CN114618874A - Secondary recovery process for waste of thermal insulation material - Google Patents
Secondary recovery process for waste of thermal insulation material Download PDFInfo
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- CN114618874A CN114618874A CN202210339296.4A CN202210339296A CN114618874A CN 114618874 A CN114618874 A CN 114618874A CN 202210339296 A CN202210339296 A CN 202210339296A CN 114618874 A CN114618874 A CN 114618874A
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- thermal insulation
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- 239000002699 waste material Substances 0.000 title claims abstract description 78
- 238000011084 recovery Methods 0.000 title claims abstract description 19
- 239000012774 insulation material Substances 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims abstract description 123
- 238000012545 processing Methods 0.000 claims abstract description 70
- 239000000835 fiber Substances 0.000 claims abstract description 61
- 238000009413 insulation Methods 0.000 claims abstract description 23
- 239000012535 impurity Substances 0.000 claims abstract description 19
- 239000011230 binding agent Substances 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 16
- 239000002270 dispersing agent Substances 0.000 claims abstract description 14
- 239000006185 dispersion Substances 0.000 claims abstract description 12
- 238000012216 screening Methods 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000002791 soaking Methods 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 41
- 238000000354 decomposition reaction Methods 0.000 claims description 32
- 239000000853 adhesive Substances 0.000 claims description 23
- 230000001070 adhesive effect Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 20
- 229920001187 thermosetting polymer Polymers 0.000 claims description 13
- 238000004064 recycling Methods 0.000 claims description 11
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 239000004094 surface-active agent Substances 0.000 claims description 9
- LWEAHXKXKDCSIE-UHFFFAOYSA-M 2,3-di(propan-2-yl)naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S([O-])(=O)=O)=C(C(C)C)C(C(C)C)=CC2=C1 LWEAHXKXKDCSIE-UHFFFAOYSA-M 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims description 6
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 claims description 3
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- 238000010981 drying operation Methods 0.000 claims description 2
- 238000007873 sieving Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 15
- 238000004321 preservation Methods 0.000 abstract description 9
- 239000011810 insulating material Substances 0.000 abstract description 3
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- 238000011069 regeneration method Methods 0.000 description 8
- 239000011490 mineral wool Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a waste material secondary recovery process of a heat-insulating material, which comprises the following steps: sorting the recovered waste materials in a screening machine to remove impurities to obtain recovered materials; putting the reclaimed materials into a reaction tank, adding a dispersing agent, and performing dispersion treatment to obtain treated reclaimed materials; putting the treated recycled material into a decomposer for loosening to obtain dispersed fibers; placing the dispersed fibers into a processing pool, adding a binder, and performing soaking operation at normal temperature to obtain processed fibers; and adding the processed fibers into a mold, and pressing by a compressor to obtain the regenerated insulation board. Through putting the reclaimed materials into the reaction tank and dispersing through the dispersing agent, the reclaimed materials are treated by the decomposer and are loosened again, so that the fiber characteristics of the dispersed fibers are effectively reserved, and the heat preservation effect of the regenerated heat preservation plate is better.
Description
Technical Field
The invention relates to the technical field of heat-insulating material treatment, in particular to a waste secondary recovery process of a heat-insulating material.
Background
Heat insulation and preservation of buildings are important aspects of energy conservation, improvement of living environment and use functions. At present, heat insulation materials are generally adopted to realize heat insulation of buildings, and rock wool waste materials mainly come from the building process. Along with the continuous promotion of the heat preservation work of Chinese buildings, the rock wool waste material yield is higher and higher, and the research of recycling the rock wool waste material is necessary. At present, rock wool waste is generally crushed by a crusher to obtain fibers, but the regenerated fibers obtained by the method do not have the fiber characteristics, so that the prepared insulation board has poor insulation effect.
Disclosure of Invention
Based on this, it is necessary to provide a waste material secondary recovery process of the heat preservation material.
The technical scheme for solving the technical problems is as follows:
in one embodiment, a process for the secondary recycling of waste materials from insulation materials, comprising:
sorting the recovered waste materials in a screening machine to remove impurities to obtain recovered materials;
putting the reclaimed materials into a reaction tank, adding a dispersing agent, and performing dispersion treatment to obtain treated reclaimed materials;
putting the treated recycled material into a decomposer for loosening to obtain dispersed fibers;
placing the dispersed fibers into a processing pool, adding a binder, and performing soaking operation at normal temperature to obtain processed fibers;
and adding the processed fibers into a mold, and pressing by a compressor to obtain the regenerated insulation board.
In one embodiment, the recycled waste is placed in a washing tank and water is added and heat treated to remove binder and dust from the recycled waste before the step of placing the recycled waste in a screening machine for sorting.
In one embodiment, after the step of performing the heating process to remove the binder and dust from the recycled scrap, the heated recycled scrap is further placed into a draining machine, and subjected to a draining process and impurities are removed through a screen drum rotating in the draining machine.
In one embodiment, after the steps of draining and removing impurities are performed through the screen drum rotating in the draining machine, the recycled waste is put into a cutting machine to be cut, and recycled materials are obtained.
In one embodiment, in the step of putting the processing reclaimed materials into the decomposing machine, the processing reclaimed materials are put into the decomposing machine, a first anti-slip layer, a conveyor belt and a second anti-slip layer are sequentially arranged on the inner side wall of the decomposing machine, and the processing reclaimed materials are gradually loosened through the serrated knives on the rotating decomposing rollers to obtain the dispersed fibers.
In one embodiment, after the processing fiber is placed in a mold and pressed by a compressor, drying is further performed for 30min to obtain a regenerated insulation board blank, and the regenerated insulation board blank is placed in a cutting machine to be cut to obtain the regenerated insulation board.
In one embodiment, the dispersant is a sulfonate surfactant.
In one embodiment, the sulfonate surfactant is one of fast T or nekal.
In one embodiment, the binder is a thermoset resin adhesive.
In one embodiment, the thermoset resin adhesive is a modified phenolic resin adhesive.
The invention has the beneficial effects that: remove the impurity through sorting the waste material, obtain the reclaimed materials, put into the reaction tank with the reclaimed materials and carry out preliminary dispersion through the dispersant and obtain handling the reclaimed materials, further disperse to handling the reclaimed materials through the decomposition machine, obtain the dispersed fiber, put into the processing tank again with the dispersed fiber and make the dispersed fiber fully contact with the binder to obtain the processing fiber, put into the mould with the processing fiber again, and put into the compressor and suppress, thereby obtain regeneration insulation board. Wherein, through putting the reclaimed materials into the reaction tank and dispersing through the dispersant, the treated reclaimed materials are subjected to secondary loosening through the disintegrator, the fiber characteristics of the dispersed fibers are effectively reserved, and the heat preservation effect of the regenerated heat preservation plate is better.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a schematic flow diagram of a process for the secondary recovery of waste insulation according to one embodiment of the present invention;
FIG. 2 is a schematic structural view of a waste secondary recycling process of the thermal insulation material according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a waste secondary recycling process of the thermal insulation material according to an embodiment of the invention.
100. Screening machine; 200. a reaction tank; 300. a decomposer; 310. a machine main body; 311. an accommodating cavity; 320. disassembling the roller; 321. a toothed cutter; 322. cutting the groove; 330. a butt joint plate, 331 and a first anti-slip layer; 340. a transfer frame; 341. a conveyor belt; 350. a mating groove; 351. a second non-slip layer; 400. a processing pool; 500. a compressor.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In one embodiment, as shown in fig. 1 to 3, a waste material secondary recovery process of insulation material comprises the following steps:
and S110, placing the recovered waste into a screening machine for sorting to remove impurities, so as to obtain a recovered material.
In this embodiment, the waste material that will retrieve passes through the belt and transports to the screening machine in, sieves on the screening machine for impurity on the waste material of retrieving can be by preliminary sifting down, and choose bold impurity through the manual work, peel off the bold impurity on the waste material of retrieving promptly, so that the impurity in the waste material of retrieving is tentatively got rid of, thereby obtains the reclaimed materials, like this, makes the reclaimed materials that it obtained more clean, effectively avoids subsequent recovery operation to be influenced by impurity.
To facilitate removal of the impurities, in one embodiment, the recycled waste is placed in a washing tank and water is added and heat treated to remove adhesives and dust from the recycled waste before the step of placing the recycled waste in the screening machine 100 for sorting. Specifically, the recovered waste is placed into a cleaning pool, so that the recovered waste is fully soaked in water, and dust on the recovered waste can float on the water surface, so that the aim of removing the dust can be fulfilled; the reheating washs the pond, and the binder that contains because of the waste material of retrieving is thermosetting adhesive, and after heating thermosetting adhesive, thermosetting adhesive can melt into liquid, breaks away from on the fertilizer of retrieving, washs the pond through the heating promptly and can be so that the thermosetting adhesive on the waste material of retrieving is got rid of, and like this, the further edulcoration of the waste material of the insulation material of being convenient for.
Further, after the step of performing the heating treatment to remove the binder and dust on the recovered waste, the heated recovered waste is further placed into a draining machine, and is subjected to the draining treatment and the removal of impurities through a screen drum rotating in the draining machine. Specifically, through putting the waste material of the recovery after will heating into a sieve section of thick bamboo, through the rotation of driping machine for moisture on the waste material of recovery can be dried, and attaches the impurity on the waste material of recovery and also breaks away from its surface under the effect of centrifugal force, like this, is convenient for carry out the driping processing to the waste material of recovery.
Further, after the steps of performing a draining process and removing impurities through the screen drum rotating in the draining machine, the recycled waste is put into a cutting machine to be cut, so that a recycled material is obtained. Specifically, the waste material through with retrieving conveys in proper order to the cutting machine in for the waste material of retrieving can be cut into comparatively even cubic, like this, effectively reduces the volume of the waste material of retrieving, is convenient for operate the waste material of retrieving.
And S120, putting the reclaimed materials into a reaction tank, adding a dispersing agent, and performing dispersion treatment to obtain treated reclaimed materials.
In this embodiment, through putting the reclaimed materials into the reaction tank for dispersant in the reaction tank fully contacts with the reclaimed materials, makes the fibre of reclaimed materials softened by the dispersant, thereby obtains handling the reclaimed materials, is convenient for carry out recovery operation on next step to insulation material's waste material.
S130, putting the treated recycled material into a decomposer for loosening to obtain the dispersed fibers.
In this embodiment, handle the reclaimed materials and put into the deconstruction machine after, carry out the pine through the deconstruction machine to the fibre of handling the reclaimed materials for handle the reclaimed materials and be decomposed into loose dispersed fiber, and its dispersed fiber who obtains is more complete even, is convenient for carry out the secondary to insulation material and retrieves.
In order to facilitate the loosening of the treated recycled materials, in one embodiment, in the step of placing the treated recycled materials into a decomposer, the treated recycled materials are placed into the decomposer, a first anti-slip layer, a conveyor belt and a second anti-slip layer are sequentially arranged on the inner side wall of the decomposer, and the treated recycled materials are gradually loosened through each serrated knife on a rotating decomposition roller to obtain the dispersed fibers. Specifically, through handling in the reclaimed materials gets into the decomposition machine, at this moment, through each serrated knife on the decomposition gyro wheel respectively with first skid resistant course, conveyer belt and the cooperation of second skid resistant course, when decomposing the gyro wheel and rotating promptly, each serrated knife carries out the cutting release to the processing reclaimed materials on the first skid resistant course, make processing reclaimed materials carry out the cutting for the first time, can be transported to the second skid resistant course by the conveyer belt after processing reclaimed materials cutting release for the first time, rethread each serrated knife carries out the cutting release for the second time to the processing reclaimed materials on the second skid resistant course, and like this, through carrying out the cutting twice to processing reclaimed materials, make processing reclaimed materials cut by the serrated knife fully, thereby make processing reclaimed materials can be by complete decomposition for the dispersed fiber, be convenient for the implementation of next process.
In order to better explain the waste material secondary recovery process of the thermal insulation material, the concept of the waste material secondary recovery process of the thermal insulation material is better understood.
In this embodiment, in one implementation of the process recycled material being fed into the decomposition machine 300 for the purpose of loosening, as shown in fig. 2 and 3, the decomposition machine 300 applied to the waste material secondary recycling process of the thermal insulation material comprises: a main body 310, a disassembly roller 320, an abutment plate 330, a transfer frame 340, a first driver (not shown), and a transfer belt 341; the machine body 310 is provided with an accommodating cavity 311; the decomposition roller 320 is rotatably arranged on the accommodating cavity 311, a plurality of toothed cutters 321 are arranged on the decomposition roller 320, each toothed cutter 321 is provided with a cutting groove 322, and each cutting groove 322 is used for increasing the contact area between each toothed cutter 321 and the treated recycled material; a mounting groove is formed in a first side wall of the accommodating cavity 311, an elastic member (not shown) is arranged on a side wall of the mounting groove, two sides of the abutting plate 330 are slidably arranged in the mounting groove, a first surface of the abutting plate 330 is connected with the elastic member, a second surface of the abutting plate 330 movably protrudes out of the mounting groove, a first anti-slip layer 331 is arranged on the second surface of the abutting plate 330, and the first anti-slip layer 331 is movably abutted against each of the serrated knives 321, so that the processing reclaimed materials can be cut and loosened for the first time on the first anti-slip layer 331 under the elastic force of the elastic member; a conveying frame 340 is arranged at the bottom of the accommodating cavity 311, the conveying belt 341 is rotatably arranged on the conveying frame 340, the conveying belt 341 is respectively arranged at intervals with the abutting plate 330 and the decomposition roller 320, the first driver is arranged on the conveying frame 340, the first driver is in driving connection with the conveying belt 341, and the first driver is used for driving the conveying belt 341 to be rotatably arranged on the conveying frame 340, so that the treated and recycled materials can be transported from the first anti-skid layer 331 to the second anti-skid layer 351 by the conveying belt 341; a matching groove 350 is formed in a second side wall of the accommodating cavity 311, a second anti-skid layer 351 is arranged at the bottom of the matching groove 350, a horizontal plane of one end, close to the first anti-skid layer 331, of the second anti-skid layer 351 is flush with one surface, close to the decomposition roller 320, of the conveyor belt 341, the second anti-skid layer 351 and the toothed cutters 321 are arranged at intervals, and the first side wall and the second side wall are arranged oppositely, so that the processing reclaimed materials can be cut and loosened for the second time by the toothed cutters 321 in the accommodating cavity 311.
In this embodiment, it is provided with the pivot to rotate on the lateral wall of holding chamber 311, decomposition gyro wheel 320 is cylindrical, the connecting hole has been seted up along the axial to the decomposition gyro wheel, the pivot is connected with the lateral wall of connecting hole, each serrated knife 321 separates the setting each other on decomposition gyro wheel 320, cutting groove 322 has been seted up to the one end that each serrated knife 321 keeps away from decomposition gyro wheel 320, cutting groove 322 is the zigzag, thus, when each serrated knife 321 respectively with handle the reclaimed materials contact, cutting groove 322 has effectively increased area of contact, make each serrated knife 321 fully contact with handling the reclaimed materials, each serrated knife 321 can fully carry out the cutting to handling the reclaimed materials and release promptly, and through the rotation of decomposition gyro wheel 320, make handling the reclaimed materials can be carried out progressively cutting by a plurality of serrated knives 321, make the cutting of handling the reclaimed materials more abundant. In this embodiment, the cross sectional shape of mounting groove is square, and the cross section of butt plate 330 is square, and when the elastic component was in the relaxed state, the first face of butt plate 330 was located the mounting groove, and the second face protrusion in the mounting groove setting of butt plate 330, when the elastic component was in the compression state, the first face of butt plate 330 was located the mounting groove, and the second face and the first lateral wall parallel and level of butt plate 330, wherein, the elastic component is the spring. And the first anti-slip layer 331 is configured as a prick structure. Thus, when the processing reclaimed materials are put into the decomposing machine 300, the processing reclaimed materials reach the first anti-slip layer 331 under the action of gravity, at this time, the elastic member is in a relaxed state, part of the serrated knives 321 and the first anti-slip layer 331 are abutted against each other, the processing reclaimed materials cannot fall down, the decomposing roller 320 is rotated again, so that part of the serrated knives 321 are far away from the first anti-slip layer 331, the other part of the serrated knives 321 are gradually close to the processing reclaimed materials until the processing reclaimed materials are abutted against the processing reclaimed materials on the first anti-slip layer, at this time, the other part of the serrated knives 321 have an abutting effect on the processing reclaimed materials, namely, the other part of the serrated knives generate a thrust force on the processing reclaimed materials, so that the elastic member is compressed, thereby generating an elastic force on the processing reclaimed materials, the processing reclaimed materials can be fixed on the first anti-slip layer through the thrust force of each serrated knife and the elastic member, namely, the processing reclaimed materials can be clamped on each tapered pricked, at this time, each toothed cutter can cut the processing reclaimed materials, so that the first cutting of the processing reclaimed materials is completed, when the decomposition roller continues to rotate, the elastic piece returns to the original position, the processing reclaimed materials on the first anti-skid layer wait for the secondary cutting of the toothed cutters, and the process is repeated until the processing reclaimed materials on the first anti-skid layer are completely cut. In this embodiment, the conveyor belt 341 is wound on the conveyor frame 340, and when the processing reclaimed materials fall from the first anti-slip layer 331, the processing reclaimed materials will fall onto the conveyor belt 341, and the conveyor belt 341 is driven to rotate by the driver, so that the processing reclaimed materials are gradually far away from the first side wall, and the processing reclaimed materials are gradually close to the second side wall, thereby achieving the purpose of transporting the processing reclaimed materials from the first side wall to the second side wall, and facilitating the secondary cutting of the processing reclaimed materials. The manner in which the first driver drives the conveyor belt to rotate on the conveyor frame is known to those skilled in the art and can be implemented, and is not described redundantly in this embodiment. In this embodiment, the shape of the fitting groove 350 is adapted to the shape of the disassembly roller 320, the second anti-slip layer 351 is provided with a prick structure, the moving speed of the processing reclaimed materials can be slowed down, so that the cutting of the processing reclaimed materials is more sufficient, and when the processing reclaimed materials are transported to the second anti-skid layer 351, through the rotation of the decomposition roller 320, each toothed cutter 321 can perform a second cutting on the processing reclaimed materials placed on the second anti-skid layer, and can also provide a thrust for the processing reclaimed materials, by decomposing the thrust of the roller 320, the second anti-slip layer 351 can cut the processing reclaimed materials near the second anti-slip layer 351, namely, the top of the treated and recycled material is cut by each toothed cutter 321, and the bottom of the treated and recycled material is cut by the second anti-slip layer 351, so that the loosening effect of the treated and recycled material is better, and the thrust of each toothed cutter 321 can also make the treated reclaimed materials gradually separate from the second antiskid layer 351. Because the top surface of the end of the second anti-skid layer 351 close to the first anti-skid layer 331 is flush with the top surface of the conveyor belt 341, the processing reclaimed materials on the second anti-skid layer 351 are not only pushed by the teeth cutters 321, but also pushed by the other part of the processing reclaimed materials conveyed on the conveyor belt 341, so that the processing reclaimed materials on the second anti-skid layer 351 can be gradually separated from the second anti-skid layer 351, and the processing reclaimed materials on the conveyor belt 341 reach the second anti-skid layer 351 for cutting, thereby realizing the gradual cutting of the processing reclaimed materials and facilitating the obtaining of dispersed fibers which are more uniformly dispersed. It is worth to say that, through putting into the processing reclaimed materials in the decomposition machine 300, make processing reclaimed materials on first anti-skidding groove by each serrated knife 321 cutting, the rethread 341 will be handled the reclaimed materials and convey to second skid resistant course 351, carry out the cutting to the processing reclaimed materials that is located on second skid resistant course 351 through each serrated knife 321, thereby make the cutting of processing reclaimed materials more abundant, its dispersion effect of dispersion fibre that obtains is better, is convenient for carry out secondary recovery to insulation material. The disassembling roller 320 may be driven by a motor or may be driven by other methods.
Further, the cross-sectional area of each of the toothed cutters 321 gradually increases from an end close to the decomposition roller 320 to an end far from the decomposition roller 320. Specifically, the cross-sectional area of each serrated knife 321 near the one end of decomposition gyro wheel 320 is greater than the cross-sectional area of the one end of keeping away from decomposition gyro wheel 320, thus, the area of contact of each serrated knife 321 with handling the reclaimed materials has effectively been increased, make each serrated knife 321 to handle the cutting scope of reclaimed materials bigger, make the dispersion effect of handling the reclaimed materials better, and the top of each serrated knife 321 is provided with cutting groove 322, cutting groove 322 is the sawtooth structure promptly, the sawtooth structure has effectively increased each serrated knife 321 and the area of contact of handling the reclaimed materials, make the cutting effect of each serrated knife 321 better. It should be noted that the cross-sectional area of each of the serrated knives 321 on the conventional decomposition roller 320 is gradually reduced from one end close to the decomposition roller 320 to one end away from the decomposition roller 320, so as to cut the processed recycled materials, but in this way, the contact area between each of the serrated knives 321 and the processed recycled materials is small, each of the serrated knives 321 can only cut the processed recycled materials at a small position, the cutting effect is poor, and the cross-sectional area of the top of each of the serrated knives 321 is small, so that the top of each of the serrated knives 321 is easily broken in the cutting process, which is not beneficial to the use of the decomposition machine 300. And this application sets up to spine structure through with first skid resistant course and second skid resistant course, and the cross-sectional area of each serrated knife 321 is by being close to the one end of decomposing gyro wheel 320 to keeping away from the one end of decomposing gyro wheel 320 and crescent, make to handle the reclaimed materials by spacing while, each serrated knife 321 is bigger to the cutting scope of handling the reclaimed materials, thereby make the dispersion effect of handling the reclaimed materials better, and when cutting the reclaimed materials of handling, difficult rupture, effectively increased the practicality of decomposer 300.
Furthermore, the disassembling machine 300 further includes a plurality of sleeves, each of the sleeves is provided with a through hole, and one end of each of the serrated knives 321 close to the disassembling roller 320 is respectively inserted into the through hole. Specifically, the one end of lantern ring is connected with decomposition gyro wheel 320, overlaps respectively through the one end that is close to decomposition gyro wheel 320 with each serrated knife 321 and is equipped with the lantern ring for each serrated knife 321's installation is more firm, and each serrated knife 321 is inseparabler with the being connected of decomposition gyro wheel 320 promptly, and each serrated knife 321 can receive the protection of lantern ring when using, effectively prolongs the life of each serrated knife 321.
And 140, putting the dispersed fibers into a processing pool, adding a binder, and performing soaking operation at normal temperature to obtain the processed fibers.
In this embodiment, through passing through the belt with the dispersion fibre and transporting to the processing pond in, the rethread adds the binder and soaks for can be even wrap up in the binder on the dispersion fibre, thereby obtain the processing fibre of taking the glue, like this, the insulation material's of being convenient for waste material secondary recovery.
And 150, adding the processed fibers into a mold, and pressing by a compressor to obtain the regenerated insulation board.
In this embodiment, through putting into the mould that corresponds with the processing fibre, the rethread compressor is suppressed, and under the pressure effect, the binder can bond processing fibre to make the processing fibre by fixed shaping, and then obtain regeneration heated board.
In order to facilitate split charging of the regenerated insulation board, in one embodiment, the processing fibers are placed into a mold, drying operation is further performed for 30min after pressing operation is performed through a compressor, a regenerated insulation board blank is obtained, and the regenerated insulation board blank is placed into a cutting machine to be cut, so that the regenerated insulation board is obtained. Specifically, put into the drying-machine with the regeneration heated board idiosome that the suppression was accomplished, dry regeneration heated board idiosome for binder on the regeneration heated board idiosome fully solidifies, cuts regeneration heated board idiosome in putting into the cutting machine again, thereby obtains the even regeneration heated board of size, is convenient for carry out the partial shipment to regeneration heated board and sells.
The waste materials are sorted to remove impurities to obtain reclaimed materials, the reclaimed materials are placed into a reaction tank to be primarily dispersed through a dispersing agent to obtain treated reclaimed materials, the treated reclaimed materials are further dispersed through a decomposition machine to obtain dispersed fibers, the dispersed fibers are placed into a processing tank to be fully contacted with a binder, so that processed fibers are obtained, the processed fibers are placed into a die and are pressed through a compressor, and the regenerated insulation board is obtained. Wherein, through putting the reclaimed materials into the reaction tank and dispersing through the dispersant, the treated reclaimed materials are subjected to secondary loosening through the disintegrator, the fiber characteristics of the dispersed fibers are effectively reserved, and the heat preservation effect of the regenerated heat preservation plate is better.
In order that the recycled waste material may be softened, in one embodiment, the dispersant is a sulfonate-based surfactant. Particularly, the contact between the sulfonate surfactant and the recovered waste reduces the time and energy required by the dispersion of the recovered waste, so that the recovered waste can be softened, and the recovered waste can be recycled conveniently.
Further, the sulfonate surfactant is one of fast T or nekal. Specifically, for example, the sulfonate surfactant is fast T, and the recycled waste is added into the reaction tank, and then the fast T is added into the reaction tank, so that the fibers in the recycled waste are softer and the next operation is facilitated due to the efficient permeation effect of the fast T on the recycled waste. For another example, the sulfonate surfactant is nekal, the reclaimed waste is added into the reaction tank, and then the nekal is prepared into an aqueous solution to be added into the reaction tank, so that the nekal is easy to dissolve in water, the surface tension of water can be obviously reduced, the nekal has excellent permeability and wettability, and the rewettability is also excellent, so that the reclaimed waste can be softer and the next operation can be conveniently carried out by the excellent permeability effect of the nekal aqueous solution on the reclaimed waste.
To facilitate the manufacture of the insulation board, in one embodiment, the adhesive is a thermosetting resin adhesive. Specifically, the dispersed fibers are added into a processing pool containing the thermosetting resin adhesive, so that the dispersed fibers are fully contacted with the thermosetting resin adhesive, at the moment, the dispersed fibers can be bonded by the thermosetting resin adhesive, and the dispersed fibers can be bonded together from a dispersed state under the action of the thermosetting resin adhesive because the thermosetting resin adhesive has plasticity and can be made into a certain shape.
Further, the thermosetting resin adhesive is a modified phenolic resin adhesive. Specifically, the modified phenolic resin adhesive is epoxy modified phenolic resin, and the dispersed fibers are added into the modified phenolic resin adhesive, so that the modified phenolic resin adhesive has good adhesion and heat resistance, the dispersed fibers can be bonded more stably, the dispersed fibers are convenient to bond, and the prepared regenerated insulation board is more stable.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above embodiments only express a few embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, and these are all within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A waste material secondary recovery process of a thermal insulation material is characterized by comprising the following steps:
sorting the recovered waste materials in a screening machine to remove impurities to obtain recovered materials;
putting the reclaimed materials into a reaction tank, adding a dispersing agent, and performing dispersion treatment to obtain treated reclaimed materials;
putting the treated recycled material into a decomposer for loosening to obtain dispersed fibers;
placing the dispersed fibers into a processing pool, adding a binder, and performing soaking operation at normal temperature to obtain processed fibers;
and adding the processed fibers into a mold, and pressing by a compressor to obtain the regenerated insulation board.
2. The secondary recycling process of wastes of thermal insulation materials according to claim 1, wherein before the step of sorting the recycled wastes in a sieving machine, the recycled wastes are put into a washing tank, and water is added to perform a heat treatment for removing the binder and dust from the recycled wastes.
3. The secondary recycling process of wastes of thermal insulation material according to claim 2, wherein after said step of performing a heating process to remove the binder and dust on the recycled wastes, said recycled wastes after heating are further put into a draining machine, and a draining process and impurities are removed through a screen drum rotating in said draining machine.
4. The secondary recycling process of wastes of thermal insulation materials according to claim 3, wherein after said steps of draining and removing impurities through a screen drum rotating in said draining machine, said recycled wastes are put into a cutting machine to be cut to obtain recycled materials.
5. The secondary recycling process of wastes of thermal insulation materials according to claim 1, wherein in the step of putting the processing recycled materials into a decomposer, the processing recycled materials are put into the decomposer, a first anti-slip layer, a conveyor belt and a second anti-slip layer are sequentially arranged on the inner side wall of the decomposer, and the processing recycled materials are gradually loosened by each serrated knife on a rotating decomposition roller to obtain the dispersed fibers.
6. The secondary recovery process of the waste of the thermal insulation material according to claim 1, wherein after the processing fiber is placed in a mold and pressed by a compressor, the drying operation is further performed for 30min to obtain a regenerated thermal insulation board blank, and the regenerated thermal insulation board blank is placed in a cutting machine for cutting to obtain the regenerated thermal insulation board.
7. The process of claim 1, wherein the dispersant is a sulfonate surfactant.
8. The process of claim 7, wherein the sulfonate surfactant is one of fast T or nekal.
9. The process for recycling waste materials of thermal insulation materials as claimed in claim 1, wherein the binder is a thermosetting resin adhesive.
10. The process for recycling waste materials of thermal insulation materials as claimed in claim 9, wherein the thermosetting resin adhesive is a modified phenolic resin adhesive.
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Denomination of invention: Secondary recycling process for waste of insulation materials Effective date of registration: 20231117 Granted publication date: 20230411 Pledgee: Sichuan Huaying Rural Commercial Bank Co.,Ltd. Pledgor: Sichuan Youbi Beining Technology Co.,Ltd. Registration number: Y2023980066254 |