CN114603397B - Movable lifting type filter for industrial cooling liquid and working method thereof - Google Patents
Movable lifting type filter for industrial cooling liquid and working method thereof Download PDFInfo
- Publication number
- CN114603397B CN114603397B CN202210282973.3A CN202210282973A CN114603397B CN 114603397 B CN114603397 B CN 114603397B CN 202210282973 A CN202210282973 A CN 202210282973A CN 114603397 B CN114603397 B CN 114603397B
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- Prior art keywords
- cooling liquid
- water
- nylon
- cylinder
- filter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000110 cooling liquid Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 239000004677 Nylon Substances 0.000 claims abstract description 46
- 229920001778 nylon Polymers 0.000 claims abstract description 46
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 40
- 238000004062 sedimentation Methods 0.000 claims abstract description 20
- 229910052742 iron Inorganic materials 0.000 claims abstract description 19
- 239000000919 ceramic Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000002245 particle Substances 0.000 claims abstract description 8
- 238000001556 precipitation Methods 0.000 claims abstract description 8
- 230000005484 gravity Effects 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims description 8
- 239000002826 coolant Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims 1
- 239000012809 cooling fluid Substances 0.000 claims 1
- 238000001914 filtration Methods 0.000 abstract description 5
- 238000000967 suction filtration Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/04—Combinations of filters with settling tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Abstract
The invention discloses a movable lifting type filter for industrial cooling liquid and a working method thereof, wherein the movable lifting type filter comprises a hydraulic cylinder, a pressurizing rod, a pressure unloading rod, a handle, a water pump, an iron cylinder, a nylon upper cylinder, a nylon lower cylinder, a filter base, a sedimentation tank, a garbage box, a movable plate and a fixed bottom plate; the water inlet pipe connecting hose is arranged in the cooling liquid water tank, and water is filled into the water inlet; the water pump presses the buckling switch, pumps up the cooling liquid to pressurize, and then enters the nylon upper cylinder through the water outlet pipe, and then flows into the nylon lower cylinder; the inside of the nylon lower cylinder body is conical, the cooling liquid rotates on the conical surface to generate centrifugal force, and clean cooling liquid flows from the water outlet of the iron cylinder body to the cooling liquid clean water tank; the lower end of the nylon lower cylinder is connected with a ceramic joint, particles with specific gravity greater than that of the cooling liquid are discharged from the ceramic joint and enter a precipitation box to be precipitated, and are collected in a garbage box. The invention can carry out liquid suction filtration on water tanks with different positions and different heights, has good filtration effect and improves the precision of the machined part.
Description
Technical Field
The invention relates to the field of industrial cooling liquid, in particular to a movable lifting filter for industrial cooling liquid.
Background
The industry mainly refers to industry or engineering of raw material collection and product processing and manufacturing, wherein the industry is a product developed by social division, and the product passes through several development stages of hand industry, machine industry and modern industry; industries are important components of the second industry, and are mainly divided into two major categories, namely the light industry and the heavy industry.
In the delivery room of industrial production, there are a large amount of lathe needs coolant liquid to assist processing, can contain a large amount of particles of iron fillings, emery wheel in the coolant liquid after the processing, and these particles have not only reduced the life-span of coolant liquid, have influenced the machining precision of lathe machined part, can also cause the water pump to block, consequently need use the filter to filter the granule impurity of coolant liquid woolen. At present, some filter structures attached to old machine tools are simple, the filtering efficiency is low, the filtering effect is poor, the space of the filter is limited and is difficult to reform, and the cost of reforming the filter is greatly higher than that of re-purchasing.
Disclosure of Invention
The invention aims to provide a movable lifting filter for industrial cooling liquid and a working method thereof, which not only can carry out liquid suction filtration on water tanks at different positions, but also can carry out liquid suction filtration on water tanks at different heights in a lifting range, thereby effectively removing grinding wheels and iron powder particles in the cooling liquid.
The technical solution for realizing the purpose of the invention is as follows: a movable lifting type filter for industrial cooling liquid comprises a hydraulic cylinder, a pressurizing rod, a pressure unloading rod, a handle, a water pump, an iron cylinder, a nylon upper cylinder, a nylon lower cylinder, a filter base, a sedimentation tank, a garbage box, a movable plate and a fixed bottom plate;
the sedimentation tank is arranged on the upper surface of the movable plate, and the filter base is arranged on the sedimentation tank; the nylon lower cylinder is arranged on the filter base, the nylon upper cylinder is arranged on the nylon lower cylinder, and the iron cylinder is arranged on the nylon upper cylinder; the water pump is arranged on the movable plate, and the water outlet pipe of the water pump is communicated with the water inlet of the filter; the hydraulic cylinder is connected with the movable plate and arranged at the bottom of the fixed bottom plate and used for lifting and lowering the filter; the side surface of the fixed bottom plate is provided with a handle, a pressurizing rod and a pressure relief rod, and the pressurizing rod and the pressure relief rod are connected with a hydraulic cylinder; the garbage box is positioned below the slag discharging opening of the sedimentation box and is placed on the support of the movable plate.
Further, a first rotating piece and a second rotating piece are arranged at the bottom of the fixed bottom plate and used for moving the filter.
Further, a drain pipe, a water inlet pipe and a water outlet pipe are arranged on the water pump, and valves are respectively arranged on the water inlet pipe and the water outlet pipe.
Further, the water pump is provided with a buckling switch for controlling start and stop.
Further, the inside of the nylon lower cylinder body is conical, and the lower end of the nylon lower cylinder body is connected with a ceramic joint.
Further, the sedimentation tank is provided with an overflow port, and a baffle plate is arranged beside the overflow port.
The invention relates to a working method of a movable lifting filter for industrial cooling liquid, which comprises the following steps:
step 1, placing a water inlet pipe connecting hose in a cooling liquid water tank, and closing a manual valve after water is fully filled in a water filling port;
step 2, after the water pump is electrified, the buckling switch is pressed, the water pump starts to operate, and cooling liquid in the cooling liquid water tank is pumped up to be pressurized and then enters the nylon upper cylinder through the water outlet pipe;
step 3, flowing the cooling liquid into the nylon lower cylinder through the nylon upper cylinder;
step 4, the inside of the nylon lower cylinder body is conical, the cooling liquid with pressure rotates on the conical surface to generate centrifugal force, and clean cooling liquid flows out from the water outlet of the iron cylinder body and flows into the cooling liquid clean water tank;
step 5, the lower end of the nylon lower cylinder is connected with a ceramic joint, and scrap iron, grinding wheel ash particles and a small amount of cooling liquid with the specific gravity larger than that of the cooling liquid are discharged from the ceramic joint and enter a precipitation tank for precipitation;
step 6, overflow ports are arranged in the sedimentation tank, and a small amount of cooling liquid is overflowed back to the cooling liquid tank to prevent the sedimentation tank from overflowing;
and 7, collecting scrap iron and grinding wheel ash deposited at the bottom of the depositing box in the garbage box.
Compared with the prior art, the invention has the following advantages: (1) The free movement and the limited height lifting are effectively realized, not only can the water tanks at different positions be subjected to liquid suction filtration, but also the water tanks at different heights in the lifting range can be subjected to liquid suction filtration, so that grinding wheels and iron powder particles in the cooling liquid are effectively removed, and the filtration effect is good; (2) The structure is simple, reasonable and reliable, the service life of the cooling liquid is obviously prolonged, the precision of the machined part is improved, and the enterprise cost is reduced.
The invention will be further described with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic diagram of a mobile lifting filter for industrial coolant according to the present invention.
Reference numerals: 1. a hydraulic cylinder; 2. a first rotating member; 3. a pressurizing rod; 4. a pressure release lever; 5. a handle; 6. a water inlet pipe; 7. a drain pipe; 8. a water pump; 9. a water supply pipe; 10. a buckling switch; 11. a water outlet pipe; 12. a water inlet; 13. a water outlet; 14. an iron cylinder; 15. a nylon upper cylinder; 16. a nylon lower cylinder; 17. a ceramic joint; 18. a filter base; 19. a sedimentation tank; 20. an overflow port; 21. a garbage box; 22. a movable plate; 23. a fixed bottom plate; 24. and a second rotating member.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
As shown in fig. 1, the movable lifting filter for industrial cooling liquid comprises a hydraulic cylinder 1, a pressurizing rod 3, a pressure release rod 4, a handle 5, a water pump 8, an iron cylinder 14, a nylon upper cylinder 15, a nylon lower cylinder 16, a filter base 18, a sedimentation tank 19, a garbage box 21, a movable plate 22 and a fixed bottom plate 23;
the sedimentation tank 19 is arranged on the upper surface of the movable plate 22, and the filter base 18 is arranged on the sedimentation tank 19; the nylon lower cylinder 16 is arranged on the filter base 18, the nylon upper cylinder 15 is arranged on the nylon lower cylinder 16, and the iron cylinder 14 is arranged on the nylon upper cylinder 15; the water pump 8 is arranged on the movable plate 22, and a water outlet pipe of the water pump is communicated with the water inlet 12 of the filter; the hydraulic cylinder 1 is connected with the movable plate 22 and arranged at the bottom of the fixed bottom plate 23 and used for lifting and lowering the filter; the side surface of the fixed bottom plate 23 is provided with a handle 5, a pressurizing rod 3 and a pressure relief rod 4, and the pressurizing rod 3 and the pressure relief rod 4 are connected with the hydraulic cylinder 1; the garbage box 21 is positioned below the slag discharging opening of the settling tank 19 and is placed on the bracket of the movable plate 22.
In an alternative embodiment, the bottom of the fixed bottom plate 23 is provided with a first rotating member 2 and a second rotating member 24 for moving the filter.
In an alternative embodiment, the water pump 8 is provided with a water discharge pipe 7, a water inlet 9, a water inlet pipe 6 and a water outlet pipe 11, and the water inlet pipe 6 and the water outlet pipe 11 are respectively provided with valves.
In an alternative embodiment, the water pump 8 is provided with a tamper switch 10 for controlling the start and stop.
In an alternative embodiment, the nylon lower cylinder 16 is tapered internally and has a ceramic joint 17 attached to the lower end.
In an alternative embodiment, the settling tank 19 is provided with an overflow 20, and a partition is provided beside the overflow.
In the invention, the filter is convenient to move by arranging the first rotating piece 2 and the second rotating piece 24; through setting up pneumatic cylinder 1, conveniently go up and down the filter. The movable water tank can effectively move freely, can be lifted at a limited height, and can be used for pumping and filtering water tanks at different heights and different positions.
The working method of the movable lifting filter for industrial cooling liquid comprises the following steps:
step 1, a water inlet pipe 6 is connected with a hose and is placed in a cooling liquid water tank, and a manual valve is closed after water is fully filled into a water inlet 9;
step 2, after the water pump 8 is electrified, the buckling switch 10 is pressed down, the water pump 8 starts to operate, and the cooling liquid in the cooling liquid water tank is pumped up to be pressurized and then enters the nylon upper cylinder 15 through the water outlet pipe 11;
step 3, flowing the cooling liquid into the nylon lower cylinder 16 through the nylon upper cylinder 15;
step 4, the inside of the nylon lower cylinder 16 is conical, the cooling liquid with pressure rotates on the conical surface to generate centrifugal force, clean cooling liquid flows out from the water outlet 13 of the iron cylinder 14 and flows into the cooling liquid clean water tank;
step 5, the lower end of the nylon lower cylinder 16 is connected with a ceramic joint 17, and scrap iron, grinding wheel ash particles and a small amount of cooling liquid with the specific gravity larger than that of the cooling liquid are discharged from the ceramic joint 17 and enter a precipitation box 19 for precipitation;
step 6, an overflow port 20 is arranged in the sedimentation tank 19, and a small amount of cooling liquid is overflowed back to the cooling liquid tank to prevent the sedimentation tank from overflowing;
and 7, collecting scrap iron and grinding wheel ash deposited at the bottom of the deposition box 19 in a garbage box 21.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (7)
1. The movable lifting type filter for the industrial cooling liquid is characterized by comprising a hydraulic cylinder (1), a pressurizing rod (3), a pressure unloading rod (4), a handle (5), a water pump (8), an iron cylinder body (14), a nylon upper cylinder body (15), a nylon lower cylinder body (16), a filter base (18), a sedimentation tank (19), a garbage box (21), a movable plate (22) and a fixed bottom plate (23);
the sedimentation tank (19) is arranged on the upper surface of the movable plate (22), and the filter base (18) is arranged on the sedimentation tank (19); the nylon lower cylinder (16) is arranged on the filter base (18), the nylon upper cylinder (15) is arranged on the nylon lower cylinder (16), the extension part of the nylon lower cylinder (16) from the inlet end to the outlet end is conical, and the iron cylinder (14) is arranged on the nylon upper cylinder (15); the water pump (8) is arranged on the movable plate (22), and the water outlet pipe of the water pump is communicated with the water inlet (12) of the filter; the hydraulic cylinder (1) is connected with the movable plate (22) and arranged at the bottom of the fixed bottom plate (23) and used for lifting the filter; the side surface of the fixed bottom plate (23) is provided with a handle (5), a pressurizing rod (3) and a pressure release rod (4), and the pressurizing rod (3) and the pressure release rod (4) are connected with the hydraulic cylinder (1); the garbage box (21) is positioned below the slag discharging opening of the sedimentation box (19) and is placed on the bracket of the movable plate (22).
2. A mobile lifting filter for industrial cooling liquids according to claim 1, characterized in that the bottom of the fixed base plate (23) is provided with a first rotating member (2), a second rotating member (24) for moving the filter.
3. The movable lifting filter for industrial cooling liquid according to claim 1, wherein the water pump (8) is provided with a water discharge pipe (7), a water inlet (9), a water inlet pipe (6) and a water outlet pipe (11), and valves are respectively arranged on the water inlet pipe (6) and the water outlet pipe (11).
4. A mobile lifting filter for industrial coolant according to claim 3, characterized in that the water pump (8) is provided with a tamper switch (10) controlling the start and stop.
5. A mobile lifting filter for industrial coolant according to claim 1, characterized in that the nylon lower cylinder (16) is internally tapered and is connected at its lower end with a ceramic joint (17).
6. A mobile lifting filter for industrial cooling fluids according to claim 1, characterized in that the settling tank (19) is provided with an overflow (20) by which a partition is provided.
7. The working method of the movable lifting filter for the industrial cooling liquid is characterized by comprising the following steps of:
step 1, a water inlet pipe (6) is connected with a hose and is placed in a cooling liquid water tank, and a manual valve is closed after water is fully filled into a water inlet (9);
step 2, after the water pump (8) is electrified, the buckling switch (10) is pressed, the water pump (8) starts to operate, and the cooling liquid in the cooling liquid water tank is pumped up to be pressurized and then enters the nylon upper cylinder (15) through the water outlet pipe (11);
step 3, cooling liquid flows into the nylon lower cylinder (16) through the nylon upper cylinder (15);
step 4, the extension part of the nylon lower cylinder (16) from the inlet end to the outlet end is conical, the pressurized cooling liquid rotates on the conical surface to generate centrifugal force, and clean cooling liquid flows out from the water outlet (13) of the iron cylinder (14) and flows into the cooling liquid purifying tank;
step 5, the lower end of the nylon lower cylinder (16) is connected with a ceramic joint (17), and scrap iron, grinding wheel ash particles and a small amount of cooling liquid with the specific gravity larger than that of the cooling liquid are discharged from the ceramic joint (17) and enter a precipitation tank (19) for precipitation;
step 6, an overflow port (20) is arranged in the sedimentation tank (19), and a small amount of cooling liquid overflows back to the cooling liquid tank to prevent the sedimentation tank from overflowing;
and 7, collecting scrap iron and grinding wheel ash precipitated at the bottom of the precipitation box (19) in a garbage box (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210282973.3A CN114603397B (en) | 2022-03-22 | 2022-03-22 | Movable lifting type filter for industrial cooling liquid and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210282973.3A CN114603397B (en) | 2022-03-22 | 2022-03-22 | Movable lifting type filter for industrial cooling liquid and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114603397A CN114603397A (en) | 2022-06-10 |
| CN114603397B true CN114603397B (en) | 2023-10-31 |
Family
ID=81864814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210282973.3A Active CN114603397B (en) | 2022-03-22 | 2022-03-22 | Movable lifting type filter for industrial cooling liquid and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114603397B (en) |
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| Publication number | Publication date |
|---|---|
| CN114603397A (en) | 2022-06-10 |
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