CN114607735A - A gear pair, an anti-skip gear mechanism and an electric clipper tool - Google Patents
A gear pair, an anti-skip gear mechanism and an electric clipper tool Download PDFInfo
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- CN114607735A CN114607735A CN202210061807.0A CN202210061807A CN114607735A CN 114607735 A CN114607735 A CN 114607735A CN 202210061807 A CN202210061807 A CN 202210061807A CN 114607735 A CN114607735 A CN 114607735A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/02—Toothed gearings for conveying rotary motion without gears having orbital motion
- F16H1/04—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
- F16H1/12—Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G3/00—Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
- A01G3/02—Secateurs; Flower or fruit shears
- A01G3/033—Secateurs; Flower or fruit shears having motor-driven blades
- A01G3/037—Secateurs; Flower or fruit shears having motor-driven blades the driving means being an electric motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
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Abstract
本发明公开了一种齿轮副,包括相互啮合的主动齿轮和被动侧摆齿轮,所述的主动齿轮和被动侧摆齿轮上设置有防跳齿结构,所述的防跳齿结构为齿面角度为75度~90度的齿面,在被动侧摆齿轮上该齿面为被动侧摆齿轮摆动啮合时的剪切受力工作面,剪切受力工作面与水平面之间的夹角为0~15度。还公开了一种齿轮防跳齿机构和电动剪钳式工具。该齿轮防跳齿机构,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,使得被动侧摆齿轮剪切受力始终朝向与主动齿轮啮合方向,即剪切力在被动侧摆齿轮与主动齿轮啮合反向的力被有效减小,也就是脱离啮合的力被有效降低,从而降低了齿轮打滑的风险,彻底解决了被动侧摆齿轮跳齿问题。
The invention discloses a gear pair, which comprises a driving gear and a passive side pendulum gear that mesh with each other, the driving gear and the passive side pendulum gear are provided with an anti-jump tooth structure, and the anti-jump tooth structure is a tooth surface angle The tooth surface is 75 degrees to 90 degrees. On the passive side pendulum gear, the tooth surface is the shear force working surface when the passive pendulum gear swings and meshes, and the angle between the shear force working surface and the horizontal plane is 0 ~15 degrees. Also disclosed are a gear anti-jump gear mechanism and an electric clipper tool. The gear anti-jump gear mechanism greatly reduces the normal force of the outward deflection of the passive swing gear, so that the passive swing gear is not easy to slip and jump teeth, so that the shear force of the passive swing gear always meshes with the driving gear. direction, that is, the shear force is effectively reduced in the reverse force between the passive side-swing gear and the driving gear, that is, the disengagement force is effectively reduced, thereby reducing the risk of gear slippage and completely solving the passive side-swing gear jump. tooth problem.
Description
技术领域technical field
本发明属于齿轮传动技术领域,尤其是涉及一种齿轮副、齿轮防跳齿机构及电动剪、钳式工具。The invention belongs to the technical field of gear transmission, and in particular relates to a gear pair, a gear anti-skip gear mechanism, and an electric shear and pliers-type tool.
背景技术Background technique
齿轮传动式开合作业工具,是人们常用的作业工具,但是由于开合式作业工具在使用过程中需要承受外力进而实现剪切等功能,因此,外力过大很容易使得齿轮在受力作用下打滑,造成跳齿,而导致工无法正常使用等问题,例如,用于林业及种植业修剪用的电动剪刀,正常情况下,在剪切较小树枝时,通过电动剪刀,可快速将多余的树枝剪除,方便省力,但是如果剪切较大树枝,则由于外力过大,会造成齿轮脱齿问题等,即现有电动剪刀在工作方式时被动侧摆锥齿轮在剪切受力时容易打滑跳齿使剪刀无法工作。而且现有的开合作业工具都是根据规格设定好,一种开合工具只能满足同一作业或同一规格的作业要求,而无法实现通过快速更换开合部件,例如剪切刀片来实现通用性设计的要求。Gear-driven open-close work tools are commonly used work tools, but because open-close work tools need to withstand external forces during use to achieve shearing and other functions, excessive external force can easily cause the gears to slip under the action of force. , resulting in tooth skipping, which leads to problems such as the inability of the worker to use it normally. For example, electric scissors used for forestry and planting industry pruning. Under normal circumstances, when cutting smaller branches, the electric scissors can quickly remove excess branches. It is convenient and labor-saving to cut off, but if you cut large branches, due to excessive external force, it will cause the problem of gear disengagement. The teeth make the scissors inoperable. Moreover, the existing opening and closing tools are all set according to the specifications. An opening and closing tool can only meet the operation requirements of the same operation or the same specification, and cannot realize universal use by quickly replacing opening and closing parts, such as shearing blades. sexual design requirements.
例如,中国专利文献(公告日:2021年4月9日,公告号:CN212910875U)公开了一种具有防跳齿功能的单动刀片电动剪刀,其包括支架、以可转动的方式安装于该支架上的摆齿和安装于摆齿上并由摆齿驱动以旋转的活动刀片、固定于支架上并与活动刀片适配的固定刀片以及用于驱动该摆齿摆动的伞齿轮及驱动装置,支架侧面螺旋安装有可调节相对位置的防跳齿螺丝,防跳齿螺丝端部显露于支架内侧面,并与摆齿外侧面之间形成有间隔。当剪切尺寸较大的树枝时,活动刀片会受到很大法向力而向外偏,以致连带该摆齿也会向外偏以发生变形,此时,该摆齿外侧面则会与防跳齿螺丝端部接触,起到支撑作用,防止摆齿在变形到超过伞齿轮啮合高度时失效,且防跳齿螺丝对摆齿形成有效的限位,保证摆齿与伞齿轮啮合,防止出现跳齿现象。For example, a Chinese patent document (announcement date: April 9, 2021, announcement number: CN212910875U) discloses a single-acting blade electric scissors with an anti-jumping function, which includes a bracket and is rotatably mounted on the bracket The swing tooth and the movable blade installed on the swing tooth and driven by the swing tooth to rotate, the fixed blade fixed on the bracket and adapted to the movable blade, the bevel gear and the driving device for driving the swing tooth to swing, the bracket An anti-jump tooth screw with adjustable relative position is screwed on the side surface, and the end of the anti-jump tooth screw is exposed on the inner side surface of the bracket and forms a space with the outer surface of the swing tooth. When cutting a branch with a large size, the movable blade will be deflected outward by a large normal force, so that the swing tooth will also be deflected outward to deform. At this time, the outer surface of the swing tooth will be in contact with the anti-jump The end of the tooth screw is in contact and plays a supporting role to prevent the swing tooth from failing when it is deformed to exceed the meshing height of the bevel gear, and the anti-jump tooth screw forms an effective limit for the swing tooth to ensure that the swing tooth meshes with the bevel gear and prevents jumping. tooth phenomenon.
上述技术方案是通过设置防跳齿螺丝来实现防止出现跳齿现象的,但是该技术方案为这种防跳齿螺丝是点式受力防跳齿,在活动刀片受到很大的法向力向外偏时,摆齿向外偏,此时防跳齿螺丝对摆齿实现点式支撑,会导致摆齿单点受力,受力不均,仍然会存在摆齿受力产生摆动,存在跳齿及变形风险。The above technical solution is to prevent the tooth jumping phenomenon by setting the anti-jumping tooth screw, but the technical solution is that the anti-jumping tooth screw is a point force anti-jumping tooth, and the movable blade is subjected to a large normal force direction. When the oscillating tooth is deflected outward, the anti-jump-tooth screw realizes point support for the oscillating tooth, which will cause the oscillating tooth to be stressed at a single point, and the force will be uneven. Teeth and risk of deformation.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有的齿轮副在齿轮传动过程中易打滑,造成跳齿现象,以及齿轮传动式剪刀或钳类开合作业工具,在使用过程中易打滑,造成跳齿现象,影响工具的正常使用,同时克服现有的防跳齿结构单点受力,受力不均,无法真正解决防跳齿问题,而提供一种齿轮副,通过啮合齿自身的齿形结构实现啮合式防跳齿、使得齿轮副在工作过程中始终能够啮合工作,而不脱齿;另外还提供一种齿轮防跳齿机构,通过齿轮副自身的齿形、面接触式防跳齿部件的单独或共同形成的防跳齿机构,使摆齿均匀受力,能够有效避免跳齿现象的发生;同时,还提供一种能够快速更换开合部件的齿轮防跳齿机构及电动剪、钳式工具。The purpose of the present invention is to solve the problem that the existing gear pair is easy to slip during the gear transmission process, resulting in the phenomenon of tooth skipping, and the gear-driven scissors or pliers are easy to slip during use, resulting in the phenomenon of tooth skipping. It affects the normal use of the tool, and at the same time overcomes the single-point force and uneven force of the existing anti-jump tooth structure, which cannot really solve the problem of anti-jump teeth. Instead, a gear pair is provided, which realizes the meshing through the tooth structure of the meshing teeth itself. In addition, a gear anti-jumping mechanism is provided, which can separate the gear pair's own tooth shape and the surface-contact anti-jumping gear components. Or the anti-jump gear mechanism formed together can make the swing teeth evenly stressed, which can effectively avoid the occurrence of the gear-jump phenomenon; at the same time, it also provides a gear anti-jump gear mechanism and electric scissors and pliers tools that can quickly replace the opening and closing parts. .
本发明实现其第一个发明目的所采用的技术方案是:一种齿轮副,包括相互啮合的主动齿轮和被动侧摆齿轮,所述的主动齿轮和被动侧摆齿轮上设置有防跳齿结构,所述的防跳齿结构为齿面角度为75度~90度的齿面,在被动侧摆齿轮上该齿面为被动侧摆齿轮摆动啮合时的剪切受力工作面,剪切受力工作面与水平面之间的夹角为0~15度。该齿轮副,通过在主动齿轮和被动齿轮上配合设置防跳齿的齿面,该齿面呈近似直角梯形结构,使被动侧摆齿轮的受力方向主要作用在该齿面上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,使得被动侧摆齿轮剪切受力始终朝向与主动齿轮啮合方向,即剪切力在被动侧摆齿轮与主动齿轮啮合反向的力被有效减小,也就是脱离啮合的力被有效降低,从而降低了齿轮打滑的风险,彻底解决了被动侧摆齿轮跳齿问题。The technical solution adopted by the present invention to achieve its first purpose of the invention is: a gear pair, comprising a driving gear and a passive side pendulum gear meshing with each other, the driving gear and the passive side pendulum gear are provided with an anti-jump tooth structure , the anti-jump tooth structure is a tooth surface with a tooth surface angle of 75 degrees to 90 degrees. On the passive side pendulum gear, the tooth surface is the shear force working surface when the passive side pendulum gear swings and meshes. The angle between the force working surface and the horizontal plane is 0 to 15 degrees. In this gear pair, the tooth surface of the anti-jump tooth is arranged on the driving gear and the passive gear, and the tooth surface is in an approximate right-angled trapezoid structure, so that the force direction of the passive side swing gear mainly acts on the tooth surface, which greatly reduces the impact on the tooth surface. The normal force of the outward deflection of the passive swing gear is reduced, so that the passive swing gear is not easy to slip and skip teeth, so that the shear force of the passive swing gear always faces the direction of meshing with the driving gear, that is, the shear force is in the passive swing gear. The force of the reverse meshing between the gear and the driving gear is effectively reduced, that is, the force of disengagement is effectively reduced, thereby reducing the risk of gear slippage and completely solving the problem of tooth skipping of the passive swing gear.
作为优选,所述的主动齿轮为主动锥齿轮,所述的主动齿轮包括弧齿锥齿轮和直齿锥齿轮;所述的被动侧摆齿轮为被动侧摆锥齿轮,所述的被动侧摆齿轮包括弧齿锥齿轮和直齿锥齿轮。Preferably, the driving gear is a driving bevel gear, and the driving gear includes a spiral bevel gear and a spur bevel gear; the driven side pendulum gear is a driven side pendulum bevel gear, and the driven side pendulum gear Including spiral bevel gears and straight bevel gears.
本发明实现其第二个发明目的所采用的技术方案是:一种带有齿轮副的齿轮防跳齿机构,包括齿轮支架、设置在齿轮支架上并通过齿轮副啮合式开合的定组件和动组件,在被动侧摆齿轮上形成防跳齿结构的齿面为动组件往闭口方向时的剪切受力工作面。该齿轮防跳齿机构,在齿轮副上设置有防跳齿结构,防跳齿结构使被动侧摆齿轮与主动齿轮啮合受到剪切力时,剪切力的受力方向作用在防跳齿结构上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,使得被动侧摆齿轮剪切受力始终朝向与主动齿轮啮合方向,即剪切力在被动侧摆齿轮与主动齿轮啮合反向的力被有效减小,也就是脱离啮合的力被有效降低,从而降低了齿轮打滑的风险,彻底解决了被动侧摆齿轮跳齿问题。被动侧摆锥齿轮的齿形设置呈近似直角梯形结构,其近似直角的齿面设置为剪切的动组件往闭口方向时剪切受力工作面,剪切受力工作面角度接与水平面夹角为0~15度之间,使被动侧摆齿轮的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿;当然,剪切力小的情况下可以放宽此角度范围。主动齿轮上对应的也设置有呈近似直角梯形结构的齿面以与被动侧摆齿轮配对设置相互啮合。The technical solution adopted by the present invention to achieve the second purpose of the invention is: a gear anti-skip mechanism with a gear pair, comprising a gear bracket, a fixed assembly arranged on the gear bracket and meshingly opened and closed through the gear pair, and The moving component, the tooth surface forming the anti-jump tooth structure on the passive side swing gear is the shearing force working surface when the moving component moves to the closing direction. The gear anti-jumping mechanism is provided with an anti-jumping tooth structure on the gear pair. The anti-jumping tooth structure makes the passive side swing gear mesh with the driving gear and is subjected to shearing force, and the force direction of the shearing force acts on the anti-jumping tooth structure. On the other hand, the normal force of the outward deflection of the passive swing gear is greatly reduced, so that the passive swing gear is not easy to slip and jump teeth, so that the shear force of the passive swing gear is always in the direction of meshing with the driving gear, that is, shearing The force in the opposite direction of the meshing of the passive swing gear and the driving gear is effectively reduced, that is, the force of disengagement is effectively reduced, thereby reducing the risk of gear slippage, and completely solving the problem of tooth skipping of the passive swing gear. The tooth profile of the passive side-swing bevel gear is approximately a right-angled trapezoid structure, and the approximately right-angled tooth surface is set as the shearing force working surface when the shearing moving component is in the closing direction, and the shearing force working surface angle is connected to the horizontal plane clamp. The angle is between 0 and 15 degrees, so that the force direction of the passive swing gear mainly acts on the moving component, which greatly reduces the normal force of the passive swing gear outward, so that the passive swing gear is not easy to slip. Jump teeth; of course, this angle range can be relaxed when the shear force is small. Correspondingly, the driving gear is also provided with a tooth surface having an approximately right-angled trapezoid structure, so as to be paired with the passive side-swing gear to mesh with each other.
作为优选,在所述的被动侧摆齿轮外侧设置有防跳齿部件,所述的防跳齿部件内侧面与被动侧摆齿轮外侧面之间设置有间隙;所述的防跳齿部件与齿轮支架形成对称式受力结构。在被动侧摆齿轮外侧安装有防跳齿部件,通过防跳齿结构和防跳齿部件实现双重防跳齿,防跳齿部件使得被动侧摆齿轮处于齿轮支架和防跳齿部件之间,齿轮支架与防跳齿部件形成两侧对称受力结构,避免了在剪切过程中齿轮支架单侧受力弯曲变形的问题,提高了剪切的稳定性;防跳齿部件内侧面与被动侧摆齿轮外侧面保持足够小的间隙,当被动侧摆齿轮受到较大的外力预产生变形时,足够小的间隙使得被动侧摆齿轮的外侧面与防跳齿部件内侧面贴合,通过面面配合阻止了被动侧摆齿轮向外侧变形跳齿现象的发生。Preferably, an anti-jump tooth component is provided on the outside of the passive side swing gear, and a gap is set between the inner surface of the anti-jump tooth component and the outer surface of the passive side swing gear; the anti-jump tooth component and the gear are provided with a gap. The support forms a symmetrical force-bearing structure. An anti-jump tooth component is installed on the outside of the passive swing gear. The double anti-jump tooth is realized by the anti-jump tooth structure and the anti-jump tooth component. The anti-jump tooth component makes the passive swing gear between the gear bracket and the anti-jump tooth component. The bracket and the anti-jump tooth part form a symmetrical force structure on both sides, which avoids the problem of bending and deformation of the gear bracket under stress on one side during the shearing process, and improves the stability of shearing; the inner side of the anti-jump tooth part and the passive side swing The outer side of the gear maintains a small enough clearance. When the passive side pendulum gear is pre-deformed by a large external force, the clearance is small enough to make the outer side of the passive side pendulum gear fit with the inner side of the anti-jump tooth component. Prevents the occurrence of the phenomenon of the passive side swing gear deforming to the outside and skipping teeth.
作为优选,所述的防跳齿部件包括一体设置的齿轮支架连接端和转轴连接端,在所述的转轴连接端设置有轴孔,所述齿轮支架连接端设置有多个固定孔;所述的防跳齿部件的转轴连接端与被动侧摆齿轮之间通过平面接触或通过一平面推力轴承接触;所述的防跳齿部件的齿轮支架连接端内侧面与被动侧摆齿轮外侧面之间设置有间隙。防跳齿部件优选对称受力防跳齿连杆,防跳齿部件上述结构既方便通过轴孔与转轴连接,实现与被动侧摆齿轮以及动组件的同轴设置,同时,在齿轮支架连接端设置多个固定孔方便通过紧固件与齿轮支架连接从而与齿轮支架形成U形对称受力结构,而且这种U形对称受力结构还方便定组件和动组件的快速更换,而不需要拆卸对称受力防跳齿连接就能够实现动组件和定组件的更换,以实现通用性结构的设计。而被动侧摆齿轮外侧面与防跳齿部件内侧面之间的间隙足够小,该间隙一般在加工时就可以设置好各零件尺寸,不同开合部件的安装尺寸相对应。Preferably, the anti-jump tooth component includes a gear bracket connecting end and a rotating shaft connecting end that are integrally arranged, a shaft hole is disposed at the rotating shaft connecting end, and a plurality of fixing holes are disposed at the gear bracket connecting end; the The connecting end of the rotating shaft of the anti-skip tooth part and the passive side pendulum gear are in contact with each other through a plane or through a plane thrust bearing; the inner side of the connecting end of the gear bracket of the anti-skip gear part and the outer side of the passive side pendulum gear are in contact with each other; A gap is provided. The anti-jump tooth component is preferably a symmetrical force anti-jump tooth connecting rod. The above structure of the anti-jump tooth component is convenient to connect with the rotating shaft through the shaft hole, so as to realize the coaxial arrangement with the passive side swing gear and the moving component, and at the same time, at the connecting end of the gear bracket Multiple fixing holes are provided to facilitate connection with the gear bracket through fasteners to form a U-shaped symmetrical force-bearing structure with the gear bracket, and this U-shaped symmetrical force-bearing structure also facilitates the rapid replacement of the fixed and moving components without disassembly. The symmetrical force and anti-jump tooth connection can realize the replacement of the moving component and the fixed component, so as to realize the design of the universal structure. The gap between the outer side of the passive side swing gear and the inner side of the anti-skip gear part is small enough. Generally, the size of each part can be set during processing, and the installation size of different opening and closing parts corresponds.
作为优选,所述的主动齿轮为主动锥齿轮,所述的主动齿轮包括弧齿锥齿轮和直齿锥齿轮。所述的主动齿轮安装在齿轮支架上并与动力机构力传递式连接,所述的动组件与被动侧摆齿轮连接并通过一转轴与齿轮支架转动连接。Preferably, the driving gear is a driving bevel gear, and the driving gear includes a spiral bevel gear and a straight bevel gear. The driving gear is installed on the gear bracket and is connected with the power mechanism in a force-transmitting manner, and the moving component is connected with the passive side swing gear and is rotatably connected with the gear bracket through a rotating shaft.
作为优选,所述的被动侧摆齿轮为被动侧摆锥齿轮,所述的被动侧摆齿轮包括弧齿锥齿轮和直齿锥齿轮;所述的被动侧摆齿轮呈摆杆式结构设置有齿轮端和摆动端,所述的齿轮端与主动齿轮啮合,在所述的齿轮端设置有限位孔,所述的限位孔内部设置有限位件;所述的摆动端设置有转轴连接孔和动组件连接孔。设置限位件是为了限制被动侧摆齿轮的摆动位置,该限位件一般采用磁铁限位。而摆动端设置有转轴连接孔是为了实现通过转动与动组件同轴连接,而设置动组件连接孔是为了方便动组件与被动侧摆齿轮的连接,从而实现被动侧摆齿轮的摆动带动动组件的做开合动作。Preferably, the passive side pendulum gear is a passive side pendulum bevel gear, and the passive side pendulum gear includes a spiral bevel gear and a straight bevel gear; the passive side pendulum gear is a pendulum rod structure and is provided with gears The gear end is meshed with the driving gear, a limit hole is arranged at the gear end, and a limit member is arranged inside the limit hole; the swing end is provided with a rotating shaft connection hole and a moving end. Component connection holes. The purpose of setting the limiter is to limit the swing position of the passive side swing gear, and the limiter is generally limited by a magnet. The swinging end is provided with a shaft connecting hole to realize the coaxial connection with the moving component through rotation, and the moving component connecting hole is provided to facilitate the connection between the moving component and the passive swing gear, so as to realize the swing of the passive swing gear to drive the moving assembly. do the opening and closing action.
作为优选,所述的定组件上设置有齿轮支架固定孔和转轴孔;所述的动组件上设置有转动轴孔和固定销孔。定组件上设置齿轮支架固定孔的设置是为了与方便定组件与齿轮支架的固定连接,而转轴孔的设置来是为了方便定组件与转轴螺纹固定连接。动组件上设置转动轴孔是为了方便与转轴的转动连接,而固定销孔是为了方便通过连接将动组件与被动侧摆齿轮连接。Preferably, the fixed assembly is provided with a gear bracket fixing hole and a rotating shaft hole; the movable assembly is provided with a rotating shaft hole and a fixed pin hole. The setting of the gear bracket fixing hole on the fixed component is to facilitate the fixed connection between the fixed component and the gear bracket, and the setting of the rotating shaft hole is to facilitate the fixed connection between the fixed component and the rotating shaft. The rotating shaft hole is provided on the moving assembly to facilitate the rotational connection with the rotating shaft, and the fixed pin hole is to facilitate the connection of the moving assembly with the passive swing gear through the connection.
作为优选,所述的齿轮支架包括一体式设置的连接体和安装体,所述的连接体内部设置有安装腔,所述的安装体整体呈L型结构设置轴向板面和径向板面,所述的轴向板面和径向板面连接处开设有连通安装腔的主动齿轮安装孔,在轴向板面的端部设置有定组件安装槽和垂直于轴向板面的轴孔;所述的径向板面的端面设置有防跳齿部件安装面。齿轮支架的上述结构,通过连接体可以与电机及减速器壳体连接,通过安装体可以实现对主动齿轮、定组件、动组件以及防跳齿部件的安装,同时还能够使得齿轮支架与防跳齿部件组合形成对称受力结构,该对称受力结构可以有效实现被动侧摆齿轮的单侧齿轮防跳齿,而安装体可以沿连接体的轴线呈左侧式安装或右侧式安装,即防跳齿部件可以是以使用方向设置在齿轮支架的左侧或右侧。Preferably, the gear bracket includes a connecting body and a mounting body that are integrally arranged, a mounting cavity is provided inside the connecting body, and the mounting body is an L-shaped structure as a whole, with an axial plate surface and a radial plate surface. , the connection between the axial plate surface and the radial plate surface is provided with a drive gear installation hole that communicates with the installation cavity, and the end of the axial plate surface is provided with a fixed component installation slot and a shaft hole perpendicular to the axial plate surface ; The end surface of the radial plate surface is provided with a mounting surface of the anti-jump tooth component. The above structure of the gear bracket can be connected to the motor and the reducer housing through the connecting body, and the installation body can realize the installation of the driving gear, the fixed component, the moving component and the anti-jump gear part, and at the same time, the gear bracket and the anti-jump can be installed. The combination of tooth parts forms a symmetrical force-bearing structure, which can effectively realize the unilateral gear anti-jump tooth of the passive side-swing gear, and the mounting body can be installed on the left or right side along the axis of the connecting body, that is, The anti-skip tooth component can be arranged on the left or right side of the gear bracket in the direction of use.
作为优选,在轴向板面的侧面设置有弹簧安装座和扳机座。在轴向板面的侧面设置弹簧安装座和板机座是为了方便扳机的设置,从而方便操作,当然,扳机也可以不设置在齿轮支架上,而设置在外壳上。Preferably, a spring mounting seat and a trigger seat are arranged on the side of the axial plate surface. The purpose of arranging the spring mounting seat and the trigger seat on the side of the axial plate surface is to facilitate the setting of the trigger and thus facilitate the operation. Of course, the trigger can also be arranged on the casing instead of the gear bracket.
作为优选,所述的转轴结构根据齿轮支架、定组件、动组件、被动侧摆齿轮以及防跳齿部件的同轴设置结构而设计,包括从齿轮支架侧穿入式结构和从防跳齿部件侧穿入式结构。由于被动侧摆齿轮可以设置在齿轮支架的左侧或右侧,因此防跳齿部件对应的设置在左侧和右侧,而转轴也对应的从右侧和左侧穿入实现连接。因此,转轴可以设置为不同的结构形状,具体操作根据实际需要来设置。Preferably, the rotating shaft structure is designed according to the coaxial arrangement structure of the gear bracket, the fixed component, the moving component, the passive side swing gear and the anti-jump tooth component, including the penetrating structure from the gear bracket side and the anti-jump tooth component from the side of the gear bracket. Side entry structure. Since the passive side swing gear can be arranged on the left or right side of the gear bracket, the anti-jump tooth parts are correspondingly arranged on the left and right sides, and the rotating shaft is also correspondingly penetrated from the right side and the left side to realize the connection. Therefore, the rotating shaft can be set to different structural shapes, and the specific operations can be set according to actual needs.
本发明实现其第三个发明目的所采用的技术方案是:一种电动剪钳式工具,包括电机、减速器和所述的齿轮防跳齿机构。The technical solution adopted by the present invention to achieve the third purpose of the invention is: an electric clipper tool, comprising a motor, a reducer and the gear anti-skip mechanism.
作为优选,所述的电机连接减速器,所述的减速器连接齿轮支架及主动齿轮并将输出扭力传递给主动齿轮,所述的主动齿轮将扭力传递给被动侧摆齿轮,被动侧摆齿轮带动定组件实现开合。Preferably, the motor is connected to the reducer, the reducer is connected to the gear bracket and the driving gear and transmits the output torque to the driving gear, the driving gear transmits the torque to the passive swing gear, and the passive swing gear drives the The fixed component realizes opening and closing.
该电动剪钳式工具,包括设置在机壳里面的电机、减速器、定组件和动组件,电机连接减速器,减速器连接主动齿轮并传递输出扭力,主动齿轮将扭力传递给被动侧摆齿轮,并使被动侧摆齿轮与其连接的动组件以转轴为旋转中心进行张开闭合摆动,动组件与定组件形成剪切模式或钳式模式,所述转轴与定组件将齿轮支架紧固于中间,同时动组件、被动侧摆锥齿轮及防跳齿部件通过转轴贯穿并由紧固螺母及防松螺钉紧固,从而形成电动剪刀或电动钳等开合工具。该电动剪钳式工具,由于设置防跳齿结构或设置有防跳齿结构和防跳齿部件这种双重防跳齿机构,彻底解决了被动侧摆齿轮跳齿问题,使其始终与主动齿轮啮合,不会出现打滑跳齿,保证正常的开合工作。The electric scissor tool includes a motor, a reducer, a fixed component and a moving component arranged in the casing. The motor is connected to the reducer, the reducer is connected to the driving gear and transmits the output torque, and the driving gear transmits the torque to the passive swing gear. , and make the moving component connected to the passive side swing gear open, close and swing with the rotating shaft as the center of rotation, the moving component and the fixed component form a shearing mode or a pincer mode, and the rotating shaft and the fixed component fasten the gear bracket in the middle At the same time, the moving components, the passive side-swing bevel gears and the anti-jump tooth components pass through the rotating shaft and are fastened by tightening nuts and anti-loosening screws, thereby forming electric scissors or electric pliers and other opening and closing tools. The electric scissor type tool completely solves the problem of tooth skipping of the passive side-swing gear due to the provision of an anti-jumping tooth structure or a double anti-jumping tooth structure such as an anti-jumping tooth structure and an anti-jumping tooth component, so that it is always connected with the driving gear. Meshing, there will be no slippage and jump teeth, ensuring normal opening and closing work.
本发明的有益效果:该齿轮副、齿轮防跳齿机构,彻底解决了齿轮跳齿的问题,防跳齿结构使被动侧摆齿轮与主动齿轮啮合受到剪切力时,剪切力的受力方向作用在防跳齿结构上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,使得被动侧摆齿轮剪切受力始终朝向与主动齿轮啮合方向,即剪切力在被动侧摆齿轮与主动齿轮啮合反向的力被有效减小,也就是脱离啮合的力被有效降低,从而降低了齿轮打滑的风险,彻底解决了被动侧摆齿轮跳齿问题。防跳齿部件与齿轮支架形成U型对称受力结构,防止齿轮支架单边受力弯曲变形,防跳齿部件与被动侧摆齿轮外侧保持足够小的间隙使被动侧摆齿轮超过外力时可以被阻挡,被动侧摆锥齿轮受力后始终保持与主动齿轮的啮合,不会产生跳齿,实现了被动侧摆齿轮面式防跳齿结构的设计,彻底解决了被动侧摆齿轮跳齿问题;并可以直接解决果农、园林修剪、建筑水管剪切,钳类作业等相关工作者由于剪刀、钳类开合工具跳齿无法工作产生的维修烦恼。Beneficial effects of the invention: the gear pair and the gear anti-skip mechanism completely solve the problem of gear skipping. The direction acts on the anti-jump tooth structure, which greatly reduces the normal force of the passive swing gear outward, so that the passive swing gear is not easy to slip and jump teeth, so that the shear force of the passive swing gear is always oriented to the active side. The gear meshing direction, that is, the shear force in the reverse direction of the meshing of the passive side swing gear and the driving gear is effectively reduced, that is, the disengagement force is effectively reduced, thereby reducing the risk of gear slippage and completely solving the passive side swing. Gear jumping problem. The anti-jump tooth part and the gear bracket form a U-shaped symmetrical force structure, which prevents the gear bracket from being bent and deformed by unilateral force. The anti-jump tooth part and the outside of the passive swing gear keep a small enough gap so that the passive swing gear can be removed when the external force exceeds the force. Blocking, the passive side pendulum bevel gear will always keep meshing with the driving gear after being stressed, and will not produce tooth skipping, realize the design of the passive side pendulum gear surface type anti-skip tooth structure, and completely solve the problem of the passive side pendulum gear skipping teeth; And it can directly solve the maintenance troubles of fruit farmers, garden pruning, construction water pipe cutting, pliers operations and other related workers due to the inability of scissors and pliers to open and close the teeth to work.
附图说明Description of drawings
图1是本发明齿轮副的一种结构示意图;Fig. 1 is a kind of structural representation of the gear pair of the present invention;
图2是本发明防跳齿结构的一种结构示意图;Fig. 2 is a kind of structural schematic diagram of the anti-jump tooth structure of the present invention;
图3是本发明中防跳齿结构的另一种结构示意图;Fig. 3 is another kind of structural schematic diagram of the anti-jump tooth structure in the present invention;
图4本发明齿轮防跳齿机构的一种结构示意图;Fig. 4 is a kind of structural schematic diagram of the gear anti-skip mechanism of the present invention;
图5是本发明齿轮防跳齿机构的一种分解结构示意图;5 is a schematic diagram of an exploded structure of the gear anti-skip mechanism of the present invention;
图6是本发明实施例3中齿轮防跳齿机构的一种结构示意图;Fig. 6 is a kind of structural schematic diagram of the gear anti-skip mechanism in
图7是本发明实施例3中齿轮防跳齿机构的一种分解结构示意图;7 is a schematic diagram of an exploded structure of the gear anti-skip mechanism in
图8是本发明中主动齿轮与被动侧摆齿轮啮合的一种结构示意图;FIG. 8 is a schematic structural diagram of the meshing of the driving gear and the driven side pendulum gear in the present invention;
图9是本发明中防跳齿部件的一种结构示意图;Fig. 9 is a kind of structural representation of the anti-jump tooth component in the present invention;
图10是本发明中被动侧摆齿轮的一种结构示意图;Fig. 10 is a kind of structural schematic diagram of the passive side pendulum gear in the present invention;
图11是本发明中齿轮支架的一种结构示意图;Fig. 11 is a kind of structural representation of the gear bracket in the present invention;
图12是本发明中转轴的一种结构示意图;Fig. 12 is a kind of structural representation of the rotating shaft of the present invention;
图13是本发明电动剪刀开合状态的一种结构示意图;Fig. 13 is a kind of structural representation of the electric scissors of the present invention opening and closing state;
图14是本发明中电动剪刀闭合状态的一种结构示意图;14 is a schematic structural diagram of the closed state of the electric scissors in the present invention;
图15是本发明中齿轮支架的第二种结构示意图;Fig. 15 is the second structure schematic diagram of the gear bracket in the present invention;
图16是本发明实施例4中电动剪刀的一种分解结构示意图;Fig. 16 is a kind of exploded structure schematic diagram of electric scissors in the
图17是本发明中实施例4中转轴的一种结构示意图;17 is a schematic structural diagram of the rotating shaft in
图18是本发明实施例5中电动剪刀的一种分解结构示意图;18 is a schematic diagram of an exploded structure of the electric scissors in
图19是本发明实施例5中转轴的一种结构示意图;19 is a schematic structural diagram of a rotating shaft in
图20是本发明实施例6中电动剪刀的一种分解结构示意图;Fig. 20 is a kind of exploded structure schematic diagram of electric scissors in the
图21是本发明实施例7中电动裁切刀(建筑安装PVC塑胶水管用)的一种结构示意图;Fig. 21 is a kind of structural schematic diagram of the electric cutting knife (for building and installing PVC plastic water pipes) in
图中:1、定组件,11、齿轮支架固定孔,12、转轴孔,13、管径配合槽,14、裁切刀槽,2、动组件,21、转动轴孔,22、固定销孔,3、齿轮支架,31、连接体,32、安装体,33、安装腔,34、轴向板面,341、弹簧安装座,342、扳机座,343、扳机,344、弹簧,35、径向板面,36、主动齿轮安装孔,37、定组件安装槽,38、轴孔,39、防跳齿部件安装面,4、主动齿轮,5、被动侧摆齿轮,51、齿轮端,52、摆动端,53、限位孔,54、限位件,55、转轴连接孔,56、动组件连接孔,57、齿面,6、转轴, 63、操作端,K6、轴外圆,F6、转轴外螺纹,64、转动段,65、紧固段,66、六方连接段,67、扁方孔段,7、防跳齿部件,71、齿轮支架连接端,72、转轴连接端,73、轴孔, 75、固定孔, 8、平面推力轴承,9、防松齿片,10、定刀安装凸台,100、电机,200、减速器,β、齿面角度,α、夹角。In the figure: 1. Fixed component, 11. Gear bracket fixing hole, 12. Rotating shaft hole, 13. Fitting groove for pipe diameter, 14. Cutting knife groove, 2. Moving component, 21. Rotating shaft hole, 22. Fixing pin hole , 3, gear bracket, 31, connecting body, 32, mounting body, 33, mounting cavity, 34, axial plate, 341, spring mounting seat, 342, trigger seat, 343, trigger, 344, spring, 35, diameter To plate surface, 36, Drive gear mounting hole, 37, Fixed component mounting slot, 38, Shaft hole, 39, Anti-skip tooth component mounting surface, 4, Drive gear, 5, Passive swing gear, 51, Gear end, 52 , swing end, 53, limit hole, 54, limit piece, 55, shaft connection hole, 56, moving component connection hole, 57, tooth surface, 6, shaft, 63, operation end, K6, shaft outer circle, F6 , External thread of rotating shaft, 64, Rotating section, 65, Fastening section, 66, Hexagonal connecting section, 67, Flat square hole section, 7. Anti-skip tooth part, 71, Gear bracket connection end, 72, Rotating shaft connection end, 73 , Shaft hole, 75, Fixed hole, 8, Planar thrust bearing, 9, Anti-loose tooth piece, 10, Fixed knife installation boss, 100, Motor, 200, Reducer, β, tooth surface angle, α, included angle.
具体实施方式Detailed ways
下面将结合附图以及具体实施例来详细说明本发明,在此本发明的示意性实施例以及说明用来解释本发明,但并不作为对本发明的限定。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The exemplary embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention.
实施例1:Example 1:
在图1、图2、图3所示的实施例中,一种齿轮副,包括相互啮合的主动齿轮4和被动侧摆齿轮5,所述的主动齿轮4和被动侧摆齿轮5上设置有防跳齿结构,所述的防跳齿结构为齿面角度β为75度~90度的齿面57,在被动侧摆齿轮上该齿面为被动侧摆齿轮摆动啮合时的剪切受力工作面,剪切受力工作面与水平面之间的夹角α为0~15度。所述的主动齿轮4为主动锥齿轮,所述的主动齿轮4包括弧齿锥齿轮和直齿锥齿轮;所述的被动侧摆齿轮5为被动侧摆锥齿轮,所述的被动侧摆齿轮5包括弧齿锥齿轮和直齿锥齿轮。In the embodiments shown in FIGS. 1 , 2 and 3 , a gear pair includes a
如图2所示,所述的被动侧摆齿轮5设置有齿面角度β为75度~90度的齿面57,该齿面57为被动侧摆齿轮摆动啮合时剪切受力面,剪切受力面工作面与水平面之间的夹角α为0~15度。被动侧摆锥齿轮的齿形设置呈近似直角梯形结构,其近似直角的齿面设置为摆动啮合时剪切受力面,剪切受力工作面角度与水平面夹角α为0~15度之间,本实施例中,齿面角度β为75度,剪切受力工作面角度α接近于水平面15度左右,极大的减小了被动侧摆齿轮5向外偏的法向力从而使被动侧摆齿轮5不易打滑跳齿;当然,剪切力F小的情况下可以放宽此角度范围。在另一实施例中,如图3所示,齿面角度β为80度,剪切受力工作面角度α接近于水平面10度。对应的主动齿轮的齿面与被动侧摆齿轮配对啮合设置。As shown in FIG. 2 , the driven
实施例2:Example 2:
在图4、图5所示的实施例中,一种齿轮防跳齿机构,适用于多种需要开合动作的各行业开合工具,包括齿轮支架3、齿轮副组件、设置在齿轮支架3上并通过齿轮副组件啮合式开合的定组件1和动组件2,所述的齿轮副组件包括主动齿轮4和与主动齿轮4啮合的被动侧摆齿轮5,所述的定组件1固定在齿轮支架3上,所述的动组件2与被动侧摆齿轮5连接并通过一转轴6与齿轮支架3转动连接,所述的齿轮副组件上设置有防跳齿结构,所述的防跳齿结构为齿面角度β为75度~90度的齿面57,在被动侧摆齿轮上该齿面为动组件往闭口方向时剪切受力工作面,剪切受力工作面与水平面之间的夹角α为0~15度。以使被动侧摆齿轮5的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮5向外偏的法向力从而使被动侧摆齿轮5不易打滑跳齿。In the embodiment shown in Figures 4 and 5, a gear anti-skip mechanism is suitable for a variety of opening and closing tools in various industries that require opening and closing actions, including a
如图2所示,所述的被动侧摆齿轮5设置有齿面角度β为75度~90度的齿面57,该齿面57为动组件往闭口方向时剪切受力面,剪切受力面工作面与水平面之间的夹角α为0~15度。被动侧摆锥齿轮的齿形设置呈近似直角梯形结构,其近似直角的齿面设置为剪切的动组件往闭口方向时剪切受力面,剪切受力工作面角度与水平面夹角α为0~15度之间,本实施例中,齿面角度β为75度,剪切受力工作面角度α接近于水平面15度左右,以使被动侧摆齿轮5的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮5向外偏的法向力从而使被动侧摆齿轮5不易打滑跳齿;当然,剪切力F小的情况下可以放宽此角度范围。在另一实施例中,如图3所示,齿面角度β为80度,剪切受力工作面角度α接近于水平面10度。对应的主动齿轮的齿面与被动侧摆齿轮配对啮合设置。As shown in FIG. 2 , the driven
实施例3:Example 3:
在图6、图7、图8所示的实施例中,一种齿轮防跳齿机构,适用于多种需要开合动作的各行业开合工具,包括齿轮支架3、齿轮副组件、设置在齿轮支架3上并通过齿轮副组件啮合式开合的定组件1和动组件2,所述的齿轮副组件包括主动齿轮4和与主动齿轮4啮合的被动侧摆齿轮5,所述的定组件1固定在齿轮支架3上,所述的动组件2与被动侧摆齿轮5连接并通过一转轴6与齿轮支架3转动连接,所述的齿轮副组件上设置有防跳齿结构,在所述的被动侧摆齿轮5外侧设置有一防跳齿部件7,所述的防跳齿部件7内侧面与被动侧摆齿轮5外侧面之间设置有间隙;所述的防跳齿部件7与齿轮支架3形成对称式受力结构。所述的防跳齿结构为齿面角度β为75度~90度的齿面57,在被动侧摆齿轮上该齿面为动组件往闭口方向时剪切受力面,剪切受力面工作面与水平面之间的夹角α为0~15度。以使被动侧摆齿轮5的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮5向外偏的法向力从而使被动侧摆齿轮5不易打滑跳齿;In the embodiments shown in Fig. 6, Fig. 7, Fig. 8, a gear anti-skip gear mechanism is suitable for a variety of opening and closing tools in various industries that require opening and closing actions, including a
如图9所示,本实施例中防跳齿部件为一对称受力防跳齿连杆,所述的防跳齿部件7包括一体设置的齿轮支架连接端71和转轴连接端72,在所述的转轴连接端72设置有轴孔73,所述齿轮支架连接端71设置有多个固定孔75。所述的防跳齿部件7的转轴连接端与被动侧摆齿轮之间通过平面接触或通过一平面推力轴承接触;本实施例中优选通过平面推力轴承8接触。所述的防跳齿部件7的齿轮支架连接端71内侧面与被动侧摆齿轮5外侧面之间设置有间隙。通过设置防跳齿部件使其与齿轮支架形成U型对称受力结构,本实施例中防跳齿部件的齿轮支架连接端设置呈T型结构,而转轴连接端设置呈圆形,方便通过轴孔与转轴连接,实现与被动侧摆齿轮以及动组件的同轴设置,同时,在齿轮支架连接端设置多个固定孔方便通过紧固件与齿轮支架连接从而与齿轮支架形成U形对称受力结构,多个固定孔可以根据受力需要而选择连接的数量,U形对称受力结构还方便定组件和动组件的快速更换,而不需要拆卸对称受力防跳齿连接就能够实现动组件和定组件的更换,以实现通用性结构的设计。As shown in FIG. 9 , in this embodiment, the anti-jumping tooth component is a symmetrical force-bearing anti-jumping tooth connecting rod. The
本实施例中,所述的主动齿轮4为主动锥齿轮,所述的主动齿轮4的齿轮副包括弧齿锥齿轮和直齿锥齿轮。所述的主动齿轮4安装在齿轮支架3上并与动力机构力传递式连接。In this embodiment, the
如图10所示,所述的被动侧摆齿轮5为被动侧摆锥齿轮,所述的被动侧摆齿轮5的齿轮副包括弧齿锥齿轮和直齿锥齿轮。所述的被动侧摆齿轮5呈摆杆式结构设置有齿轮端51和摆动端52,所述的齿轮端51与主动齿轮4啮合,在所述的齿轮端51设置有限位孔53,所述的限位孔53内部设置有限位件54;所述的摆动端52设置有转轴连接孔55和动组件连接孔56。为了限制被动侧摆齿轮的摆动位置设置有一限位件,本实施例中限位件采用磁铁。在安装过程中,摆动端的转轴连接孔与动组件同轴连接,同时,被动侧摆齿轮设置动组件连接孔以方便动组件与被动侧摆齿轮的连接,从而实现被动侧摆齿轮的摆动带动动组件的做开合动作。As shown in FIG. 10 , the
如图2所示,所述的被动侧摆齿轮5设置有齿面角度β为75度~90度的齿面57,该齿面57为动组件往闭口方向时剪切受力面,剪切受力面工作面与水平面之间的夹角α为0~15度。被动侧摆锥齿轮的齿形设置呈近似直角梯形结构,其近似直角的齿面设置为剪切的动组件往闭口方向时剪切受力面,剪切受力工作面角度与水平面夹角α为0~15度之间,本实施例中,齿面角度β为75度,剪切受力工作面角度α接近于水平面15度左右,以使被动侧摆齿轮5的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮5向外偏的法向力从而使被动侧摆齿轮5不易打滑跳齿;当然,剪切力F小的情况下可以放宽此角度范围。在另一实施例中,如图3所示,齿面角度β为80度,剪切受力工作面角度α接近于水平面10度。对应的主动齿轮的齿面与被动侧摆齿轮配对啮合设置。As shown in FIG. 2 , the driven
所述的定组件1上设置有齿轮支架固定孔11和转轴孔12;所述的动组件2上设置有转动轴孔21和固定销孔22。定组件上设置齿轮支架固定孔的设置是为了与方便定组件与齿轮支架的固定连接,而转轴孔的设置来是为了方便定组件与转轴螺纹固定连接。动组件上设置转动轴孔是为了方便与转轴的转动连接,而固定销孔是为了方便通过连接将动组件与被动侧摆齿轮连接。The fixed
如图11所示,所述的齿轮支架3包括一体式设置的连接体31和安装体32,所述的连接体31内部设置有安装腔33,所述的安装体32上整体呈L型结构设置有轴向板面34和径向板面35,所述的轴向板面34和径向板面35连接处开设有连通安装腔的主动齿轮安装孔36,在轴向板面34的端部设置有定组件安装槽37和垂直于轴向板面的轴孔38;所述的径向板面35的端面设置有防跳齿部件安装面39。本实施例中,齿轮支架通过连接体可以与电机及减速器壳体连接,通过安装体可以实现对主动齿轮、定组件、动组件以及防跳齿部件的安装,同时还能够使得齿轮支架与防跳齿部件组合形成对称受力结构,而安装体可以沿连接体的轴线呈左侧式安装或右侧式安装,即防跳齿部件可以是以使用方向设置在齿轮支架的左侧或右侧。As shown in FIG. 11 , the
在轴向板面34的侧面设置有弹簧安装座341和扳机座342,341也可以是平面使弹簧自动定位。在轴向板面的侧面设置弹簧安装座和板机座是为了方便扳机的设置,从而方便操作,当然,扳机也可以不设置在齿轮支架上,而设置在外壳上。A
所述的转轴6的结构根据齿轮支架、定组件、动组件、被动侧摆齿轮以及防跳齿部件的同轴设置结构而设计,包括从齿轮支架侧穿入式结构和从防跳齿部件侧穿入式结构。由于被动侧摆齿轮可以设置在齿轮支架的左侧或右侧,因此防跳齿部件对应的设置在左侧和右侧,而转轴也对应的从右侧和左侧穿入实现连接。因此,转轴可以设置为不同的结构形状,具体操作根据实际需要来设置。The structure of the
如图12所示,本实施例中,转轴6采用从齿轮支架侧穿入式结构,转轴6从齿轮支架方向穿入,经过齿轮支架、定刀片、动刀片、被动侧摆锥齿轮、平面推力轴承及防跳齿部件穿出,再用螺母6及螺钉防松锁紧。转轴6包括操作端63、轴外圆K6、转轴外螺纹F6、转动段64和紧固段65,转轴的轴外圆K6穿过齿轮支架上的轴孔38并与其配合,转轴外螺纹F6穿过定刀片的转轴孔12并与定刀片螺纹配合,转动段64穿过动刀片、被动侧摆锥齿轮、平面推力轴承8及防跳齿部件,实现转动连接,并通过螺母及防松螺钉与紧固段64锁紧。As shown in FIG. 12 , in this embodiment, the
如图13、图14所示,本实施例中,以该对称受力单侧齿轮防跳齿机构应用在电动剪刀为例,对称受力单侧齿轮防跳齿机构包括齿轮支架3、定刀组件1为定刀片、动刀组件2为动刀片、被动侧摆齿轮为被动侧摆锥齿轮、主动齿轮4为主动锥齿轮、转轴6为刀轴;主动锥齿轮与被动侧摆锥齿轮啮合,被动侧摆锥齿轮与动刀片通过一刀销连接,被动侧摆锥齿轮带动动刀片以刀轴为旋转中心使其张开闭合摆动与定刀片形成剪切模式。在被动侧摆锥齿轮的摆动位置设置有一限位件,限位件为磁铁进行限位;刀轴与定刀片的内螺纹将齿轮支架紧固于中间,同时动刀片、被动侧摆锥齿轮、平面推力轴承及防跳齿部件通过刀轴贯穿由紧固螺母及防松螺钉紧固。As shown in Figures 13 and 14, in this embodiment, the symmetrical force-bearing unilateral gear anti-skip mechanism is used in electric scissors as an example.
本实施例中,所述被动侧摆锥齿轮安装在齿轮支架和防跳齿部件之间,被动侧摆锥齿轮外侧面设有连接齿轮支架与刀轴的防跳齿部件7,防跳齿部件作用是防止齿轮支架单边受力弯曲变形,防跳齿部件内侧面与被动侧摆锥齿轮外侧面保持足够小的间隙约0.2mm左右,形成对被动侧持锥齿轮的面式防跳齿结构,使被动侧摆锥齿轮超过外力时可以阻挡被动侧摆锥齿轮受力后离开主动锥齿轮的啮合,彻底解决被动侧摆锥齿轮跳齿问题。In this embodiment, the passive side pendulum bevel gear is installed between the gear bracket and the anti-jump tooth part, and the outer side of the passive side pendulum bevel gear is provided with an
本实施例中,防跳齿部件7的齿轮支架连接端71通过设置在固定孔75内的螺栓及螺母紧固在齿轮支架3上,螺栓的设置数量根据剪切力的大小设置,例如,剪切较小直径树枝等物体,也可以减少螺母及螺栓的数量;其转轴连接端72通过轴孔73与刀轴连接,并由螺母及防松螺钉紧固;在被动侧摆锥齿轮与防跳齿部件之间平面连接或者通过设置一平面推力轴承8实现连接,本实施例中通过平面推力轴承8实现连接。在另一实施例中,也可以不使用平面推力轴承,直接采用被动侧摆锥齿轮与防跳齿部件平面接触。In this embodiment, the connecting
为了方便操作,在另一实施例中还设置有扳机343和弹簧344,所述扳机、弹簧可以设置在齿轮支架上,即为在弹簧安装座341和扳机座342上。也可以设置在外壳上;弹簧安装座341设置为凹孔或凸柱结构(见图14、图15),弹簧和扳机之间;341也可以是平面使弹簧自动定位。For the convenience of operation, a
所述被动侧摆齿轮及定组件、动组件可以设置成在剪刀的左边或右边都可以安装使用。The passive side swing gear, the fixed component, and the moving component can be arranged to be installed and used on the left or right side of the scissors.
本实施例中,一种电动剪刀,包括电机100、减速器200和上述实施例所述的齿轮防跳齿机构。所述的电机100连接减速器200,所述的减速器200连接齿轮支架3及主动齿轮并将输出扭力传递给主动齿轮,所述的主动齿轮将扭力传递给被动侧摆齿轮,被动侧摆齿轮带动定组件实现开合。所述剪刀动刀的开合由减速器和电机带动主动锥齿轮正反旋转形成。In this embodiment, an electric scissors includes a
实施例4:Example 4:
如图16、图17所示,在另外的实施例中,一种电动剪刀,所述转轴6为从防跳齿部件侧穿入式结构,转轴6包括操作端63、转动段64、六方连接段66和紧固段65。转轴6从防跳齿部件7方向穿入,经过防跳齿部件、平面推力轴承、被动侧摆锥齿轮、动刀片、定刀片及齿轮支架穿出,再用螺母及防松齿片9防松锁紧。齿轮支架上对应六方连接段66设置的轴孔38为六方轴孔,六方连接段66与六方轴孔配合,在六方轴孔的外部设置有定刀安装凸台10,定刀安装凸台10与定刀片的转轴孔12配合。As shown in FIG. 16 and FIG. 17 , in another embodiment, an electric scissors, the
实施例5:Example 5:
在如图18、图19所示的实施例中,所述转轴6为从防跳齿部件侧穿入式结构,其具体方案与实施例2基本相同,不同之处在于:转轴上的六方连接段设置为扁方孔段67,齿轮支架上对应扁方孔段67设置的轴孔38为扁方轴孔,扁方孔段67与扁方轴孔配合,在扁方轴孔的外部设置有定刀安装凸台10,定刀安装凸台10与定刀片的转轴孔12配合。In the embodiment shown in Fig. 18 and Fig. 19, the
实施例6:Example 6:
在图20所示的实施例中,其技术方案与实施例4基本相同,不同之处在于:转轴与定组件即定刀片通过螺纹配合,定刀片的内螺纹与转轴的外螺纹配合,转轴的端部由防松齿片和螺丝紧固。In the embodiment shown in FIG. 20 , the technical solution is basically the same as that of
实施例7:Example 7:
在图21所示的实施例中,一种电动裁切刀,其主要应用于建筑安装PVC塑胶水管的裁切,其具体技术方案与实施例1中的电动剪刀基本相同,不同之处在于:所述的定组件1为一管固定裁切件,其上设置有管径配合槽13,以及与动刀片配合的裁切刀槽14。In the embodiment shown in Figure 21, an electric cutting knife is mainly used in the cutting of PVC plastic water pipes installed in buildings. Its specific technical scheme is basically the same as that of the electric scissors in
上述实施例所述的防跳齿机构,在齿轮副组件上设置有防跳齿结构,防跳齿结构使被动侧摆齿轮与主动齿轮啮合受到剪切力时,剪切力的受力方向作用在防跳齿结构上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,使得被动侧摆齿轮剪切受力始终朝向与主动齿轮啮合方向,即剪切力在被动侧摆齿轮与主动齿轮啮合反向的力被有效减小,也就是脱离啮合的力被有效降低,从而降低了齿轮打滑的风险,彻底解决了被动侧摆齿轮跳齿问题。或在齿轮副组件上设置有防跳齿结构同时在被动侧摆齿轮外侧安装有防跳齿部件,通过防跳齿结构和防跳齿部件实现双重防跳齿,防跳齿结构以使被动侧摆齿轮的受力方向主要作用在动组件上,极大的减小了被动侧摆齿轮向外偏的法向力从而使被动侧摆齿轮不易打滑跳齿,在被动侧摆齿轮外侧安装防跳齿部件,使得被动侧摆齿轮处于齿轮支架和防跳齿部件之间,呈三明治结构设置,齿轮支架与防跳齿部件形成两侧对称受力结构,避免了在剪切或钳夹过程中齿轮支架单侧受力的问题,避免了齿轮支架单边受力弯曲变形的问题,提高了剪切或钳夹的稳定性;而被动侧摆齿轮外侧面与防跳齿部件内侧面之间设置有间隙,防跳齿部件内侧面与被动侧摆齿轮外侧面保持足够小的间隙,既不会影响被动侧摆齿轮带动动组件的开合,还能够彻底解决被动侧摆齿轮跳齿问题,防跳齿部件能够对被动侧摆齿轮在剪切受力时进行阻挡,使其始终与主动齿轮啮合,不会出现打滑跳齿,保证正常的开合工作。The anti-jumping gear mechanism described in the above embodiment is provided with an anti-jumping tooth structure on the gear pair assembly. In the structure of anti-jump teeth, the normal force of the outward deflection of the passive side pendulum gear is greatly reduced, so that the passive side pendulum gear is not easy to slip and jump teeth, so that the shear force of the passive side pendulum gear always meshes with the driving gear. Direction, that is, the shear force is effectively reduced in the reverse force between the passive side-swing gear and the driving gear, that is, the disengagement force is effectively reduced, thereby reducing the risk of gear slippage and completely solving the passive side-swing gear jump. tooth problem. Or the gear pair assembly is provided with an anti-jumping tooth structure and an anti-jumping tooth component is installed on the outside of the passive side swing gear. The double anti-jumping tooth structure and the anti-jumping tooth component are used to achieve double anti-jumping teeth. The force direction of the pendulum gear mainly acts on the moving components, which greatly reduces the normal force of the passive side pendulum gear outwards, so that the passive side pendulum gear is not easy to slip and jump teeth, and an anti-jump is installed on the outside of the passive side pendulum gear Tooth part, so that the passive side swing gear is located between the gear bracket and the anti-jump tooth part, which is arranged in a sandwich structure. The gear bracket and the anti-jump tooth part form a symmetrical force structure on both sides, which avoids the gear during the shearing or clamping process. The problem of the unilateral force of the bracket avoids the problem of bending and deformation of the gear bracket under unilateral force, and improves the stability of shearing or clamping; while the outer side of the passive side swing gear and the inner side of the anti-jump gear part are provided with a Clearance, the inner side of the anti-skip gear part and the outer side of the passive side swing gear maintain a sufficiently small gap, which will not affect the opening and closing of the driving component driven by the passive side swing gear, and can completely solve the problem of the passive side swing gear. The tooth part can block the passive side swing gear when it is sheared and stressed, so that it is always meshed with the driving gear, and there will be no slipping and jumping teeth, so as to ensure the normal opening and closing work.
该电动剪钳式工具,直接解决了果农、园林修剪、建筑(PVC塑胶)水管剪切,钳类作业等相关工作者由于剪刀、钳类开合工具跳齿无法工作产生的维修烦恼。通过更换定组件和或动组件来改变工具的使用范围,例如设置为定刀片、动刀片可以组装成电动剪刀,改变定刀片可以使电动剪刀改变为应用于建筑安装PVC塑胶水管的电动裁切刀,还可以是其他多种需要开合动作的各行业用开合工具。例如换成钳体一类的或者动物耳朵打标夹具、树枝嫁接夹具等等开合动作的工具。The electric shear pliers tool directly solves the maintenance troubles of fruit farmers, garden trimming, construction (PVC plastic) water pipe cutting, pliers operations and other related workers due to scissors, pliers opening and closing tools can not work due to jumping teeth. The scope of use of the tool can be changed by replacing the fixed and or movable components. For example, it can be set as a fixed blade, and the moving blade can be assembled into an electric scissors. Changing the fixed blade can make the electric scissors change into an electric cutting knife applied to the installation of PVC plastic water pipes in buildings. , and can also be a variety of other opening and closing tools for various industries that require opening and closing actions. For example, it can be replaced with a tool such as a clamp body, or an animal ear marking jig, a branch grafting jig and other tools for opening and closing.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明也不仅限于上述说明的举例,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、增添或替换,都应视为本发明的保护范围。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or position relationship indicated by up, down, front, rear, left, right, etc., is based on the azimuth or position relationship shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. The present invention is also not limited to the examples described above, and changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should be regarded as the protection scope of the present invention.
Claims (10)
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CN202210061807.0A CN114607735A (en) | 2022-01-19 | 2022-01-19 | A gear pair, an anti-skip gear mechanism and an electric clipper tool |
PCT/CN2023/072070 WO2023138500A1 (en) | 2022-01-19 | 2023-01-13 | Gear pair, anti-tooth-skipping mechanism of gear, and electric scissor or plier type tool |
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