CN114602634A - Double-rotor superfine powder concentrator - Google Patents

Double-rotor superfine powder concentrator Download PDF

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CN114602634A
CN114602634A CN202210287057.9A CN202210287057A CN114602634A CN 114602634 A CN114602634 A CN 114602634A CN 202210287057 A CN202210287057 A CN 202210287057A CN 114602634 A CN114602634 A CN 114602634A
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fixedly connected
rotor
powder concentrator
main body
gear
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CN114602634B (en
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吕海峰
曹海宁
王德军
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Jiangsu Jileng Da Environmental Energy Technology Co ltd
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Jiangsu Jileng Da Environmental Energy Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy
    • B02C23/20Adding fluid, other than for crushing or disintegrating by fluid energy after crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Disintegrating Or Milling (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a double-rotor superfine powder concentrator, which comprises a powder concentrator main body, wherein the outer surface of the powder concentrator main body is fixedly connected with a plurality of cyclone cylinders through a powder outlet pipe, one side of the top of the powder concentrator main body is fixedly connected with a material conveying box, a motor is arranged at the center of the top of the powder concentrator main body, and the output end of the motor is fixedly connected with a rotating shaft, so that the device can drive two rotors to rotate through one motor, the rotating speeds of the two rotors are different through a speed change mechanism, and the distance between an upper ring plate and a lower ring plate can be adjusted through a rotating lifting mechanism while the motor rotates, thereby the effective grading area formed when the blades of the first rotor and the blades of the second rotor rotate can be changed, further, the device can more efficiently sieve powder with different particle size grades, and further, the application range of the device is greatly improved, and the energy consumption of the invention is greatly reduced, and the energy-saving effect is achieved.

Description

双转子超细选粉机Double rotor superfine powder separator

技术领域technical field

本发明涉及选粉机技术领域,具体为双转子超细选粉机。The invention relates to the technical field of powder separators, in particular to a double-rotor ultrafine powder separator.

背景技术Background technique

选粉机,在新型干法水泥生产线中的煤磨、生料中卸烘干磨及水泥磨系统得到广泛应用,可分为三分离选粉机、离心式选粉机、旋风式选粉机三大类,选粉机有很多的类型,不同的类型适合的物料也不同,不同的型号也根据客户对物料细度的要求来制作,后来还发展出来了很多高效选粉机,高效三分离选粉机,根据这些设备的工作原理和结构人们研制出了市面上较为常用的双转子选粉机,双转子选粉机结构简单效果好,具备非常多的优点:成品粒度分布集中,颗粒级配更趋合理,产品质量明显提高;操作方便,细度极易调节;节能降耗,系统单位电耗比传统圈流粉降低30%左右;选粉效率可达85-90%;抗结露效果可靠,能适应各类气候环境,但是现有的双转子选粉机在工作时一般要么采用单一电机进行同一转速转动,要么采用双电机带动双转子进行不同转速的转动,上述方式中要么适用性不强要么耗能较大,导致在实际生产中均会存在一定的缺陷,并且粉类原料在进入选粉机时容易因吸水而出现结团结块现象,从而会对进料口等管道造成堵塞,进而严重影响选粉机的工作效率,为此,我们提出双转子超细选粉机。The powder separator is widely used in the coal mill, raw meal unloading drying mill and cement mill system in the new dry process cement production line. It can be divided into three-separation separator, centrifugal separator and cyclone separator. There are three types of powder separators. Different types are suitable for different materials. Different models are also made according to the customer's requirements for material fineness. Later, many high-efficiency powder separators have been developed. High-efficiency three-separation Powder separator, according to the working principle and structure of these equipment, people have developed the more commonly used double rotor powder separator on the market. The double rotor powder separator has a simple structure and good effect, and has many advantages: the particle size distribution of the finished product is concentrated, the particle size The distribution is more reasonable, and the product quality is obviously improved; the operation is convenient, and the fineness is easy to adjust; energy saving and consumption reduction, the unit power consumption of the system is reduced by about 30% compared with the traditional circulating powder; the powder selection efficiency can reach 85-90%; anti-condensation The effect is reliable, and it can adapt to various climatic environments. However, the existing dual-rotor powder separators generally either use a single motor to rotate at the same speed, or use dual motors to drive dual rotors to rotate at different speeds. Either of the above methods is applicable. It is not strong or consumes a lot of energy, which leads to certain defects in actual production, and powder raw materials are prone to agglomeration due to water absorption when entering the powder separator, which will cause damage to pipes such as the feeding port. clogging, which seriously affects the working efficiency of the powder separator. For this reason, we propose a dual-rotor ultra-fine powder separator.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供双转子超细选粉机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a double-rotor ultrafine powder separator to solve the problems raised in the above-mentioned background art.

为了解决上述技术问题,本发明提供如下技术方案:双转子超细选粉机,包括选粉机主体,所述选粉机主体的外表面通过出粉管固定连接有多个旋风筒,所述选粉机主体的顶部一侧固定连接有输料箱,所述选粉机主体的顶部中心处安装有电机,所述电机的输出端固定连接有转轴,所述转轴的另一端延伸至选粉机主体的内部并通过旋转升降机构固定连接有第一转子,所述第一转子的底部通过变速机构转动连接有第二转子,所述第二转子的底部固定连接有第三连接轴,所述第三连接轴的底部固定连接有第二支撑板,所述输料箱的内部设置有研磨机构。In order to solve the above technical problems, the present invention provides the following technical solution: a double-rotor ultra-fine powder separator includes a powder separator main body, and the outer surface of the powder separator main body is fixedly connected with a plurality of cyclones through a powder outlet pipe. A feeding box is fixedly connected to the top side of the main body of the powder concentrator, a motor is installed at the top center of the main body of the powder concentrator, the output end of the motor is fixedly connected with a rotating shaft, and the other end of the rotating shaft extends to the powder concentrator. A first rotor is fixedly connected inside the main body of the machine through a rotating lifting mechanism, a second rotor is rotatably connected to the bottom of the first rotor through a speed change mechanism, and a third connecting shaft is fixedly connected to the bottom of the second rotor. A second support plate is fixedly connected to the bottom of the third connecting shaft, and a grinding mechanism is arranged inside the feeding box.

优选的,所述旋转升降机构包括有与转轴固定连接的第一支撑板,所述第一支撑板的底部固定连接有固定筒,所述固定筒的内部开设有多个限位槽,所述限位槽的内部上下两端均开设有解锁槽,所述解锁槽的内壁固定连接有电动推杆,所述电动推杆的输出端固定连接有推板,所述转轴延伸至第一支撑板下方的外表面通过螺纹连接有内螺纹套筒,所述内螺纹套筒的外表面固定连接有多个固定块,所述固定块的内部开设有凹槽,所述凹槽的内壁固定连接有复位弹簧,所述复位弹簧的另一端固定连接有限位块,从而大大提高了本装置的调节效率。Preferably, the rotating lifting mechanism includes a first support plate fixedly connected with the rotating shaft, a fixed cylinder is fixedly connected to the bottom of the first support plate, and a plurality of limit grooves are opened in the interior of the fixed cylinder. The upper and lower ends of the limit slot are provided with unlocking slots, the inner wall of the unlocking slot is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with a push plate, and the rotating shaft extends to the first support plate The lower outer surface is threadedly connected with an inner thread sleeve, the outer surface of the inner thread sleeve is fixedly connected with a plurality of fixing blocks, the interior of the fixing block is provided with a groove, and the inner wall of the groove is fixedly connected with a A return spring, the other end of the return spring is fixedly connected with a limiting block, thereby greatly improving the adjustment efficiency of the device.

优选的,所述变速机构包括有与第一转子底部固定连接的第一连接轴和与第二转子顶部固定连接的第二连接轴,所述第二连接轴的顶部固定连接有内齿轮盘,所述第一连接轴的底部延伸至内齿轮盘的内部并固定连接有主动齿轮,所述主动齿轮的外表面啮合连接有多组辅助齿轮,所述辅助齿轮远离主动齿轮的另一侧与内齿轮盘啮合连接,进而极大的提高了本装置的适用范围和实用性。Preferably, the speed change mechanism includes a first connecting shaft fixedly connected with the bottom of the first rotor and a second connecting shaft fixedly connected with the top of the second rotor, and the top of the second connecting shaft is fixedly connected with an internal gear plate, The bottom of the first connecting shaft extends to the inside of the internal gear plate and is fixedly connected with a driving gear. The outer surface of the driving gear is meshed and connected with a plurality of sets of auxiliary gears, and the other side of the auxiliary gears away from the driving gear and the inner The gear plates are meshed and connected, thereby greatly improving the scope of application and practicability of the device.

优选的,所述研磨机构包括有安装在转轴外表面的第一齿轮和安装在第一支撑板顶部的研磨盘,所述第一齿轮的一侧啮合连接有第二齿轮,所述第二齿轮的内部固定连接有输料轴,所述输料轴的底部延伸至输料箱的内部并固定连接有与研磨盘相适配的研磨头,从而大大提高了选粉效率。Preferably, the grinding mechanism includes a first gear mounted on the outer surface of the rotating shaft and a grinding disc mounted on the top of the first support plate, one side of the first gear is meshed and connected with a second gear, and the second gear There is a feeding shaft fixedly connected to the inside of the feeding shaft, and the bottom of the feeding shaft extends to the inside of the feeding box and is fixedly connected with a grinding head matched with the grinding disc, thereby greatly improving the powder selection efficiency.

优选的,所述研磨盘的底部与第一支撑板固定连接,且所述研磨盘为环形结构,所述研磨盘的内壁与研磨头的外壁均设置有若干个凸出块,所述研磨盘的底部开设有下料口,从而大大提高了本装置的研磨粉碎效果。Preferably, the bottom of the grinding disc is fixedly connected with the first support plate, and the grinding disc is of an annular structure, the inner wall of the grinding disc and the outer wall of the grinding head are provided with several protruding blocks. The bottom of the device is provided with a feeding port, which greatly improves the grinding and pulverizing effect of the device.

优选的,所述输料箱的顶部一侧通过斜管固定连接有进料口,所述输料轴位于输料箱内部的外表面固定连接有螺旋输送叶片,从而大大提高了本装置的加工效率。Preferably, a feeding port is fixedly connected to the top side of the feeding box through an inclined tube, and a screw conveying blade is fixedly connected to the outer surface of the feeding shaft inside the feeding box, thereby greatly improving the processing efficiency of the device. efficiency.

优选的,所述第一转子包括有与内螺纹套筒固定连接的上环板和与固定筒固定连接的下环板,所述上环板的外表面铰接有多个第一转子叶片,所述第一转子叶片的另一端铰接有第二转子叶片,所述第二转子叶片远离第一转子叶片的一端与下环板铰接,从而大大提高了本装置的适用范围。Preferably, the first rotor includes an upper ring plate fixedly connected with the inner threaded sleeve and a lower ring plate fixedly connected with the fixing cylinder, and a plurality of first rotor blades are hinged on the outer surface of the upper ring plate, so The other end of the first rotor blade is hinged with a second rotor blade, and the end of the second rotor blade away from the first rotor blade is hinged with the lower ring plate, thereby greatly improving the application range of the device.

优选的,所述选粉机主体的底部开设有粗粉出口,所述旋风筒的底部开设有细粉出口,所述细粉出口和粗粉出口的外表面均设置有密封盖,从而大大提高了本装置的密封性。Preferably, a coarse powder outlet is provided at the bottom of the main body of the powder separator, a fine powder outlet is provided at the bottom of the cyclone, and the outer surfaces of the fine powder outlet and the coarse powder outlet are provided with sealing covers, thereby greatly improving the the tightness of the device.

优选的,所述第一支撑板和第二支撑板的内部均开设有若干个通风孔,多个所述旋风筒的顶部均通过管道与连接风管固定连接,所述连接方管远离旋风筒的一端与选风机主体固定连接,从而极大的提高了本装置的选粉效率。Preferably, the first support plate and the second support plate are provided with several ventilation holes, and the tops of the plurality of cyclones are fixedly connected to the connecting air pipes through pipes, and the connecting square pipes are far away from the cyclones. One end of the fan is fixedly connected with the main body of the fan, which greatly improves the powder selection efficiency of the device.

优选的,所述选粉机主体的外表面固定连接有控制器,所述控制器的外表面固定连接有控制开关,从而大大提高了本装置的控制效率。Preferably, a controller is fixedly connected to the outer surface of the main body of the powder separator, and a control switch is fixedly connected to the outer surface of the controller, thereby greatly improving the control efficiency of the device.

与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:

1、本发明通过设置电机、转轴、第一支撑板、第二支撑板、第一转子、第二转子、上环板、下环板、第一转子叶片、第二转子叶片、固定筒、内螺纹套筒、限位槽、解锁槽、电动推杆、推板、固定块、凹槽、复位弹簧、限位块、第一连接轴、主动齿轮、辅助齿轮、内齿轮盘、第二连接轴和转动杆,使得本装置可以通过一台电机带动两个转子进行转动,并能通过变速机构使得两个转子之间的转速不同,而在电机转动的同时还可以通过旋转升降机构对上环板和下环板之间的距离进行调节,从而可以改变第一转子叶片和第二转子叶片旋转时形成的有效分级面积,进而使得本装置可以更高效的对不同粒径级别的粉末进行筛分,从而极大的提高了本装置的适用范围,且大大降低了本发明的能耗,达到了节能的效果;1. In the present invention, the motor, the rotating shaft, the first support plate, the second support plate, the first rotor, the second rotor, the upper ring plate, the lower ring plate, the first rotor blade, the second rotor blade, the fixed cylinder, the inner Threaded sleeve, limit slot, unlock slot, electric push rod, push plate, fixed block, groove, return spring, limit block, first connecting shaft, driving gear, auxiliary gear, internal gear plate, second connecting shaft and rotating rod, so that the device can drive two rotors to rotate through one motor, and can make the rotation speed between the two rotors different through the speed change mechanism, and while the motor rotates, the upper ring plate can also be adjusted by the rotating lifting mechanism. The distance between the rotor and the lower ring plate can be adjusted, so that the effective classification area formed by the rotation of the first rotor blade and the second rotor blade can be changed, so that the device can more efficiently sieve powders of different particle sizes. Therefore, the scope of application of the device is greatly improved, the energy consumption of the present invention is greatly reduced, and the effect of energy saving is achieved;

2、本发明还通过设置第一齿轮、第二齿轮、输料轴、输料箱、进料口、螺旋输送叶片、研磨头、研磨盘和下料口,使得本装置在进料时可以通过研磨机构对结块结团的粉末块进行研磨,从而有效避免了结块结团的粉末块对进料口和管道等造成堵塞,进而极大的提高了本装置的工作效率和实用性。2. In the present invention, the first gear, the second gear, the feeding shaft, the feeding box, the feeding port, the screw conveying blade, the grinding head, the grinding disc and the feeding port are also arranged, so that the device can pass through the feeding port during feeding. The grinding mechanism grinds the agglomerated powder blocks, thereby effectively avoiding the clogging of the feed inlet and pipeline caused by the agglomerated powder blocks, thereby greatly improving the working efficiency and practicability of the device.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

图1是本发明整体的正视图;Fig. 1 is the front view of the present invention as a whole;

图2是本发明内选粉机主体的内部结构图;Fig. 2 is the internal structure diagram of the main body of the inner powder separator of the present invention;

图3是本发明图2中A处的放大图;Fig. 3 is the enlarged view of A place in Fig. 2 of the present invention;

图4是本发明内齿轮盘的内部结构示意图;Fig. 4 is the internal structure schematic diagram of the internal gear plate of the present invention;

图5是本发明图2中B处的放大图;Fig. 5 is the enlarged view of B place in Fig. 2 of the present invention;

图6是本发明第一转子与固定筒连接部分的内部结构示意图;6 is a schematic diagram of the internal structure of the connecting portion of the first rotor and the fixed cylinder of the present invention;

图7是本发明图6中C处的放大图;Fig. 7 is the enlarged view of C place in Fig. 6 of the present invention;

图8是本发明固定块的内部结构示意图;Fig. 8 is the internal structure schematic diagram of the fixed block of the present invention;

图中:1、选粉机主体;2、出粉管;3、旋风筒;4、细粉出口;5、粗粉出口;6、电机;7、转轴;8、第一支撑板;9、第一转子;91、上环板;92、下环板;93、第一转子叶片;94、第二转子叶片;10、第二转子;11、第二支撑板;12、连接风管;13、第一齿轮;14、第二齿轮;15、输料轴;16、输料箱;17、进料口;18、螺旋输送叶片;19、研磨头;20、研磨盘;21、下料口;22、固定筒;23、内螺纹套筒;24、限位槽;25、解锁槽;26、电动推杆;27、推板;28、固定块;29、凹槽;30、复位弹簧;31、限位块;32、第一连接轴;33、主动齿轮;34、辅助齿轮;35、内齿轮盘;36、第二连接轴;37、转动杆;38、控制器;39、第三连接轴。In the figure: 1, the main body of the powder separator; 2, the powder outlet pipe; 3, the cyclone; 4, the fine powder outlet; 5, the coarse powder outlet; 6, the motor; first rotor; 91, upper ring plate; 92, lower ring plate; 93, first rotor blade; 94, second rotor blade; 10, second rotor; 11, second support plate; 12, connecting air duct; 13 , the first gear; 14, the second gear; 15, the feeding shaft; 16, the feeding box; 17, the feeding port; 18, the screw conveyor blade; 19, the grinding head; 20, the grinding disc; 21, the feeding port ;22, fixed cylinder; 23, internal thread sleeve; 24, limit slot; 25, unlock slot; 26, electric push rod; 27, push plate; 28, fixed block; 29, groove; 30, return spring; 31, limit block; 32, first connecting shaft; 33, driving gear; 34, auxiliary gear; 35, internal gear plate; 36, second connecting shaft; 37, rotating rod; 38, controller; 39, third Connect the shaft.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-图8,本发明提供双转子超细选粉机,包括选粉机主体1,选粉机主体1的外表面通过出粉管2固定连接有多个旋风筒3,选粉机主体1的顶部一侧固定连接有输料箱16,输料箱16的顶部一侧通过斜管固定连接有进料口17,输料轴15位于输料箱16内部的外表面固定连接有螺旋输送叶片18,利用螺旋输送叶片18和倾斜设置的斜管,使得本装置可以更快速的进行上料,选粉机主体1的顶部中心处安装有电机6,电机6的输出端固定连接有转轴7,转轴7的另一端延伸至选粉机主体1的内部并通过旋转升降机构固定连接有第一转子9,第一转子包括有与内螺纹套筒23固定连接的上环板91和与固定筒22固定连接的下环板92,上环板91的外表面铰接有多个第一转子叶片93,第一转子叶片93的另一端铰接有第二转子叶片94,第二转子叶片94远离第一转子叶片93的一端与下环板92铰接,利用铰接的方式,使得第一转子叶片和第二转子叶片之间的角度可以随着内螺纹套筒23的高度变化而改变,从而使得第一转子叶片93和第二转子叶片94旋转时形成的有效分级面积也可以随之改变,进而使得操作人员可以根据实际需要选择合适的选粉方式,旋转升降机构包括有与转轴7固定连接的第一支撑板8,第一支撑板8的底部固定连接有固定筒22,固定筒22的内部开设有多个限位槽24,限位槽24的内部上下两端均开设有解锁槽25,解锁槽25的内壁固定连接有电动推杆26,电动推杆26的输出端固定连接有推板27,转轴7延伸至第一支撑板8下方的外表面通过螺纹连接有内螺纹套筒23,内螺纹套筒23的外表面固定连接有多个固定块28,固定块28的内部开设有凹槽29,凹槽29的内壁固定连接有复位弹簧30,复位弹簧30的另一端固定连接有限位块31,利用旋转升降机构可以对内螺纹套筒23与固定筒22之间的限位方式进行调节,从而使得本装置可以根据实际需要对内螺纹套筒23的高度进行调节,第一转子9的底部通过变速机构转动连接有第二转子10,变速机构包括有与第一转子9底部固定连接的第一连接轴32和与第二转子10顶部固定连接的第二连接轴36,第二连接轴36的顶部固定连接有内齿轮盘35,第一连接轴32的底部延伸至内齿轮盘35的内部并固定连接有主动齿轮33,主动齿轮33的外表面啮合连接有多组辅助齿轮34,辅助齿轮34远离主动齿轮33的另一侧与内齿轮盘35啮合连接,利用变速机构可以对第一转子9和第二转子10的转速比进行控制,从而使得操作人员可以对投入的物料按照不同的标准进行分选,第二转子10的底部固定连接有第三连接轴39,第三连接轴39的底部固定连接有第二支撑板11,输料箱16的内部设置有研磨机构,研磨机构包括有安装在转轴7外表面的第一齿轮13和安装在第一支撑板8顶部的研磨盘20,第一齿轮13的一侧啮合连接有第二齿轮14,第二齿轮14的内部固定连接有输料轴15,输料轴15的底部延伸至输料箱16的内部并固定连接有与研磨盘20相适配的研磨头19,利用研磨机构可以对结块结团的粉末块进行研磨粉碎,从而有效避免了结块结团的粉末块对进料口17和出粉管道等造成堵塞,研磨盘20的底部与第一支撑板8固定连接,且研磨盘20为环形结构,研磨盘20的内壁与研磨头19的外壁均设置有若干个凸出块,研磨盘20的底部开设有下料口21,利用环形结构的研磨盘20与研磨头19之间的反向转动,使得研磨盘20和研磨头19可以对结块结团的粉末块进行更有效的研磨处理,选粉机主体1的底部开设有粗粉出口5,旋风筒3的底部开设有细粉出口4,细粉出口4和粗粉出口5的外表面均设置有密封盖,通过密封盖可以对粗粉出口5和细粉出口4进行密封,从而避免了在选粉过程中出现泄漏现象,第一支撑板8和第二支撑板11的内部均开设有若干个通风孔,多个旋风筒3的顶部均通过管道与连接风管12固定连接,连接方管12远离旋风筒3的一端与选风机主体1固定连接,利用连接风管12可以将多个旋风筒3与选粉机主体1之间形成循环通路,从而使得细粉更容易随气流进入到旋风筒3内,并且气流通过管道可以重新排入选粉机主体1内部,选粉机主体1的外表面固定连接有控制器38,控制器38的外表面固定连接有控制开关,利用控制器38可以对本装置内部的电器进行控制,从而使得操作人员可以更轻易的对选粉机主体1进行调控。Please refer to FIG. 1 to FIG. 8. The present invention provides a dual-rotor ultra-fine powder separator, including a powder separator main body 1. The outer surface of the powder separator main body 1 is fixedly connected with a plurality of cyclones 3 through a powder outlet pipe 2. The top side of the machine main body 1 is fixedly connected with the feeding box 16, the top side of the feeding box 16 is fixedly connected with the feeding port 17 through the inclined pipe, and the outer surface of the feeding shaft 15 located inside the feeding box 16 is fixedly connected with a feeding port 17. The screw conveying blade 18 uses the screw conveying blade 18 and the inclined tube arranged obliquely, so that the device can be fed more quickly. A motor 6 is installed at the top center of the main body 1 of the powder separator, and the output end of the motor 6 is fixedly connected with a The rotating shaft 7, the other end of the rotating shaft 7 extends to the interior of the main body 1 of the powder separator and is fixedly connected with the first rotor 9 through the rotating lifting mechanism. The lower ring plate 92 of the fixed cylinder 22 is fixedly connected, the outer surface of the upper ring plate 91 is hinged with a plurality of first rotor blades 93, the other end of the first rotor blades 93 is hinged with a second rotor blade 94, and the second rotor blades 94 are away from One end of the first rotor blade 93 is hinged with the lower ring plate 92, and the angle between the first rotor blade and the second rotor blade can be changed with the change of the height of the inner threaded sleeve 23 by means of the hinged connection, so that the The effective grading area formed when the first rotor blade 93 and the second rotor blade 94 rotate can also be changed accordingly, so that the operator can choose an appropriate powder sorting method according to actual needs. A support plate 8, the bottom of the first support plate 8 is fixedly connected with a fixing cylinder 22, the interior of the fixing cylinder 22 is provided with a plurality of limiting grooves 24, and the upper and lower ends of the interior of the limiting groove 24 are provided with unlocking grooves 25. The inner wall of the groove 25 is fixedly connected with an electric push rod 26, the output end of the electric push rod 26 is fixedly connected with a push plate 27, and the outer surface of the rotating shaft 7 extending to the bottom of the first support plate 8 is threadedly connected with an inner thread sleeve 23. The outer surface of the threaded sleeve 23 is fixedly connected with a plurality of fixing blocks 28, the interior of the fixing blocks 28 is provided with a groove 29, the inner wall of the groove 29 is fixedly connected with a return spring 30, and the other end of the return spring 30 is fixedly connected with a limit block 31. The limit mode between the inner threaded sleeve 23 and the fixed cylinder 22 can be adjusted by the rotating lifting mechanism, so that the device can adjust the height of the inner threaded sleeve 23 according to actual needs. The bottom is rotatably connected with the second rotor 10 through a speed change mechanism, and the speed change mechanism includes a first connecting shaft 32 fixedly connected to the bottom of the first rotor 9 and a second connecting shaft 36 fixedly connected to the top of the second rotor 10. The second connecting shaft The top of 36 is fixedly connected with the internal gear plate 35, the bottom of the first connecting shaft 32 extends to the inside of the internal gear plate 35 and is fixedly connected with the driving gear 33, the outer surface of the driving gear 33 is meshed and connected with a plurality of sets of auxiliary gears 34, auxiliary gears 34. The other side of the gear 34 away from the driving gear 33 is meshed with the internal gear plate 35, and the speed of the first rotor 9 and the second rotor 10 can be adjusted by the speed change mechanism. The ratio is controlled, so that the operator can sort the input materials according to different standards. The bottom of the second rotor 10 is fixedly connected with a third connecting shaft 39, and the bottom of the third connecting shaft 39 is fixedly connected with a second support plate 11. A grinding mechanism is provided inside the feeding box 16. The grinding mechanism includes a first gear 13 mounted on the outer surface of the rotating shaft 7 and a grinding disc 20 mounted on the top of the first support plate 8. One side of the first gear 13 meshes A second gear 14 is connected, the inside of the second gear 14 is fixedly connected with a feeding shaft 15, and the bottom of the feeding shaft 15 extends to the inside of the feeding box 16 and is fixedly connected with a grinding head 19 that matches the grinding disc 20. , the agglomerated powder blocks can be ground and pulverized by the grinding mechanism, so as to effectively avoid the blockage of the agglomerated powder blocks to the feeding port 17 and the powder outlet pipeline, etc., the bottom of the grinding disc 20 and the first support plate 8. Fixed connection, and the grinding disc 20 is an annular structure, the inner wall of the grinding disc 20 and the outer wall of the grinding head 19 are provided with several protruding blocks, and the bottom of the grinding disc 20 is provided with a feeding port 21. The reverse rotation between 20 and the grinding head 19 enables the grinding disc 20 and the grinding head 19 to more effectively grind the agglomerated powder blocks. The bottom of the main body 1 of the powder concentrator is provided with a coarse powder outlet 5, The bottom of the cyclone 3 is provided with a fine powder outlet 4, and the outer surfaces of the fine powder outlet 4 and the coarse powder outlet 5 are provided with a sealing cover, and the coarse powder outlet 5 and the fine powder outlet 4 can be sealed by the sealing cover, thereby avoiding Leakage occurs during the powder selection process. The first support plate 8 and the second support plate 11 are both provided with a number of ventilation holes. The end of the pipe 12 away from the cyclone 3 is fixedly connected with the main body 1 of the fan separator. The connecting air duct 12 can form a circulation passage between the plurality of cyclones 3 and the main body 1 of the powder separator, so that the fine powder can be more easily entered with the airflow. Inside the cyclone 3, and the airflow can be re-discharged inside the classifier main body 1 through the pipeline, the outer surface of the powder classifier main body 1 is fixedly connected with a controller 38, and the outer surface of the controller 38 is fixedly connected with a control switch, using the controller 38 The electrical appliances inside the device can be controlled, so that the operator can more easily control the main body 1 of the powder separator.

本发明的工作原理:在使用时,操作人员先通过进料口17向输料箱16内部投放原料,然后再通过控制器38启动电机6,使得电机6通过转轴7带动第一齿轮13和内螺纹套筒23转动,当第一齿轮13转动时,利用第一齿轮13和第二齿轮14之间的啮合连接方式,使得第一齿轮13带动第二齿轮14转动,从而使得第二齿轮14带动输料轴15转动,并通过螺旋输送叶片18将原料逐渐向输料箱16底部输送,当原料输送至输料箱16底部后,由于输料轴15会带动研磨头19进行转动,从而使得研磨头19配合研磨盘20可以对原料中存在的结块结团颗粒进行研磨,进而可以避免本装置内部发生堵塞现象,而当内螺纹套筒23转动时会带动第一转子9转动,从而使得第一转子9通过第一连接轴32带动主动齿轮33转动,再利用主动齿轮33与辅助齿轮34之间的啮合连接方式以及辅助齿轮34与内齿轮盘35之间的啮合连接方式,使得主动齿轮33可以通过辅助齿轮34带动内齿轮盘35转动,之后通过内齿轮盘35可以带动第二转子10转动,且通过对齿轮内径比进行调节可以改变第一转子9和第二转子10之间的转速比,从而使得本装置可以对投入的物料按照不同的标准进行分选,进而极大的提高了本装置的适用范围和实用性,在进行选粉时,操作人员还可以根据实际需要通过旋转升降机构改变第一转子9内部的上环板91和下环板92之间的距离来调节第一转子叶片93和第二转子叶片94旋转时形成的有效分级面积,在调节时,操作人员可以先通过控制器38启动电动推板26,使得电动推杆26可以通过推板27将解锁槽25封闭,然后再启动电机6,使得电机6带动转轴7转动,此时由于内螺纹套筒23两侧的限位块31在推板27的推动下会对复位弹簧30进行压缩并逐渐移动向凹槽29内部移动,从而使得限位槽24和推板27会对限位块31形成限位效果,进而使得内螺纹套筒23会沿着转轴7的螺纹端向上或向下升降,在内螺纹套筒23移动时,操作人员可以根据实际需要启动某一处的电动推杆26,使其通过收缩将推板27收回解锁槽25内部,当内螺纹套筒23外表面的限位块31移动至此处的解锁槽25后,限位块31在复位弹簧30的弹性作用下会迅速弹入解锁槽25内部,从而使得内螺纹套筒23失去限位,进而使得内螺纹套筒23可以随着转轴7一起转动,当内螺纹套筒7升降时,其会带动上环板91同步移动,从而使得上环板91和下环板92之间的距离会发生改变,进而利用铰接的方式改变了第一转子叶片93和第二转子叶片94之间的角度,最终改变了第一转子叶片93和第二转子叶片94的旋转时产生的有效分级面积,当有效分级面积越大时,粗粉的分级循环次数就越多,其中分级后的细粉就越少,选粉质量就会变高,当有效分级面积越小时,粗粉的分级循环次数就越少,使得选粉质量下降的同时选粉速度会大大提高,从而使得操作人员可以根据实际需要选择合适的选粉方式,进而大大提高了本装置的工作效率和选粉质量。The working principle of the present invention: when in use, the operator first puts raw materials into the feeding box 16 through the feeding port 17, and then starts the motor 6 through the controller 38, so that the motor 6 drives the first gear 13 through the rotating shaft 7 and the inner The threaded sleeve 23 rotates, when the first gear 13 rotates, the first gear 13 drives the second gear 14 to rotate by using the meshing connection between the first gear 13 and the second gear 14, so that the second gear 14 drives The feeding shaft 15 rotates, and the raw material is gradually transported to the bottom of the feeding box 16 through the screw conveying blade 18. When the raw material is transported to the bottom of the feeding box 16, the feeding shaft 15 will drive the grinding head 19 to rotate, so that the grinding The head 19 cooperates with the grinding disc 20 to grind the agglomerated particles in the raw material, so as to avoid clogging inside the device. A rotor 9 drives the driving gear 33 to rotate through the first connecting shaft 32, and then uses the meshing connection between the driving gear 33 and the auxiliary gear 34 and the meshing connection between the auxiliary gear 34 and the internal gear plate 35, so that the driving gear 33 The internal gear plate 35 can be driven to rotate through the auxiliary gear 34, and then the second rotor 10 can be driven to rotate through the internal gear plate 35, and the speed ratio between the first rotor 9 and the second rotor 10 can be changed by adjusting the inner diameter ratio of the gears. , so that the device can sort the input materials according to different standards, thereby greatly improving the scope of application and practicability of the device. When selecting powder, the operator can also rotate the lifting mechanism according to actual needs. Change the distance between the upper ring plate 91 and the lower ring plate 92 inside the first rotor 9 to adjust the effective grading area formed when the first rotor blade 93 and the second rotor blade 94 rotate. The controller 38 activates the electric push plate 26 so that the electric push rod 26 can close the unlocking slot 25 through the push plate 27, and then activates the motor 6, so that the motor 6 drives the rotating shaft 7 to rotate. Pushed by the push plate 27, the limit block 31 will compress the return spring 30 and gradually move to the inside of the groove 29, so that the limit groove 24 and the push plate 27 will form a limit effect on the limit block 31, and then The inner threaded sleeve 23 will rise or fall up or down along the threaded end of the rotating shaft 7. When the inner threaded sleeve 23 moves, the operator can start the electric push rod 26 at a certain place according to actual needs, so that it can push the electric push rod 26 by shrinking. The push plate 27 retracts into the unlocking groove 25. When the limiting block 31 on the outer surface of the female threaded sleeve 23 moves to the unlocking groove 25, the limiting block 31 will quickly spring into the unlocking groove 25 under the elastic action of the return spring 30. inside, so that the inner threaded sleeve 23 loses its position, so that the inner threaded sleeve 23 can rotate together with the rotating shaft 7. When the inner threaded sleeve 7 rises and falls, it will drive the upper ring plate 91 to move synchronously, so that the upper The distance between the ring plate 91 and the lower ring plate 92 will change, and then use the The hinged manner changes the angle between the first rotor blade 93 and the second rotor blade 94, and finally changes the effective grading area generated by the rotation of the first rotor blade 93 and the second rotor blade 94, when the effective grading area is larger When the number of grading cycles of coarse powder is more, the finer powder after classification will be less, and the quality of powder selection will become higher. When the quality decreases, the powder selection speed will be greatly improved, so that the operator can choose the appropriate powder selection method according to the actual needs, thereby greatly improving the working efficiency and powder selection quality of the device.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. Double-rotor superfine powder concentrator, which comprises a powder concentrator main body (1) and is characterized in that: the outer surface of the powder concentrator main body (1) is fixedly connected with a plurality of cyclones (3) through powder outlet pipes (2), one side of the top of the powder concentrator main body (1) is fixedly connected with a material conveying box (16), a motor (6) is arranged at the center of the top of the powder concentrator main body (1), the output end of the motor (6) is fixedly connected with a rotating shaft (7), the other end of the rotating shaft (7) extends into the main body (1) of the powder concentrator and is fixedly connected with a first rotor (9) through a rotary lifting mechanism, the bottom of the first rotor (9) is rotationally connected with a second rotor (10) through a speed change mechanism, the bottom of the second rotor (10) is fixedly connected with a third connecting shaft (39), the bottom of the third connecting shaft (39) is fixedly connected with a second supporting plate (11), and a grinding mechanism is arranged in the material conveying box (16).
2. The dual-rotor superfine powder concentrator of claim 1, wherein: the rotary lifting mechanism comprises a first supporting plate (8) fixedly connected with a rotating shaft (7), a fixed cylinder (22) is fixedly connected to the bottom of the first supporting plate (8), a plurality of limiting grooves (24) are formed in the fixed cylinder (22), unlocking grooves (25) are formed in the upper end and the lower end of the inner part of each limiting groove (24), an electric push rod (26) is fixedly connected to the inner wall of each unlocking groove (25), a push plate (27) is fixedly connected to the output end of the electric push rod (26), an internal thread sleeve (23) is connected to the outer surface of the rotating shaft (7) extending to the lower portion of the first supporting plate (8) through threads, a plurality of fixed blocks (28) are fixedly connected to the outer surface of the internal thread sleeve (23), a groove (29) is formed in the fixed block (28), and a reset spring (30) is fixedly connected to the inner wall of the groove (29), the other end of the return spring (30) is fixedly connected with a limiting block (31).
3. The dual-rotor superfine powder concentrator of claim 1, wherein: speed change mechanism including with first rotor (9) bottom fixed connection's first connecting axle (32) and with second rotor (10) top fixed connection's second connecting axle (36), the top fixedly connected with internal gear dish (35) of second connecting axle (36), the bottom of first connecting axle (32) extends to inside and fixedly connected with driving gear (33) of internal gear dish (35), the surface toothing of driving gear (33) is connected with multiunit auxiliary gear (34), auxiliary gear (34) keep away from the opposite side of driving gear (33) and are connected with internal gear dish (35) meshing.
4. The dual-rotor superfine powder concentrator of claim 2, wherein: grind mechanism including installing first gear (13) at pivot (7) surface and installing abrasive disc (20) at first backup pad (8) top, one side meshing of first gear (13) is connected with second gear (14), the inside fixedly connected with of second gear (14) is defeated material axle (15), the bottom of defeated material axle (15) extends to the inside of defeated workbin (16) and grinding head (19) of fixedly connected with and abrasive disc (20) looks adaptation.
5. The dual-rotor superfine powder concentrator of claim 4, wherein: the bottom and the first backup pad (8) fixed connection of abrasive disc (20), just abrasive disc (20) are the loop configuration, the inner wall of abrasive disc (20) and the outer wall of grinding head (19) all are provided with a plurality of protrusion piece, feed opening (21) have been seted up to the bottom of abrasive disc (20).
6. The dual-rotor superfine powder concentrator of claim 4, wherein: one side of the top of the material conveying box (16) is fixedly connected with a feeding hole (17) through an inclined pipe, and the outer surface of the material conveying shaft (15) inside the material conveying box (16) is fixedly connected with a spiral conveying blade (18).
7. The dual-rotor superfine powder concentrator of claim 2, wherein: first rotor is including last crown plate (91) with internal thread sleeve (23) fixed connection and with a fixed cylinder (22) fixed connection's lower crown plate (92), the surface of going up crown plate (91) articulates there is a plurality of first rotor blade (93), the other end of first rotor blade (93) articulates there is second rotor blade (94), the one end that first rotor blade (93) were kept away from in second rotor blade (94) is articulated with lower crown plate (92).
8. The dual-rotor superfine powder concentrator of claim 1, wherein: the powder concentrator is characterized in that a coarse powder outlet (5) is formed in the bottom of the powder concentrator main body (1), a fine powder outlet (4) is formed in the bottom of the cyclone (3), and sealing covers are arranged on the outer surfaces of the fine powder outlet (4) and the coarse powder outlet (5).
9. The dual-rotor superfine powder concentrator of claim 1, wherein: a plurality of ventilation holes are formed in the first supporting plate (8) and the second supporting plate (11), the tops of the cyclones (3) are fixedly connected with a connecting air pipe (12) through pipelines, and one end, far away from the cyclones (3), of the connecting square pipe (12) is fixedly connected with the fan selecting main body (1).
10. The dual-rotor superfine powder concentrator of claim 1, wherein: the outer surface of the powder concentrator main body (1) is fixedly connected with a controller (38), and the outer surface of the controller (38) is fixedly connected with a control switch.
CN202210287057.9A 2022-03-22 2022-03-22 Double-rotor superfine powder selecting machine Active CN114602634B (en)

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