CN114606454A - Long aluminum bar heating production line - Google Patents
Long aluminum bar heating production line Download PDFInfo
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- CN114606454A CN114606454A CN202210181177.0A CN202210181177A CN114606454A CN 114606454 A CN114606454 A CN 114606454A CN 202210181177 A CN202210181177 A CN 202210181177A CN 114606454 A CN114606454 A CN 114606454A
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- heating
- plate
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/40—Direct resistance heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0075—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Furnace Details (AREA)
Abstract
The invention belongs to the field of heating production lines, and particularly relates to a long aluminum bar heating production line which comprises a base and a back plate, wherein a fixed plate is arranged at the top of the base, an electric telescopic rod is arranged on the inner side of the fixed plate, the end part of the electric telescopic rod is connected with an air blower, an air outlet is formed in the top of the air blower, a connecting frame is arranged on the side of the base, a protection plate is arranged at the top of the connecting frame, a protection rod is arranged on the inner side of the protection plate, the back plate is arranged at the back of the base, a fixed frame is arranged in the middle of the back plate, a fixed sleeve penetrates through the inner side of the fixed frame, a heating ring is arranged at the top of the fixed sleeve, and a connecting rod is arranged at the end part of the heating ring; the aluminum bar heating device is convenient for improving the heating rate of aluminum bar heating, improving the safety protection effect of the device structure, adjusting the adaptive height position and clamping the aluminum bar, and controlling the aluminum bar to be heated in an energy-saving and efficient manner.
Description
Technical Field
The invention relates to the field of heating production lines, in particular to a long aluminum bar heating production line.
Background
The aluminum bar heating equipment is an induction heating furnace specially designed and manufactured for heating aluminum bars, is applied to the working procedures of heating before forging the aluminum bars and extruding after heating the aluminum bars, the aluminum bar has high heating speed and good heat-permeable performance, is well favored by the aluminum bar heating industry, the aluminum bar belongs to non-magnetic conductive materials, in the design of aluminum bar induction heating, especially the design of aluminum bar inductor coil, a special design mode is adopted to make the aluminum bar generate large current in the heating process, the aluminum bar self-heating by the large current flow meets the heating process requirements, the aluminum bar material has extremely fast heat dissipation due to the characteristics of the aluminum material, therefore, the aluminum bar heating furnace is required to take certain measures to reduce the temperature reduction of the aluminum bar, which requires that the aluminum bar heating equipment is provided with an aluminum bar reverse thrust device, thereby guarantee that aluminium bar end temperature accords with the heating technology requirement, aluminium bar firing equipment inductor manufacturing process: the ratio of the inner diameter of the inductor coil of the aluminum bar heating equipment to the outer diameter of the blank is in a reasonable range and is designed according to process parameters provided by a user. The inductor coil is formed by the main process manufacturing flows of annealing treatment, winding, acid washing, hydrostatic test, baking, multiple insulation, drying, knotting, assembling and the like of a large-section T2 rectangular copper pipe, and then is fixed into a whole, and the whole inductor is manufactured into a cuboid which has good vibration resistance and integrity. The two ends of the inductor are provided with water-cooling furnace mouth copper plates to protect coils of the aluminum bar heating induction furnace, and meanwhile, the electromagnetic radiation can be effectively prevented from causing harm to operators.
Traditional heating production line exists the rate of heating that is not convenient for promote the aluminium bar heating, the safety protection nature effect of the hoisting device structure of not being convenient for, is not convenient for carry out adaptability altitude mixture control and centre gripping to the aluminium bar and adjusts, is not convenient for carry out the problem of energy-conserving high-efficient heating control to the aluminium bar.
Therefore, a long aluminum bar heating production line is proposed to solve the above problems.
Disclosure of Invention
In order to compensate prior art's not enough, solved the rate of heating that is not convenient for promote the aluminium bar heating, the safety protection nature effect of the hoisting device structure of not being convenient for carries out adaptability altitude mixture control and centre gripping to the aluminium bar and adjusts, is not convenient for carry out the problem of energy-conserving high-efficient heating control to the aluminium bar.
The technical scheme adopted by the invention for solving the technical problems is as follows: the long aluminum bar heating production line comprises a base and a back plate, wherein a fixing plate is arranged at the top of the base, an electric telescopic rod is arranged on the inner side of the fixing plate, an air blower is connected to the end portion of the electric telescopic rod, an air outlet is formed in the top of the air blower, a connecting frame is arranged on the side of the base, a protection plate is arranged on the top of the connecting frame, and a protection rod is arranged on the inner side of the protection plate.
Preferably, the backplate sets up in the back of base, and the intermediate position of backplate is provided with the mount, fixed cover has been run through to the inboard of mount, and the top of fixed cover is provided with the heating circle, the tip of heating circle is provided with the connecting rod, and the tip of connecting rod is provided with the heater, the top of heating circle is provided with the grip block, and the inner wall of grip block is provided with the friction strip, the tip of grip block is provided with the anchor clamps body, and presss from both sides specific tip and be provided with the lifter, the bottom of fixed cover is provided with the fixing base, and the inboard of fixing base runs through threaded rod to the tip of threaded rod is provided with the connection pad.
Preferably, the air outlets are arranged at equal intervals relative to the top of the blower, the blower and the fixing plate form a lifting structure through an electric telescopic rod, and the fixing plate and the base are vertically and integrally arranged.
Preferably, the guard bar is equidistant about the inboard of guard plate and is connected for the block between guard plate and the link to the guard plate is provided with a pair ofly with the link is about the axis symmetry of base.
Preferably, the fixed sleeves are arranged at equal intervals relative to the inner side of the fixed frame, the fixed frame and the back plate are integrally arranged, and the cross section of the back plate is arranged in a shape of a C.
Preferably, the heating rings are arranged at equal intervals with respect to the end of the connecting rod, the heating rings are electrically connected with the heaters through the connecting rod, and the number of the heaters is three with respect to the inner side of the fixing frame at equal intervals.
Preferably, the friction strips are arranged at equal intervals on the inner side of the clamping plate, the clamping plate and the heating ring form a movable structure through the clamp body, and the clamp body and the heating ring form a lifting structure through the lifting rod.
Preferably, the connection pad passes through the threaded rod and constitutes elevation structure with the fixing base, and connection pad, threaded rod are provided with threely about the inboard equidistant of fixing base to the axis of connection pad coincides mutually with the axis of heating ring, fixed cover.
The invention has the advantages that:
1. the user can drive the air blower to move by starting the electric telescopic rod on the inner side of the fixing plate, and blow air to the heating ring through the air outlet, so that the heating effect of the device structure can be effectively improved, meanwhile, the protective effect of the device can be effectively improved through the arrangement of the protective plate and the protective rod on the end part of the connecting frame, and the processing safety effect of the device can be improved;
2. a user can ensure normal heating control of the heating ring through the arrangement of the heater and the connecting rod, can effectively improve the heating energy-saving and high-efficiency effects of the device structure through the arrangement of uniform distribution at equal intervals, and can effectively improve the limiting effect of the device structure through inserting the aluminum rods into the inner side of the fixed sleeve of the fixed frame, so that the heating uniformity effect of the device can be effectively improved;
3. the device can carry out centre gripping control to the aluminium bar through the grip block that has the friction strip to can carry out high position control to the aluminium bar through the lifter, can realize adjusting the centre gripping of aluminium bar with this, device simple structure easily operates, simultaneously, can be through rotating the inboard threaded rod of fixing base, can carry out adaptability to the high position of connection pad with this and adjust, thereby can effectively promote the high adaptability of device structure and adjust, can adapt to the thermal treatment of the aluminium bar of multiple length.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic perspective view of the overall front view of the present invention;
FIG. 2 is a schematic perspective view of the present invention in an overall side view;
FIG. 3 is a schematic perspective view of the present invention viewed from above;
FIG. 4 is a schematic perspective view of a heating mechanism according to the present invention;
fig. 5 is a schematic perspective view of the clamping mechanism of the present invention.
In the figure: 1. a base; 2. a fixing plate; 3. an electric telescopic rod; 4. a blower; 5. an air outlet; 6. a connecting frame; 7. a protection plate; 8. a guard bar; 9. a back plate; 10. a fixed mount; 11. fixing a sleeve; 12. heating a ring; 13. a connecting rod; 14. a heater; 15. a clamping plate; 16. rubbing the strips; 17. a clamp body; 18. a lifting rod; 19. a fixed seat; 20. a threaded rod; 21. and (7) connecting the disc.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Please refer to fig. 1-3, a long aluminum bar heating production line comprises a base 1 and a back plate 9, a fixing plate 2 is arranged on the top of the base 1, an electric telescopic rod 3 is installed on the inner side of the fixing plate 2, the end of the electric telescopic rod 3 is connected with an air blower 4, an air outlet 5 is formed in the top of the air blower 4, a connecting frame 6 is arranged on the side of the base 1, a protection plate 7 is arranged on the top of the connecting frame 6, and a protection rod 8 is arranged on the inner side of the protection plate 7.
The air outlets 5 are arranged at equal intervals relative to the top of the air blower 4, the air blower 4 and the fixing plate 2 form a lifting structure through the electric telescopic rod 3, and the fixing plate 2 and the base 1 are vertically and integrally arranged; the user can drive the air-blower 4 and remove through starting the electric telescopic handle 3 of 2 inboards of fixed plate to blow to heating ring 12 through air outlet 5, with this heating effect that can effectively promote the device structure.
The protection rods 8 are arranged at equal intervals relative to the inner side of the protection plate 7, the protection plate 7 is connected with the connecting frame 6 in a clamping manner, and the protection plate 7 and the connecting frame 6 are symmetrically provided with a pair relative to the central axis of the base 1; can be through the setting of 6 tip guard plates 7 of link and protective rod 8, can effectively hoisting device's protective effect to can hoisting device's processing security effect.
Example two
Referring to fig. 1 to 5, as another embodiment of the present invention, a back plate 9 is disposed on the back of a base 1, a fixing frame 10 is disposed in the middle of the back plate 9, a fixing sleeve 11 penetrates through the inner side of the fixing frame 10, a heating ring 12 is disposed on the top of the fixing sleeve 11, a connecting rod 13 is disposed on the end of the heating ring 12, a heater 14 is disposed on the end of the connecting rod 13, a clamping plate 15 is disposed on the top of the heating ring 12, a friction strip 16 is disposed on the inner wall of the clamping plate 15, a clamp body 17 is disposed on the end of the clamping plate 15, a lifting rod 18 is disposed on the end of the clamp body 17, a fixing seat 19 is disposed on the bottom of the fixing sleeve 11, a threaded rod 20 penetrates through the inner side of the fixing seat 19, and a connecting plate 21 is disposed on the end of the threaded rod 20.
Three fixing sleeves 11 are arranged at equal intervals on the inner side of the fixing frame 10, the fixing frame 10 and the back plate 9 are integrally arranged, and the cross section of the back plate 9 is in a C-shaped arrangement; can be through the inboard of the fixed cover 11 with the aluminium bar interlude entering mount 10, can effectively promote the spacing nature effect of device structure to this can effectively promote device's heating homogeneity effect.
The heating rings 12 are arranged at equal intervals relative to the end part of the connecting rod 13, the heating rings 12 are electrically connected with the heaters 14 through the connecting rod 13, and the heaters 14 are arranged at three equal intervals relative to the inner side of the fixed frame 10; the user can guarantee the normal heating control of heating ring 12 through the setting of heater 14 and connecting rod 13, can effectively promote the energy-conserving high efficiency effect of heating of device structure through equidistant evenly distributed's setting.
The friction strips 16 are arranged at equal intervals relative to the inner side of the clamping plate 15, the clamping plate 15 and the heating ring 12 form a movable structure through the clamp body 17, and the clamp body 17 and the heating ring 12 form a lifting structure through the lifting rod 18; the device can carry out centre gripping control to the aluminium bar through the grip block 15 that has friction strip 16 to can carry out high position control to the aluminium bar through lifter 18, with this centre gripping regulation to the aluminium bar that can realize, device simple structure easily operates.
The connecting disc 21 and the fixed seat 19 form a lifting structure through the threaded rod 20, three connecting discs 21 and three threaded rods 20 are arranged at equal intervals relative to the inner side of the fixed seat 19, and the central axis of the connecting disc 21 is superposed with the central axes of the heating ring 12 and the fixed sleeve 11; can be through rotating the inboard threaded rod 20 of fixing base 19 to this can carry out adaptability to the high position of connection pad 21 and adjust, thereby can effectively promote the high adaptability of device structure and adjust, can adapt to the heat treatment of the aluminium bar of multiple length.
According to the working principle, firstly, a user can drive the air blower 4 to move by starting the electric telescopic rod 3 on the inner side of the fixing plate 2 and blow air to the heating ring 12 through the air outlet 5, so that the heating effect of the device structure can be effectively improved, meanwhile, the protective effect of the device can be effectively improved through the arrangement of the protective plate 7 and the protective rod 8 at the end part of the connecting frame 6, and the processing safety effect of the device can be improved;
then, a user can ensure normal heating control of the heating ring 12 through the arrangement of the heater 14 and the connecting rod 13, can effectively improve the heating energy-saving and high-efficiency effects of the device structure through the arrangement of uniform distribution at equal intervals, and can effectively improve the limiting effect of the device structure through inserting the aluminum rod into the inner side of the fixed sleeve 11 of the fixed frame 10, thereby effectively improving the heating uniformity effect of the device;
finally, the device can carry out centre gripping control to the aluminium bar through grip block 15 that has friction strip 16 to can carry out height position control to the aluminium bar through lifter 18, can realize the centre gripping regulation to the aluminium bar with this, device simple structure easily operates, simultaneously, can be through rotating the inboard threaded rod 20 of fixing base 19, with this can carry out adaptability to the height position of connection pad 21 and adjust, thereby can effectively promote the height adaptability of device structure and adjust, can adapt to the thermal treatment of the aluminium bar of multiple length.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a long aluminium bar heating production line which characterized in that: including base (1) and backplate (9), the top of base (1) is provided with fixed plate (2), and the inboard of fixed plate (2) installs electric telescopic handle (3), the tip of electric telescopic handle (3) links up air-blower (4), and the top of air-blower (4) has seted up air outlet (5), the avris of base (1) is provided with link (6), and the top of link (6) is provided with guard plate (7) to the inboard of guard plate (7) is provided with guard bar (8).
2. The long aluminum bar heating production line of claim 1, characterized in that: the back plate (9) is arranged at the back of the base (1), a fixing frame (10) is arranged at the middle position of the back plate (9), a fixing sleeve (11) penetrates through the inner side of the fixing frame (10), and the top of the fixed sleeve (11) is provided with a heating ring (12), the end part of the heating ring (12) is provided with a connecting rod (13), and the end part of the connecting rod (13) is provided with a heater (14), the top of the heating ring (12) is provided with a clamping plate (15), and the inner wall of the clamping plate (15) is provided with a friction strip (16), the end part of the clamping plate (15) is provided with a clamp body (17), and the end part of the clamp body (17) is provided with a lifting rod (18), the bottom of the fixed sleeve (11) is provided with a fixed seat (19), a threaded rod (20) penetrates through the inner side of the fixed seat (19), and a connecting disc (21) is arranged at the end part of the threaded rod (20).
3. The long aluminum bar heating production line of claim 1, characterized in that: the air outlets (5) are arranged at equal intervals relative to the top of the air blower (4), the air blower (4) and the fixing plate (2) form a lifting structure through the electric telescopic rod (3), and the fixing plate (2) and the base (1) are vertically and integrally arranged.
4. The long aluminum bar heating production line of claim 1, characterized in that: guard bar (8) are the inboard equidistant setting about guard plate (7), and are connected for the block between guard plate (7) and link (6), and guard plate (7) and link (6) are provided with a pair ofly about the axis symmetry of base (1).
5. A long aluminium bar heating line according to claim 2, characterized in that: the number of the fixing sleeves (11) is three relative to the inner side of the fixing frame (10) at equal intervals, the fixing frame (10) and the back plate (9) are integrally arranged, and the cross section of the back plate (9) is in a C-shaped arrangement.
6. A long aluminium bar heating line according to claim 2, characterized in that: the heating rings (12) are arranged at equal intervals relative to the end part of the connecting rod (13), the heating rings (12) are electrically connected with the heaters (14) through the connecting rod (13), and the heaters (14) are arranged at three equal intervals relative to the inner side of the fixed frame (10).
7. A long aluminium bar heating line according to claim 2, characterized in that: the friction strips (16) are arranged at equal intervals relative to the inner side of the clamping plate (15), the clamping plate (15) and the heating ring (12) form a movable structure through the clamp body (17), and the clamp body (17) and the heating ring (12) form a lifting structure through the lifting rod (18).
8. A long aluminium bar heating line according to claim 2, characterized in that: connection pad (21) constitute elevation structure through threaded rod (20) and fixing base (19), and connection pad (21), threaded rod (20) are provided with threely about the inboard equidistance of fixing base (19) to the axis of connection pad (21) coincides mutually with the axis of heating ring (12), fixed cover (11).
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CN202210181177.0A CN114606454B (en) | 2022-02-25 | 2022-02-25 | Long aluminum bar heating production line |
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CN202210181177.0A CN114606454B (en) | 2022-02-25 | 2022-02-25 | Long aluminum bar heating production line |
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CN211420264U (en) * | 2020-01-14 | 2020-09-04 | 星昊(深圳)实业有限公司 | Heat conduction device of wire annealing furnace |
CN112222214A (en) * | 2020-12-17 | 2021-01-15 | 考迈托(佛山)挤压科技股份有限公司 | Aluminum profile production line |
CN213120075U (en) * | 2020-09-09 | 2021-05-04 | 佛山市华满莹铝业有限公司 | Quick heating device of aluminium bar |
CN213436186U (en) * | 2020-08-25 | 2021-06-15 | 南京菲兰化妆品有限公司 | Cosmetic bottle cleaning and drying device |
CN214115627U (en) * | 2020-12-24 | 2021-09-03 | 淮安经纬精密机电设备有限公司 | High-frequency induction heating equipment for metal heat treatment |
CN214544843U (en) * | 2020-10-20 | 2021-10-29 | 西安赛林环保科技股份有限公司 | Intelligent vertical induction heating device |
CN215799698U (en) * | 2021-05-18 | 2022-02-11 | 芜湖市万钢新材料有限公司 | Super hardness alloy's thermalization processing apparatus |
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2022
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JPH04143212A (en) * | 1990-10-05 | 1992-05-18 | Fuji Denshi Kogyo Kk | High frequency quenching and tempering apparatus for bar-like work |
DE4033672A1 (en) * | 1990-10-23 | 1992-04-30 | Meulen Alfred V D | Thermoforming equipment for plastics - has loading and moulding appts. immediately adjacent to oven for preheating material so as to save energy and time |
CN2398028Y (en) * | 1998-08-05 | 2000-09-27 | 李义福 | Pre-heating device of aluminium section bar oil-pressure extrusion forming machine |
JP2008308726A (en) * | 2007-06-14 | 2008-12-25 | Daido Steel Co Ltd | Apparatus for heating end of bar stock |
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CN211420264U (en) * | 2020-01-14 | 2020-09-04 | 星昊(深圳)实业有限公司 | Heat conduction device of wire annealing furnace |
CN213436186U (en) * | 2020-08-25 | 2021-06-15 | 南京菲兰化妆品有限公司 | Cosmetic bottle cleaning and drying device |
CN213120075U (en) * | 2020-09-09 | 2021-05-04 | 佛山市华满莹铝业有限公司 | Quick heating device of aluminium bar |
CN214544843U (en) * | 2020-10-20 | 2021-10-29 | 西安赛林环保科技股份有限公司 | Intelligent vertical induction heating device |
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CN214115627U (en) * | 2020-12-24 | 2021-09-03 | 淮安经纬精密机电设备有限公司 | High-frequency induction heating equipment for metal heat treatment |
CN215799698U (en) * | 2021-05-18 | 2022-02-11 | 芜湖市万钢新材料有限公司 | Super hardness alloy's thermalization processing apparatus |
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