CN114617292B - Novel bead-explosion wall material for cigarettes and preparation method thereof - Google Patents

Novel bead-explosion wall material for cigarettes and preparation method thereof Download PDF

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Publication number
CN114617292B
CN114617292B CN202210467022.3A CN202210467022A CN114617292B CN 114617292 B CN114617292 B CN 114617292B CN 202210467022 A CN202210467022 A CN 202210467022A CN 114617292 B CN114617292 B CN 114617292B
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parts
wall material
rubber powder
water
explosion
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CN114617292A (en
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杜勃宏
蔡持
杨本刚
陈星宇
何屹
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Sichuan Sanlian New Material Co Ltd
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Sichuan Sanlian New Material Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/061Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0204Preliminary operations before the filter rod forming process, e.g. crimping, blooming
    • A24D3/0212Applying additives to filter materials
    • A24D3/0216Applying additives to filter materials the additive being in the form of capsules, beads or the like

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Paper (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

The invention discloses a novel cigarette explosion bead wall material and a preparation method thereof, wherein the wall material comprises the following raw materials in parts by weight: 35-40 parts of rubber powder, 0.1-0.3 part of preservative, 5-10 parts of plasticizer, 0.1-0.3 part of pigment and 1150 parts of water. The explosion beads prepared by dripping the wall materials have good crushing strength, and do not soften when stored for a period of time in an open environment. And the rubber strength and the bursting strength can be adjusted by freely adjusting the proportion of each colloid, so that the method can be suitable for bursting beads with different particle sizes.

Description

Novel bead-explosion wall material for cigarettes and preparation method thereof
Technical Field
The invention relates to the technical field of bead blasting wall materials for cigarettes, in particular to a novel bead blasting wall material for cigarettes and a preparation method thereof.
Background
The explosive beads, also called as fragrant pills, brittle capsules and beads, are sealed brittle capsules formed by wrapping essence and spice with a suitable wall material, and are mainly applied to cigarette products. The explosion bead consists of a rubber sheet and core liquid, wherein the rubber sheet is used for wrapping and sealing the core liquid. The rubber is broken when reaching the triggering condition, and the core liquid component is released to realize the purposes of enhancing fragrance, preserving moisture and the like.
At present, the explosion beads for cigarettes mainly adopt a water phase-coated oil phase system. For coating the ester soluble content, the general requirements are that the material has stable performance, no toxicity, no side effect, no irritation, compatibility, no influence on the functions of essence and spice, and the viscosity, permeability, certain strength, plasticity and the like which meet the requirements, and common wall materials are vegetable gums (acacia, sodium alginate, carrageenan and the like), starch and derivatives thereof (various types of dextrin, oligosaccharide, starch derivatives and the like, have good emulsifying property, film forming property and confidentiality, are good wall materials for embedding the essence), proteins (gelatin, casein, soy protein, whey protein and the like), various cellulose derivatives (CMC, ethylcellulose, methylcellulose substances and the like), waxes (insect wax, paraffin wax, beeswax and the like) and the like.
At present, most of wall materials of the explosion beads for cigarettes adopt hydrophilic colloid raw materials such as gelatin, vegetable gum, vegetable polysaccharide, polyethylene glycol and the like, are easy to soften and even mould in a humid environment, and gradually lose brittleness and lose the breaking sound of the explosion beads.
Therefore, developing a bead wall material with good stability and capable of providing coating performance and water resistance is a problem to be solved urgently.
Disclosure of Invention
In order to solve the technical problems, the invention provides a novel wall material of the explosion beads for cigarettes and a preparation method thereof, wherein the explosion beads prepared by dripping the wall material have good crushing strength, and do not soften when being stored for a period of time in an open environment. And the rubber strength and the bursting strength can be adjusted by freely adjusting the proportion of each colloid, so that the method can be suitable for bursting beads with different particle sizes.
In order to achieve the technical effects, the invention provides the following technical scheme:
the novel cigarette explosion bead wall material comprises the following raw materials in parts by weight: 35-40 parts of rubber powder, 0.1-0.3 part of preservative, 5-10 parts of plasticizer, 0.1-0.3 part of pigment and 1150 parts of water.
The further technical scheme is that the rubber powder consists of the following raw materials in parts by weight: 20-25 parts of agar, 10-15 parts of gellan gum and 1-3 parts of carrageenan.
According to a further technical scheme, the plasticizer is glycerol.
According to a further technical scheme, the preservative is sodium dehydroacetate.
The further technical proposal is that the water is pure water, and the TDS is less than or equal to 10.
The preparation method of the novel cigarette bead explosion wall material comprises the following steps: according to the weight portions, 35 to 40 portions of rubber powder, 0.1 to 0.3 portion of preservative, 5 to 10 portions of plasticizer and 0.1 to 0.3 portion of pigment are weighed, 1150 portions of water are added into a liquid preparation tank, the water is heated to 70 to 80 ℃, the plasticizer, the preservative and the pigment are sequentially added under the condition of continuous stirring, the rubber powder is added after stirring for 2 to 5 minutes, the liquid preparation tank is closed after the rubber powder is added, and stirring reaction is carried out for 80 to 100 minutes at 80+/-2 ℃.
According to a further technical scheme, the stirring frequency is 50HZ.
The further technical scheme is that the rubber powder consists of the following raw materials in parts by weight: 20-25 parts of agar, 10-15 parts of gellan gum and 1-3 parts of carrageenan.
The rubber powder consists of agar, gellan gum and carrageenan, and firstly, the agar has good stability, is difficult to degrade at room temperature and can have good storability; in addition, the agar has the largest characteristic of having gel property, even if the concentration is 0.004% of the agar solution, the agar solution can form gel at normal temperature, and the gel strength is the largest at the same concentration compared with other substances capable of forming gel. The agar forms gel without any coagulant aid, which is one of the reasons why no other additives are needed; the gellan gum can play a role with lower dosage. Is stable under the conditions of heating and low pH and is not easy to be hydrolyzed. The viscosity of the gellan gum is rapidly reduced when the temperature is increased, but the viscosity can be completely recovered after cooling, thereby facilitating the process of dissolving the gum and dripping pills; secondly, the gellan gum is sensitive to ions and can be suitable for strengthening technology; moreover, the gellan gum has good compatibility with other gums and other ingredients, and the prepared system has good flavor release; the carrageenan has thickening property, can be used for adjusting the viscosity of the glue solution, and the viscosity of the glue solution is important for the success of the dripping pill process; secondly, carrageenan can produce synergistic effect with other colloids, and the elasticity and water retention of the gel are improved.
Compared with the prior art, the invention has the following beneficial effects: the invention adopts the synergistic effect of agar, gellan gum and carrageenan, reduces the use amount of the rubber powder, and the proportion of the rubber powder in the whole formula is only about 3 percent, and the wall material prepared by the formula can effectively lock the internal core liquid of the explosion beads for cigarettes, can ensure that the fragrance is not lost during storage, and has wide raw material sources, safety and sanitation. The explosion beads prepared by dripping the wall materials of the formula have good crushing strength and can not be softened after being stored for a period of time in an open environment. And the rubber strength and the bursting strength can be adjusted by freely adjusting the proportion of each colloid, so that the method can be suitable for bursting beads with different particle sizes.
Detailed Description
The invention is further illustrated and described below in connection with specific examples.
Example 1
The novel cigarette explosion bead wall material comprises the following components in parts by weight: 3.8 parts of rubber powder, 0.02 part of preservative, 1 part of plasticizer, 0.01 part of pigment and 115 parts of water. Wherein the rubber powder comprises 20 parts of agar, 15 parts of gellan gum and 3 parts of carrageenan. The viscosity of the glue solution was 75.2 mpa.s.
The preparation method comprises the following steps: the adhesive powder, the plasticizer, the preservative, the pigment and the water are weighed according to the weight parts. Adding water into the liquid preparation tank, and starting heating. When the water temperature in the tank is heated to 70 ℃ (the digital thermometer is displayed as standard), the stirring function of the liquid preparation tank is started, the rotating speed frequency is regulated to 50HZ, and the purified water can not overflow from the observation port too fast. Adding the weighed materials into a liquid preparation tank according to the sequence (plasticizer, pigment and rubber powder), adding and stirring the plasticizer and the pigment for 2-5 minutes, adding the rubber powder, slowly and uniformly adding the rubber powder, adding for at least 2 minutes, washing residual materials in containers such as a beaker and the like with pure water after the rubber powder adding is completed, pouring the washed residual materials into the liquid preparation tank for stirring and mixing, ensuring that the formula materials completely enter the rubber solution, and closing a rubber melting cover. The reaction was stirred at 80.+ -. 2 ℃ for 90 minutes. The glue solution with qualified viscosity value is filtered by a 80-mesh standard sample sieve after being evenly stirred and mixed, and the glue solution can be used for producing dripping.
A total of 10 samples are selected and detected, the pressure average value of the explosion beads of the finished product is 14.37N, the SD value is 1.584 on average, and the particle size average value is 2.71mm (small beads).
Example 2
The novel cigarette explosion bead wall material comprises the following components in parts by weight: 3.8 parts of rubber powder, 0.02 part of preservative, 1 part of plasticizer, 0.01 part of pigment and 115 parts of water. Wherein the rubber powder comprises 22 parts of agar, 15 parts of gellan gum and 1 part of carrageenan. The viscosity of the glue solution was 79.6 mpa.s. The preparation method is the same as in example 1.
10 batches of samples are selected and detected, the average pressure value of the explosion beads of the finished product is 15.58N, the average SD value is 1.85, and the average particle size is 3.12mm (middle beads).
Example 3
The novel cigarette explosion bead wall material comprises the following components in parts by weight: 3.5 parts of rubber powder, 0.01 part of preservative, 1 part of plasticizer, 0.02 part of pigment and 115 parts of water. Wherein the rubber powder comprises 25 parts of agar, 15 parts of gellan gum and 3 parts of carrageenan. The viscosity of the glue solution is 200 mpa.s. The preparation method is the same as in example 1.
10 batches of samples are selected and detected, the pressure average value of the explosion beads of the finished product is 16.01N, the SD value is 2.3 on average, and the particle size average value is 3.18mm (middle beads).
Example 4
The novel cigarette explosion bead wall material comprises the following components in parts by weight: 4.0 parts of rubber powder, 0.01 part of preservative, 1 part of plasticizer, 0.02 part of pigment and 115 parts of water. Wherein the composition of the gel powder is 23 parts of agar, 15 parts of gellan gum and 3 parts of carrageenan. The viscosity of the glue solution is 108 mpa.s. The preparation method is the same as in example 1.
10 batches of samples are selected and detected, the average pressure value of the explosion beads of the finished product is 15.09N, the average SD value is 2.50, and the average particle size is 3.12mm.
Comparative example 1
The wall material of the explosion bead for the cigarette comprises the following components in parts by weight: 10 parts of rubber powder, 0.5 part of preservative, 0.5 part of plasticizer, 0.5 part of embrittling agent and 88.5 parts of water. Wherein the rubber powder comprises 50 parts of agar, 20 parts of carrageenan, 20 parts of Arabic gum, 5 parts of hydroxypropyl starch and 5 parts of konjak gum.
The preparation method comprises the following steps: firstly, weighing rubber powder components according to parts by weight, and uniformly mixing to obtain rubber powder; then weighing 90% of chitosan and 10% of citric acid according to weight percentage, and uniformly mixing to obtain the embrittling agent; secondly, weighing 10 parts of the gel, 0.5 part of sodium dehydroacetate, 0.5 part of glycerol, 0.5 part of embrittling agent and 88.5 parts of water according to parts by weight, uniformly mixing, placing in a heating container, heating to 70 ℃ under the condition of continuous stirring, continuously preserving heat and stirring for 2 hours, and obtaining a mixed solution after the materials are fully dissolved; finally, filtering the mixed solution, removing bubbles through ultrasonic treatment, and preserving heat at 75 ℃ for later use, wherein the obtained liquid substance is the explosion bead wall material in the embodiment.
Comparative example 2
The wall material of the explosion bead for the cigarette comprises the following components in parts by weight: 5 parts of rubber powder, 0.1 part of preservative, 1 part of plasticizer, 0.9 part of embrittling agent and 93 parts of water. Wherein the rubber powder comprises 60 parts of agar, 10 parts of carrageenan, 10 parts of Arabic gum, 10 parts of hydroxypropyl starch and 10 parts of konjak gum.
The preparation method is the same as that of comparative example 1
Comparative example 3
The wall material of the explosion bead for the cigarette comprises the following components in parts by weight: 10 parts of rubber powder, 0.5 part of preservative, 0.5 part of plasticizer, 1 part of embrittling agent and 88 parts of water. Wherein the rubber powder comprises 40 parts of agar, 20 parts of carrageenan, 20 parts of Arabic gum, 10 parts of hydroxypropyl starch and 10 parts of konjak gum.
The preparation method is the same as that of comparative example 1
The final product and the control group of the explosive beads obtained in each example were stored in an open environment with humidity of 40%, 50%, 60%, 70%, 80% for 3 days, and then the moisture content in the explosive bead rubber was tested.
TABLE 1 moisture content of the beaded products in open Environment
Humidity of the water 40% 50% 60% 70% 80%
Comparative example 1 0.72 0.86 0.98 1.15 1.29
Comparative example 2 0.71 0.83 0.97 1.12 1.25
Comparative example 3 0.65 0.79 0.94 1.09 1.27
Example 1 0.62 0.74 0.89 1.04 1.20
Example 2 0.60 0.71 0.87 1.03 1.18
Example 3 0.70 0.84 0.96 1.10 1.24
Example 4 0.68 0.81 0.94 1.08 1.22
Although the invention has been described herein with reference to the above-described illustrative embodiments thereof, the above-described embodiments are merely preferred embodiments of the present invention, and the embodiments of the present invention are not limited by the above-described embodiments, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope and spirit of the principles of this disclosure.

Claims (7)

1. The novel cigarette explosion bead wall material is characterized by comprising the following raw materials in parts by weight: 35-40 parts of rubber powder, 0.1-0.3 part of preservative, 5-10 parts of plasticizer, 0.1-0.3 part of pigment and 1150 parts of water;
the rubber powder consists of the following raw materials in parts by weight: 20-25 parts of agar, 10-15 parts of gellan gum,
1-3 parts of carrageenan.
2. The novel cigarette bead wall material according to claim 1, wherein the plasticizer is glycerin.
3. The novel cigarette bead wall material according to claim 1, wherein the preservative is sodium dehydroacetate.
4. The novel cigarette bead wall material according to claim 1, wherein the water is pure water, and the TDS is less than or equal to 10.
5. The preparation method of the novel cigarette bead-explosion wall material is characterized by comprising the following steps of: according to the weight portions, 35 to 40 portions of rubber powder, 0.1 to 0.3 portion of preservative, 5 to 10 portions of plasticizer and 0.1 to 0.3 portion of pigment are weighed, 1150 portions of water are added into a liquid preparation tank, the water is heated to 70 to 80 ℃, the plasticizer, the preservative and the pigment are sequentially added under the condition of continuous stirring, the rubber powder is added after stirring for 2 to 5 minutes, the liquid preparation tank is closed after the rubber powder is added, and stirring reaction is carried out for 80 to 100 minutes at 80+/-2 ℃.
6. The method for preparing a novel cigarette bead wall material according to claim 5, wherein the stirring frequency is 50HZ.
7. The preparation method of the novel cigarette bead wall material according to claim 5, wherein the rubber powder comprises the following raw materials in parts by weight: 20-25 parts of agar, 10-15 parts of gellan gum and 1-3 parts of carrageenan.
CN202210467022.3A 2022-04-29 2022-04-29 Novel bead-explosion wall material for cigarettes and preparation method thereof Active CN114617292B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110396225A (en) * 2019-08-06 2019-11-01 河南金瑞香精香料有限公司 A kind of quick-fried pearl wall material and preparation method thereof and dripping pill method
CN110897194A (en) * 2019-11-15 2020-03-24 湖北中烟工业有限责任公司 Bead blasting wall material for cigarettes and preparation method thereof
CN111289342A (en) * 2020-03-20 2020-06-16 云南中烟工业有限责任公司 Bead blasting wall material capable of regulating and controlling burst pressure and measuring method of burst pressure
CN111454490A (en) * 2020-04-14 2020-07-28 中国科学院化学研究所 Composition for preparing edible plant plasma membrane and application thereof
CN112574475A (en) * 2020-12-22 2021-03-30 武汉市昱宸峰科技有限公司 Brittle wall material for cigarette blasting bead
WO2021143150A1 (en) * 2020-01-13 2021-07-22 云南南中科技有限公司 Explosion bead for flavored cigarettes and preparation method therefor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110396225A (en) * 2019-08-06 2019-11-01 河南金瑞香精香料有限公司 A kind of quick-fried pearl wall material and preparation method thereof and dripping pill method
CN110897194A (en) * 2019-11-15 2020-03-24 湖北中烟工业有限责任公司 Bead blasting wall material for cigarettes and preparation method thereof
WO2021143150A1 (en) * 2020-01-13 2021-07-22 云南南中科技有限公司 Explosion bead for flavored cigarettes and preparation method therefor
CN111289342A (en) * 2020-03-20 2020-06-16 云南中烟工业有限责任公司 Bead blasting wall material capable of regulating and controlling burst pressure and measuring method of burst pressure
CN111454490A (en) * 2020-04-14 2020-07-28 中国科学院化学研究所 Composition for preparing edible plant plasma membrane and application thereof
CN112574475A (en) * 2020-12-22 2021-03-30 武汉市昱宸峰科技有限公司 Brittle wall material for cigarette blasting bead

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基于植物胶的爆珠壁材配方设计及其工艺优化;于浩;王艳梅;孙东亮;王志勇;袁霆;王琦琦;刘哲;李玉辉;;中国烟草学报;第26卷(第2期);全文 *

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