CN208562464U - A kind of horizontal continuous cold thermal shock furnace - Google Patents
A kind of horizontal continuous cold thermal shock furnace Download PDFInfo
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- CN208562464U CN208562464U CN201820932270.XU CN201820932270U CN208562464U CN 208562464 U CN208562464 U CN 208562464U CN 201820932270 U CN201820932270 U CN 201820932270U CN 208562464 U CN208562464 U CN 208562464U
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- fire door
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- 230000035939 shock Effects 0.000 title claims abstract description 58
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 230000003028 elevating effect Effects 0.000 claims abstract description 4
- 230000005855 radiation Effects 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 abstract description 8
- 208000027418 Wounds and injury Diseases 0.000 abstract description 2
- 230000006378 damage Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 208000014674 injury Diseases 0.000 abstract description 2
- 230000033764 rhythmic process Effects 0.000 abstract description 2
- 238000002474 experimental method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 208000019155 Radiation injury Diseases 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 1
- 238000002635 electroconvulsive therapy Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
A kind of horizontal continuous cold thermal shock furnace, including furnace body, lifting furnace door mechanism, thermal shock platform, telescoping mechanism, chassis and control mechanism, furnace body is arranged in chassis upper left-hand, lifting furnace door mechanism is arranged on the right side of chassis upper furnace body, thermal shock platform is arranged on the right side of the fire door elevating mechanism of chassis top, telescoping mechanism is arranged in chassis in the following, control mechanism is arranged in chassis side;The utility model proposes technical solution, reached good effect: horizontal continuous cold thermal shock furnace automatically controls the flexible rhythm of fire door lifting and thermal shock platform by electrical control mechanism, and heating rod and the intracorporal temperature of furnace are monitored at any time, it ensure that the quality of cold and hot metal shake, the labor intensity of personnel is greatly reduced simultaneously, and injury of the heat radiation to personnel is avoided, easy to operate, the income brought to enterprise.
Description
Technical field
The utility model relates to metal heat treatmet fields, and in particular to a kind of horizontal continuous cold thermal shock furnace.
Background technique
In mechanical manufacturing field, metal heating processing technology plays the role of the performance of metal vital, direct shadow
The service performance for arriving metal is rung, the heat treatment performance parameter that can be good at obtaining metal is tested in the cold and hot ram-jolt of metal, cold at present
The cold and hot shock stability being widely used with research material is tested in thermal shock, and the process of experiment is that material is put into thermal shock platform,
Furnace temperature is risen to by experimental temperature using calandria and carries out related experiment, then quickly takes out material, it is cold in air or in water
But cold shake is carried out;Existing thermal shock furnace has the disadvantage that (1) conventional efficient is low, and experiment needs to manually take out material every time, no
Many experiments can be carried out continuously;(2) there is a thermal radiation injury to experimenter, when experiment needs personnel on the scene, carries out opening fire door
Cold shake is carried out to material;Therefore, it is necessary to a kind of novel cold and hot shake furnaces, and to solve, existing cold and hot shake furnace conventional efficient is low, Ren Yuanlao
Fatigue resistance is big and has the problem of thermal radiation injury to personnel.
Utility model content
The utility model proposes a kind of horizontal continuous cold thermal shock furnaces, for solving existing cold and hot shake furnace conventional efficient
Low, personnel labor intensity is big and has the problem of thermal radiation injury to personnel.
The purpose of this utility model adopts the following technical scheme that realize:
A kind of horizontal continuous cold thermal shock furnace, including furnace body, lifting furnace door mechanism, thermal shock platform, telescoping mechanism, chassis and control
Mechanism processed, furnace body setting are arranged on the right side of chassis upper furnace body in chassis upper left-hand, lifting furnace door mechanism, and the setting of thermal shock platform exists
On the right side of the fire door elevating mechanism of chassis top, telescoping mechanism is arranged in chassis in the following, control mechanism is arranged in chassis side;Described
Furnace body is the heat-resistant housing structure of right open, is made of shell, heat-insulating housing, heating rod, temperature sensor and cooling fan, every
Inside of the housing, the right open of heat-insulating housing, heating rod is arranged on the inner wall of heat-insulating housing, and temperature sensor is set for hot shell setting
It sets on heat-insulating housing, heat-insulating housing lower part is arranged before shell in cooling fan, and heating rod, temperature sensor and cooling fan are logical
Electric wire is crossed to connect with control mechanism;Square plate structure of the thermal shock platform integral into vertically-arranged, the left side centre setting of thermal shock platform
There is horizontal objective table, the lower part of thermal shock platform is provided with guide rail, connects above the lower part of guide rail and chassis, and the lower part of thermal shock platform is set
It is equipped with planker, is provided with handle on the right side of thermal shock platform.
The lifting furnace door mechanism is made of lifting cylinder, fire door frame, fire door and lifting electric control valve, the setting of fire door frame
On the right side of furnace body, the inside of fire door frame is arranged in fire door, and fire door right side central is provided with connection handle, and lifting cylinder is set vertically downward
It sets and is connected among the right side of fire door frame, the upper ends of lifting cylinder and fire door frame top by air cylinder supporting structure, lifting air
The lower part mandril of cylinder is connect with fire door connection handle by shaft, lifting electric control valve setting fire door frame top and by tracheae with
Lifting cylinder connection.
The telescoping mechanism is made of telescopic cylinder, tailstock and flexible electric control valve, and left side is arranged in chassis in tailstock,
Telescopic cylinder is horizontally disposed, connect on the right side of tail portion and tailstock on the left of telescopic cylinder, mandril right end and thermal shock platform on the right side of telescopic cylinder
The planker of lower part is connected by otic placode, and the lower part of telescopic cylinder on the right side of tailstock is arranged in flexible electric control valve, and stretch electric control valve
It is connect by tracheae with telescopic cylinder.
The height of the objective table of the thermal shock platform is consistent with furnace body heat-insulating housing cavity heights, and the outer dimension of objective table is small
Geomery in heat-insulating housing inner cavity.
The chassis is rectangular frame structure, and water-cooling fan is provided in chassis and is connected by electric wire and control mechanism
It connects, the lower part quadrangle of chassis is provided with adjustment lower margin.
The lifting electric control valve is identical as flexible electric control valve structure, is two four-way electric control valves, lifting electricity
Air control valve and flexible electric control valve air inlet pass through tracheae and connect with air machinery, go up and down electric control valve and flexible electric control valve
It is connect by electric wire with control mechanism.
The control mechanism is the power control cabinet for including PLC controller.
The utility model proposes technical solution, reached good effect: horizontal continuous cold thermal shock furnace passes through automatically controlled
Mechanism automatically controls the flexible rhythm of fire door lifting and thermal shock platform, and monitors heating rod and the intracorporal temperature of furnace at any time, ensure that
The quality of cold and hot metal shake, while the labor intensity of personnel is greatly reduced, and avoid injury of the heat radiation to personnel, it grasps
Make simple, the income brought to enterprise.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
In figure: 1, shell, 2, heat-insulating housing, 3, heating rod, 4, temperature sensor, 5, cooling fan, 6, chassis, 7, tailstock,
8, stretch electric control valve, 9, telescopic cylinder, 10, guide rail, 11, adjustment lower margin, 12, planker, 13, handle, 14, thermal shock platform, 15,
Objective table, 16, fire door, 17, fire door frame, 18, lifting cylinder, 19, air cylinder supporting structure, 20, lifting electric control valve, 21, control machine
Structure.
Specific embodiment
The utility model is described further in conjunction with the drawings and specific embodiments:
A kind of horizontal continuous cold thermal shock furnace as shown in Fig. 1, including it is furnace body, lifting furnace door mechanism, thermal shock platform 14, flexible
Mechanism, chassis 6 and control mechanism 21, the chassis 6 are rectangular frame structure, are provided with water-cooling fan in chassis 6 and pass through
Electric wire is connect with control mechanism, and the lower part quadrangle of chassis 6 is provided with adjustment lower margin 11;The furnace body is arranged on 6 top of chassis
Left side, furnace body is the heat-resistant housing structure of right open, by shell 1, heat-insulating housing 2, heating rod 3, temperature sensor 4 and radiation air
Machine 5 is constituted, and the inside of shell 1, the right open of heat-insulating housing 2 is arranged in heat-insulating housing 2, and the inner wall of heat-insulating housing 2 is arranged in heating rod 3
On, temperature sensor 4 is arranged on heat-insulating housing 2, and the setting of cooling fan 5 is in 1 front heat-insulating housing of shell, 2 lower part, heating rod 3, temperature
Degree sensor 4 and cooling fan 5 are connect by electric wire with control mechanism 21;The lifting furnace door mechanism is arranged in chassis 6
On the right side of upper furnace body, lifting furnace door mechanism is made of lifting cylinder 18, fire door frame 17, fire door 16 and lifting electric control valve 20, furnace
The right side of furnace body shell 1 is arranged in door frame 17, and the inside of fire door frame 17 is arranged in fire door 16, and 16 right side central of fire door is provided with company
Connect handle, lifting cylinder 18 is arranged in the right side of fire door frame 17 vertically downward, on the upper ends and fire door frame 17 of lifting cylinder 18
It is connected among portion by air cylinder supporting structure 19, the lower part mandril of lifting cylinder 18 is connect with 16 connection handle of fire door by shaft, is risen
The setting of drop electric control valve 20 is connect on 17 top of fire door frame and by tracheae with lifting cylinder 18, and lifting electric control valve 20 is two
Four-way electric control valve, lifting 20 induction port of electric control valve are connect by tracheae with air machinery, and lifting electric control valve 20 passes through
Electric wire is connect with control mechanism 21;The thermal shock platform 14 is arranged on the right side of 6 top fire door elevating mechanism of chassis, and thermal shock platform 14 is whole
Body is provided with horizontal objective table 15 among the left side of thermal shock platform 14, the lower part of thermal shock platform 14 is set at the square plate structure of vertically-arranged
It is equipped with guide rail 10, the lower part of guide rail 10 is connect above with chassis 6, and the lower part 1 of thermal shock platform 14 is provided with planker 12, thermal shock platform 14
Right side is provided with hand, and 13, the height of the objective table 15 of thermal shock platform 14 is consistent with 2 cavity heights of furnace body heat-insulating housing, objective table 15
Outer dimension is less than the geomery of 2 inner cavity of heat-insulating housing;The telescoping mechanism is arranged in chassis 6 in the following, telescoping mechanism is by stretching
Contracting cylinder 9, tailstock 7 and flexible electric control valve 8 are constituted, and left side is arranged in chassis 6 in tailstock 7, and telescopic cylinder 9 is horizontally disposed, are stretched
It is connected on the right side of 9 left side tail portion of contracting cylinder and tailstock 7, the planker 12 of 9 right side mandril right end of telescopic cylinder and 14 lower part of thermal shock platform is logical
Otic placode connection is crossed, the lower part of 7 right side telescopic cylinder 9 of tailstock is arranged in flexible electric control valve 8, and flexible electric control valve 8 passes through tracheae
It is connect with telescopic cylinder 9, the electric control valve 8 that stretches is identical as lifting electric control valve 20, and flexible 8 air inlet of electric control valve passes through tracheae
It is connect with air machinery, flexible electric control valve 8 is connect with control mechanism 21 by electric wire;The control mechanism 21 is arranged the bottom of at
6 side of frame, control mechanism 21 are the power control cabinet for including PLC controller.
Horizontal continuous cold thermal shock furnace starts later in use, workpiece is placed on 14 objective table 15 of thermal shock platform first
Lifting cylinder 18 open fire door 16, after starting telescopic cylinder 9 make its drag 14 lower part of thermal shock platform planker pull thermal shock platform 14
Enter objective table 14 in furnace body heat-insulating housing 2, control mechanism 21 starts heating rod 3 and heats to workpiece, after temperature reaches
Thermal signal can be transferred back to control mechanism 21 by temperature sensor 4, and control mechanism 21 will be according to the PLC program control set later
System lifting electric control valve 20 and flexible electric control valve 8 make the constantly flexible commutation of lifting cylinder 18 and telescopic cylinder 9, lifting cylinder
18 drive fire door 16 to realize control lifting, and telescopic cylinder 9 drives thermal shock platform 14 and fire door 16 staggeredly flexible, to realize to workpiece
Continuous cold thermal shock treatment process.
The undisclosed part of the utility model is the prior art.
Claims (8)
1. a kind of horizontal continuous cold thermal shock furnace, including furnace body, lifting furnace door mechanism, thermal shock platform, telescoping mechanism, chassis and control
Mechanism, it is characterized in that: furnace body setting, in chassis upper left-hand, lifting furnace door mechanism is arranged on the right side of chassis upper furnace body, thermal shock
Platform is arranged on the right side of the fire door elevating mechanism of chassis top, and telescoping mechanism is arranged in chassis in the following, control mechanism is arranged in chassis one
Side;The furnace body is the heat-resistant housing structure of right open, by shell, heat-insulating housing, heating rod, temperature sensor and radiation air
Mechanism is at heat-insulating housing is arranged inside of the housing, and the right open of heat-insulating housing, heating rod is arranged on the inner wall of heat-insulating housing, temperature
Spend sensor be arranged on heat-insulating housing, cooling fan be arranged before shell heat-insulating housing lower part, heating rod, temperature sensor and dissipate
Air-heater passes through electric wire and connect with control mechanism;Square plate structure of the thermal shock platform integral into vertically-arranged, a left side for thermal shock platform
Horizontal objective table is provided among side, the lower part of thermal shock platform is provided with guide rail, connects above the lower part of guide rail and chassis, thermal shock
The lower part of platform is provided with planker, is provided with handle on the right side of thermal shock platform.
2. a kind of horizontal continuous cold thermal shock furnace according to claim 1, it is characterized in that: the lifting furnace door mechanism by
Lifting cylinder, fire door frame, fire door and lifting electric control valve are constituted, and fire door frame is arranged on the right side of furnace body, and fire door is arranged in fire door frame
Inside, fire door right side central is provided with connection handle, and the right side of fire door frame is arranged in lifting cylinder vertically downward, lifting cylinder
It is connected among upper ends and fire door frame top by air cylinder supporting structure, lower part mandril and the fire door connection handle of lifting cylinder pass through
Shaft connection, the setting of lifting electric control valve are connect on fire door frame top and by tracheae with lifting cylinder.
3. a kind of horizontal continuous cold thermal shock furnace according to claim 1, it is characterized in that: the telescoping mechanism is by stretching
Cylinder, tailstock and flexible electric control valve are constituted, and left side is arranged in chassis in tailstock, and telescopic cylinder is horizontally disposed, and telescopic cylinder is left
It is connect on the right side of side tail portion and tailstock, mandril right end is connect with the planker of thermal shock platform lower part by otic placode on the right side of telescopic cylinder, is stretched
The lower part of telescopic cylinder on the right side of tailstock is arranged in electric control valve, and flexible electric control valve is connect by tracheae with telescopic cylinder.
4. a kind of horizontal continuous cold thermal shock furnace according to claim 1, it is characterized in that: the objective table of the thermal shock platform
Height it is consistent with furnace body heat-insulating housing cavity heights, the outer dimension of objective table is less than the geomery of heat-insulating housing inner cavity.
5. a kind of horizontal continuous cold thermal shock furnace according to claim 1, it is characterized in that: the chassis is rectangular frame
Structure is provided with water-cooling fan in chassis and connect by electric wire with control mechanism, and the lower part quadrangle of chassis, which is provided with, adjusts ground
Foot.
6. a kind of horizontal continuous cold thermal shock furnace according to claim 2, it is characterized in that: the lifting electric control valve is
Two four-way electric control valves, lifting electric control valve air inlet are connect by tracheae with air machinery, and electric wire and control mechanism are passed through
Connection.
7. a kind of horizontal continuous cold thermal shock furnace according to claim 3, it is characterized in that: the flexible electric control valve is
Two four-way electric control valves, flexible electric control valve air inlet are connect by tracheae with air machinery, and electric wire and control mechanism are passed through
Connection.
8. according to a kind of horizontal continuous cold thermal shock furnace described in claim 1, it is characterized in that: the control mechanism is to include
The power control cabinet of PLC controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820932270.XU CN208562464U (en) | 2018-06-15 | 2018-06-15 | A kind of horizontal continuous cold thermal shock furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820932270.XU CN208562464U (en) | 2018-06-15 | 2018-06-15 | A kind of horizontal continuous cold thermal shock furnace |
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Publication Number | Publication Date |
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CN208562464U true CN208562464U (en) | 2019-03-01 |
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Application Number | Title | Priority Date | Filing Date |
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CN201820932270.XU Expired - Fee Related CN208562464U (en) | 2018-06-15 | 2018-06-15 | A kind of horizontal continuous cold thermal shock furnace |
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CN (1) | CN208562464U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112484496A (en) * | 2020-12-01 | 2021-03-12 | 中冶焦耐(大连)工程技术有限公司 | Automatic lifting turnover mechanism for refractory material thermal shock test device |
-
2018
- 2018-06-15 CN CN201820932270.XU patent/CN208562464U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112484496A (en) * | 2020-12-01 | 2021-03-12 | 中冶焦耐(大连)工程技术有限公司 | Automatic lifting turnover mechanism for refractory material thermal shock test device |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190301 |