CN114619256A - Powder and cutting chip separating and collecting device and method for material increasing and decreasing composite processing system - Google Patents

Powder and cutting chip separating and collecting device and method for material increasing and decreasing composite processing system Download PDF

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Publication number
CN114619256A
CN114619256A CN202210247819.2A CN202210247819A CN114619256A CN 114619256 A CN114619256 A CN 114619256A CN 202210247819 A CN202210247819 A CN 202210247819A CN 114619256 A CN114619256 A CN 114619256A
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CN
China
Prior art keywords
collecting
powder
collection
cutting
baffle
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Pending
Application number
CN202210247819.2A
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Chinese (zh)
Inventor
邢月华
石拓
徐灵芝
唱丽丽
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Suzhou Zhongke Yuchen Laser Intelligent Technology Co ltd
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Suzhou Zhongke Yuchen Laser Intelligent Technology Co ltd
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Priority to CN202210247819.2A priority Critical patent/CN114619256A/en
Publication of CN114619256A publication Critical patent/CN114619256A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • B22F10/73Recycling of powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0067Devices for removing chips chip containers located under a machine or under a chip conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

Abstract

The invention provides a device and a method for separating and collecting powder and cutting scraps for an additive and reducing composite processing system, wherein the device comprises the following steps: a processing platform; a substrate; the collecting parts are arranged at the bottom of the processing platform and are positioned at two sides of the substrate, namely the first collecting part and the second collecting part are used for collecting redundant powder generated by additive processing and cutting chips generated by subtractive processing; a switchable channel disposed below the processing platform and in operable switchable communication with an outlet end of the collection portion; a switching member having at least one switching portion operable to be connected to the collecting portion to switch the switchable passage between the powder collecting passage and the cutting chip collecting passage; a powder collection barrel in communication with the powder collection channel; and the cutting chip collecting barrel is communicated with the cutting chip collecting channel. The invention can realize the separation and collection of the powder and the cutting chips in the material increasing and decreasing manufacturing process, effectively solves the problem of dirty and messy processing planes and simultaneously improves the utilization rate of the powder.

Description

Powder and cutting chip separating and collecting device and method for material increasing and decreasing composite processing system
Technical Field
The invention relates to the technical field of additive manufacturing, in particular to an additive and subtractive composite processing technology, and particularly relates to a powder and cutting chip separation and collection device and method for an additive and subtractive composite processing system.
Background
Laser Addition and Subtraction Material Composite Processing Technology (Laser Addition and Subtraction Material Composite Processing Technology) is a new Technology that combines product design, software control, and additive manufacturing with subtractive manufacturing. The additive manufacturing technology breaks through the bottleneck problem of traditional forging (casting), and realizes the integral forming of complex parts.
The material increasing and decreasing composite manufacturing technology is a novel composite processing method which combines the advantages of high dimensional precision and good surface quality of material decreasing manufacturing forming to make up for low precision of material increasing manufacturing technology for the secondary development technology of the traditional numerical control machine tool on the premise of the material increasing manufacturing technology, ensures the dimensional precision and the surface quality in the part forming process by using the material increasing manufacturing and the timely cutting processing which are stacked layer by layer, and realizes that the part completes the continuous composite processing process of material increasing and material decreasing on the same numerical control machine tool.
The development direction of the composite processing technology for increasing and decreasing materials integrates the advantages of additive manufacturing and subtractive manufacturing technologies, so that the technology can be used for quickly preparing high-precision and high-quality parts with complex shapes and different materials, shortening the manufacturing period, saving materials, reducing the cost, enhancing the product competition advantages, and is particularly beneficial to the production of parts with complex shapes, multiple varieties and small batches, and the circular economy improvement is realized through laser repair, so that the composite processing technology has a wide application prospect.
At present, with the rapid development of an additive and subtractive composite manufacturing technology, redundant powder generated during additive manufacturing and cutting waste generated during subtractive processing are mixed together and fall on a processing plane in the additive and subtractive process, so that the processing plane is dirty, and meanwhile, the generated powder and the cutting waste are mixed together, so that secondary processing and utilization cannot be realized.
Disclosure of Invention
The invention aims to provide a powder and cutting scrap separating and collecting device of an additive and subtractive composite processing system, which can separate and collect powder and cutting scraps in additive manufacturing and subtractive manufacturing processes, effectively solve the problem that the processing plane is dirty and messy due to the additive powder and subtractive scraps mixed and falling on the processing plane, and simultaneously realize the separation and collection of the powder and the cutting scraps in the additive and subtractive processing process, avoid the waste of the powder, facilitate the secondary utilization of the powder in the later period and improve the utilization rate of the powder.
As an example, the powder and cutting chips separating and collecting device of the additive and subtractive composite machining system provided by the invention switches the collecting channels between additive manufacturing and subtractive manufacturing through the switching device, and collects and separates the residual powder of additive manufacturing machining and the cutting chips of subtractive machining through switching of different collecting channels, thereby realizing separation and collection of the powder and the cutting chips in the additive and subtractive machining process.
As an example, the powder and cutting chips separating and collecting device of the material increasing and decreasing composite processing system provided by the invention further comprises a material increasing and decreasing processing platform which can be switched and quickly clamped and has different widths, so that a substrate quick clamping structure under different widths is realized, and the processing efficiency is realized.
As an example, the invention provides a method for separating and collecting powder and cutting chips of an additive and subtractive composite processing system, which comprises the following steps:
responding to the working state of the material adding and reducing composite processing system, operating the switching assembly to enable the collecting part to be in butt joint with the powder collecting channel or the cutting chip collecting channel, and constructing a powder collecting path or a cutting chip collecting path;
wherein the powder collection path includes a path from the collection portion to the powder collection channel and the powder collection bucket;
the cutting chip collection path includes a path from the collection portion to the cutting chip collection passage and the cutting chip collection bucket.
It should be understood that all combinations of the foregoing concepts and additional concepts described in greater detail below can be considered as part of the inventive subject matter of this disclosure unless such concepts are mutually inconsistent. In addition, all combinations of claimed subject matter are considered a part of the presently disclosed subject matter.
The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description taken in conjunction with the accompanying drawings. Additional aspects of the present invention, such as features and/or advantages of exemplary embodiments, will be apparent from the description which follows, or may be learned by practice of the specific embodiments according to the teachings of the present invention.
Drawings
The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a schematic view of a powder and cutting chip separating and collecting apparatus for an additive and subtractive composite machining system according to an exemplary embodiment of the present invention.
Fig. 2 is a schematic view of a powder and chip separating and collecting apparatus for an additive and subtractive composite machining system according to another exemplary embodiment of the present invention.
Fig. 3A-3B are clamping schematic diagrams of the variable-width fast clamping tool assembly for switching substrates with different widths according to the exemplary embodiment of the invention.
Fig. 4A-4B are switching diagrams of the powder collection channels or the swarf collection channels according to an exemplary embodiment of the present invention.
Detailed Description
In order to better understand the technical content of the present invention, specific embodiments are described below with reference to the accompanying drawings.
In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not necessarily intended to encompass all aspects of the invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any one implementation. In addition, some aspects of the present disclosure may be used alone, or in any suitable combination with other aspects of the present disclosure.
The powder and cutting bits separating and collecting device of the additive and subtractive composite processing system in combination with the illustrated exemplary embodiment includes a processing platform, a base plate, a switchable channel, a switching assembly for switching the channel, a powder collecting barrel, and a cutting bits collecting barrel. Which basically forms the basis of additive manufacturing, i.e. shaping a workpiece on a substrate by means of a laser additive manufacturing process.
In the course of working, under additive manufacturing operating condition, changeable passageway is set up at the powder collecting channel, and the lower part and the powder collecting vessel intercommunication of powder collecting channel, and unnecessary powder on the processing platform 100 falls in the powder collecting vessel through the collection portion of processing platform bottom, in the powder collecting vessel is fallen in the nature via the powder collecting channel, realizes retrieving additive manufacturing's powder.
When the material-reducing composite processing system is switched to the material-reducing working mode, the switchable channel is switched to the cutting scrap collecting channel through the switching assembly, the lower part of the cutting scrap collecting channel is communicated with the cutting scrap collecting barrel, therefore, the cutting remnants machined by the material-reducing on the processing platform 100 fall through the collecting part at the bottom of the processing platform and naturally fall into the cutting scrap collecting barrel through the cutting scrap collecting channel, and the collection of the cutting remnants in the material-reducing process is realized.
Therefore, the separation and collection device of the whole material increase and decrease composite processing system shares a processing platform and the collection part at the bottom, and the outlet end of the collection part is connected to the powder collection channel or the cutting scrap collection channel through the switchable channel at the bottom, so that separation and collection are realized. That is, during additive manufacturing processing, powder is collected by a separate powder collection channel; in the material reducing manufacturing process, cutting scraps are collected through an independent cutting scrap collecting channel, so that the situation that powder and the cutting scraps are mixed and fall onto a processing platform to cause a processing plane to be dirty and messy is avoided, meanwhile, the situation that redundant powder and oblique cutting scraps are mixed together to be collected is avoided, and the powder cannot be recycled.
The powder and cutting chips separating and collecting device for the additive/subtractive composite machining system, which is shown in fig. 1, is designed to collect powder in the additive machining mode and separate and collect excess powder and cutting chips in the subtractive machining mode in the additive composite machining system.
The additive and subtractive composite processing system of the present invention is particularly a composite processing system combining at least one additive manufacturing device and at least one subtractive manufacturing device, wherein a part is processed by layer-by-layer deposition based on the additive manufacturing system, the material of the part may be, for example, metal powder or alloy powder such as stainless steel, titanium alloy, aluminum alloy, and nickel-based alloy, and the additive manufacturing system may be a powder feeding (coaxial powder feeding or paraxial powder feeding) laser additive manufacturing system or a powder spreading additive manufacturing printing system; on the basis of the part of additive machining, direct cutting machining is carried out through a cutting tool of a material reduction manufacturing system. The additive and subtractive composite machining system of the present invention is generally a laser additive manufacturing system and a feeding (powder) mechanism integrated in a CNC machining center.
The powder and cutting chips separating and collecting apparatus for the additive and subtractive composite machining system as illustrated in fig. 1 and 2 includes a machining platform 100 and a base plate 200. The substrate 200 may be mounted to the processing platform 100, such as clamped with a clamping mechanism, as a substrate required for additive manufacturing. For example, based on a powder fed additive manufacturing deposition process, a part is machined by layer-by-layer deposition on the substrate 200.
In the embodiment of the present invention, with reference to the adjustment schematic diagrams of the fast clamping tool assemblies shown in fig. 3A and 3B, a set of fast clamping tool assemblies is respectively disposed on two sides of the processing platform 100, and the fast clamping tool assemblies on the two sides are used to rapidly clamp substrates with different sizes/shapes.
For example, the fast clamping tool assembly as an alternative embodiment is designed to be a design capable of adjusting the size of the web, and each group of fast clamping tool assemblies with variable web comprises a fixed stop 20 arranged at the end of the processing platform 100 and a movable stop 10 arranged in parallel with the fixed stop, wherein the fixed stop 20 is configured to be fixed to the end position of the edge of the processing platform in a manner of keeping the position of the processing platform fixed, for example, by welding, bolt fastening, and the like. Referring to fig. 1, the space between the movable stoppers 10 corresponding to the two sets of quick clamping tool assemblies forms a clamping space of the substrate 200.
As shown in fig. 1 and 2, the movable stopper 10 and the fixed stopper 20 may be selected from a regular square shape, which is beneficial for stable and reliable clamping of the substrate 200.
Preferably, two sets of quick clamp tooling assemblies are provided at two opposite ends of the upper surface of the tooling platform 100 and are split to the same structural design. Two sets of quick clamp tool assemblies are symmetrically arranged about a central axis of the machining platform.
In the example shown in fig. 1 and 2, a connecting rod 12 is disposed between each set of the movable stoppers 10 and the fixed stopper 20, one end of the connecting rod is fixedly connected to the movable stopper 10, and the other end of the connecting rod passes through the fixed stopper 20 and extends out and is connected to a clamping operation portion 18. The connecting rod 12 is sleeved with an elastic restoring mechanism 14, and the elastic restoring mechanism 14 is located between the fixed stopper 20 and the movable stopper 10 and has a tendency to make the movable stopper 10 move toward the other side of the processing platform 100.
As an alternative example, the elastic return means 14 comprise a spring assembly with a certain pre-tension for having the movable stop 10 a tendency to move towards the other end of the processing platform.
For example, in the example shown in fig. 1 and 2, the spring assembly has at least one spring sleeved on the connecting rod 12, and when the substrate 200 is clamped between the movable stoppers 10 of the two sets of quick clamping tool assemblies, the two movable stoppers 10 are caused to clamp the substrate 200 at least partially by means of the elastic force provided by the spring.
In other embodiments, the spring assembly may be disposed between the movable block 10 and the fixed block 20 in other manners, such as a plurality of spring nesting structures with different diameters, a plurality of springs in series and/or parallel, and a plurality of springs disposed between the movable block 10 and the fixed block 20, so as to clamp the substrate 200 between the movable blocks 10 by applying a pre-load to the movable blocks 10.
As shown, the clamping operation portion includes a handle for an operator to operate, such as a holding portion, and particularly, an ergonomic holding portion designed to facilitate finger holding. During clamping of the substrate 200, an operator can operate the clamping operation portion to pull the clamping operation portion outward in a direction away from the processing platform 100, overcome the pre-tightening force provided by the spring assembly, so that the movable stoppers 10 move toward the two ends of the processing platform, place the substrate 200 in the empty space between the two movable stoppers 10, release the clamping operation portion to clamp the substrate 200, and keep the substrate 200 in a centered position with respect to the processing platform 100, thereby achieving centering alignment and clamping of the substrate 200.
With reference to fig. 3A and 3B, based on the design of the quick clamping tool assembly of the foregoing embodiment, quick clamping of substrates with different widths can be achieved, for example, clamping of the substrate 200 with a width D as described in fig. 2A and a width D as shown in fig. 3B.
As shown in fig. 1, 2 and 3A and 3B, the maximum clampable size D of the quick clamping tool assembly depends on the customized maximum size of the web, and the minimum clampable size D depends on the ultimate tension size of the spring assembly, wherein D < D.
The powder and cutting debris separating and collecting apparatus of the example shown in fig. 1 further includes collecting portions provided at the bottom of the processing platform 100 at positions on both sides of the substrate. Wherein the collecting part is arranged in the vicinity of the fixed stop 20 of the processing platform and in a direction closer to the center of the processing platform than the fixed stop.
As shown in fig. 1, the collecting portion includes a first collecting portion 31 and a second collecting portion 32, which are used for collecting excess powder generated by the additive machining and cutting chips generated by the subtractive machining.
The first collecting part 31 and the second collecting part 32 are of the same structural design and are arranged symmetrically with respect to the central axis of the processing platform. The inlets of the collecting ends of the first collecting portion 31 and the second collecting portion 32 are connected to the bottom of the processing platform 100.
It should be understood that a penetration portion, such as a powder overflow port, is provided at a position on the processing platform 100 corresponding to the inlets of the collecting ends of the first collecting portion 31 and the second collecting portion 32, and communicates with the inlets of the collecting ends of the first collecting portion 31 and the second collecting portion 32. In an alternative embodiment, the chips fall down to the collecting portion via the through portion.
As shown in fig. 1, the first collecting portion 31 and the second collecting portion 32 are disposed at an angle to the bottom of the processing platform, facilitating the falling of the powder and the chips. Alternatively, the included angle between each of the first collecting part 31 and the second collecting part 32 and the bottom of the processing platform 100 is controlled within a range of 15 ° to 170 °, that is, the first collecting part 31 and the second collecting part 32 are installed at the bottom of the processing platform 100 in an inclined manner as far as possible.
In order to save space, the first collecting part 31 and the second collecting part 32 are both located below the processing platform and are constrained within the range of the processing platform, and the included angle between the first collecting part 31 and the bottom of the processing platform 100 and the included angle between the second collecting part 32 and the bottom of the processing platform are controlled within the range of 20-90 °. In the example of the present invention, the angle a is controlled to be in the range of 30 ° to 45 °, which is advantageous for the following channel switching.
As shown in fig. 1 and 2, the powder and chips separating and collecting apparatus further includes a switchable passage disposed below the processing platform 100 and in operable switching communication with the outlet end of the collecting portion.
In the example of fig. 1, the switchable passages include a powder collecting passage 81 for collecting powder and a chip collecting passage 82 for collecting chips. The powder collecting channel 81 and the cutting chip collecting channel 82 are arranged independently of each other, i.e., the inlet and outlet of the two channels and the path defined by the channels are arranged independently of each other.
In an alternative embodiment, both the powder collecting channel 81 and the cutting chip collecting channel 82 are configured to be formed via separate housings. It should be understood that the housing may be made of a strong, corrosion-resistant housing, such as stainless steel, ceramic, etc.
As shown in fig. 1, a powder collecting tub 91 and a cutting chip collecting tub 92 are further provided at the bottom of the collecting device.
And a powder collection barrel 91 communicating with the powder collection passage 81.
The cutting chip collection bucket 92 communicates with the cutting chip collection passage 82.
In an alternative embodiment, the powder collection bucket 91 is removably disposed below the powder collection channel 81. A cutting chip collection bucket 92 is removably disposed below the cutting chip collection passage 82.
In the embodiment of fig. 1, a switching assembly for switching the channels is provided in association with the switchable channels, which has at least one switching portion, such as a pivotable flap 50 as shown in fig. 1, the flap 50 being arranged to be switchably connected to the first collecting portion 31 or the second collecting portion 32. Thereby, the shutter 50 is operated to be switchably connected to the collecting portion, as shown in fig. 4A and 4B, to switch between the powder collecting passage 81 and the cutting chip collecting passage 82.
As shown in connection with fig. 4A and 4B, by switching operation of the baffle 50, for example, in the additive manufacturing mode, the baffle 50 may be operated to at least one second position as shown in fig. 4B, in connection with fig. 1, i.e., in abutment with the second collecting portion 32 located on the right side, in particular, in abutment with the outlet end of the second collecting portion 32, the baffle 50 closes the cutting chip collecting channel 82, thereby establishing a powder recovery path from the collecting portion to the powder collecting channel 81.
It should be understood that, in connection with the position switching schematic of the baffle 50 shown in fig. 4B, the baffle 50 is separated from the first collecting portion 31, thereby realizing that a complete powder collecting path is formed from the first collecting portion 31, the second collecting portion 32 to the powder collecting channel 81 and the powder collecting barrel 91.
As shown in fig. 1 and 4B, the first collecting portion 31 and the second collecting portion 32 disposed from the two ends of the processing platform 100 can both collect the excessive powder in the additive manufacturing process, and fall into the powder collecting channel 81 through the first collecting portion 31 and the second collecting portion 32, and further fall into the powder collecting barrel 91, so as to recover and collect the powder.
As shown in fig. 1 and 4B, when the additive/subtractive composite machining system is switched to the additive/subtractive manufacturing mode, the baffle 50 is operated to be switched to at least one first position, for example, to be abutted against the left first collecting portion 31, particularly against the outlet end of the first collecting portion 31, and the baffle 50 closes the powder collecting passage 81, thereby establishing a cutting chip collecting path from the collecting portion cutting chip collecting passage 82.
It will be appreciated that in connection with the position switching illustration of the baffle 50 shown in fig. 4B, the baffle 50 is separated from the second collection portion 32, as shown by the position of switchable manipulation indicated by the dashed lines, thereby achieving that a complete chip collection path is formed from the first collection portion 31, the second collection portion 32 to the chip collection channel 82 and the chip collection bucket 92.
As shown in fig. 1 and 4B, the first collecting portion 31 and the second collecting portion 32 disposed at both ends of the machining platform 100 can collect the cutting chips generated in the manufacturing process of the material reducing device, and the cutting chips fall into the cutting chip collecting channel 82 through the first collecting portion 31 and the second collecting portion 32, and further fall into the cutting chip collecting bucket 92, so as to collect the cutting chips.
As shown in fig. 1, in the switching process, the first collecting portion 31 is located on the same side as the powder collecting passage 81 and the powder collecting barrel 91, and the second collecting portion 32 is located on the same side as the cutting chip collecting passage 82 and the cutting chip collecting barrel 92.
In other embodiments, the positions of the powder collecting channel and the powder collecting barrel, the positions of the cutting chip collecting channel and the positions of the cutting chip collecting barrel can be set to be other positions, and the switching assembly is correspondingly controlled to realize the construction and switching of the corresponding collecting path under different working modes.
As shown in fig. 1, the powder collecting channel 81 and the cutting chip collecting channel 82 are respectively located at both sides of the switching assembly and symmetrically distributed for easy assembly and space saving and for switching of the channels.
In an alternative embodiment, the switching member may be provided with an operating portion for operating the position switching of the baffle 50 so as to be connected to the first collecting portion 31 or the second collecting portion 32.
In the example shown in fig. 1, the manipulation portion may be a knob 40 that is manually operable to effect switching of the position of the shutter 50. Thus, in the additive manufacturing processing mode or the subtractive manufacturing processing mode, the switching operation can be manually performed by the operator.
It should be understood that in various embodiments of the present invention, the shutter 50 and its rotating shaft 51 and operating portion may be mounted on a bracket below the processing platform or on a separate supporting frame (not shown) to realize the switching control of the shutter.
In an alternative embodiment, the support bracket may be centrally located between the two channels.
In other embodiments, the operation portion for operating the position switch of the baffle 50 may be an actuator driven by a driving source, and the driving source may be one of an air source, a hydraulic cylinder, or a motor. Thus, the actuator drives the shutter 50 to rotate, thereby switching the positions.
The actuator is particularly a component which can be driven by a driving source to act so as to drive the baffle 50 to rotate to realize position switching.
For example, in an example using a motor as a driving source, the actuator may be a speed change and/or direction change mechanism connected to the motor, connected to the rotary shaft of the flapper, so as to achieve rotational driving of the rotary shaft.
In another embodiment, for example, in an example in which a hydraulic cylinder is used as the drive source, the actuator may be a direction changing mechanism connected to a hydraulic piston rod of the hydraulic cylinder, connected to the rotary shaft of the flapper, and converting a linear motion of the hydraulic piston rod in the axial direction thereof into a rotary motion, thereby achieving rotary drive of the rotary shaft.
In the example of the present invention, the air supply driving is taken as an example, and as shown in fig. 2, the manipulating portion for operating the shutter is pneumatically operated by the air supply. As shown in fig. 1, the operating unit includes a cylinder block 61 and a cylinder rod 62, and the cylinder rod 62 is located in the cylinder block 61. Thus, the air pump 70 provided at the lower portion can drive the cylinder piston rod 62 to move up and down.
One end of the cylinder piston rod 62 is connected with a direction changing mechanism (not shown) and is connected with the rotating shaft 51 of the baffle 50, so that the linear motion of the cylinder piston rod 62 along the axial direction is converted into the rotating motion, thereby realizing the rotating drive of the rotating shaft, and meanwhile, the baffle 50 can be butted to the first collecting part 31 or the second collecting part 32 at a certain angle when being butted to the first collecting part 31 or the second collecting part 32 through the downward pulling of the cylinder piston rod, namely, the baffle 50 is butted to the first collecting part 31 or the second collecting part 32 at an inclined angle, thereby being beneficial to the falling of the cutting chips or the powder.
It should be understood that the air pump 70 is a dual-purpose air pump and is configured with a controller, and is used for controlling the working state of the air pump, i.e. the air pumping or air blowing state, according to the working state of the material-increasing and material-decreasing combined machining system, so as to drive the piston rod of the air cylinder, and further realize the switching control of the state of the baffle plate.
In various alternative embodiments, when the baffle 50 is switched to be connected to the first collecting portion 31 or the second collecting portion 32, the included angle formed by the baffle 50 and the first collecting portion 31 and the included angle formed by the baffle 50 and the second collecting portion 32 are both greater than or equal to 180 °, so that the butt joint of the inclined angles is facilitated, and the natural falling of the powder or the cutting scraps is facilitated.
In the example shown in fig. 1, the switching member is designed as a single baffle plate, and the powder collecting passage and the cutting chip collecting passage are switched. In a further embodiment, the switching member can also be designed with two pivotable flaps, wherein a first flap is provided to be switchably connected to the first collecting section and a second flap is provided to be switchably connected to the second collecting section.
The first collecting part, the first baffle, the powder collecting channel and the powder collecting barrel are positioned on the same side, and the second collecting part, the second baffle, the cutting chip collecting channel and the cutting chip collecting barrel are positioned on the same side.
Thereby, the separating and collecting device of the powder and the cutting chips is set to be operable in a separating and collecting state or a closed state, wherein:
in the first separated collection state, the first baffle is operatively connected to the first collection portion, the second baffle is separated from the second collection portion, and a cutting chip collection path is established from the collection portion to the cutting chip collection passage and the cutting chip collection barrel, corresponding to a subtractive manufacturing process mode;
in a second separated collection state, the second baffle is operatively connected to the second collection portion, the first baffle is separated from the first collection portion, a powder collection path is established from the collection portion to the powder collection channel and the powder collection bin, corresponding to an additive manufacturing process mode,
in the closed state, the first baffle is operatively connected to the first collecting portion, and the second baffle is operatively connected to the second collecting portion, closing the cutting chip collecting channel and the powder collecting channel, thereby facilitating transfer and replacement of the collecting bucket.
In the embodiment shown in fig. 1, the switching member has a manipulating portion for manipulating the positions of the first shutter and the second shutter, for example, a manual manipulation knob for switching the shutter positions, and is disposed corresponding to the first shutter and the second shutter, respectively.
Although the invention has been described with reference to preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention should be determined by the appended claims.

Claims (17)

1. A powder and cutting bits separation collection device for increase and decrease material combined machining system, its characterized in that includes:
a processing platform;
a substrate mounted on the processing platform;
the collecting parts are arranged at the bottom of the processing platform and positioned at two sides of the substrate, namely the first collecting part and the second collecting part are used for collecting redundant powder generated by additive processing and cutting chips generated by subtractive processing;
a switchable channel disposed below the processing platform and in operable switchable communication with an outlet end of the collection portion;
a switching member for switching the passage, the switching member having at least one switching portion operable to connect the at least one switching portion with the collecting portion to switch the switchable passage between the powder collecting passage and the cutting chip collecting passage;
a powder collection barrel in communication with the powder collection channel; and
and the cutting chip collecting barrel is communicated with the cutting chip collecting channel.
2. The powder and cutting chip separating and collecting device for the additive and subtractive composite machining system according to claim 1, wherein the powder collecting channel and the cutting chip collecting channel are respectively located on both sides of the switching assembly and are symmetrically distributed.
3. The powder and cutting debris separating and collecting device for the additive/subtractive composite machining system according to claim 1, wherein said powder collecting passage and said cutting debris collecting passage are arranged independently of each other.
4. The powder and cutting debris separating and collecting device for the additive/subtractive composite machining system according to claim 1, wherein the switching member has a pivotable shutter provided to be switchably connected to the first collecting portion or the second collecting portion.
5. The apparatus as claimed in claim 4, wherein the switching member has a manipulating part for manipulating the position of the baffle plate to be connected to the first collecting part or the second collecting part.
6. The device for separating and collecting dusts and chips of an additive/subtractive composite manufacturing system according to claim 5, wherein the operating portion is a knob which can be manually operated to switch the position of the shutter.
7. The powder and cutting debris separating and collecting device for the additive and subtractive composite machining system according to claim 4, wherein the operating portion is an actuator driven by a driving source, the driving source is a gas source, a hydraulic cylinder or a motor, and the position switching is realized by the actuator driving the baffle plate to rotate.
8. The powder and cutting debris separating and collecting device for the additive and subtractive composite machining system according to claim 4, wherein when the baffle is switched to the first collecting portion or the second collecting portion, an angle formed by the baffle and the first collecting portion and an angle formed by the baffle and the second collecting portion are both equal to or greater than 180 °.
9. The powder and swarf separation and collection apparatus for an additive and subtractive composite machining system according to any of claims 1-8, wherein said baffle is operable to switch between at least a first position and a second position:
when the baffle is at the first position, the baffle is connected with the first collecting part to construct a cutting chip collecting path from the collecting part to the cutting chip collecting channel;
the baffle is connected with the second collecting part when in the second position, and a powder recovery path from the collecting part to the powder collecting channel is constructed;
the first collecting part, the powder collecting channel and the powder collecting barrel are located on the same side, and the second collecting part, the cutting chip collecting channel and the cutting chip collecting barrel are located on the same side.
10. The powder and cutting debris separating and collecting device for the additive and subtractive composite machining system according to claim 1, wherein the switching member has two pivotable baffles, a first baffle being provided to be switchably connected to the first collecting portion, and a second baffle being provided to be switchably connected to the second collecting portion;
the first collecting part, the first baffle, the powder collecting channel and the powder collecting barrel are positioned on the same side, and the second collecting part, the second baffle, the cutting chip collecting channel and the cutting chip collecting barrel are positioned on the same side.
11. The powder and cutting chip separating and collecting device for the additive/subtractive composite machining system according to claim 10, wherein said separating and collecting device is provided to be operable in a separated and collected state or a closed state, wherein:
in a first separated collection state, the first baffle is operatively connected to the first collection portion, the second baffle is separated from the second collection portion, and a cutting chip collection path from the first collection portion, the second collection portion to the cutting chip collection passage and the cutting chip collection barrel is established;
in a second separated collection state, the second baffle is operatively connected to the second collection portion, the first baffle is separated from the first collection portion, and a powder collection path is established from the first collection portion, the second collection portion to the powder collection channel and the powder collection barrel;
in a closed state, the first baffle is operatively connected to the first collecting portion, and the second baffle is operatively connected to the second collecting portion, closing the cutting chip collecting passage and the powder collecting passage.
12. The powder and cutting debris separating and collecting device for an additive/subtractive composite machining system according to claim 11, wherein said switching member has a manipulating portion for manipulating positions of said first shutter and said second shutter.
13. The device for separating and collecting powder and cutting scraps for the material increase and decrease combined machining system according to claim 1, wherein a group of variable-format quick clamping tool assemblies are respectively arranged on two sides of the machining platform, and clamping of different substrates is realized through the quick clamping tool assemblies on the two sides.
14. The device for separating and collecting powder and cutting scraps for the composite material processing system according to claim 13, wherein each group of variable-format quick clamping tool assemblies comprises a fixed stop block arranged at the end of the processing platform and a movable stop block arranged in parallel with the fixed stop block, and a space between the two groups of movable stop blocks forms a clamping space of the substrate;
and a connecting rod is arranged between each group of fixed stop blocks and the movable stop block, one end of the connecting rod is fixed with the movable stop block, the other end of the connecting rod penetrates through the fixed stop block, extends out of the fixed stop block and is connected with a clamping operation part, an elastic recovery mechanism is sleeved on the connecting rod and is arranged between the fixed stop block and the movable stop block, and the elastic recovery mechanism has the tendency of enabling the movable stop block to move towards the other side of the processing platform.
15. The powder and cutting debris separating and collecting device for the additive/subtractive composite machining system according to claim 14, wherein said collecting portion is provided adjacent to said fixed stopper of the machining table.
16. The method for separating and collecting the powder and the cutting chips of the device for separating and collecting the powder and the cutting chips of the additive and subtractive composite machining system according to any one of claims 1 to 14, comprising the steps of:
responding to the working state of the material adding and reducing composite processing system, operating the switching assembly to enable the collecting part to be in butt joint with the powder collecting channel or the cutting chip collecting channel, and constructing a powder collecting path or a cutting chip collecting path;
wherein the powder collection path includes a path from the collection portion to the powder collection channel and the powder collection bucket;
the cutting chip collection path includes a path from the collection portion to the cutting chip collection passage and the cutting chip collection bucket.
17. The method for separating and collecting powder and chips of an additive/subtractive composite machining system according to claim 16, wherein said first collecting portion and said second collecting portion are each configured to receive powder or chips falling from the machining table during the collection of powder and the collection of chips.
CN202210247819.2A 2022-03-14 2022-03-14 Powder and cutting chip separating and collecting device and method for material increasing and decreasing composite processing system Pending CN114619256A (en)

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