CN114618756A - Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device - Google Patents
Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device Download PDFInfo
- Publication number
- CN114618756A CN114618756A CN202210243588.8A CN202210243588A CN114618756A CN 114618756 A CN114618756 A CN 114618756A CN 202210243588 A CN202210243588 A CN 202210243588A CN 114618756 A CN114618756 A CN 114618756A
- Authority
- CN
- China
- Prior art keywords
- coating
- quartz tube
- electric telescopic
- fixed
- fixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
- B05C7/06—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work
- B05C7/08—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work for applying liquids or other fluent materials to the inside of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Abstract
The invention discloses a brushing device for a high-temperature-resistant coating on the inner layer of a quartz tube and an implementation method thereof, and relates to the field of new energy. The problem that the existing painting device cannot paint the inside of a quartz tube is solved, redundant paint can fall along the wall of the quartz tube, the paint is easily wasted, the paint is not easy to clean, and after painting is completed, the paint needs to be transported to a specified position to be air-dried, so that the painting effect is influenced. Apply paint the inner layer of quartz capsule with a brush through scribbling the mechanism, make the quartz capsule when drying after accomplishing with a brush, continue to apply paint with a brush to another group's quartz capsule inner layer, the work efficiency is improved, the operating time is saved, coating whereabouts to workplace has been avoided, cause operational environment's pollution, the waste of having avoided causing coating and brought economic loss, the convenience is applied paint with a brush to the quartz capsule of different pipe diameters, the device's practicality has been improved, avoid the coating to take place the uneven condition of flow in the short time, influence the quality that the quartz capsule inner layer was applied paint with a brush.
Description
Technical Field
The invention relates to the field of new energy, in particular to a brushing device for a high-temperature-resistant coating on the inner layer of a quartz tube and an implementation method thereof.
Background
The quartz tube is special industrial technical glass made of silicon dioxide, and is a very good basic material. The quartz glass has a series of excellent physical and chemical properties. The quartz glass has good thermal stability, good light transmission performance and good electrical insulation performance, so that the quartz glass is widely applied to various fields of electric light sources, semiconductors, optical communication, war industry, metallurgy, building materials, chemistry, machinery, electric power, environmental protection, solar energy and the like. In the production process of solar cells, the quartz tube, which is an important material, has a high requirement on high temperature resistance during use, so that the quartz tube needs to be coated with a high-temperature-resistant coating, and the existing coating device has the following defects during use:
1. the existing quartz tube brushing device can only brush the outer surface of the quartz tube during brushing, but cannot brush the interior of the quartz tube, so that the high-temperature resistance effect of the quartz tube is poor, and when the quartz tube brushing device is used on solar equipment, the quartz tube is easily cracked due to overhigh temperature, and the service life of the solar equipment is influenced;
2. when the quartz tube is coated, redundant paint can fall along the tube wall of the quartz tube, so that the paint is easily wasted, economic loss is caused, the paint is not easy to clean when falling on the ground, and the pollution to the working environment is caused;
3. the existing quartz tube painting device is used for painting the surface of a quartz tube, and the quartz tube needs to be transported to a specified position for air drying, so that the material painted on the surface of the quartz tube is uneven in the transportation process, the quality of the surface coating of the quartz tube is reduced, and the painting effect is further influenced.
Disclosure of Invention
The invention aims to provide a device for brushing a high-temperature-resistant coating on the inner layer of a quartz tube and an implementation method thereof, wherein the inner layer of the quartz tube is brushed by a brushing mechanism, and is dried in time by a drying mechanism after the brushing is finished, so that the working time is saved, two groups of fixing mechanisms are arranged, so that the inner layer of the other group of quartz tube is continuously brushed while the quartz tube is dried after the brushing is finished, the working efficiency is improved, the working time is saved, the coating flowing down along the inner wall of the quartz tube is collected by a coating connecting groove, the coating is prevented from falling to a working place and causing pollution to the working environment, the high-temperature-resistant coating collected in the coating connecting groove can be reused, the waste of the coating and the economic loss are avoided, the distance between two groups of clamping claws is adjusted by a first electric telescopic rod, so that the quartz tubes with different tube diameters can be conveniently clamped, the length that stretches out through fourth electric telescopic handle and third electric telescopic handle adjustment gyro wheel and brush, the convenience is applied paint with a brush to the quartz capsule of different pipe diameters, the device's practicality has been improved, third driving motor starts the direction of travel of adjustment gyro wheel, the stability of rolling mechanism at the in-process of marcing has been improved, the effect of applying paint with a brush has been guaranteed, the efficiency of applying paint with a brush has been improved, the air heater starts, quick material of applying paint with a brush to the quartz capsule inner layer air-dries, improve the efficiency of applying paint with a brush to the quartz capsule inner layer, avoid the coating to take place the uneven condition of flow in the short time, influence the quality that the quartz capsule inlayer was applied paint with a brush, and then influence the quality of quartz capsule, in order to solve the problem that proposes among the above-mentioned background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a device is applied paint with a brush to quartz capsule inner layer high temperature resistant coating, including supporting base, support column and roof, the upper surface both sides fixed mounting who supports the base has the support column, the top fixed mounting of support column has the roof, the last surface mounting of roof has a driving motor, a driving motor's output passes the roof and is connected with the column spinner, the external fixed surface of column spinner has the installed part, the left side fixed mounting of installed part has dry mechanism, the right side fixed mounting of installed part has the mechanism of brushing, the bottom movable mounting of column spinner is on the connecting piece, the lower fixed surface of connecting piece installs the erection column, the both sides fixed mounting of erection column has fixed establishment, the bottom of erection column is fixed on supporting the base.
Further, fixed establishment includes first fixed plate, the bottom plate, the coating connects the groove, fixture, first dead lever and mounting panel, first dead lever is installed in the both sides of support column, the one end that the support column was kept away from to first dead lever is fixed on first fixed plate, the several mounting panel is installed to one side equidistance that first dead lever was kept away from to first fixed plate, all install fixture on the lateral wall of mounting panel, two sets of adjacent fixture symmetry sets up, the bottom of first fixed plate is located fixture's below and is fixed with the bottom plate, the bottom of bottom plate is installed the coating and is connect the groove, the coating connects the groove to dismantle.
Further, fixture includes an electric telescopic handle and a gripper jaw, and an electric telescopic handle fixes on the mounting panel, and an end that an installation panel was kept away from to electric telescopic handle is installed on the gripper jaw, and the gripper jaw is elastic rubber.
Further, the bottom plate equidistance is equipped with the several fixed slot, and the fixed slot sets up under fixture, and the bottom of fixed slot is equipped with the net board.
Further, scribble brush mechanism including scribbling the workbin, the coating import, the second dead lever, second electric telescopic handle, roll mechanism, the brush head, second driving motor and rotation axis, the one end that the rotary column was kept away from to the second dead lever is fixed on scribbling the left side outer wall of workbin, the top of scribbling the workbin is equipped with the coating import, scribble the incasement and be equipped with the motor mounting groove, install second driving motor in the motor mounting groove, second driving motor's output passes the bottom of scribbling the workbin and is connected with the rotation axis, the bottom of rotation axis is fixed on second electric telescopic handle, second electric telescopic handle's below is equipped with roll mechanism, second electric telescopic handle's bottom is equipped with fixed pipe, the both sides of fixed pipe all are equipped with the brush head.
Further, rolling mechanism includes fourth electric telescopic handle, third driving motor, the driving gear, the mounting bracket, driven gear and gyro wheel, fourth electric telescopic handle fixes on second electric telescopic handle's bottom both sides outer wall, fourth electric telescopic handle's left side is rotated and is installed the driven shaft, be fixed with driven gear on the driven shaft, the last meshing of driven gear has the driving gear, the driving gear is fixed on the driving shaft, the driving shaft rotates the output of installing at third driving motor, the left side fixed mounting of driven shaft is on the mounting bracket, be equipped with the gyro wheel in the mounting bracket.
Further, the brush head includes third electric telescopic handle, brush, inlet pipe and spliced pole, and third electric telescopic handle sets up four groups altogether, and two bisymmetry are fixed in the top and the bottom of fixed pipe, are equipped with the spliced pole between two sets of third electric telescopic handle from top to bottom, and movable mounting has the brush on the spliced pole, and the inboard of brush is equipped with the inlet pipe, and the inlet pipe passes fixed pipe in proper order and second electric telescopic handle and scribbles the workbin intercommunication.
Further, dry mechanism includes the second fixed plate, the third dead lever, the cylinder, the air heater, a supporting plate, the connecting pipe, the hot-blast main, go out tuber pipe and air outlet, the left side of third dead lever is fixed on the second fixed plate, one side bottom that the third dead lever was kept away from to the second fixed plate is fixed with the backup pad, the upper surface of backup pad is equipped with the air heater, the hot-blast exit of air heater is equipped with the hot-blast main, the one end and the connecting pipe intercommunication of air heater are kept away from to the hot-blast main, be equipped with the installation pole on the connecting pipe, fixed mounting has the push rod on the installation pole, the output at the cylinder is connected to the push rod, the upper surface at the backup pad is installed to the cylinder, the bottom of connecting pipe is equipped with the several play tuber pipe, be equipped with the several air outlet on the play tuber pipe.
Further, the lower surface that supports the base installs moving mechanism, and moving mechanism includes bracing piece and universal wheel, and the bracing piece is fixed at the lower surface that supports the base, and the universal wheel is installed to the one end that the bracing piece kept away from to support the base, is equipped with brake equipment on the universal wheel, and fixed establishment sets up under scribbling brush mechanism and dry mechanism, and fixed establishment, scribble brush mechanism, dry mechanism and a driving motor all are connected with external control ware.
The invention provides another technical scheme: an implementation method of a device for brushing a high-temperature-resistant coating on the inner layer of a quartz tube comprises the following steps:
the method comprises the following steps: the device is started through the external controller, the quartz tube is placed in the fixing groove, the first electric telescopic rod is started, the clamping claw is close to the quartz tube, the quartz tube is fixed, and high-temperature-resistant paint is injected into the paint box through the paint inlet.
Step two: and starting the second electric telescopic rod to enable the brushing mechanism to descend into the quartz tube, starting the third electric telescopic rod and the fourth electric telescopic rod to enable the brush and the roller to be in contact with the inner wall of the quartz tube, starting the second driving motor to enable the brush and the roller to rotate to brush the inner wall of the quartz tube, and starting the third driving motor to adjust the driving direction of the roller to enable the brush head to move up and down along the inner wall of the quartz tube to brush.
Step three: after the coating is finished, the first driving motor is started to enable the rotary column to rotate, and the drying mechanism is rotated to be right above the coated quartz tube.
Step four: the cylinder is started, the air outlet pipe is lowered into the quartz tube, the air heater is started, hot air generated by the air heater is blown into the air outlet pipe through the hot air pipe and blown onto the inner wall of the quartz tube through the air outlet, and the high-temperature coating is dried.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the device and the method for brushing the high-temperature-resistant coating on the inner layer of the quartz tube, the fixing mechanisms are arranged right below the brushing mechanism and the drying mechanism, so that the inner layer of the quartz tube can be conveniently brushed and dried, the rotating column rotates the quartz tube to be right below the drying mechanism, the quartz tube is dried in time after brushing is completed, and the fixing mechanisms are arranged in two groups, so that the inner layer of the other group of quartz tube is continuously brushed while the quartz tube is dried after brushing is completed, the working efficiency is improved, and the working time is saved.
2. The invention relates to a brushing device for a high-temperature-resistant coating on the inner layer of a quartz tube and an implementation method thereof, when the inner layer of the quartz tube is brushed, the coating flowing down along the inner wall of the quartz tube falls into a coating receiving groove for collection, thereby avoiding the coating from falling to a workplace and causing pollution to the working environment, the high-temperature-resistant coating collected in the coating receiving groove can be used for the second time, thereby avoiding waste of the coating and economic loss, the first electric telescopic rod stretches, the distance between two groups of clamping claws is adjusted, thereby facilitating the clamping of the quartz tubes with different tube diameters, the roller and the brush can adjust the extending length through the fourth electric telescopic rod and the third electric telescopic rod, thereby facilitating the brushing of the quartz tubes with different tube diameters, improving the practicability of the device, the third driving motor starts to adjust the running direction of the roller, and the brush head moves up and down and left and right along the inner wall of the painted quartz tube, the stability of the rolling mechanism in the advancing process is improved, the brushing effect is ensured, and the brushing efficiency is improved.
3. According to the device and the implementation method for brushing the high-temperature-resistant coating on the inner layer of the quartz tube, the position of the connecting tube is adjusted by starting the air cylinder, the air outlet tube is lowered into the quartz tube, meanwhile, the hot air fan is started, the warm air generated by the hot air fan is uniformly blown to the inner side of the quartz tube through the air outlet, materials coated on the inner layer of the quartz tube are quickly dried in the air, the efficiency for coating the inner layer of the quartz tube is improved, the condition that the coating flows unevenly in a short time is avoided, the quality for coating the inner layer of the quartz is influenced, and further the quality of the quartz tube is influenced.
Drawings
FIG. 1 is a schematic view of the entire mechanism of a device for coating an inner layer of a refractory coating of a quartz tube according to the present invention;
FIG. 2 is a partial structure view of a device for coating an inner layer of a refractory coating of a quartz tube according to the present invention;
FIG. 3 is a structural diagram of a fixing mechanism of the apparatus for coating an inner layer of a quartz tube with a high temperature resistant coating according to the present invention;
FIG. 4 is a partial cross-sectional view of a fixing mechanism of a device for coating an inner layer of a quartz tube with a high temperature-resistant coating according to the present invention;
FIG. 5 is a structural diagram of a clamping mechanism of the device for coating an inner layer of a refractory coating of a quartz tube according to the present invention;
FIG. 6 is a structural diagram of a coating mechanism of the device for coating an inner layer of a refractory coating of a quartz tube according to the present invention;
FIG. 7 is a structural diagram of a rolling mechanism of the device for applying a high temperature-resistant coating on the inner layer of a quartz tube according to the present invention;
FIG. 8 is a schematic structural view of a brush head of the device for brushing a high temperature-resistant coating on an inner layer of a quartz tube according to the present invention;
FIG. 9 is a schematic diagram of a drying mechanism of the device for coating an inner layer of a refractory coating on a quartz tube according to the present invention.
In the figure: 1. a support base; 2. a support pillar; 3. mounting a column; 4. a fixing mechanism; 41. a first fixing plate; 42. a base plate; 43. a coating receiving groove; 44. a clamping mechanism; 441. a first electric telescopic rod; 442. a gripper jaw; 45. fixing grooves; 46. a first fixing lever; 47. a grid plate; 48. mounting a plate; 5. a brushing mechanism; 51. a paint tank; 52. a coating inlet; 53. a second fixing bar; 54. a second electric telescopic rod; 55. a rolling mechanism; 551. a fourth electric telescopic rod; 552. a third drive motor; 553. a driving gear; 554. a mounting frame; 555. a driven gear; 556. a roller; 56. a brush head; 561. a third electric telescopic rod; 562. a brush; 563. a feed pipe; 564. connecting columns; 57. a second drive motor; 58. a rotating shaft; 6. a connecting member; 7. a spin column; 8. a drying mechanism; 81. a second fixing plate; 82. a third fixing bar; 83. a cylinder; 84. a hot air blower; 85. a support plate; 86. a connecting pipe; 87. a hot air pipe; 88. an air outlet pipe; 89. an air outlet; 9. a first drive motor; 10. a top plate; 11. and a moving mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Example one
Referring to fig. 1, a device for brushing a high-temperature-resistant coating on an inner layer of a quartz tube comprises a supporting base 1, supporting columns 2 and a top plate 10, wherein the supporting columns 2 are fixedly installed on two sides of the upper surface of the supporting base 1, the top plate 10 is fixedly installed on the top of the supporting columns 2, a first driving motor 9 is installed on the upper surface of the top plate 10, the output end of the first driving motor 9 penetrates through the top plate 10 to be connected with a rotating column 7, the rotating column 7 rotates to conveniently adjust the positions of a brushing mechanism 5 and a drying mechanism 8, the quartz tube can be continuously brushed while being dried after being brushed, another group of quartz tubes can be brushed, the working efficiency is improved, an installation part is fixed on the outer surface of the rotating column 7, the drying mechanism 8 is fixedly installed on the left side of the installation part, the brushing mechanism 5 is fixedly installed on the right side of the installation part, the bottom of the rotating column 7 is movably installed on a connecting piece 6, and an installation column 3 is fixedly installed on the lower surface of the connecting piece 6, the two sides of the mounting column 3 are fixedly provided with two groups of fixing mechanisms 4, the fixing mechanisms 4 can simultaneously paint and dry the quartz tube, the practicability is stronger, the bottom of the mounting column 3 is fixed on the supporting base 1, the lower surface of the supporting base 1 is provided with the moving mechanism 11, the moving mechanism 11 comprises a supporting rod and universal wheels, the supporting rod is fixed on the lower surface of the supporting base 1, one end of the supporting rod, which is far away from the supporting base 1, is provided with the universal wheel, the moving mechanism 11 is convenient to move the device, the universal wheel is provided with a brake device, the brake device is convenient to fix the device, the device is prevented from shaking in the working process and affecting the working effect, the fixing mechanism 4 is arranged under the painting mechanism 5 and the drying mechanism 8, the fixing mechanism 4 and the painting mechanism 5, the drying mechanism 8 and the first driving motor 9 are both connected to an external controller.
Referring to fig. 2-5, the fixing mechanism 4 includes a first fixing plate 41, a bottom plate 42, a paint receiving slot 43, a clamping mechanism 44, a first fixing rod 46 and mounting plates 48, the first fixing rod 46 is installed at two sides of the supporting column 2, one end of the first fixing rod 46 far away from the supporting column 2 is fixed on the first fixing plate 41, a plurality of mounting plates 48 are installed at equal intervals at one side of the first fixing plate 41 far away from the first fixing rod 46, the clamping mechanisms 44 are installed on the side walls of the mounting plates 48, the clamping mechanism 44 includes a first electric telescopic rod 441 and clamping claws 442, the first electric telescopic rod 441 is fixed on the mounting plates 48, the first electric telescopic rod 441 extends and retracts to adjust the distance between the clamping claws 442, so as to conveniently clamp quartzites with different pipe diameters, one end of the first electric telescopic rod 441 far away from the mounting plates 48 is installed on the clamping claws 442, the clamping claws 442 are made of elastic rubber, the elastic rubber has certain flexibility, the quartz tube is prevented from being cracked due to the fact that the quartz tube is too violent to be used for clamping the quartz tube, the two groups of adjacent clamping mechanisms 44 are symmetrically arranged, the bottom of the first fixing plate 41 is located below the clamping mechanisms 44 and is fixedly provided with the bottom plate 42, the bottom of the bottom plate 42 is provided with the coating receiving groove 43, the coating receiving groove 43 is used for receiving coating falling off during painting, the coating falling off and the pollution to the working environment are avoided, the coating receiving groove 43 can be detached, the bottom plate 42 is provided with the plurality of fixing grooves 45 at equal intervals, the bottom of the quartz tube is placed in the fixing grooves 45, the quartz tube is conveniently righted, and the quartz tube is prevented from being brushed, the quartz capsule produces the slope, influences the effect of applying paint with a brush, and fixed slot 45 sets up under fixture 44, and the bottom of fixed slot 45 is equipped with net board 47, and setting up of net board 47 makes things convenient for coating whereabouts to connect the inslot 43 to the coating.
Referring to fig. 5, the painting mechanism 5 includes a paint tank 51, a paint inlet 52, a second fixing rod 53, a second electric telescopic rod 54, a rolling mechanism 55, a brush head 56, a second driving motor 57 and a rotating shaft 58, wherein one end of the second fixing rod 53 away from the rotary column 7 is fixed on the left outer wall of the paint tank 51, the paint inlet 52 is arranged at the top of the paint tank 51, a motor mounting groove is arranged in the paint tank 51, the second driving motor 57 is mounted in the motor mounting groove, the output end of the second driving motor 57 penetrates through the bottom of the paint tank 51 to be connected with the rotating shaft 58, the brush head 56 is rotated by the rotation of the rotating shaft 58 to facilitate painting the inner layer of the quartz tube, the bottom of the rotating shaft 58 is fixed on the second electric telescopic rod 54, the rolling mechanism 55 is arranged below the second electric telescopic rod 54, and the rolling mechanism 55 enables the brush head 56 to roll more smoothly when painting the tube, the speed of applying paint with a brush has been accelerated, the bottom of second electric telescopic handle 54 is equipped with fixed pipe, the both sides of fixed pipe all are equipped with brush head 56, brush head 56 includes third electric telescopic handle 561, brush 562, inlet pipe 563 and spliced pole 564, third electric telescopic handle 561 sets up four groups altogether, two bisymmetries are fixed in the top and the bottom of fixed pipe, the length that third electric telescopic handle 561 adjusts brush 562 and stretches out, make the inner wall of brush 562 and quartz capsule closely laminate, be applicable to the quartz capsule of different pipe diameters, be equipped with spliced pole 564 between the upper and lower two sets of third electric telescopic handle 561, movable mounting has brush 562 on spliced pole 564, the inboard of brush 562 is equipped with inlet pipe 563, inlet pipe 563 passes fixed pipe and second electric telescopic handle 54 and scribbles the case 51 intercommunication in proper order.
Referring to fig. 7-8, the rolling mechanism 55 includes a fourth electric telescopic rod 551, a third driving motor 552, a driving gear 553, a mounting frame 554, a driven gear 555 and a roller 556, the fourth electric telescopic rod 551 is fixed on the outer walls of the two sides of the bottom of the second electric telescopic rod 54, the length of the roller 556 extended by the telescopic adjustment of the fourth electric telescopic rod 551 enables the roller 556 to better adhere to the inner wall of the quartz tube, and the walking is more convenient, a driven shaft is rotatably installed on the left side of the fourth electric telescopic rod 551, the driven gear 555 is fixed on the driven shaft, the driving gear 553 is engaged on the driven gear 555, the driving gear 553 is fixed on a driving shaft, the driving shaft is rotatably installed at the output end of the third driving motor 552, the left side of the driven shaft is fixedly installed on the mounting frame 554, the roller 556 is arranged in the mounting frame 554, and the roller 556 can rotate 360 degrees by the rotation of the third driving motor 552, the brush head 56 can roll up and down and left and right for brushing.
Referring to fig. 9, the drying mechanism 8 includes a second fixing plate 81, a third fixing rod 82, an air cylinder 83, a hot air blower 84, a supporting plate 85, a connecting pipe 86, a hot air pipe 87, an air outlet pipe 88 and an air outlet 89, the left side of the third fixing rod 82 is fixed on the second fixing plate 81, the supporting plate 85 is fixed at the bottom of the side of the second fixing plate 81 away from the third fixing rod 82, the hot air blower 84 is arranged on the upper surface of the supporting plate 85, the hot air pipe 87 is arranged at the hot air outlet of the hot air blower 84, one end of the hot air pipe 87 away from the hot air blower 84 is communicated with the connecting pipe 86, a mounting rod is arranged on the connecting pipe 86, a push rod is fixedly mounted on the mounting rod, the push rod is connected to the output end of the air cylinder 83, the air cylinder 83 is mounted on the upper surface of the supporting plate 85, the air cylinder 83 is started to cooperate with the push rod to make the connecting pipe 86 perform vertical movement, thereby facilitating adjustment of the position of the air outlet pipe 88, and being suitable for quartz pipes with different lengths, the bottom of connecting pipe 86 is equipped with several play tuber pipe 88, is equipped with several air outlet 89 on the play tuber pipe 88, and the hot-blast inner wall that blows to the quartz capsule that passes through air outlet 89 is even that air heater 84 produced plays the effect of fast drying coating, has avoided coating to take place the uneven condition of flow in the short time, influences the effect of applying paint with a brush.
In order to better show the implementation method of the device for brushing the high-temperature-resistant coating on the inner layer of the quartz tube, the method comprises the following steps:
the method comprises the following steps: the apparatus is started by an external controller, the quartz tube is placed in the fixing groove 45, the first electric telescopic rod 441 is started to make the clamping claw 442 approach the quartz tube, the quartz tube is fixed, and the high temperature resistant paint is injected into the paint tank 51 through the paint inlet 52.
Step two: the second electric telescopic rod 54 is started to lower the brushing mechanism 5 into the quartz tube, the third electric telescopic rod 561 and the fourth electric telescopic rod 551 are started to enable the brush 562 and the roller 556 to be in contact with the inner wall of the quartz tube, the second driving motor 57 is started to enable the brush 562 and the roller 556 to rotate to brush the inner wall of the quartz tube, and the third driving motor 552 is started to adjust the running direction of the roller 556 to enable the brush head 56 to move up and down along the inner wall of the quartz tube to brush.
Step three: after finishing painting, the first driving motor 9 is started to rotate the rotary column 7, and the drying mechanism 8 is rotated to be right above the painted quartz tube.
Step four: the cylinder 83 is started, the air outlet pipe 88 is lowered into the quartz tube, the hot air blower 84 is started, hot air generated by the hot air blower 84 is blown into the air outlet pipe 88 through the hot air pipe 87 and blown onto the inner wall of the quartz tube through the air outlet 89, and the high-temperature coating is dried.
In summary, according to the device for brushing the high temperature resistant coating on the inner layer of the quartz tube and the implementation method thereof of the present invention, the fixing mechanism 4 is disposed under the brushing mechanism 5 and the drying mechanism 8, so as to conveniently brush and dry the quartz tube, after the brushing is completed, the rotating column 7 is rotated by the first driving motor 9, so as to rotate the quartz tube to a position under the drying mechanism 8, and after the brushing is completed, the quartz tube is dried in time, so as to avoid the situation that the high temperature resistant coating flows unevenly in a short time, thereby improving the brushing quality of the coating on the inner layer of the quartz tube, the fixing mechanism 4 is provided with two sets, so that while the quartz tube is dried after the brushing is completed, the inner layer of the other set of quartz tube is continuously brushed, thereby improving the working efficiency and saving the working time, when the inner layer of the quartz tube is brushed, the high temperature resistant coating flows along the wall of the quartz tube to the coating receiving groove 43 to be collected, thereby avoiding the coating from falling to the working place, cause operational environment's pollution, the coating connects the high temperature resistant coating of collecting in groove 43 to carry out the secondary use, avoided causing the waste of coating and brought economic loss, flexible through first electric telescopic handle 441, adjust the distance between two sets of gripper jaw 442, make things convenient for the quartz capsule of the different pipe diameters of centre gripping, the length that gyro wheel 556 and brush 562 accessible fourth electric telescopic handle 551 and the adjustment of third electric telescopic handle 561 stretch out, the convenience is applied paint with a brush to the quartz capsule of different pipe diameters, the device's practicality has been improved, third driving motor 552 starts the direction of travel of adjustment gyro wheel 556, make brush head 56 move from top to bottom left side along the inner wall of quartz capsule and apply paint with a brush, rolling mechanism 55 has been improved the stability of advancing in-process, the effect of applying paint with a brush has been guaranteed, the efficiency of applying paint with a brush has been improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. A coating brushing device for a high-temperature-resistant coating on the inner layer of a quartz tube comprises a supporting base (1), supporting columns (2) and a top plate (10), and is characterized in that the supporting columns (2) are fixedly mounted on two sides of the upper surface of the supporting base (1), the top plate (10) is fixedly mounted at the tops of the supporting columns (2), a first driving motor (9) is mounted on the upper surface of the top plate (10), the output end of the first driving motor (9) penetrates through the top plate (10) to be connected with a rotating column (7), a mounting piece is fixed on the outer surface of the rotating column (7), a drying mechanism (8) is fixedly mounted on the left side of the mounting piece, a coating brushing mechanism (5) is fixedly mounted on the right side of the mounting piece, the bottom of the rotating column (7) is movably mounted on a connecting piece (6), a mounting column (3) is fixedly mounted on the lower surface of the connecting piece (6), and fixing mechanisms (4) are fixedly mounted on two sides of the mounting column (3), the bottom of the mounting column (3) is fixed on the supporting base (1).
2. The device for coating the inner layer of the quartz tube with the high-temperature-resistant coating as claimed in claim 1, wherein the fixing mechanism (4) comprises a first fixing plate (41), a bottom plate (42), a coating receiving groove (43), a clamping mechanism (44), a first fixing rod (46) and mounting plates (48), the first fixing rod (46) is mounted on two sides of the supporting column (2), one end of the first fixing rod (46) far away from the supporting column (2) is fixed on the first fixing plate (41), a plurality of mounting plates (48) are mounted on one side of the first fixing plate (41) far away from the first fixing rod (46) at equal intervals, the clamping mechanism (44) is mounted on the side wall of each mounting plate (48), two groups of adjacent clamping mechanisms (44) are symmetrically arranged, the bottom plate (42) is fixed below the clamping mechanism (44), the coating receiving groove (43) is mounted at the bottom of the bottom plate (42), the paint receiving groove (43) is detachable.
3. The device for coating an inner layer of a quartz tube with a high temperature-resistant coating as claimed in claim 2, wherein the clamping mechanism (44) comprises a first electric telescopic rod (441) and a clamping jaw (442), the first electric telescopic rod (441) is fixed on the mounting plate (48), one end of the first electric telescopic rod (441) far away from the mounting plate (48) is mounted on the clamping jaw (442), and the clamping jaw (442) is made of elastic rubber.
4. The device for coating an inner layer of a quartz tube with a high temperature resistant coating as claimed in claim 2, wherein the bottom plate (42) is provided with a plurality of fixing grooves (45) at equal intervals, the fixing grooves (45) are arranged right below the clamping mechanism (44), and the bottom of the fixing grooves (45) is provided with a grid plate (47).
5. The device for coating a high-temperature-resistant coating on the inner layer of a quartz tube according to claim 1, wherein the coating mechanism (5) comprises a coating box (51), a coating inlet (52), a second fixing rod (53), a second electric telescopic rod (54), a rolling mechanism (55), a brush head (56), a second driving motor (57) and a rotating shaft (58), one end of the second fixing rod (53) far away from the rotating column (7) is fixed on the outer wall of the left side of the coating box (51), the coating inlet (52) is arranged at the top of the coating box (51), a motor mounting groove is arranged in the coating box (51), the second driving motor (57) is arranged in the motor mounting groove, the output end of the second driving motor (57) penetrates through the bottom of the coating box (51) to be connected with the rotating shaft (58), and the bottom of the rotating shaft (58) is fixed on the second electric telescopic rod (54), a rolling mechanism (55) is arranged below the second electric telescopic rod (54), a fixed pipe is arranged at the bottom of the second electric telescopic rod (54), and brush heads (56) are arranged on two sides of the fixed pipe.
6. The coating brushing device for the high-temperature-resistant coating on the inner layer of the quartz tube as claimed in claim 5, wherein the rolling mechanism (55) comprises a fourth electric telescopic rod (551), a third driving motor (552), a driving gear (553), a mounting frame (554), a driven gear (555) and a roller (556), the fourth electric telescopic rod (551) is fixed on the outer walls of two sides of the bottom of the second electric telescopic rod (54), the left side of the fourth electric telescopic rod (551) is rotatably provided with the driven shaft, the driven gear (555) is fixed on the driven shaft, the driving gear (553) is meshed with the driven gear (555), the driving gear (553) is fixed on the driving shaft, the driving shaft is rotatably arranged at the output end of the third driving motor (552), the left side of the driven shaft is fixedly arranged on the mounting frame (554), and the roller (556) is arranged in the mounting frame (554).
7. The device for brushing the high-temperature-resistant coating on the inner layer of the quartz tube as claimed in claim 5, wherein the brush head (56) comprises a third electric telescopic rod (561), brushes (562), a feeding tube (563) and a connecting column (564), the third electric telescopic rod (561) is provided with four groups in total, the three electric telescopic rods are symmetrically fixed to the top and the bottom of the fixed tube in pairs, the connecting column (564) is arranged between the upper and the lower groups of the third electric telescopic rods (561), the brushes (562) are movably mounted on the connecting column (564), the feeding tube (563) is arranged on the inner side of each brush (562), and the feeding tube (563) penetrates through the fixed tube and the second electric telescopic rod (54) to be communicated with the coating box (51).
8. The device for brushing the high-temperature-resistant coating on the inner layer of the quartz tube according to claim 1, wherein the drying mechanism (8) comprises a second fixing plate (81), a third fixing rod (82), a cylinder (83), a hot air blower (84), a supporting plate (85), a connecting pipe (86), a hot air pipe (87), an air outlet pipe (88) and an air outlet (89), the left side of the third fixing rod (82) is fixed on the second fixing plate (81), the supporting plate (85) is fixed at the bottom of one side of the second fixing plate (81) far away from the third fixing rod (82), the hot air blower (84) is arranged on the upper surface of the supporting plate (85), the hot air pipe (87) is arranged at a hot air outlet of the hot air blower (84), one end of the hot air pipe (87) far away from the hot air blower (84) is communicated with the connecting pipe (86), a mounting rod is arranged on the connecting pipe (86), a push rod is fixedly arranged on the mounting rod, the push rod is connected at the output of cylinder (83), and cylinder (83) are installed at the upper surface of backup pad (85), and the bottom of connecting pipe (86) is equipped with several play tuber pipe (88), is equipped with several air outlet (89) on going out tuber pipe (88).
9. The device for coating the inner layer of the quartz tube with the high temperature-resistant coating as claimed in claim 1, wherein the moving mechanism (11) is mounted on the lower surface of the supporting base (1), the moving mechanism (11) comprises a supporting rod and a universal wheel, the supporting rod is fixed on the lower surface of the supporting base (1), the universal wheel is mounted at one end of the supporting rod away from the supporting base (1), a brake device is arranged on the universal wheel, the fixing mechanism (4) is arranged right below the coating mechanism (5) and the drying mechanism (8), and the fixing mechanism (4), the coating mechanism (5), the drying mechanism (8) and the first driving motor (9) are all connected with an external controller.
10. A method for implementing the apparatus for applying a high temperature resistant coating on the inner surface of a quartz tube according to any one of claims 1 to 9, comprising the steps of:
the method comprises the following steps: the device is started through an external controller, a quartz tube is placed in a fixing groove (45), a first electric telescopic rod (441) is started, a clamping claw (442) is enabled to approach the quartz tube, the quartz tube is fixed, and high-temperature-resistant paint is injected into a paint box (51) through a paint inlet (52);
step two: the second electric telescopic rod (54) is started to descend the brushing mechanism (5) into the quartz tube, the third electric telescopic rod (561) and the fourth electric telescopic rod (551) are started to enable the brush (562) and the roller (556) to be in contact with the inner wall of the quartz tube, the second driving motor (57) is started to enable the brush (562) and the roller (556) to rotate to brush the inner wall of the quartz tube, and the third driving motor (552) is started to adjust the running direction of the roller (556) to enable the brush head (56) to move up and down along the inner wall of the quartz tube to brush;
step three: after finishing painting, starting a first driving motor (9) to rotate a rotating column (7), and rotating a drying mechanism (8) to be right above the painted quartz tube;
step four: starting cylinder (83), descending air-out pipe (88) to in the quartz capsule, starting air heater (84), hot-blast through hot-blast main (87) that air heater (84) produced blows to air-out pipe (88) in and on blowing to the inner wall of quartz capsule through air outlet (89), dries high temperature coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210243588.8A CN114618756B (en) | 2022-03-12 | 2022-03-12 | Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210243588.8A CN114618756B (en) | 2022-03-12 | 2022-03-12 | Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114618756A true CN114618756A (en) | 2022-06-14 |
| CN114618756B CN114618756B (en) | 2023-03-17 |
Family
ID=81902060
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210243588.8A Active CN114618756B (en) | 2022-03-12 | 2022-03-12 | Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114618756B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117839973A (en) * | 2024-03-07 | 2024-04-09 | 安徽海达门控设备有限公司 | Glue spreader for mechanical sealing element |
| CN117839973B (en) * | 2024-03-07 | 2024-05-14 | 安徽海达门控设备有限公司 | Glue spreader for mechanical sealing element |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB850520A (en) * | 1956-06-29 | 1960-10-05 | Gen Descaling Co Ltd | Method and apparatus for coating the interior of pipes |
| CN207533462U (en) * | 2017-11-23 | 2018-06-26 | 国家电网公司 | A kind of Mobile water sprayer |
| CN209849497U (en) * | 2019-04-19 | 2019-12-27 | 常州信息职业技术学院 | Glassware cleaning device |
| CN211741142U (en) * | 2019-12-24 | 2020-10-23 | 长庆石油勘探局有限公司技术监测中心 | Electric spark detector suitable for contain elbow pipeline |
| CN212189738U (en) * | 2020-05-14 | 2020-12-22 | 沧州鑫隆管道防腐保温工程有限公司 | Anticorrosive spraying device of steel pipe |
| CN212820684U (en) * | 2020-08-03 | 2021-03-30 | 湖北西特化工机械有限公司 | Mechanical seal oil applying device for horizontal polymerization kettle |
| CN212883198U (en) * | 2020-07-30 | 2021-04-06 | 江西艾克实业有限公司 | Anticorrosive paint spraying device for joint machining |
| CN214600134U (en) * | 2021-01-21 | 2021-11-05 | 江苏耀群工业技术有限公司 | Even coating device of quartz capsule surface coating |
| CN215445568U (en) * | 2021-07-09 | 2022-01-07 | 江河工程检验检测有限公司 | Pipeline welding seam inner anti-corrosion robot supporting leg |
-
2022
- 2022-03-12 CN CN202210243588.8A patent/CN114618756B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB850520A (en) * | 1956-06-29 | 1960-10-05 | Gen Descaling Co Ltd | Method and apparatus for coating the interior of pipes |
| CN207533462U (en) * | 2017-11-23 | 2018-06-26 | 国家电网公司 | A kind of Mobile water sprayer |
| CN209849497U (en) * | 2019-04-19 | 2019-12-27 | 常州信息职业技术学院 | Glassware cleaning device |
| CN211741142U (en) * | 2019-12-24 | 2020-10-23 | 长庆石油勘探局有限公司技术监测中心 | Electric spark detector suitable for contain elbow pipeline |
| CN212189738U (en) * | 2020-05-14 | 2020-12-22 | 沧州鑫隆管道防腐保温工程有限公司 | Anticorrosive spraying device of steel pipe |
| CN212883198U (en) * | 2020-07-30 | 2021-04-06 | 江西艾克实业有限公司 | Anticorrosive paint spraying device for joint machining |
| CN212820684U (en) * | 2020-08-03 | 2021-03-30 | 湖北西特化工机械有限公司 | Mechanical seal oil applying device for horizontal polymerization kettle |
| CN214600134U (en) * | 2021-01-21 | 2021-11-05 | 江苏耀群工业技术有限公司 | Even coating device of quartz capsule surface coating |
| CN215445568U (en) * | 2021-07-09 | 2022-01-07 | 江河工程检验检测有限公司 | Pipeline welding seam inner anti-corrosion robot supporting leg |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117839973A (en) * | 2024-03-07 | 2024-04-09 | 安徽海达门控设备有限公司 | Glue spreader for mechanical sealing element |
| CN117839973B (en) * | 2024-03-07 | 2024-05-14 | 安徽海达门控设备有限公司 | Glue spreader for mechanical sealing element |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114618756B (en) | 2023-03-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2012072054A1 (en) | Ultra-short wave infrared photoelectric baking oven | |
| CN115365073B (en) | Production equipment and production process of aerogel and ceramic fiber composite board | |
| CN111057991A (en) | Gear ring nitriding process and equipment for wind power generation | |
| KR20190007857A (en) | Solar Photovoltaic Panel Cleaning Apparatus | |
| CN114472031B (en) | Cement-based material spraying device and spraying method | |
| CN114618756B (en) | Brushing device for high-temperature-resistant coating on inner layer of quartz tube and implementation method of brushing device | |
| CN111589631B (en) | Anti-pollution spraying plastics device of portable of mathematics teaching aid | |
| CN219664092U (en) | Waterproof material board brushing device | |
| CN209890747U (en) | Painting device for frame of two-wheeled electric vehicle | |
| CN216766666U (en) | Cement-based material spraying and building device | |
| CN208786790U (en) | Fabric coatings device | |
| CN209452219U (en) | A kind of clutch surface drying unit | |
| CN218590886U (en) | Fluorine carbon spraying device for producing aluminum single plate | |
| CN112123541A (en) | Heating and shaping device for cement culvert pipe production and application method thereof | |
| CN202622973U (en) | Numerical control wet blasting color cement tile glazing equipment | |
| CN215063491U (en) | Drying device is used in processing of special fluorine dragon sticky tape | |
| CN219051789U (en) | Pipe fitting spraying device | |
| CN219273569U (en) | Automatic drying device of wheel hub | |
| CN220177285U (en) | Plastic spraying device with drying function | |
| CN220879365U (en) | Automatic paint spraying and heating device for net rack connecting rod | |
| CN219841767U (en) | Chemical industry drying equipment | |
| CN218380282U (en) | Dehydrating unit in copper pole production | |
| CN220716291U (en) | Building material flush coater for construction | |
| CN220135963U (en) | Color plate cooling and drying equipment | |
| CN113954222B (en) | Cement brick blank curing and stacking device for cement brick production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |