CN114604564A - Automatic sheath inserting system and method for iron core - Google Patents
Automatic sheath inserting system and method for iron core Download PDFInfo
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- CN114604564A CN114604564A CN202210525799.0A CN202210525799A CN114604564A CN 114604564 A CN114604564 A CN 114604564A CN 202210525799 A CN202210525799 A CN 202210525799A CN 114604564 A CN114604564 A CN 114604564A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/24—Masking elements, i.e. elements defining uncoated areas on an object to be coated made at least partly of flexible material, e.g. sheets of paper or fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
- B65G33/265—Screws with a continuous helical surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention belongs to the technical field of automatic sheath inserting systems, and particularly relates to an automatic sheath inserting system and an automatic sheath inserting method for an iron core, wherein the automatic sheath inserting system for the iron core comprises the following steps: the two sides of each iron core falling on the iron core loading gear mechanism are respectively corresponding to a left sheath and a right sheath, the iron core shafts of the left sheath and the iron core and the right sheath are positioned on the same straight line, and the left sheath and the right sheath rotate through a synchronous driving mechanism, so that the corresponding left sheath and the right sheath respectively contact the left sheath guiding mechanism and the right sheath guiding mechanism and then move towards the left side and the right side of the iron core shaft of the corresponding iron core, are inserted into the left side and the right side of the iron core shaft of the corresponding iron core, rotate to the lower position and then roll down on a finished product discharging mechanism; according to the invention, the left sheath guiding mechanism and the right sheath guiding mechanism are arranged to guide the left sheath and the right sheath into the two sides of the iron core, so that the accurate positioning among the left sheath, the right sheath and the iron core can be realized, the iron core is ensured to be inserted into the sheaths in order, and the power efficiency and the processing yield are improved.
Description
Technical Field
The invention belongs to the technical field of automatic sheath inserting systems, and particularly relates to an automatic sheath inserting system and an automatic sheath inserting method for an iron core.
Background
The both sides of iron core need insert left and right sheath, then get into the coating line and go on coating, dry, and the sheath is inserted to the iron core to the tradition adoption dual mode, and a mode is left and right sheath through manual work mode insertion for the iron core, and is inefficient, the cost of labor is high.
The other mode is that the left and right sheaths are inserted into the iron core shaft of the iron core through the cylinders on two sides, but the cylinders easily cause the left and right sheaths to be misaligned with the iron core shaft, so that the cylinders and the iron core are damaged, and meanwhile, the efficiency is low and the maintenance time is long.
Therefore, it is desirable to develop a new automatic sheath inserting system and method for iron core to solve the above problems.
Disclosure of Invention
The invention aims to provide an automatic sheath inserting system and an automatic sheath inserting method for an iron core.
In order to solve the above technical problem, the present invention provides an automatic sheath inserting system for an iron core, including: the device comprises a left sheath feeding mechanism, a right sheath feeding mechanism, an iron core feeding mechanism, a left sheath loading gear mechanism, a right sheath loading gear mechanism, an iron core loading gear mechanism, a left sheath guiding-in mechanism, a right sheath guiding-in mechanism, a synchronous driving mechanism and a finished product discharging mechanism; the left sheath feeding mechanism and the right sheath feeding mechanism are respectively positioned at two sides of the iron core feeding mechanism, and the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are respectively and correspondingly arranged below the left sheath feeding mechanism, the right sheath feeding mechanism and the iron core feeding mechanism; the left sheath guiding mechanism and the right sheath guiding mechanism are respectively positioned on the left side of the left sheath loading gear mechanism and the right side of the right sheath loading gear mechanism; the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are all connected with the synchronous driving mechanism, and the finished product discharging mechanism is positioned below the iron core loading gear mechanism; the left sheath feeding mechanism, the right sheath feeding mechanism and the iron core feeding mechanism respectively and sequentially drop the left sheath, the right sheath and the iron core onto the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism; the two sides of each iron core falling on the iron core loading gear mechanism are respectively corresponding to a left sheath and a right sheath, the iron core shafts of the left sheath and the iron core and the right sheath are positioned on the same straight line, the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism rotate through a synchronous driving mechanism, so that the corresponding left sheath and the right sheath respectively contact with the left sheath guiding mechanism and the right sheath guiding mechanism and then move towards the left side and the right side of the iron core shaft of the corresponding iron core, namely the corresponding left sheath and the right sheath are respectively inserted into the left side and the right side of the iron core shaft of the corresponding iron core under the limiting action of the left sheath guiding mechanism and the right sheath guiding mechanism and rotate to the lower positions along with the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism and then fall on a finished product discharging mechanism; and the finished product discharging mechanism sequentially conveys the iron core inserted with the left sheath and the right sheath to subsequent equipment.
In one embodiment, the left sheath feeding mechanism comprises: a left sheath conveying and stacking plate and a left sheath feeding baffle plate; right sheath feeding mechanism includes: a right sheath conveying and stacking plate and a right sheath feeding baffle plate; iron core feeding mechanism includes: conveying and stacking the iron cores and feeding baffle plates for the iron cores; the discharge gate that the pile up neatly was carried to left side sheath, the discharge gate that the pile up neatly was carried to right sheath, the discharge gate that the pile up neatly was carried to the iron core are in on a straight line, just left side sheath pay-off baffle, right sheath pay-off baffle, the interval setting of the interval of the corresponding discharge gate left sheath diameter of interval, the interval of a right sheath diameter, the interval of an iron core diameter of iron core pay-off baffle respectively, promptly the discharge gate that the pile up neatly was carried to left side sheath, right sheath, the discharge gate that the pile up neatly was carried to the iron core are respectively through left sheath pay-off baffle, right sheath pay-off baffle, iron core pay-off baffle whereabouts left sheath, right sheath, iron core to left sheath loading gear, right sheath loading gear, iron core loading gear.
In one embodiment, the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism have the same structure and each comprise: the first gear and the second gear are arranged in parallel; the first gear and the second gear are driven by a synchronous driving mechanism, and a plurality of clamping grooves are formed in the first gear and the second gear and used for clamping iron mandrels of a left sheath, a right sheath and an iron core, namely the iron mandrels of the left sheath, the right sheath and the iron core falling on the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are positioned on a straight line through the corresponding clamping grooves and rotate along with the corresponding gears under the synchronous driving of the synchronous driving mechanism.
In one embodiment, the iron core loading gear mechanism further comprises: first and second internal teeth; the first internal tooth and the second internal tooth are respectively positioned on the inner side of the first gear and the inner side of the second gear in the iron core loading gear mechanism so as to be used for clamping an iron core shaft of the iron core.
In one embodiment, the left sheath introducer mechanism comprises: the left guide ring is arranged on the left side of the left sheath loading gear mechanism; the right sheath introduction mechanism includes: a right guide ring arranged on the right side of the right sheath loading gear mechanism; the left guide ring and the right guide ring are respectively provided with a left guide strip and a right guide strip which are protruded in an inclined manner; the starting ends of the left guide ring and the right guide ring are arranged corresponding to the tops of the corresponding gears, the ending ends of the left guide ring and the right guide ring are arranged corresponding to the bottoms of the corresponding gears, and the left guide ring and the right guide ring are arranged along the advancing direction of the corresponding gears; the left guide strip and the right guide strip are respectively inclined towards the left sheath loading gear mechanism and the right sheath loading gear mechanism along the corresponding starting end to the ending end, namely the left side of the left sheath and the right side of the right sheath are respectively contacted with the left guide strip and the right guide strip and respectively move towards the left side and the right side of the iron core shaft of the corresponding iron core, so that the corresponding iron core is inserted into the corresponding left sheath and the right sheath.
In one embodiment, a left stop block and a right stop block are respectively arranged in front of the left guide ring and the right guide ring; and cambered surfaces in interference fit with the corresponding gears are arranged on the left stop block and the right stop block, so that the iron cores inserted into the left sheath and the right sheath fall towards the finished product discharging mechanism after rotating to the lower positions of the corresponding gears.
In one embodiment, a left falling guide plate and a right falling guide plate are respectively arranged below the left block and the right block; the left falling guide plate and the right falling guide plate are provided with arc guide areas for guiding the iron cores inserted into the left sheath and the right sheath to roll down to a finished product discharging mechanism.
In one embodiment, the synchronous drive mechanism comprises: a synchronous rotating shaft and a driving motor; the synchronous rotating shaft is connected with corresponding gears in the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism, and the movable part of the driving motor is connected with the synchronous rotating shaft, namely the driving motor drives the synchronous rotating shaft to rotate so as to drive the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism to rotate.
In one embodiment, the product discharge mechanism comprises: a first conveying screw and a second conveying screw; and the first conveying screw and the second conveying screw respectively bear the left sheath and the right sheath inserted on each iron core and convey the left sheath and the right sheath to subsequent equipment.
In another aspect, the present invention provides an automatic sheath inserting method for an iron core, including: the automatic sheath inserting system for the iron cores is suitable for inserting the corresponding left sheath and the right sheath into each iron core.
The iron core positioning device has the advantages that the left sheath guiding mechanism and the right sheath guiding mechanism are arranged to guide the left sheath and the right sheath into the two sides of the iron core, so that accurate positioning among the left sheath, the right sheath and the iron core can be realized, the iron core is ensured to be inserted into the sheaths in order, and the power efficiency and the processing yield are improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a structural view of an automatic insertion sheath system for a core according to the present invention;
FIG. 2 is a block diagram of the left jacket feed mechanism of the present invention;
fig. 3 is a structural view of the iron core feeding mechanism of the present invention;
fig. 4 is a partial structural view of an automatic sheath inserting system for a core of the present invention;
fig. 5 is a rear view of the automatic insertion sheath system for a core of the present invention;
FIG. 6 is a block diagram of the left guide ring of the present invention;
fig. 7 is an internal structural view of an automatic sheath inserting system for a core of the present invention;
fig. 8 is a structural view of the left stopper of the present invention.
In the figure:
1. a left sheath feeding mechanism; 101. conveying and stacking the left sheath; 102. a left sheath feeding baffle;
2. a right sheath feeding mechanism; 201. conveying and stacking the right sheath;
3. An iron core feeding mechanism; 301. conveying and stacking the iron cores; 302. an iron core feeding baffle;
4. a left sheath loading gear mechanism; 401. a first gear; 402. a second gear;
5. a right sheath loading gear mechanism;
6. an iron core loading gear mechanism; 601. a first internal tooth; 602. a second internal tooth;
7. a left sheath introduction mechanism; 701. a left guide ring; 702. a left guide bar; 703. a left stop block; 704. a left drop guide plate;
8. a right sheath introduction mechanism; 801. a right guide ring; 802. a right guide bar; 803. a right stopper; 804. a right fall guide plate;
9. a synchronous drive mechanism; 901. a synchronous rotating shaft; 902. a drive motor;
10. a finished product discharging mechanism; 1001. a first conveying screw; 1002. a second conveying screw;
11. a transition plate; 1101. a left sheath drop hole; 1102. a right sheath drop hole; 1103. and (5) an iron core falling hole.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
In the present embodiment, as shown in fig. 1 to 8, the present embodiment provides an automatic sheath insertion system for an iron core, which includes: the device comprises a left sheath feeding mechanism 1, a right sheath feeding mechanism 2, an iron core feeding mechanism 3, a left sheath loading gear mechanism 4, a right sheath loading gear mechanism 5, an iron core loading gear mechanism 6, a left sheath guiding-in mechanism 7, a right sheath guiding-in mechanism 8, a synchronous driving mechanism 9 and a finished product discharging mechanism 10; the left sheath feeding mechanism 1 and the right sheath feeding mechanism 2 are respectively positioned at two sides of the iron core feeding mechanism 3, and the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are respectively and correspondingly arranged below the left sheath feeding mechanism 1, the right sheath feeding mechanism 2 and the iron core feeding mechanism 3; the left sheath guiding mechanism 7 and the right sheath guiding mechanism 8 are respectively positioned on the left side of the left sheath loading gear mechanism 4 and the right side of the right sheath loading gear mechanism 5; the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are all connected with a synchronous driving mechanism 9, and the finished product discharging mechanism 10 is positioned below the iron core loading gear mechanism 6; the left sheath feeding mechanism 1, the right sheath feeding mechanism 2 and the iron core feeding mechanism 3 respectively and sequentially drop the left sheath, the right sheath and the iron core onto the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6; two sides of each iron core falling on the iron core loading gear mechanism 6 are respectively corresponding to a left sheath and a right sheath, the left sheath, the iron core shaft of the iron core and the right sheath are positioned on the same straight line, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 rotate through a synchronous driving mechanism 9, so that the corresponding left sheath and right sheath respectively contact the left sheath guiding mechanism 7 and the right sheath guiding mechanism 8 and then move towards the left side and the right side of the iron core shaft of the corresponding iron core, namely, the corresponding left sheath and the right sheath are respectively inserted into the left side and the right side of the iron core shaft of the corresponding iron core under the limiting action of the left sheath leading-in mechanism 7 and the right sheath leading-in mechanism 8, and rotates to the lower position along with the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 and then falls on the finished product discharging mechanism 10 in a rolling way; and the finished product discharging mechanism 10 sequentially conveys the iron core inserted with the left sheath and the right sheath to subsequent equipment.
In this embodiment, the left sheath feeding mechanism 1, the right sheath feeding mechanism 2, and the iron core feeding mechanism 3 are arranged in parallel, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 are arranged in parallel, the left sheath feeding mechanism 1 conveys the left sheath one by one onto the left sheath loading gear mechanism 4, the right sheath feeding mechanism 2 conveys the right sheath one by one onto the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 conveys the iron core one by one onto the iron core loading gear mechanism 6 loading gear mechanism.
In this embodiment, this embodiment can realize the accurate location between left sheath, right sheath and the iron core through setting up the both sides of left sheath guiding mechanism 7, the leading-in mechanism 8 of right sheath with left sheath, the leading-in iron core of right sheath, guarantees that the iron core inserts the sheath and goes on in order, has improved power efficiency and processing yield.
In this embodiment, the left jacket feeding mechanism 1 includes: a left sheath conveying stacking 101 and a left sheath feeding baffle plate 102; right sheath feeding mechanism 2 includes: a right sheath conveying stacking 201 and a right sheath feeding baffle; the iron core feeding mechanism 3 includes: an iron core conveying stacking 301 and an iron core feeding baffle 302; the discharge gate of pile up neatly 101 is carried to left sheath, the discharge gate of pile up neatly 201 is carried to right sheath, the discharge gate that pile up neatly 301 is carried to the iron core is in a straight line, just left sheath pay-off baffle 102, right sheath pay-off baffle, iron core pay-off baffle 302 interval corresponding discharge gate left sheath diameter's interval, the interval of a right sheath diameter, the interval setting of an iron core diameter respectively, promptly left sheath carry the discharge gate of pile up neatly 101, the discharge gate of pile up neatly 201 is carried to right sheath, the discharge gate that pile up neatly 301 is carried to the iron core through left sheath pay-off baffle 102, right sheath pay-off baffle, iron core pay-off baffle 302 whereabouts left sheath, right sheath, iron core to left sheath loading gear 4, right sheath loading gear 5, iron core loading gear 6 in proper order.
In this embodiment, a left sheath falling channel is formed between the discharge port of the left sheath conveying stacker 101 and the left sheath feeding baffle 102, a right sheath falling channel is formed between the discharge port of the right sheath conveying stacker 201 and the right sheath feeding baffle, an iron core falling channel is formed between the discharge port of the iron core conveying stacker 301 and the iron core feeding baffle 302, a transition plate 11 is disposed between the left sheath feeding mechanism 1, the right sheath feeding mechanism 2, the iron core feeding mechanism 3, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6, and a left sheath falling hole 1101, a right sheath falling hole 1102, an iron core falling hole 1103, a left sheath, a right sheath, and an iron core falling channel are respectively disposed on the transition plate 11 corresponding to the left sheath falling channel, the right sheath falling channel, and the iron core falling channel, so that the left sheath, the right sheath, and the iron core can be adjusted in falling postures, and accurately fall to the left sheath loading gear mechanism 4, And the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are arranged at corresponding positions.
In this embodiment, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 have the same structure, and each include: a first gear 401 and a second gear 402 arranged in parallel; the first gear 401 and the second gear 402 are driven by a synchronous driving mechanism 9, and a plurality of clamping grooves are formed in the first gear 401 and the second gear 402, so that iron mandrels of a left sheath, a right sheath and an iron core are clamped, namely, the iron mandrels of the left sheath, the right sheath and the iron core falling on the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are positioned on a straight line through the corresponding clamping grooves, and rotate along with the corresponding gears under the synchronous driving of the synchronous driving mechanism 9.
In this embodiment, the iron core loading gear mechanism 6 further includes: first internal teeth 601 and second internal teeth 602; the first internal teeth 601 and the second internal teeth 602 are respectively located inside the first gear 401 and inside the second gear 402 in the iron core loading gear mechanism 6, so as to be used for clamping the iron core shaft of the iron core.
In this embodiment, the first internal teeth 601 and the second internal teeth 602 also have corresponding internal locking grooves, and each internal locking groove corresponds to the locking groove on the first gear 401 and the second gear 402, so as to limit the iron core shaft of the iron core.
In this embodiment, the left sheath introducing mechanism 7 includes: a left guide ring 701 provided on the left side of the left sheath loading gear mechanism 4; the right sheath introduction mechanism 8 includes: a right guide ring 801 provided on the right side of the right jacket loading gear mechanism 5; the left guide ring 701 and the right guide ring 801 are respectively provided with a left guide strip 702 and a right guide strip 802 which are protruded in an inclined manner; the starting ends of the left guide ring 701 and the right guide ring 801 are arranged corresponding to the tops of the corresponding gears, the ending ends of the left guide ring 701 and the right guide ring 801 are arranged corresponding to the bottoms of the corresponding gears, and the left guide ring 701 and the right guide ring 801 are arranged along the advancing direction of the corresponding gears; the left guide strip 702 and the right guide strip 802 are respectively inclined towards the left sheath loading gear mechanism 4 and the right sheath loading gear mechanism 5 along the corresponding starting end to the ending end, that is, the left side of the left sheath and the right side of the right sheath respectively contact the left guide strip 702 and the right guide strip 802, and respectively move towards the left side and the right side of the iron core shaft of the corresponding iron core, so that the corresponding iron core is inserted into the corresponding left sheath and the right sheath.
In this embodiment, the left and right guide bars 702 and 802 can be used to push the left and right sheaths of the left and right sheath loading gear mechanisms 4 and 5 to move toward the iron core of the iron core loading gear mechanism 6, so that the left and right sheaths are respectively inserted into two sides of the iron core shaft of each iron core.
In this embodiment, a left stopper 703 and a right stopper 803 are respectively arranged in front of the left guide ring 701 and the right guide ring 801; cambered surfaces in interference fit with corresponding gears are arranged on the left stop block 703 and the right stop block 803, so that iron cores inserted into the left sheath and the right sheath fall towards the finished product discharging mechanism 10 after rotating to the lower positions of the corresponding gears.
In this embodiment, the left stopper 703 and the right stopper 803 are provided to prevent the left sheath, the right sheath, and the iron core from falling off during the travel of the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6.
In this embodiment, a left drop guide plate 704 and a right drop guide plate 804 are provided below the left stopper 703 and below the right stopper 803, respectively; the left falling guide plate 704 and the right falling guide plate 804 are both provided with arc-shaped guide areas for guiding the iron cores inserted into the left sheath and the right sheath to roll down to the finished product discharging mechanism 10.
In this embodiment, the left and right fall guiding plates 704 and 804 can function to guide the iron cores inserted into the left and right sheaths to roll down to the finished product discharging mechanism 10, thereby reducing the risk of damage caused by collision.
In the present embodiment, the synchronous drive mechanism 9 includes: synchronizing the rotating shaft 901 and the drive motor 902; the synchronous rotating shaft 901 is connected with corresponding gears in the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6, and the movable part of the driving motor 902 is connected with the synchronous rotating shaft 901, that is, the driving motor 902 drives the synchronous rotating shaft 901 to rotate so as to drive the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 to rotate.
In this embodiment, the product discharge mechanism 10 includes: a first conveyance screw 1001 and a second conveyance screw 1002; the first conveying screw 1001 and the second conveying screw 1002 respectively bear the left sheath and the right sheath inserted on each iron core and convey the left sheath and the right sheath to subsequent equipment.
Example 2
On the basis of embodiment 1, the present embodiment provides an automatic sheath inserting method for an iron core, which includes: the automatic sheath inserting system for the iron cores, which is provided by the embodiment 1, is suitable for inserting the corresponding left sheath and the right sheath into each iron core.
In this embodiment, the automatic jacket insertion system for a core includes: the device comprises a left sheath feeding mechanism 1, a right sheath feeding mechanism 2, an iron core feeding mechanism 3, a left sheath loading gear mechanism 4, a right sheath loading gear mechanism 5, an iron core loading gear mechanism 6, a left sheath guiding-in mechanism 7, a right sheath guiding-in mechanism 8, a synchronous driving mechanism 9 and a finished product discharging mechanism 10; the left sheath feeding mechanism 1 and the right sheath feeding mechanism 2 are respectively positioned at two sides of the iron core feeding mechanism 3, and the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are respectively and correspondingly arranged below the left sheath feeding mechanism 1, the right sheath feeding mechanism 2 and the iron core feeding mechanism 3; the left sheath guiding mechanism 7 and the right sheath guiding mechanism 8 are respectively positioned on the left side of the left sheath loading gear mechanism 4 and the right side of the right sheath loading gear mechanism 5; the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are all connected with the synchronous driving mechanism 9, and the finished product discharging mechanism 10 is positioned below the iron core loading gear mechanism 6; the left sheath feeding mechanism 1, the right sheath feeding mechanism 2 and the iron core feeding mechanism 3 respectively and sequentially drop the left sheath, the right sheath and the iron core onto the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6; two sides of each iron core falling on the iron core loading gear mechanism 6 are respectively corresponding to a left sheath and a right sheath, the left sheath, the iron core shaft of the iron core and the right sheath are positioned on the same straight line, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 rotate through a synchronous driving mechanism 9, so that the corresponding left sheath and right sheath respectively contact the left sheath guiding mechanism 7 and the right sheath guiding mechanism 8 and then move towards the left side and the right side of the iron core shaft of the corresponding iron core, namely, the corresponding left sheath and the right sheath are respectively inserted into the left side and the right side of the iron core shaft of the corresponding iron core under the limiting action of the left sheath leading-in mechanism 7 and the right sheath leading-in mechanism 8, and rotates to the lower position along with the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 and then falls on the finished product discharging mechanism 10 in a rolling way; and the finished product discharging mechanism 10 sequentially conveys the iron core inserted with the left sheath and the right sheath to subsequent equipment.
In this embodiment, the left sheath feeding mechanism 1, the right sheath feeding mechanism 2, and the iron core feeding mechanism 3 are arranged in parallel, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 are arranged in parallel, the left sheath feeding mechanism 1 conveys the left sheath one by one onto the left sheath loading gear mechanism 4, the right sheath feeding mechanism 2 conveys the right sheath one by one onto the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 conveys the iron core one by one onto the iron core loading gear mechanism 6 loading gear mechanism.
In this embodiment, this embodiment can realize the accurate location between left sheath, right sheath and the iron core through setting up the both sides of left sheath guiding mechanism 7, the leading-in mechanism 8 of right sheath with left sheath, the leading-in iron core of right sheath, guarantees that the iron core inserts the sheath and goes on in order, has improved power efficiency and processing yield.
In this embodiment, the left jacket feeding mechanism 1 includes: a left sheath conveying stacking 101 and a left sheath feeding baffle plate 102; right sheath feeding mechanism 2 includes: a right sheath conveying stacking 201 and a right sheath feeding baffle; iron core feeding mechanism 3 includes: an iron core conveying stacking 301 and an iron core feeding baffle 302; the discharge gate of pile up neatly 101 is carried to left sheath, the discharge gate of pile up neatly 201 is carried to right sheath, the discharge gate that pile up neatly 301 is carried to the iron core is in a straight line, just left sheath pay-off baffle 102, right sheath pay-off baffle, iron core pay-off baffle 302 interval corresponding discharge gate left sheath diameter's interval, the interval of a right sheath diameter, the interval setting of an iron core diameter respectively, promptly left sheath carry the discharge gate of pile up neatly 101, the discharge gate of pile up neatly 201 is carried to right sheath, the discharge gate that pile up neatly 301 is carried to the iron core through left sheath pay-off baffle 102, right sheath pay-off baffle, iron core pay-off baffle 302 whereabouts left sheath, right sheath, iron core to left sheath loading gear 4, right sheath loading gear 5, iron core loading gear 6 in proper order.
In this embodiment, a left sheath falling channel is formed between the discharge port of the left sheath conveying stacker 101 and the left sheath feeding baffle 102, a right sheath falling channel is formed between the discharge port of the right sheath conveying stacker 201 and the right sheath feeding baffle, an iron core falling channel is formed between the discharge port of the iron core conveying stacker 301 and the iron core feeding baffle 302, a transition plate 11 is disposed between the left sheath feeding mechanism 1, the right sheath feeding mechanism 2, the iron core feeding mechanism 3, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6, and a left sheath falling hole 1101, a right sheath falling hole 1102, an iron core falling hole 1103, a left sheath, a right sheath, and an iron core falling channel are respectively disposed on the transition plate 11 corresponding to the left sheath falling channel, the right sheath falling channel, and the iron core falling channel, so that the left sheath, the right sheath, and the iron core can be adjusted in falling postures, and accurately fall to the left sheath loading gear mechanism 4, And the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are arranged at corresponding positions.
In this embodiment, the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6 have the same structure, and each include: a first gear 401 and a second gear 402 arranged in parallel; the first gear 401 and the second gear 402 are driven by a synchronous driving mechanism 9, and a plurality of clamping grooves are formed in the first gear 401 and the second gear 402, so that iron mandrels of a left sheath, a right sheath and an iron core are clamped, namely, the iron mandrels of the left sheath, the right sheath and the iron core falling on the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 are positioned on a straight line through the corresponding clamping grooves, and rotate along with the corresponding gears under the synchronous driving of the synchronous driving mechanism 9.
In this embodiment, the iron core loading gear mechanism 6 further includes: first internal teeth 601 and second internal teeth 602; the first internal tooth 601 and the second internal tooth 602 are respectively located inside the first gear 401 and inside the second gear 402 in the iron core loading gear mechanism 6, so as to be used for clamping the iron core shaft of the iron core.
In this embodiment, the first internal teeth 601 and the second internal teeth 602 also have corresponding internal locking grooves, and each internal locking groove corresponds to the locking groove on the first gear 401 and the second gear 402, so as to limit the iron core shaft of the iron core.
In this embodiment, the left sheath introduction mechanism 7 includes: a left guide ring 701 provided on the left side of the left sheath loading gear mechanism 4; the right sheath introduction mechanism 8 includes: a right guide ring 801 provided on the right side of the right jacket loading gear mechanism 5; the left guide ring 701 and the right guide ring 801 are respectively provided with a left guide strip 702 and a right guide strip 802 which are protruded in an inclined manner; the starting ends of the left guide ring 701 and the right guide ring 801 are arranged corresponding to the tops of the corresponding gears, the ending ends of the left guide ring 701 and the right guide ring 801 are arranged corresponding to the bottoms of the corresponding gears, and the left guide ring 701 and the right guide ring 801 are arranged along the advancing direction of the corresponding gears; the left guide strip 702 and the right guide strip 802 are respectively inclined towards the left sheath loading gear mechanism 4 and the right sheath loading gear mechanism 5 along the corresponding starting end to the ending end, that is, the left side of the left sheath and the right side of the right sheath respectively contact the left guide strip 702 and the right guide strip 802, and respectively move towards the left side and the right side of the iron core shaft of the corresponding iron core, so that the corresponding iron core is inserted into the corresponding left sheath and the right sheath.
In this embodiment, the left and right guide bars 702 and 802 can be used to push the left and right sheaths of the left and right sheath loading gear mechanisms 4 and 5 to move toward the iron core of the iron core loading gear mechanism 6, so that the left and right sheaths are respectively inserted into two sides of the iron core shaft of each iron core.
In this embodiment, a left stopper 703 and a right stopper 803 are respectively arranged in front of the left guide ring 701 and the right guide ring 801; cambered surfaces in interference fit with corresponding gears are arranged on the left stop block 703 and the right stop block 803, so that iron cores inserted into the left sheath and the right sheath fall towards the finished product discharging mechanism 10 after rotating to the lower positions of the corresponding gears.
In this embodiment, the left stopper 703 and the right stopper 803 are provided to prevent the left sheath, the right sheath, and the iron core from falling off during the travel of the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5, and the iron core loading gear mechanism 6.
In this embodiment, a left drop guide plate 704 and a right drop guide plate 804 are provided below the left stopper 703 and the right stopper 803, respectively; the left falling guide plate 704 and the right falling guide plate 804 are both provided with arc guide areas for guiding the iron cores inserted into the left sheath and the right sheath to roll down to the finished product discharging mechanism 10.
In this embodiment, the left and right fall guiding plates 704 and 804 can function to guide the iron cores inserted into the left and right sheaths to roll down to the finished product discharging mechanism 10, thereby reducing the risk of damage caused by collision.
In the present embodiment, the synchronous drive mechanism 9 includes: synchronizing the rotating shaft 901 and the drive motor 902; the synchronous rotating shaft 901 is connected with corresponding gears in the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6, and the movable part of the driving motor 902 is connected with the synchronous rotating shaft 901, that is, the driving motor 902 drives the synchronous rotating shaft 901 to rotate so as to drive the left sheath loading gear mechanism 4, the right sheath loading gear mechanism 5 and the iron core loading gear mechanism 6 to rotate.
In this embodiment, the product discharge mechanism 10 includes: a first conveyance screw 1001 and a second conveyance screw 1002; the first conveying screw 1001 and the second conveying screw 1002 respectively bear the left sheath and the right sheath inserted on each iron core and convey the left sheath and the right sheath to subsequent equipment. In summary, the left sheath guiding mechanism and the right sheath guiding mechanism are arranged to guide the left sheath and the right sheath into the two sides of the iron core, so that accurate positioning among the left sheath, the right sheath and the iron core can be realized, the iron core is ensured to be inserted into the sheaths in order, and the power efficiency and the processing yield are improved.
The components (components without specific structures) selected for use in the present application are all common standard components or components known to those skilled in the art, and the structures and principles thereof can be known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (10)
1. An automatic sheath inserting system for an iron core, comprising:
the device comprises a left sheath feeding mechanism, a right sheath feeding mechanism, an iron core feeding mechanism, a left sheath loading gear mechanism, a right sheath loading gear mechanism, an iron core loading gear mechanism, a left sheath guiding-in mechanism, a right sheath guiding-in mechanism, a synchronous driving mechanism and a finished product discharging mechanism; wherein
The left sheath feeding mechanism and the right sheath feeding mechanism are respectively positioned at two sides of the iron core feeding mechanism, and the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are respectively and correspondingly arranged below the left sheath feeding mechanism, the right sheath feeding mechanism and the iron core feeding mechanism;
the left sheath guiding mechanism and the right sheath guiding mechanism are respectively positioned on the left side of the left sheath loading gear mechanism and the right side of the right sheath loading gear mechanism;
The left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are all connected with the synchronous driving mechanism, and the finished product discharging mechanism is positioned below the iron core loading gear mechanism;
the left sheath feeding mechanism, the right sheath feeding mechanism and the iron core feeding mechanism respectively and sequentially drop the left sheath, the right sheath and the iron core onto the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism;
every falls iron core both sides on the iron core loading gear mechanism correspond a left sheath, right sheath respectively, and the iron core axle of this left sheath, iron core, right sheath are in a straight line, left side sheath loading gear mechanism, right sheath loading gear mechanism, iron core loading gear mechanism rotate through synchronous drive mechanism to make corresponding left sheath, right sheath contact respectively move towards left side, the right side of the iron core axle that corresponds the iron core behind left side sheath guiding-in mechanism, the right sheath guiding-in mechanism, promptly
The left sheath guide mechanism and the right sheath guide mechanism are respectively inserted into the left side and the right side of the iron core shaft of the corresponding iron core under the limiting action of the left sheath guide mechanism and the right sheath guide mechanism, and rotate to the lower positions along with the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism and then roll down on the finished product discharging mechanism; and
And the finished product discharging mechanism sequentially conveys the iron core inserted with the left sheath and the right sheath to subsequent equipment.
2. An automatic jacketing system for a ferrite core according to claim 1,
left side sheath feeding mechanism includes: a left sheath conveying stacking plate and a left sheath feeding baffle plate;
right sheath feeding mechanism includes: a right sheath conveying stacking plate and a right sheath feeding baffle plate;
iron core feeding mechanism includes: conveying and stacking the iron cores and feeding baffle plates for the iron cores;
the discharge gate of pile up neatly is carried to left side sheath, the discharge gate of pile up neatly is carried to right sheath, the discharge gate of pile up neatly is carried to the iron core is in a straight line, just left sheath pay-off baffle, right sheath pay-off baffle, iron core pay-off baffle are respectively at the interval setting of corresponding discharge gate left sheath diameter of interval, the interval of a right sheath diameter, the interval of an iron core diameter, promptly
The discharge port of the left sheath conveying and stacking, the discharge port of the right sheath conveying and stacking and the discharge port of the iron core conveying and stacking respectively sequentially fall on the left sheath, the right sheath, the iron core to the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism through the left sheath feeding baffle, the right sheath feeding baffle and the iron core feeding baffle.
3. An automatic jacketing system for a ferrite core according to claim 2,
the structure that gear mechanism, right sheath loading gear mechanism and iron core loading gear mechanism were loaded to left sheath is the same, and all includes: the first gear and the second gear are arranged in parallel;
the first gear and the second gear are driven by a synchronous driving mechanism, and a plurality of clamping grooves are formed in the first gear and the second gear respectively and used for clamping iron core shafts of the left sheath, the right sheath and the iron core, namely
The iron mandrels of the left sheath, the right sheath and the iron core falling on the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism are positioned on the same straight line through the corresponding clamping grooves and rotate along with the corresponding gears under the synchronous driving of the synchronous driving mechanism.
4. The automatic jacket inserting system for a ferrite core according to claim 3,
the iron core loading gear mechanism further comprises: first and second internal teeth;
the first internal tooth and the second internal tooth are respectively positioned on the inner side of the first gear and the inner side of the second gear in the iron core loading gear mechanism so as to be used for clamping an iron core shaft of the iron core.
5. The automatic jacket inserting system for a ferrite core according to claim 3,
The left sheath introduction mechanism comprises: the left guide ring is arranged on the left side of the left sheath loading gear mechanism;
the right sheath introduction mechanism includes: a right guide ring arranged on the right side of the right sheath loading gear mechanism;
the left guide ring and the right guide ring are respectively provided with a left guide strip and a right guide strip which are protruded in an inclined manner;
the starting ends of the left guide ring and the right guide ring are arranged corresponding to the tops of the corresponding gears, the ending ends of the left guide ring and the right guide ring are arranged corresponding to the bottoms of the corresponding gears, and the left guide ring and the right guide ring are arranged along the advancing direction of the corresponding gears;
the left guide strip and the right guide strip incline towards the left sheath loading gear mechanism and the right sheath loading gear mechanism respectively along the corresponding starting end to the ending end, namely
The left side of the left sheath and the right side of the right sheath are respectively contacted with the left guide strip and the right guide strip and respectively move towards the left side and the right side of the iron core shaft of the corresponding iron core, so that the corresponding iron core is inserted into the corresponding left sheath and the right sheath.
6. The automatic jacketing system for a ferrite core according to claim 5,
a left stop block and a right stop block are respectively arranged in front of the left guide ring and the right guide ring;
And cambered surfaces in interference fit with the corresponding gears are arranged on the left stop block and the right stop block, so that the iron cores inserted into the left sheath and the right sheath fall towards the finished product discharging mechanism after rotating to the lower positions of the corresponding gears.
7. An automatic jacketing system for a ferrite core according to claim 6,
a left falling guide plate and a right falling guide plate are respectively arranged below the left check block and the right check block;
the left falling guide plate and the right falling guide plate are provided with arc guide areas for guiding the iron cores inserted into the left sheath and the right sheath to roll down to a finished product discharging mechanism.
8. The automatic jacket inserting system for a ferrite core according to claim 3,
the synchronous drive mechanism includes: a synchronous rotating shaft and a driving motor;
the synchronous rotating shaft is connected with corresponding gears in the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism, and the movable part of the driving motor is connected with the synchronous rotating shaft, namely
The driving motor drives the synchronous rotating shaft to rotate so as to drive the left sheath loading gear mechanism, the right sheath loading gear mechanism and the iron core loading gear mechanism to rotate.
9. An automatic jacketing system for a ferrite core according to claim 1,
finished product discharge mechanism includes: a first conveying screw and a second conveying screw;
and the first conveying screw and the second conveying screw respectively bear the left sheath and the right sheath inserted on each iron core and convey the left sheath and the right sheath to subsequent equipment.
10. An automatic sheath inserting method for an iron core is characterized by comprising the following steps:
an automatic jacket insertion system for cores adapted to use the cores as claimed in any one of claims 1 to 9 for inserting a respective left jacket and right jacket for each core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210525799.0A CN114604564B (en) | 2022-05-16 | 2022-05-16 | Automatic sheath inserting system and method for iron core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210525799.0A CN114604564B (en) | 2022-05-16 | 2022-05-16 | Automatic sheath inserting system and method for iron core |
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| CN114604564A true CN114604564A (en) | 2022-06-10 |
| CN114604564B CN114604564B (en) | 2022-08-02 |
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| JP2000011840A (en) * | 1998-06-29 | 2000-01-14 | Fuji Electric Co Ltd | Trip coil unit for circuit breaker |
| CN202488956U (en) * | 2011-10-31 | 2012-10-10 | 东莞市新泽谷机械制造股份有限公司 | Horizontal element feeding apparatus of plug-in machine |
| CN106849556A (en) * | 2017-04-21 | 2017-06-13 | 惠安县丽佳智能设备有限公司 | A kind of grafting servicing unit of motor stator core Insulating frame |
| CN207668826U (en) * | 2017-12-26 | 2018-07-31 | 深圳市泰和安科技有限公司 | Automatic inserting apparatus of the photodetector to tube socket |
| CN113726060A (en) * | 2021-09-14 | 2021-11-30 | 珠海格力电器股份有限公司 | Stator insulation framework, motor stator, motor and air conditioner |
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2022
- 2022-05-16 CN CN202210525799.0A patent/CN114604564B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000011840A (en) * | 1998-06-29 | 2000-01-14 | Fuji Electric Co Ltd | Trip coil unit for circuit breaker |
| CN202488956U (en) * | 2011-10-31 | 2012-10-10 | 东莞市新泽谷机械制造股份有限公司 | Horizontal element feeding apparatus of plug-in machine |
| CN106849556A (en) * | 2017-04-21 | 2017-06-13 | 惠安县丽佳智能设备有限公司 | A kind of grafting servicing unit of motor stator core Insulating frame |
| CN207668826U (en) * | 2017-12-26 | 2018-07-31 | 深圳市泰和安科技有限公司 | Automatic inserting apparatus of the photodetector to tube socket |
| CN113726060A (en) * | 2021-09-14 | 2021-11-30 | 珠海格力电器股份有限公司 | Stator insulation framework, motor stator, motor and air conditioner |
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| Publication number | Publication date |
|---|---|
| CN114604564B (en) | 2022-08-02 |
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