are adsorbed on the surface of the workpiece, at this time, the robot is controlled to stop feeding, and Control the locking air valve of the locking cylinder of the multi-group adaptive adsorption unit to open, and lock the position of the piston rod of the locking cylinder through the locking air port of each locking cylinder, and then lock each suction cup at the current position. The state position is completed, and the suction and pick-up of the workpiece by the handling gripper is completed.
作为上述控制方法的优选方案,所述控制方法基于的搬运装置中,所述搬运抓具还包括视觉框架,所述视觉框架与搬运框架固定连接,所述视觉框架上设有至少一组视觉相机单元,所述搬运框架上设有测距传感器;As a preferred solution of the above control method, in the handling device on which the control method is based, the handling gripper further includes a vision frame, the vision frame is fixedly connected to the handling frame, and at least one set of vision cameras is arranged on the vision frame unit, the carrying frame is provided with a ranging sensor;
所述步骤一中,在搬运抓具运动过程中,通过测距传感器检测其与工件之间的距离,从而判断该搬运抓具是否达到拍照位,当测距传感器检测到搬运抓具到达拍照位时,通过视觉框架上的视觉相机单元对工件进行拍照;In the first step, during the movement of the handling gripper, the distance between the handling gripper and the workpiece is detected by the ranging sensor, so as to determine whether the handling gripper has reached the photographing position. When the distance measuring sensor detects that the handling gripper has reached the photographing position, When , the workpiece is photographed by the vision camera unit on the vision frame;
所述步骤二中,在带锁气缸的活塞杆推动吸盘向靠近工件的方向运动过程中,由视觉相机单元拍照用于反应吸盘是否到达取件位,当到达取件位时,表示带锁气缸的活塞杆伸出到位。In the second step, when the piston rod with the lock cylinder pushes the suction cup to move in the direction close to the workpiece, the visual camera unit takes pictures to reflect whether the suction cup reaches the pick-up position. When it reaches the pick-up position, it means that the cylinder with lock the piston rod extends into place.
本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明提供的一种多车型柔性无级自适应切换搬运装置,其在搬运框架上设置多组柔性无级自适应吸附单元,每组柔性无级自适应吸附单元采用带锁气缸驱动吸盘组件伸缩,带锁气缸具有进气口、出气口以及锁止气口,通过控制进气口处的进气阀、以及锁止气口处的锁止气阀的开关,即可实现多组柔性无级自适应吸附单元的多个吸盘的无级自适应位置调整,从而使得所有吸盘均能有效吸附在工件表面,保证了该搬运抓具对工件吸附的稳定性和可靠性,吸附效果好,针对板件型面存在差异的工件,均能很好的适用,满足了多车型柔性共线/混线生产,兼容性非常强;且省去了冗余的切换机构以及切换动作,省去了切换机构的生产成本,同时省去了切换动作的工序,有效节省了生产成本,提高了生产节拍。1. The present invention provides a multi-model flexible stepless self-adaptive switching conveying device, which is provided with multiple groups of flexible stepless self-adaptive adsorption units on the carrying frame, and each group of flexible stepless self-adaptive adsorption units adopts a cylinder with a lock to drive the suction cup The components are telescopic, and the lock cylinder has an air inlet, an air outlet and a lock air port. By controlling the air inlet valve at the air inlet and the switch of the lock air valve at the lock air port, multiple groups of flexible and stepless air can be realized. The stepless self-adaptive position adjustment of multiple suction cups of the self-adaptive adsorption unit enables all suction cups to be effectively adsorbed on the surface of the workpiece, which ensures the stability and reliability of the workpiece adsorption by the handling gripper, and the adsorption effect is good. Workpieces with different part profiles can be well applied, which satisfies the flexible collinear/mixed line production of multiple models, and has strong compatibility; redundant switching mechanisms and switching actions are omitted, and switching mechanisms are omitted. At the same time, the process of switching action is omitted, which effectively saves the production cost and improves the production tact.
2、本发明提供的一种多车型柔性无级自适应切换搬运装置的控制方法,其将机器人与该搬运抓具配合使用,由机器人控制整个搬运抓具的整体进给运动,配合着搬运抓具上各组无级自适应吸附单元各自的带锁气缸动作,先控制各个带锁气缸的进气阀打开后关闭,此时各个吸盘处于自由状态;然后各个吸盘吸气,同时机器人带动整个搬运抓具继续移动,在此过程中,吸盘的位置能根据工件表面的位置进行自适应调整,吸盘全部吸附到位后,再控制各个带锁气缸的锁止气阀打开,将各个吸盘位置锁紧,即实现全部吸盘与工件的稳定吸附;整个板件吸附的控制方法简单,耗时短暂,有效提高了生产节拍。2. The present invention provides a control method for a multi-model flexible and stepless adaptive switching handling device, which uses a robot in conjunction with the handling gripper, and the robot controls the overall feeding motion of the entire handling gripper, and cooperates with the handling gripper. Equipped with the respective lock cylinder action of each group of stepless self-adaptive adsorption units, first control the intake valve of each lock cylinder to open and then close, at this time each suction cup is in a free state; then each suction cup inhales, and the robot drives the entire handling The gripper continues to move. During this process, the position of the suction cup can be adaptively adjusted according to the position of the workpiece surface. After all the suction cups are adsorbed in place, the locking air valve of each cylinder with lock is controlled to open, and the position of each suction cup is locked. That is, the stable adsorption of all the suction cups and the workpiece is realized; the control method of the entire plate adsorption is simple, time-consuming is short, and the production tact is effectively improved.
附图说明Description of drawings
图1是本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的视觉框架的结构示意图。FIG. 2 is a schematic structural diagram of the vision frame of the present invention.
图3是本发明的搬运框架的结构示意图。FIG. 3 is a schematic view of the structure of the transport frame of the present invention.
图4是本发明的单组柔性无级自适应吸附单元的结构示意图。4 is a schematic structural diagram of a single group of flexible stepless adaptive adsorption units of the present invention.
图5是本发明的搬运框架另一视角的结构示意图。FIG. 5 is a schematic structural diagram of the carrying frame of the present invention from another perspective.
图中标号:1视觉框架,2搬运框架,3第一连接法兰,4第二连接法兰,5视觉相机单元,6柔性无级自适应吸附单元,7安装板,8带锁气缸,9活塞杆,10吸盘杆,11吸盘,12真空气管接口,13真空发生器,14出气口,15进气阀,16锁止气阀,17转接块,18第一止转件,19第二止转件,20第一止转板,21第二止转板,22测距传感器,23阀岛。Labels in the figure: 1 Vision frame, 2 Handling frame, 3 First connecting flange, 4 Second connecting flange, 5 Vision camera unit, 6 Flexible stepless adaptive adsorption unit, 7 Mounting plate, 8 Cylinder with lock, 9 Piston Rod, 10 Suction Cup Rod, 11 Suction Cup, 12 Vacuum Air Pipe Interface, 13 Vacuum Generator, 14 Air Outlet, 15 Inlet Valve, 16 Locking Air Valve, 17 Adapter Block, 18 First Stopper, 19 Second Anti-rotation piece, 20 first anti-rotation plate, 21 second anti-rotation plate, 22 distance measuring sensor, 23 valve island.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following implementation. example.
参见图1至图5,本实施例提供了一种多车型柔性无级自适应切换搬运装置,包括机器人以及与机器人执行部件相连接的搬运抓具,搬运抓具包括搬运框架2和视觉框架1,视觉框架1与搬运框架2固定连接。搬运抓具与机器人执行部件之间可采用换枪盘实现快换连接,也可采用如下固定连接的方式,具体为:搬运框架2、视觉框架1可一起安装在机器人的六轴法兰上,也可分别安装在机器人的六轴法兰上;本实施例中,搬运框架2、视觉框架1一起安装在机器人的六轴法兰上,具体为:搬运框架2上安装有第一连接法兰3,视觉框架1上安装有第二连接法兰4,第一连接法兰3、第二连接法兰4均与机器人的六轴法兰安装在一起,从而实现搬运框架2、视觉框架1与机器人的安装。视觉框架1上设有至少一组视觉相机单元5,视觉相机单元5为现有部件,此处不对其具体结构进行阐述。各组视觉相机单元5位于搬运框架2的外围。Referring to FIG. 1 to FIG. 5 , the present embodiment provides a multi-model flexible and stepless adaptive switching handling device, including a robot and a handling gripper connected with the robot execution component, and the handling gripper includes a
搬运框架2上可拆卸的安装有多组柔性无级自适应吸附单元6。A plurality of groups of flexible and stepless
每组柔性无级自适应吸附单元6包括安装板7、带锁气缸8、吸盘组件,安装板7可拆卸的安装在搬运框架2上,带锁气缸8的缸体安装在安装板7上,吸盘组件包括上下连接的吸盘杆10以及吸盘11,吸盘杆10一侧设有真空气管接口12,真空气管接口12外通过真空管道连接至真空发生器13;带锁气缸8的活塞杆9向下延伸并与吸盘组件的吸盘杆10相连接,带锁气缸8的缸体上设有进气口、出气口14以及锁止气口,进气口处设有进气阀15,锁止气口处设有锁止气阀16,出气口14与外界相连通,通过阀岛23给带锁气缸8的进气口和锁止气口供气,通过向进气口进气带动带锁气缸8的活塞杆9向下伸出,从而带动吸盘组件向下伸出;通过向锁止气口进气从而对带锁气缸8的活塞杆9位置进行锁定,进而对吸盘组件的位置进行锁定。真空发生器13和阀岛23均安装在搬运框架2上。Each group of flexible and stepless
其中,带锁气缸8的活塞杆9与吸盘组件的吸盘杆10之间通过转接组件相连接,转接组件包括转接块17和止转部;所述转接块(17)上下两端分别与活塞杆(9)和吸盘杆(10)相连接,所述止转部固定在所述转接块(17)上,用于防止活塞杆(9)与吸盘杆(10)发生转动。止转部包括第一止转件18、第二止转件19,转接块17上下两端分别开有螺纹孔,带锁气缸8的活塞杆9和吸盘组件的吸盘杆10分别与转接块17上下两端的螺纹孔螺纹连接,第一止转件18下端通过螺钉固定在转接块17上,第一止转件18上端设有第一止转板20,第一止转板20端部开有第一止转槽,第一止转槽卡在带锁气缸8的活塞杆9上,第一止转槽的两个侧壁与带锁气缸8的活塞杆9之间为平面配合,以防止两者发生转动;第二止转件19上端通过螺钉固定在转接块17上,第二止转件19下端设有第二止转板21,第二止转板21端部开有第二止转槽,第二止转槽卡在吸盘杆10上,第二止转槽的两个侧壁与吸盘杆10两侧之间为平面配合,以防止两者发生转动。Wherein, the
搬运框架2上设有测距传感器22,通过测距传感器22检测其与待吸附工件之间的距离,优选的,测距传感器22采用激光测距传感器。The conveying
本实施例还公开了一种多车型柔性无级自适应切换搬运装置的控制方法,该控制方法基于上述的多车型柔性无级自适应切换搬运装置而进行,该控制方法按如下步骤进行:This embodiment also discloses a control method for a multi-model flexible stepless adaptive switching transport device, the control method is performed based on the above-mentioned multi-model flexible stepless adaptive switching transport device, and the control method is performed according to the following steps:
步骤一、本实施例中待吸附的工件为车门板件;由机器人带动搬运抓具运动至需要抓取的车门板件旁,使得多组无级自适应吸附单元的吸盘组件面向车门板件,通过测距传感器22检测其与车门板件之间的距离,从而判断该搬运抓具是否达到拍照位,当测距传感器22检测搬运抓具到达拍照位时,通过视觉框架1上的至少一组视觉相机单元5对车门板件进行拍照;
步骤二、通过阀岛23控制多组无级自适应吸附单元的带锁气缸8的锁止气阀16处于关闭状态,同时控制多组级自适应吸附单元的带锁气缸8的进气阀15打开,阀岛23的气源分别通过各个带锁气缸8的进气口进气,从而带动各个带锁气缸8的活塞杆9向靠近车门板件的方向伸出,活塞杆9再推动相应的吸盘11向靠近车门板件的方向运动,在此过程中,由视觉相机单元5拍照用于反应吸盘11是否到达取件位,以便引导后续取件;当到达取件位时,带锁气缸8的活塞杆9伸出到位,通过阀岛23关闭对应的进气阀15,进气口停止进气,此时活塞两侧均没有压力,各个带锁气缸8的活塞处于自由状态,因此各个带锁气缸8的活塞杆9以及与其相连的吸盘11也处于自由状态,只有在存在外力的作用下,吸盘11才会随着外力移动;Step 2: Control the locking
步骤三、真空发生器13启动,控制各组无级自适应吸附单元的吸盘组件持续吸气,同时机器人带动整个搬运抓具向靠近车门板件的方向继续移动,在此过程中,各组无级自适应吸附单元的吸盘11处于自由状态,当出现各个吸盘11吸持的车门板件表面有高低落差时,例如其中一个吸盘11最先贴合车门板件并吸持,此时机器人持续进给,最先贴合车门板件的吸盘11由于受到车门板件的抵挡作用,该吸盘11对应的带锁气缸8的活塞杆9便会被压缩,为其他未吸附的吸盘11前进留出空间,直至所有吸盘11均吸附上车门板件时,各组无级自适应吸附单元的吸盘11均产生真空,真空发生器13检测其真空度达到了设定的真空度,表示各组无级自适应吸附单元的吸盘11均吸附在车门板件表面,此时控制机器人停止进给,并控制多组级自适应吸附单元的带锁气缸8的锁止气阀16打开,通过各个带锁气缸8的锁止气口进气从而对带锁气缸8的活塞杆9位置进行锁定,进而将各个吸盘11锁止在当前状态位置,完成搬运抓具对车门板件的吸附取件。之后由机器人带动整个搬运抓具及其吸附的车门板件离开,放件至指定位置后,吸盘11断气并吹气解除真空,完成一个循环。Step 3: The
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside.
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