CN114603116A - Metal casting surface alloy protection process - Google Patents

Metal casting surface alloy protection process Download PDF

Info

Publication number
CN114603116A
CN114603116A CN202210248982.0A CN202210248982A CN114603116A CN 114603116 A CN114603116 A CN 114603116A CN 202210248982 A CN202210248982 A CN 202210248982A CN 114603116 A CN114603116 A CN 114603116A
Authority
CN
China
Prior art keywords
casting
binder
alloy powder
sand
alloy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210248982.0A
Other languages
Chinese (zh)
Inventor
王银花
王喜春
王瑨璐
薛海波
田芳芬
薛玉柱
王甜晶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jincheng Jingong Casting Co ltd
Original Assignee
Jincheng Jingong Casting Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jincheng Jingong Casting Co ltd filed Critical Jincheng Jingong Casting Co ltd
Priority to CN202210248982.0A priority Critical patent/CN114603116A/en
Publication of CN114603116A publication Critical patent/CN114603116A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C3/00Selection of compositions for coating the surfaces of moulds, cores, or patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/18Measures for using chemical processes for influencing the surface composition of castings, e.g. for increasing resistance to acid attack

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The invention discloses a metal casting surface alloy protection process, belongs to the technical field of casting surface protection, and mainly solves the technical problems that the existing metal casting is poor in performance, short in service life and frequent in replacement, and the existing metal casting surface protection process is easy to cause environmental pollution. The technical scheme of the invention is as follows: a metal casting surface alloy protection process comprises the following steps: 1) manufacturing a precoated sand shell mold; 2) preparing a binder; 3) and (3) binder brushing: 4) alloy powder is sprayed; 5) drying; 6) boxing and modeling; 7) smelting and casting; 8) recovering the molding sand; 9) cleaning, polishing and inspecting the casting. The invention has the advantages of effectively improving the surface performance of the casting, simple process, easy operation and the like.

Description

Metal casting surface alloy protection process
Technical Field
The invention belongs to the technical field of casting surface protection, and particularly relates to a metal casting surface alloy protection process.
Background
When various machining, heat treatment, transportation and use are carried out on metal castings, the metal castings are often in severe environments, so that the metal castings have the problems of poor performance, short service life, frequent replacement and the like, and the parts are required to have stronger performances of surface rust prevention, oxidation resistance, high temperature resistance and the like. And therefore requires a protective treatment of the surface thereof.
The common casting surface protection treatment technology mainly comprises the following steps: electroplating, oxidation (also called bluing, blackening treatment), phosphorization, etc. In recent years, with the society paying more and more attention to the environmental protection work, the management of the environmental protection department is more and more strict, and especially the strict control of the heavy pollution industries such as metal surface electroplating, bluing, blackening and phosphorization, the application of the heavy pollution industries is severely limited. Therefore, the development of an energy-saving, emission-reducing and environment-friendly casting surface protection process is an urgent problem to be solved in the technical field of casting surface protection.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a metal casting surface alloy protection process, and solves the technical problems that the prior metal casting has poor performance, short service life and frequent replacement, and the prior metal casting surface protection process is easy to cause environmental pollution. In order to solve the problems, the technical scheme of the invention is as follows: a metal casting surface alloy protection process comprises the following steps:
1) manufacturing a precoated sand shell mold: manufacturing a precoated sand shell mold meeting the requirement of a part drawing, and polishing off flash and burrs;
2) preparing a binder: adding 0.5-0.8 part by weight of food grade cellulose, 1.5-2.2 parts by weight of food grade corn dextrin and 97-98 parts by weight of purified water into a stirrer, stirring for 1 hour, and uniformly mixing to obtain a binder;
3) and (3) binder brushing: coating the prepared binder at a position, where an alloy protective layer is required to be formed, in the inner cavity of the precoated sand shell type, and controlling the coating thickness of the binder according to the required thickness of the alloy layer, wherein the coating thickness of the binder is 0.2-0.5 mm;
4) alloy powder spraying: spraying alloy powder to the position of the precoated sand shell type inner cavity where the binder is coated, so that the alloy powder is stuck to the position of the inner cavity of the precoated sand shell type where an alloy protective layer is required to be formed through the binder;
5) drying: moving the precoated sand shell mold coated with the binder and the alloy powder to a drying chamber at the temperature of 60-70 ℃ for baking for 1-2 hours for later use;
6) boxing and modeling: putting the coated sand shell mold dried in the step 5) into a sand box, and carrying out boxing molding according to a conventional vacuum full mold casting process;
7) smelting and casting: smelting molten alloy structural steel by using an induction type medium-frequency electric furnace, and carrying out deoxidation treatment, standing precipitation and transfer casting according to a conventional method for steelmaking by using the medium-frequency induction electric furnace; starting a vacuum negative pressure system before casting, controlling the negative pressure index within the range of-0.040-0.050 MPa, keeping the negative pressure for 3 minutes after casting, cooling for 40-45 minutes, and taking out of the box;
8) recovering the molding sand;
9) cleaning, polishing and inspecting the casting.
Further, the molding sand for boxing and molding in the step 6) is 40-mesh Baozhu sand, the thickness of bottom sand is larger than 200mm, the distance between the periphery of the sand box and the model is larger than 50mm, the distance between the model and the model is larger than 30mm, the nylon film is pressed after twice compaction, the top sand is 80mm, and finally a pouring cup is installed for pouring.
Further, the alloy powder in the step 4) comprises 2-3 parts by weight of nickel-aluminum alloy powder and 97-98 parts by weight of silicon-iron alloy powder; the grade of nickel-aluminum alloy powder is Ni95Al5, the granularity is 500 meshes, and the grade of ferrosilicon alloy powder is FeSi75, the granularity is 300 meshes.
By adopting the technical scheme, the invention combines the existing precoated sand shell manufacturing process and the vacuum negative pressure suction casting process, and the alloy powder is adhered to the position where the alloy protective layer needs to be formed through the adhesive, so that the surface reinforcement of the metal casting can be realized, and the operation is simple and easy. The vacuum negative pressure suction casting process can effectively maintain the alloy powder to be uniformly distributed in the area of a casting needing protection in the casting process, so that the alloy powder is not rolled away and displaced by the casting and mold filling molten steel. Through the technical scheme of the invention, the mechanical part body still keeps the original mechanical performance unchanged, and the surface layer can realize the performances of rust prevention, oxidation resistance, high temperature resistance and the like. The process technology obviously increases the cost performance of the product and prolongs the service life of the part.
Compared with the prior art, the method has the advantages of effectively improving the surface performance of the casting, along with simple process, easy operation and the like.
Drawings
FIG. 1 is a schematic diagram of a wedge clamp in a power transmission apparatus;
FIG. 2 is a schematic cross-sectional view of a wedge wire clamp in a front view, wherein the dashed line indicates an alloy protective layer;
FIG. 3 is a schematic cross-sectional view of a wedge wire clamp in a top view, wherein the dashed line indicates an alloy protective layer;
FIG. 4 is a metallographic structure diagram of the transition position of the alloy protective layer and the casting body.
Detailed Description
The invention is described in further detail below with reference to the figures and examples.
Example 1:
a metal casting surface alloy protection process comprises the following steps:
1) manufacturing a precoated sand shell mold: manufacturing a precoated sand shell mold meeting the requirement of a part drawing, and polishing off flash and burrs;
2) preparing a binder: adding 0.5 part by weight of food grade cellulose, 1.5 parts by weight of food grade corn dextrin and 98 parts by weight of purified water into a stirrer, stirring for 1 hour, and uniformly mixing to obtain a binder;
3) and (3) binder brushing: coating the prepared binder at a position, where an alloy protective layer is required to be formed, in the inner cavity of the precoated sand shell type, and controlling the coating thickness of the binder according to the required thickness of the alloy layer, wherein the coating thickness of the binder is 0.2 mm;
4) alloy powder spraying: spraying alloy powder to the position of the precoated sand shell type inner cavity where the binder is coated, so that the alloy powder is stuck to the position of the inner cavity of the precoated sand shell type where an alloy protective layer is required to be formed through the binder; the alloy powder comprises 2 parts by weight of nickel-aluminum alloy powder and 98 parts by weight of ferrosilicon alloy powder; the grade of the nickel-aluminum alloy powder is Ni95Al5, the granularity is 500 meshes, and the grade of the ferrosilicon alloy powder is FeSi75, and the granularity is 300 meshes;
5) drying: moving the precoated sand shell mold coated with the binder and the alloy powder to a drying chamber at the temperature of 60-70 ℃ for baking for 1-2 hours for later use;
6) boxing and modeling: putting the coated sand shell mold dried in the step 5) into a sand box, and carrying out boxing molding according to a conventional vacuum full mold casting process; the molding sand for boxed molding adopts 40-mesh baozhu sand, the thickness of bottom sand is more than 200mm, the distance between the periphery of a sand box and a model is more than 50mm, the distance between the model and the model is more than 30mm, a nylon film is pressed after the two times of compaction, the top sand is 80mm, and finally a sprue cup is installed for casting;
7) smelting and casting: smelting molten alloy structural steel by using an induction type medium-frequency electric furnace, and carrying out deoxidation treatment, standing precipitation and transfer casting according to a conventional method for steelmaking by using the medium-frequency induction electric furnace; starting a vacuum negative pressure system before casting, controlling the negative pressure index within the range of-0.040-0.050 MPa, keeping the negative pressure for 3 minutes after casting, cooling for 40-45 minutes, and taking out of the box;
8) recovering the molding sand;
9) cleaning, polishing and inspecting the casting.
Example 2:
a metal casting surface alloy protection process, wherein: the method comprises the following steps:
1) manufacturing a precoated sand shell mold: manufacturing a precoated sand shell mold meeting the requirement of a part drawing, and polishing off flash and burrs;
2) preparing a binder: adding 0.8 part by weight of food grade cellulose, 2.2 parts by weight of food grade corn dextrin and 97 parts by weight of purified water into a stirrer, stirring for 1 hour, and uniformly mixing to obtain a binder;
3) and (3) binder brushing: coating the prepared binder at a position, where an alloy protective layer is required to be formed, in the inner cavity of the precoated sand shell type, and controlling the coating thickness of the binder according to the required thickness of the alloy layer, wherein the coating thickness of the binder is 0.3 mm;
4) alloy powder spraying: spraying alloy powder to the position of the precoated sand shell type inner cavity where the binder is coated, so that the alloy powder is stuck to the position of the inner cavity of the precoated sand shell type where an alloy protective layer is required to be formed through the binder; the alloy powder comprises 3 parts by weight of nickel-aluminum alloy powder and 97 parts by weight of ferrosilicon alloy powder; the grade of the nickel-aluminum alloy powder is Ni95Al5, the granularity is 500 meshes, and the grade of the ferrosilicon alloy powder is FeSi75, and the granularity is 300 meshes;
5) drying: moving the precoated sand shell mold coated with the binder and the alloy powder to a drying chamber at the temperature of 60-70 ℃ for baking for 1-2 hours for later use;
6) boxing and modeling: putting the coated sand shell mold dried in the step 5) into a sand box, and carrying out boxing molding according to a conventional vacuum full mold casting process; the moulding sand for boxing and moulding adopts 40-mesh Baozhu sand, the thickness of bottom sand is more than 200mm, the distance between the periphery of the sand box and the model is more than 50mm, the distance between the model and the model is more than 30mm, a nylon film is pressed after the model is vibrated for two times, top sand is pushed for 80mm, and finally a sprue cup is installed for casting;
7) smelting and casting: smelting molten alloy structural steel by using an induction type medium-frequency electric furnace, and carrying out deoxidation treatment, standing precipitation and transfer casting according to a conventional method for steelmaking by using the medium-frequency induction electric furnace; starting a vacuum negative pressure system before casting, controlling the negative pressure index within the range of-0.040-0.050 MPa, keeping the negative pressure for 3 minutes after casting, cooling for 40-45 minutes, and taking out of the box;
8) recovering the molding sand;
9) cleaning, polishing and inspecting the casting.
Example 3:
a metal casting surface alloy protection process, wherein: the method comprises the following steps:
1) manufacturing a precoated sand shell mold: manufacturing a precoated sand shell mold meeting the requirement of a part drawing, and polishing off flash and burrs;
2) preparing a binder: adding 0.6 part by weight of food grade cellulose, 1.9 parts by weight of food grade corn dextrin and 97.5 parts by weight of purified water into a stirrer, stirring for 1 hour, and uniformly mixing to obtain a binder;
3) and (3) coating a binder: coating the prepared binder at a position, where an alloy protective layer is required to be formed, in the inner cavity of the precoated sand shell type, and controlling the coating thickness of the binder according to the required thickness of the alloy layer, wherein the coating thickness of the binder is 0.5 mm;
4) alloy powder spraying: spraying alloy powder to the position of the precoated sand shell type inner cavity where the binder is coated, so that the alloy powder is stuck to the position of the inner cavity of the precoated sand shell type where an alloy protective layer is required to be formed through the binder; the alloy powder comprises 2.5 parts by weight of nickel-aluminum alloy powder and 97.5 parts by weight of ferrosilicon alloy powder; the grade of the nickel-aluminum alloy powder is Ni95Al5, the granularity is 500 meshes, and the grade of the ferrosilicon alloy powder is FeSi75, and the granularity is 300 meshes;
5) drying: moving the precoated sand shell mold coated with the binder and the alloy powder to a drying chamber at the temperature of 60-70 ℃ for baking for 1-2 hours for later use;
6) boxing and modeling: putting the coated sand shell mold dried in the step 5) into a sand box, and carrying out boxing molding according to a conventional vacuum full mold casting process; the moulding sand for boxing and moulding adopts 40-mesh Baozhu sand, the thickness of bottom sand is more than 200mm, the distance between the periphery of the sand box and the model is more than 50mm, the distance between the model and the model is more than 30mm, a nylon film is pressed after the model is vibrated for two times, top sand is pushed for 80mm, and finally a sprue cup is installed for casting;
7) smelting and casting: smelting molten alloy structural steel by using an induction type medium-frequency electric furnace, and carrying out deoxidation treatment, standing precipitation and transfer casting according to a conventional method for steelmaking by using the medium-frequency induction electric furnace; starting a vacuum negative pressure system before casting, controlling the negative pressure index within the range of-0.040-0.050 MPa, keeping the negative pressure for 3 minutes after casting, cooling for 40-45 minutes, and taking out of the box;
8) recovering the molding sand;
9) cleaning, polishing and inspecting the casting.

Claims (3)

1. A metal casting surface alloy protection process is characterized in that: the method comprises the following steps:
1) manufacturing a precoated sand shell mold: manufacturing a precoated sand shell mold meeting the requirement of a part drawing, and polishing off flash and burrs;
2) preparing a binder: adding 0.5-0.8 part by weight of food grade cellulose, 1.5-2.2 parts by weight of food grade corn dextrin and 97-98 parts by weight of purified water into a stirrer, stirring for 1 hour, and uniformly mixing to obtain a binder;
3) and (3) binder brushing: coating the prepared binder at a position, where an alloy protective layer is required to be formed, in the inner cavity of the precoated sand shell type, and controlling the coating thickness of the binder according to the required thickness of the alloy layer, wherein the coating thickness of the binder is 0.2-0.5 mm;
4) alloy powder spraying: spraying alloy powder to the position of the precoated sand shell type inner cavity where the binder is coated, so that the alloy powder is stuck to the position of the inner cavity of the precoated sand shell type where an alloy protective layer is required to be formed through the binder;
5) drying: moving the precoated sand shell mold coated with the binder and the alloy powder to a drying chamber at the temperature of 60-70 ℃ for baking for 1-2 hours for later use;
6) boxing and modeling: putting the coated sand shell mold dried in the step 5) into a sand box, and carrying out boxing molding according to a conventional vacuum full mold casting process;
7) smelting and casting: smelting molten alloy structural steel by using an induction type medium-frequency electric furnace, and carrying out deoxidation treatment, standing precipitation and transfer casting according to a conventional method for steelmaking by using the medium-frequency induction electric furnace; starting a vacuum negative pressure system before casting, controlling the negative pressure index within the range of-0.040-0.050 MPa, keeping the negative pressure for 3 minutes after casting, cooling for 40-45 minutes, and taking out of the box;
8) recovering the molding sand;
9) cleaning, polishing and inspecting the casting.
2. A process for alloying a surface of a metal casting according to claim 1, wherein: and 6) adopting 40-mesh Baozhu sand as the moulding sand for boxing and modeling, keeping the thickness of bottom sand larger than 200mm, keeping the distance between the periphery of the sand box and the model larger than 50mm, keeping the distance between the model and the model larger than 30mm, compacting twice, pressing a nylon film, jacking sand by 80mm, and finally installing a pouring cup for later casting.
3. The process of claim 1 for alloy protection of a surface of a metal casting, wherein: the alloy powder in the step 4) comprises 2-3 parts by weight of nickel-aluminum alloy powder and 97-98 parts by weight of ferrosilicon alloy powder; the grade of nickel-aluminum alloy powder is Ni95Al5, the granularity is 500 meshes, and the grade of ferrosilicon alloy powder is FeSi75, the granularity is 300 meshes.
CN202210248982.0A 2022-03-14 2022-03-14 Metal casting surface alloy protection process Pending CN114603116A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210248982.0A CN114603116A (en) 2022-03-14 2022-03-14 Metal casting surface alloy protection process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210248982.0A CN114603116A (en) 2022-03-14 2022-03-14 Metal casting surface alloy protection process

Publications (1)

Publication Number Publication Date
CN114603116A true CN114603116A (en) 2022-06-10

Family

ID=81863627

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210248982.0A Pending CN114603116A (en) 2022-03-14 2022-03-14 Metal casting surface alloy protection process

Country Status (1)

Country Link
CN (1) CN114603116A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1082631A (en) * 1962-11-21 1967-09-06 Gerald Robert Bell Surface protection of castings
CN101532134A (en) * 2009-04-24 2009-09-16 太原理工大学 Method for enhancing surface of magnesium aluminium alloy by laser remelting
CN104588581A (en) * 2015-01-20 2015-05-06 江西弘旺汽车制动器制造有限公司 Manufacturing method of brake drum
CN107755644A (en) * 2017-10-19 2018-03-06 南阳飞龙汽车零部件有限公司 A kind of casting sand type mold cavity surface cure process device and preparation method thereof
CN109759540A (en) * 2019-03-25 2019-05-17 山东鸿源新材料有限公司 Used in aluminium alloy casting sand core Quench coating and preparation method thereof
CN111545708A (en) * 2020-05-12 2020-08-18 唐山昊中科技有限公司 Negative-pressure casting process for precoated sand shell type iron sand

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1082631A (en) * 1962-11-21 1967-09-06 Gerald Robert Bell Surface protection of castings
CN101532134A (en) * 2009-04-24 2009-09-16 太原理工大学 Method for enhancing surface of magnesium aluminium alloy by laser remelting
CN104588581A (en) * 2015-01-20 2015-05-06 江西弘旺汽车制动器制造有限公司 Manufacturing method of brake drum
CN107755644A (en) * 2017-10-19 2018-03-06 南阳飞龙汽车零部件有限公司 A kind of casting sand type mold cavity surface cure process device and preparation method thereof
CN109759540A (en) * 2019-03-25 2019-05-17 山东鸿源新材料有限公司 Used in aluminium alloy casting sand core Quench coating and preparation method thereof
CN111545708A (en) * 2020-05-12 2020-08-18 唐山昊中科技有限公司 Negative-pressure casting process for precoated sand shell type iron sand

Similar Documents

Publication Publication Date Title
CN106001450A (en) Cylinder sleeve casting technology
CN106001452A (en) Brake drum casting process
CN102009128A (en) Metal mold sand-overlying device used for casting lower die of brake drum
CN201913186U (en) Metal mold sand coating device for casting lower shape of brake drum
CN114603116A (en) Metal casting surface alloy protection process
CN105170884A (en) Manufacturing method for surface strengthened layer of abrasion-resistant cast ball production die and die provided with surface strengthened layer
CN102371346A (en) Casting method of wheel hub of wind turbine generator
CN206746715U (en) Wear-resisting composite liner
CN101161370A (en) A mould for manufacturing spheroidal graphite cast iron crankshaft
CN113042689A (en) Casting process of ferrous metal casting
CN1262372C (en) Double metal combining method in sand mould
CN112916804A (en) Casting process for integrally casting large nodular cast iron impeller of vacuum pump
CN101628307B (en) Double-metal straightening roller and manufacturing process thereof
CN2873458Y (en) Metal ceramic composite emery wheel mold
CN102476168A (en) Covering shell modeling process
CN111992664A (en) Nodular cast iron surface chromium white wear-resistant casting process
CN103949581A (en) Production method of automobile brake disc
CN202779643U (en) Steel-iron composite steel ingot mold
CN210231440U (en) Sand lined metal mold casting mould structure
CN219254072U (en) Pipe die for centrifugal casting and centrifugal casting equipment
CN219274396U (en) Casting die of stainless steel impeller
CN212525984U (en) Centrifugal casting metal mould
CN210877408U (en) ESR base metal forming die of steel highlight inner wall
CN1190703A (en) Double-metal wear-resistant board for concrete pump and making method thereof
CN212598711U (en) A portable ingate for disappearing mould casting

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination