CN114593926A - High-temperature-resistant performance detection device and method for special equipment - Google Patents

High-temperature-resistant performance detection device and method for special equipment Download PDF

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Publication number
CN114593926A
CN114593926A CN202210193033.7A CN202210193033A CN114593926A CN 114593926 A CN114593926 A CN 114593926A CN 202210193033 A CN202210193033 A CN 202210193033A CN 114593926 A CN114593926 A CN 114593926A
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CN
China
Prior art keywords
burner
special equipment
cylinder
vertical cylinder
torsion spring
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CN202210193033.7A
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Chinese (zh)
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CN114593926B (en
Inventor
秦应鹏
郭广珺
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Taian Special Equipment Examination Research Institute
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Taian Special Equipment Examination Research Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/002Thermal testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/20Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity
    • G01N25/22Investigating or analyzing materials by the use of thermal means by investigating the development of heat, i.e. calorimetry, e.g. by measuring specific heat, by measuring thermal conductivity on combustion or catalytic oxidation, e.g. of components of gas mixtures

Abstract

The utility model provides a high temperature resistance detection device and method for special equipment, include the high temperature resistance detection device body that has a kiln section of thick bamboo (1) and horizontal stand (10), set up heating cabinet (5) between a kiln section of thick bamboo (1) and horizontal stand (10), the combustor device of setting between heating cabinet (5) and high temperature resistance detection device body, through high temperature resistance detection device body, the high temperature interval setting of having realized the high temperature resistance detection of special equipment, through the combustor device, the heating up is carried out to the heating fluid in heating cabinet (5) has been realized, through heating cabinet (5), peripheral circulation heating up is carried out to special equipment has been realized, consequently, the effect of the high temperature resistance detection of special equipment has been improved.

Description

High-temperature-resistant performance detection device and method for special equipment
Technical Field
The invention relates to a high-temperature resistance detection device and method, in particular to a high-temperature resistance detection device and method for special equipment.
Background
The special equipment refers to boilers, pressure vessels (including gas cylinders, the same below), pressure pipelines, elevators, hoisting machinery, passenger ropeways, large-scale amusement facilities and special motor vehicles in yards (factories) with high life safety and dangerousness, and in order to ensure the use safety of the special equipment, the high temperature resistance performance detection device for the special equipment needs to detect the high temperature resistance performance of the special equipment, so the high temperature resistance performance detection device for the special equipment is an important detection device, in the existing high temperature resistance performance detection device and method for the special equipment, the special equipment is heated in a box shell through a burner nozzle, the heating area of the burner nozzle is limited, the temperature gradient value of the high temperature environment where the special equipment is located is increased, and the high temperature resistance performance detection effect of the special equipment is influenced,
based on the technical book of filing of the present applicant in 2022, 1 month and 28 days, which has the practical technical problem solved during the work process, the similar patent documents are obtained by searching, wherein the patent numbers are as follows: ZL202120708710.5 and the prior technical problems, technical characteristics and technical effects in the background art make the application technical proposal of the invention.
Disclosure of Invention
The invention aims to provide a high-temperature resistance detection device for special equipment,
the invention aims to provide a high-temperature resistance detection method for special equipment.
In order to overcome the technical defects, the invention aims to provide a high-temperature resistance detection device and method for special equipment, thereby improving the high-temperature resistance detection effect of the special equipment
In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a high temperature resistance detection device for special equipment, includes the high temperature resistance detection device body that has a kiln section of thick bamboo and horizontal stand, sets up the heating cabinet between a kiln section of thick bamboo and horizontal stand, sets up the combustor device between heating cabinet and high temperature resistance detection device body.
The high-temperature-resistant performance detection device body, the heating box and the burner device are designed, the high-temperature-resistant performance detection device body is used for realizing the high-temperature interval arrangement of the high-temperature-resistant performance detection of the special equipment, the heating treatment of the heating liquid in the heating box is realized through the burner device, the peripheral surrounding heating treatment of the special equipment is realized through the heating box, and therefore the high-temperature-resistant performance detection effect of the special equipment is improved.
The invention designs that the high-temperature resistance detection device body, the heating box and the burner device are mutually connected in a mode of carrying out peripheral surrounding temperature rise treatment on special equipment.
The invention designs that a heating box is connected with a high-temperature resistance detection device body and a burner device in a mode of heating a vertical cylinder group arranged at the periphery of special equipment.
The invention designs that the high-temperature-resistant performance detection device body further comprises a sealing cover, a first torsion spring, a first pull rope and a temperature sensor.
The invention designs a burner device which comprises a burner port bracket, a middle burner port and a side burner port.
The technical effects of the five technical schemes are as follows: the heating box is used for carrying out probing radiation type heating on the high-temperature section, so that the consistency of the temperature value of the high-temperature section is ensured.
The invention designs the high-temperature-resistant performance detection device, which further comprises a first accessory device, wherein the first accessory device is arranged on the high-temperature-resistant performance detection device body, and the first accessory device comprises a pressing plate, a second torsion spring, a second pull rope, a telescopic cylinder and a tension sensor.
The invention designs that the device further comprises a second accessory device, the second accessory device is arranged on the high-temperature-resistant performance detection device body, and the second accessory device is a camera.
The invention designs that the high-temperature-resistant performance detection device further comprises a third accessory device, the third accessory device is arranged on the high-temperature-resistant performance detection device body, and the third accessory device is arranged as a crane device.
The technical effects of the three technical schemes are as follows: the integrated installation of other components is realized, and the technical effect of the invention is expanded.
The invention designs that a burner port bracket, a transverse bracket, a heating box, a sealing cover, a telescopic cylinder and a crane device are respectively arranged on a kiln cylinder, a middle burner port and a side burner port are respectively arranged on the burner port bracket, a pressing plate is arranged on the transverse bracket, a first torsion spring and a first pull rope are respectively arranged between the sealing cover and the kiln cylinder, a temperature sensor and a camera are respectively arranged on the sealing cover, a second torsion spring is arranged between the pressing plate and the transverse bracket, a second pull rope is arranged between the pressing plate and the telescopic cylinder, and a tension sensor is arranged on the second pull rope.
The technical effects of the technical scheme are as follows: the kiln cylinder, the burner nozzle support, the middle burner nozzle, the side burner nozzles, the heating box, the transverse support, the sealing cover, the first torsion spring, the first pull rope, the temperature sensor, the camera, the pressing plate, the second torsion spring, the second pull rope, the telescopic cylinder, the tension sensor and the crane device form a basic technical scheme, and the technical problem of the invention is solved.
The invention designs that the heating box is arranged to comprise a box part, a first vertical cylinder part, a second vertical cylinder part, a third vertical cylinder part, a fourth vertical cylinder part, an injection pipe part and a sealing cover part, wherein the first side surface part of the upper end surface of the box part is connected with the first vertical cylinder part, the second side surface part of the upper end surface of the box part is connected with the second vertical cylinder part, the third side surface part of the upper end surface of the box part is connected with the third vertical cylinder part, the fourth side surface part of the upper end surface of the box part is connected with the fourth vertical cylinder part, the upper part of the outer side surface of the first vertical cylinder part is connected with the inner end port part of the injection pipe part, the outer end port part of the injection pipe part is connected with the sealing cover part in a threaded manner, and the outer side surface part of the box part, the outer side surface part of the first vertical cylinder part, the outer side surface of the second vertical cylinder part, the outer side surface of the third vertical cylinder part and the outer side surface part of the fourth vertical cylinder part are respectively connected with the kiln cylinder part, the injection pipe part is connected with the kiln cylinder in a penetrating and serial mode, the upper end surface part of the box part is connected with the transverse support in a contacting mode, the first vertical cylinder part, the second vertical cylinder part, the third vertical cylinder part and the fourth vertical cylinder part are respectively connected with the transverse support in a penetrating and serial mode, the box part is a conical box body with a corrugated plate on the upper end surface part, the lower end surface part of the box part is distributed corresponding to the middle burner, the side surface part of the box part is distributed corresponding to the side burner and is respectively arranged into a flat box body, the box part is distributed in a communicating mode with the first vertical cylinder part, the second vertical cylinder part, the third vertical cylinder part and the fourth vertical cylinder part, the injection pipe part is arranged into a circular cylinder body, and the sealing cover part is arranged into a concave cover body.
The technical effects of the technical scheme are as follows: through the corrugated sheet of case portion, realized spill bottom surface radiant heating, through first vertical cylinder portion, second vertical cylinder portion, third vertical cylinder portion and fourth vertical cylinder portion, realized spill side radiant heating, formed to embrace thermal treatment to the special equipment.
The invention designs that the kiln cylinder is provided with a cylinder part, an outer handle part and an outer support seat part, a vent hole body is arranged at the lower part of one side surface of the cylinder part, a first through hole body is arranged at the middle part of one side surface of the cylinder part, a second through hole body is arranged at the upper part of one side surface of the cylinder part, a third through hole body is arranged at the middle part of the other side surface of the cylinder part, a lower part of one side surface of the cylinder part is connected with the outer handle part, a middle part of one side surface of the cylinder part is connected with the outer support seat part, a lower end port part of the cylinder part is connected with a burner support, a lower part of the inner wall of the cylinder part is connected with a heating box and a transverse support, a first lug seat is arranged at the upper part of the inner wall of the cylinder part, the first lug seat of the cylinder part is connected with a sealing cover through a pin shaft, and the first lug seat of the cylinder part is connected with a first torsion spring in a contact way, the upper end port portion of the barrel portion is arranged to be connected with a crane device, the outer handle portion is arranged to be connected with a first pull rope, the outer support seat portion is arranged to be connected with a telescopic cylinder, the first through hole body is arranged to be connected with a second pull rope, the second through hole body is arranged to be connected with the first pull rope, the third through hole body is arranged to be connected with a heating box, the barrel portion is arranged to be a rectangular tubular body, the outer handle portion is arranged to be a U-shaped rod-shaped body, the inner end of the outer handle portion is arranged to be connected with the barrel portion, the outer support seat portion is arranged to be a block body with a groove body on the outer end face portion, the groove body of the outer support seat portion is arranged to be connected with the telescopic cylinder, the vent hole bodies, the first through hole body, the second through hole body and the third through hole body are respectively provided with circular hole bodies, and the vent hole bodies are arranged at intervals along the peripheral line of the barrel portion.
The technical effects of the technical scheme are as follows: the arrangement of the high-temperature interval of the well type cylinder is realized.
The invention designs that the transverse bracket is arranged to comprise a frame part, a support rod part, a positioning plate part, a second lug part and a second lug part, the middle part of a side beam of the frame part is respectively arranged to be connected with the end of the support rod part, one side part of the upper end surface of the frame part is arranged to be connected with the positioning plate part, the first corner part of the other side part of the upper end surface of the frame part is arranged to be connected with the second lug part, the second corner part of the other side surface of the upper end surface of the frame part is arranged to be connected with the second lug part, the end of the side beam of the frame part is arranged to be connected with a kiln cylinder, a heating box is arranged at the outer side surface part of the side beam of the frame part and the lower end surface part of the support rod part, the second lug part and the second lug part are respectively arranged to be connected with a press binding plate through a pin shaft, the second lug part and the second lug part are respectively arranged to be connected with a second torsion spring in a contact mode and arranged to be a # -shaped frame body, the support rod parts are arranged to be rod-shaped bodies, the support rod parts are arranged to be distributed at intervals along the transverse center line of the frame part, the positioning plate parts are arranged to be rectangular block-shaped bodies, and the second ear seat parts are arranged to be double-plate seats.
The technical effects of the technical scheme are as follows: the positioning support of the built-in frame is realized.
The invention designs that the sealing cover is arranged into a rectangular block body, one side surface part of the sealing cover is arranged to be connected with the kiln cylinder through a pin shaft, one side surface part of the sealing cover is arranged to be connected with the first torsion spring, the upper end part of the other side surface part of the sealing cover is arranged to be connected with the first pull rope, one side part of the inner end surface part of the sealing cover is arranged to be connected with the camera, and the other side part of the inner end surface part of the sealing cover is arranged to be connected with the temperature sensor.
The invention provides that the first torsion spring is arranged as a torsion spring and is arranged to be in sleeved connection with a pin shaft between the cover and the kiln cylinder, one end of the first torsion spring is arranged to be in contact connection with the kiln cylinder, and the other end of the first torsion spring is arranged to be in contact connection with the cover.
The invention designs that the first pull rope is a steel wire rope and is in serial connection with the kiln cylinder, the inner end of the first pull rope is connected with the sealing cover, and the outer end of the first pull rope is connected with the kiln cylinder.
The technical effects of the three technical schemes are as follows: the opening and closing of the sealing cover are realized.
The invention provides that the housing of the temperature sensor is configured to be coupled to the cover and the output interface of the temperature sensor is configured to be coupled to the computer.
The technical effects of the technical scheme are as follows: the online measurement setting of the detection temperature is realized.
The invention designs that the burner nozzle bracket comprises a bottom plate part, a vertical column part, a sliding sleeve part and a jacking screw part, wherein the periphery of the upper end surface of the bottom plate part is connected with the lower end surface of the vertical column part, the vertical column part is connected with the sliding sleeve part in a penetrating and serial mode, the jacking screw part is connected with the sliding sleeve part in a threaded mode, the inner end of the jacking screw part is connected with the vertical column part in a contact mode, the peripheral side surface part of the bottom plate part is connected with a kiln cylinder, the middle part of the upper end surface of the bottom plate part is connected with a middle burner nozzle, the side surface part of the sliding sleeve part is connected with a side burner nozzle, the bottom plate part is provided with a sheet body with a leakage hole body, the vertical column part is provided with a rod-shaped body, the sliding sleeve part is provided with a tubular body, and the jacking screw part is provided with a hexagon bolt.
The invention designs that the middle burner and the side burner are respectively set as natural gas burners, the shell of the middle burner and the shell of the side burner are respectively set to be connected with a burner support, the middle burner and the side burner are set to be distributed in an up-and-down arrangement with a heating box, and the input interface of the middle burner and the input interface of the side burner are respectively set to be connected with a natural gas source pipe.
The technical effects of the two technical schemes are as follows: the stepped flame heating device is realized, and the heating degree efficiency of the heating liquid of the heating box is increased.
The invention designs that the pressing and binding plate is a rectangular block with a leakage hole body, the lower end surface part of the pressing and binding plate is connected with the transverse bracket through a pin shaft, and the upper end surface part of the pressing and binding plate is connected with the second pull rope.
The invention provides that the second torsion spring is arranged as a torsion spring and is arranged to be sleeved and connected with a pin shaft between the pressing plate and the cross bracket, one end head of the second torsion spring is arranged to be in contact connection with the cross bracket, and the other end head of the second torsion spring is arranged to be in contact connection with the pressing plate.
The invention designs that the second pull rope is a steel wire rope and is connected with the kiln cylinder in a penetrating and serial manner, the inner end of the second pull rope is connected with the pressing and binding plate, the outer end of the second pull rope is connected with the telescopic cylinder, and the second pull rope is provided with a tension sensor.
The invention designs that the telescopic cylinder is arranged into a two-section telescopic cylinder, the hydraulic port part of the telescopic cylinder is connected with a hydraulic device, the outer shell part of the telescopic cylinder is connected with the kiln cylinder, the telescopic part of the telescopic cylinder is connected with a second pull rope, and the output interface part of a pressure sensor in the hydraulic device on the telescopic cylinder is connected with a computer.
The invention provides that the end of the tension sensor is connected with the second pull rope, and the output interface part of the tension sensor is connected with the computer.
The technical effects of the five technical schemes are as follows: the pressure-resistant extrusion detection device for the special equipment in the high-temperature state is realized, and the high-temperature-resistant performance detection project of the special equipment is perfected.
The invention provides that the housing of the camera is arranged to be coupled to the cover and the output interface of the camera is arranged to be coupled to the computer.
The technical effects of the technical scheme are as follows: the imaging setting of the high-temperature resistance detection state of the special equipment is realized.
The invention designs that the crane device comprises a supporting beam part and a crane, the end of the vertical part of the supporting beam part is connected with the guide rail of the crane, the end of the transverse part of the supporting beam part is connected with a kiln cylinder, the supporting beam part is an L-shaped rod-shaped body, the crane is a single-beam crane with a double guide rail and a three-jaw hook, and the four supporting beam parts are arranged on the guide rail of the crane.
The technical effects of the technical scheme are as follows: the lifting and carrying arrangement of the special equipment is realized.
The invention designs that a kiln cylinder, a transverse bracket, a sealing cover, a first torsion spring, a first pull rope, a temperature sensor, a middle burner tip, a side burner tip, a heating box and a camera are distributed in a built-in heating mode, the kiln cylinder, the transverse bracket, the sealing cover, the first torsion spring, the first pull rope, the temperature sensor, the middle burner tip, the side burner tip, the heating box and a pressing plate, a second torsion spring, a second pull rope, a telescopic cylinder and the pull sensor are distributed in a furling and pressing mode, the kiln cylinder, the transverse bracket, the sealing cover, the first torsion spring, the first pull rope, the temperature sensor, the middle burner tip, the side burner tip, the heating box and the crane device are distributed in a port hoisting mode, the central line of the kiln cylinder, the central line of the burner port bracket, the central line of the middle burner port, the central line of the heating box, the central line of the transverse bracket and the central line of the sealing cover are arranged on the same straight line, the side burner ports are arranged to be distributed at intervals along the periphery of the heating box, the supporting beam part, the box part, the first vertical cylinder part, the second vertical cylinder part, the third vertical cylinder part, the fourth vertical cylinder part, the injection pipe part, the frame part and the bottom plate part are respectively connected with the cylinder parts, the box part is arranged to be distributed corresponding to the supporting rod part, the first vertical cylinder part, the second vertical cylinder part, the third vertical cylinder part and the fourth vertical cylinder part are respectively arranged to be distributed corresponding to the frame part, and the injection pipe part is arranged to be connected with the third through hole body.
The invention designs a high temperature resistance detection method for special equipment, which comprises the following steps: the high-temperature interval arrangement of the high-temperature resistance detection of the special equipment is realized by the high-temperature resistance detection device body, the heating treatment of the heating liquid in the heating box is realized by the burner device, and the peripheral surrounding heating treatment of the special equipment is realized by the heating box.
The technical effects of the technical scheme are as follows: through the setting of the branch heating part of the heating box, the high-temperature resistance performance of the special equipment is detected in the branch heating part of the heating box, and the influence of a temperature gradient value is eliminated.
The invention designs that the method comprises the following steps: mounting a middle burner on a bottom plate part, mounting a side burner on a sliding sleeve part, rotating a tightening screw part on the sliding sleeve part to separate an inner end of the tightening screw part from a column part, adjusting the height of the sliding sleeve part on the column part to allow the flame of the side burner to act on the side surface part of a box part, rotating the tightening screw part in the opposite direction on the sliding sleeve part to allow the inner end of the tightening screw part to act on the column part, placing a sealing cover in a transverse state under the action of a first torsion spring, placing a compression plate in a vertical state under the action of a second torsion spring, rotating a sealing cover part on an injection pipe part to separate the sealing cover part from the injection pipe part, injecting heated oil into the box part, the first vertical pipe part, the second vertical pipe part, the third vertical pipe part and the fourth vertical pipe part through the injection pipe part, and rotating the sealing cover part in the opposite direction on the injection pipe part, the sealing cover part is arranged on the injection pipe part, when the high temperature resistance performance of the special equipment is detected, the special equipment is hoisted by a crane, a pulling force is applied to a first pulling rope, the first pulling rope moves in the outer handle part and the second through hole body, a rotating acting force is applied to the sealing cover, the elastic energy storage of a first torsion spring is overcome, the sealing cover is in a vertical state, a three-jaw lifting hook of the crane is connected with the special equipment by the crane, the special equipment is descended in the barrel part and is placed on the supporting rod part, the three-jaw lifting hook of the crane is separated from the special equipment, the pulling force applied to the first pulling rope is eliminated, the sealing cover is in a horizontal state under the elastic energy storage effect of the first torsion spring, the middle burner and the side burner are in a combustion state, and the heating oil in the box part, the first vertical barrel part, the second vertical barrel part, the third vertical barrel part and the fourth vertical barrel part is heated, a high-temperature interval is formed in an inner cavity of the cylinder part between the sealing cover and the box part, a temperature sensor is used for picking up a temperature value of the high-temperature interval, when the temperature value of the high-temperature interval reaches a specified temperature value for detecting the high-temperature resistance, the high-temperature resistance of the special equipment is detected, a camera is used for observing the detection condition of the special equipment, when the special equipment needs to be extruded and detected in a high-temperature state, the telescopic cylinder is extended through a hydraulic device to drive the second pull rope to move in the first through hole body, the elastic energy storage of the second torsion spring is overcome, the compression plate transversely rotates on the second ear seat part and the second ear seat part, the special equipment is positioned between the compression plate and the positioning plate part, and after the special equipment is extruded and deformed, a compression deformation resistance value signal of the special equipment is picked up through a tension sensor and a pressure sensor in the hydraulic device positioned on the telescopic cylinder, after the high-temperature resistance detection of the special equipment is finished or after the special equipment is extruded and detected in a high-temperature state, the middle burner tip and the side burner tips are in a flameout state, the telescopic cylinder is in a contraction state, the pressing plate is in a vertical state under the elastic energy storage effect of the second torsion spring, the sealing cover is in a vertical state, the three-jaw lifting hook of the crane device is connected with the special equipment through the crane device, the special equipment is lifted in the barrel part, and the special equipment is taken out of the barrel part.
In the present invention, the heating box is a base member and is an essential technical feature of the present invention, and the kiln tube, burner ports, middle burner ports, side burner ports, cross members, covers, first torsion springs, first guy wires, temperature sensors, cameras, tie plates, second torsion springs, second guy wires, telescoping cylinders, tension sensors, and crane devices are functional members, and are designed to achieve other technical effects of the present invention, and the tube, outer handle, outer support seat, vent body, first vent body, second vent body, third vent body, bottom plate, upright post, sliding sleeve, tightening screw, frame, support rod, positioning plate, second ear seat, box, first upright post, second upright post, third upright post, fourth upright post, injection tube, cover, support train, and crane are technical features, is a technical characteristic in accordance with patent laws and implementation rules thereof.
In the technical scheme, the high-temperature-resistant performance detection device body, the heating box and the burner device for carrying out peripheral surrounding temperature rise treatment on the special equipment are important technical characteristics, and have novelty, creativity and practicability in the technical field of the high-temperature-resistant performance detection device and method for the special equipment, and terms in the technical scheme can be explained and understood by patent documents in the technical field.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Figure 1 is a schematic view of the present invention,
figure 2 is a schematic view of the connection between the heating chamber 5 and the cross-brace 10,
kiln cylinder-1, burner support-2, middle burner-3, side burner-4, heating box-5, horizontal support-10, sealing cover-6, first torsion spring-7, first pull rope-8, temperature sensor-9, camera-90, press-binding plate-91, second torsion spring-92, second pull rope-93, telescopic cylinder-94, pull sensor-95, crane device-96, cylinder-11, outer handle-12, outer support seat-16, vent hole-13, first vent hole-14, second vent hole-15, third vent hole-17, bottom plate-21, upright post-22, sliding sleeve-23, top-tight screw rod-24, frame-101, The support rod part-102, the positioning plate part-103, the second lug part-104, the second lug part-105, the box part-51, the first vertical cylinder part-52, the second vertical cylinder part-53, the third vertical cylinder part-54, the fourth vertical cylinder part-55, the injection pipe part-56, the cover part-57, the support beam part-961 and the crane-962.
Detailed Description
Terms such as "having," "including," and "comprising," as used with respect to the present invention, are to be understood as not specifying the presence or addition of one or more other elements or combinations thereof, in accordance with the examination guidelines.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, technical features involved in various embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other, and unless otherwise specified, devices and materials used in the following examples are commercially available, and if processing conditions are not explicitly specified, please refer to a purchased product specification or follow a conventional method in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A high temperature resistance detection device for special equipment is disclosed, wherein FIG. 1 is a first embodiment of the invention, which is specifically described with reference to the accompanying drawings, and comprises a kiln cylinder 1, a burner port bracket 2, a middle burner port 3, a side burner port 4, a heating box 5, a cross bracket 10, a sealing cover 6, a first torsion spring 7, a first pull rope 8, a temperature sensor 9, a camera 90, a pressing plate 91, a second torsion spring 92, a second pull rope 93, a telescopic cylinder 94, a tension sensor 95 and a crane device 96, wherein the burner port bracket 2, the cross bracket 10, the heating box 5, the sealing cover 6, the telescopic cylinder 94 and the crane device 96 are respectively arranged on the kiln cylinder 1, the middle burner port 3 and the side burner port 4 are respectively arranged on the burner port bracket 2, the pressing plate 91 is arranged on the cross bracket 10, the first torsion spring 7 and the first pull rope 8 are respectively arranged between the sealing cover 6 and the kiln cylinder 1, and the temperature sensor 9 and the camera 90 are respectively arranged on the sealing cover 6, a second torsion spring 92 is provided between the compression plate 91 and the lateral bracket 10, a second rope 93 is provided between the compression plate 91 and the expansion cylinder 94, and a tension sensor 95 is provided on the second rope 93.
In the present embodiment, the kiln cylinder 1 is configured to include a cylinder portion 11, an outer handle portion 12 and an outer support seat portion 16 and is provided with a vent hole body 13 at a lower portion of one of side surfaces of the cylinder portion 11, a first vent hole body 14 at an intermediate portion of one of side surfaces of the cylinder portion 11 and a second vent hole body 15 at an upper portion of one of side surfaces of the cylinder portion 11, a third vent hole body 17 at an intermediate portion of the other of side surfaces of the cylinder portion 11 and a lower portion of one of side surfaces of the cylinder portion 11 are configured to be coupled with the outer handle portion 12, an intermediate portion of one of side surfaces of the cylinder portion 11 is configured to be coupled with the outer support seat portion 16 and a lower end port portion of the cylinder portion 11 is configured to be coupled with the burner port holder 2, a lower portion of an inner wall of the cylinder portion 11 is configured to be coupled with the heating box 5 and the cross holder 10 and a first ear seat is configured to be coupled with the cover 6 by a pin and a first ear seat of the cylinder portion 11 is configured to be in contact with the first torsion spring 7 A coupling in which an upper end port portion of the barrel portion 11 is provided to be coupled with the crane device 96 and the outer handle portion 12 is provided to be coupled with the first rope 8, the outer support seat portion 16 is provided to be coupled with the telescopic cylinder 94 and the first through hole body 14 is provided to be coupled with the second rope 93, the second through hole body 15 is provided to be coupled with the first rope 8 and the third through hole body 17 is provided to be coupled with the heating box 5, the barrel portion 11 is provided as a rectangular tubular body and the outer handle portion 12 is provided as a U-shaped rod-shaped body, an inner end of the outer handle portion 12 is provided to be coupled with the barrel portion 11 and the outer support seat portion 16 is provided as a block body having a groove body at an outer end surface portion, the groove body of the outer support seat portion 16 is provided to be coupled with the telescopic cylinder 94 and the through hole body 13, the first through hole body 14, the second and third through-hole bodies 15 and 17 are each provided with a circular hole body, and the through-hole bodies 13 are arranged at intervals along the peripheral line of the cylindrical portion 11.
Through the kiln cylinder 1, a burner nozzle bracket 2, a transverse bracket 10, a heating box 5 and a sealing cover 6 are formed, the support connection point of the first torsion spring 7, the first pull rope 8, the second pull rope 93, the telescopic cylinder 94 and the crane device 96 is connected with the burner port bracket 2, the transverse bracket 10, the sealing cover 6, the first torsion spring 7 and the crane device 96 through the cylinder part 11, the first pull rope 8 is connected with the outer handle part 12 and the second through hole body 15, the second pull rope 93 is connected with the first through hole body 14, the telescopic cylinder 94 is connected with the outer support seat part 16, the heating box 5 is connected with the cylinder part 11 and the third through hole body 17, and the smoke in the cylinder part 11 is discharged and treated through the through hole body 13, and the technical purpose is that: for serving as a support carrier for the burner tip holder 2, the cross-support 10, the cover 6, the telescopic cylinder 94 and the crane means 96.
In the present embodiment, the burner tip holder 2 is provided to include a bottom plate portion 21 and a column portion 22, the sliding sleeve portion 23 and the tightening screw portion 24 are provided and an upper end surface peripheral portion of the bottom plate portion 21 is provided to be coupled with a lower end surface portion of the pillar portion 22, the pillar portion 22 is provided to be coupled with the sliding sleeve portion 23 in a penetrating manner and the tightening screw portion 24 is provided to be coupled with the sliding sleeve portion 23 in a threaded manner, an inner end of the tightening screw portion 24 is provided to be coupled with the pillar portion 22 in a contacting manner and a peripheral side surface portion of the bottom plate portion 21 is provided to be coupled with the kiln tube 1, an upper end surface intermediate portion of the bottom plate portion 21 is provided to be coupled with the middle burner 3 and a side surface portion of the sliding sleeve portion 23 is provided to be coupled with the side burner 4, the bottom plate portion 21 is provided to be a sheet-like body having a leak-through hole body and the pillar portion 22 is provided to be a rod-like body, the sliding sleeve portion 23 is provided to be a tubular body and the tightening screw portion 24 is provided to be a hexagonal bolt.
Through burner port support 2, formed the support tie point to kiln section of thick bamboo 1, middle burner port 3 and side burner port 4, by bottom plate portion 21, realized being connected with kiln section of thick bamboo 1, realized being connected with middle burner port 3, by slip cap portion 23, realized being connected with side burner port 4, by stand portion 22 and the tight screw rod portion 24 in top, realized highly adjusting the processing to slip cap portion 23, its technical aim at: for serving as a support carrier for the middle burner 3 and the side burners 4.
In this embodiment, the middle burner 3 and the side burner 4 are respectively configured as natural gas burners and the housing of the middle burner 3 and the housing of the side burner 4 are respectively configured to be coupled to the burner mount 2, the middle burner 3 and the side burner 4 are configured to be distributed in up-and-down arrangement with the heating box 5, and the input port of the middle burner 3 and the input port of the side burner 4 are respectively configured to be coupled to a natural gas source pipe.
Through middle burner tip 3 and side burner tip 4, formed the support tie point to burner tip support 2, by middle burner tip 3 and side burner tip 4, realized being connected with burner tip support 2, its technical aim at: for use as a means for heating the heating box 5.
In the present embodiment, the cross bracket 10 is configured to include a frame portion 101, a support rod portion 102, a positioning plate portion 103, a second ear portion 104 and a second ear portion 105, and the middle portion of the side beam of the frame portion 101 is respectively configured to be coupled to the end of the support rod portion 102, the upper end surface of the frame portion 101 is configured to be coupled to the positioning plate portion 103, the first corner of the other side of the upper end surface of the frame portion 101 is configured to be coupled to the second ear portion 104, the second corner of the other side of the upper end surface of the frame portion 101 is configured to be coupled to the second ear portion 105, and the end of the side beam of the frame portion 101 is configured to be coupled to the kiln tube 1, the heating box 5 is disposed on the outer side of the side beam of the frame portion 101 and the lower end of the support rod portion 102, and the second ear portion 104 and the second ear portion 105 are respectively configured to be coupled to the pressing plate 91 through a pin, and the second ear portion 104 and the second ear portion 105 are respectively configured to be coupled to the second torsion spring 92 and the frame portion 105 in contact manner The portion 101 is a cross-frame, the support rod 102 is a rod and the support rods 102 are arranged at intervals along the transverse center line of the frame portion 101, the positioning plate 103 is a rectangular block, and the second ear seat 104 and the second ear seat 105 are double-plate seats.
Through the horizontal bracket 10, the supporting connection point of the kiln cylinder 1, the heating box 5, the pressing plate 91 and the second torsion spring 92 is formed, the connection with the kiln cylinder 1 is realized by the frame part 101, the connection with the heating box 5 is realized by the frame part 101 and the supporting rod part 102, the connection with the pressing plate 91 is realized by the two ear seat parts 104 and the second ear seat part 105, the connection with the second torsion spring 92 is realized, the positioning processing of special equipment is realized by the positioning plate part 103, and the technical purpose is that: used as a component for supporting special equipment.
In the present embodiment, the heating box 5 is provided to include a box portion 51, a first vertical cylinder portion 52, a second vertical cylinder portion 53, a third vertical cylinder portion 54, a fourth vertical cylinder portion 55, a filling pipe portion 56, and a lid portion 57 and the first side surface portion of the upper end surface of the box portion 51 is provided to be coupled with the first vertical cylinder portion 52, the second side surface portion of the upper end surface of the box portion 51 is provided to be coupled with the second vertical cylinder portion 53 and the third side surface portion of the upper end surface of the box portion 51 is provided to be coupled with the third vertical cylinder portion 54, the fourth side surface portion of the upper end surface of the box portion 51 is provided to be coupled with the fourth vertical cylinder portion 55 and the upper portion of the outer side surface of the first vertical cylinder portion 52 is provided to be coupled with the inner end port portion of the filling pipe portion 56, the outer end port portion of the filling pipe portion 56 is provided to be screw-coupled with the lid portion 57 and the outer side surface portion of the box portion 51, the outer side surface of the first vertical cylinder portion 52, the outer side surface of the second vertical cylinder portion 53, the outer side surface of the third vertical cylinder portion 54, and the outer side surface portion of the fourth vertical cylinder portion 55 are provided to be coupled with the kiln cylinder portion 1, the injection pipe part 56 is provided to be coupled in series with the kiln barrel 1, the upper end surface part of the tank part 51 is provided to be coupled in contact with the lateral frame 10 and the first, second, third and fourth riser parts 52, 53, 54 and 55 are provided to be coupled in series with the lateral frame 10, respectively, the tank part 51 is provided as a tapered box-shaped body having a corrugated board at the upper end surface part and the lower end surface part of the tank part 51 is provided to be distributed corresponding to the middle burner 3, the side surface part of the tank part 51 is provided to be distributed corresponding to the side burner 4 and the first and second riser parts 52, 53, the third vertical cylinder portion 54 and the fourth vertical cylinder portion 55 are respectively provided as flat box-shaped bodies, the tank portion 51 is provided so as to be distributed in communication with the first vertical cylinder portion 52, the second vertical cylinder portion 53, the third vertical cylinder portion 54, and the fourth vertical cylinder portion 55, the filling pipe portion 56 is provided as a circular cylindrical body, and the cap portion 57 is provided as a concave cap-shaped body.
The heating box 5 forms a supporting connection point for the kiln cylinder 1 and the transverse support 10, the box part 51, the first vertical cylinder part 52, the second vertical cylinder part 53, the third vertical cylinder part 54, the fourth vertical cylinder part 55 and the injection pipe part 56 realize the connection with the kiln cylinder 1, the box part 51, the first vertical cylinder part 52, the second vertical cylinder part 53, the third vertical cylinder part 54 and the fourth vertical cylinder part 55 realize the connection with the transverse support 10, and the cover part 57 realizes the sealing treatment for the injection pipe part 56, and the technical purpose is that: used as a component for heating special equipment.
In the present embodiment, the cover 6 is provided as a rectangular block-shaped body and one of the side surface portions of the cover 6 is provided to be coupled with the kiln tube 1 through a pin, one of the side surface portions of the cover 6 is provided to be coupled with the first torsion spring 7 and the other of the side surface upper end portions of the cover 6 is provided to be coupled with the first pulling rope 8, one of the side portions of the inner end surface portion of the cover 6 is provided to be coupled with the camera 90 and the other of the side portions of the inner end surface portion of the cover 6 is provided to be coupled with the temperature sensor 9.
Through closing cap 6, formed the support tie point to kiln section of thick bamboo 1, first torsion spring 7, first stay cord 8, temperature sensor 9 and camera 90, by closing cap 6, realized being connected with kiln section of thick bamboo 1, realized being connected with first torsion spring 7, realized being connected with first stay cord 8, realized being connected with temperature sensor 9, realized being connected with camera 90, its technical purpose lies in: as one of the components for performing the sealing process of the kiln cylinder 1.
In the present exemplary embodiment, the first torsion spring 7 is provided as a torsion spring and the first torsion spring 7 is provided in a telescopic connection with a pin between the cover 6 and the kiln tube 1, one end of the first torsion spring 7 being provided in a contact-type connection with the kiln tube 1 and the other end of the first torsion spring 7 being provided in a contact-type connection with the cover 6.
Through first torsion spring 7, formed the support tie point to kiln section of thick bamboo 1 and closing cap 6, by first torsion spring 7, realized being connected with kiln section of thick bamboo 1, realized being connected with closing cap 6, its technical aim at: and the second component is used for sealing the kiln cylinder 1.
In the present embodiment, the first pulling rope 8 is provided as a steel wire rope and the first pulling rope 8 is provided to be coupled with the kiln cylinder 1 in a through-type manner, the inner end of the first pulling rope 8 is provided to be coupled with the cover 6 and the outer end of the first pulling rope 8 is provided to be coupled with the kiln cylinder 1.
Through first stay cord 8, formed the support tie point to kiln section of thick bamboo 1 and closing cap 6, by first stay cord 8, realized being connected with kiln section of thick bamboo 1, realized being connected with closing cap 6, its technical aim at: and a third component for sealing the kiln cylinder 1.
In the present embodiment, the housing of the temperature sensor 9 is arranged to be coupled with the cover 6 and the output interface of the temperature sensor 9 is arranged to be coupled with a computer.
Through temperature sensor 9, formed the support tie point to closing cap 6, by temperature sensor 9, realized being connected with closing cap 6, its technical aim at: as a means for picking up the internal temperature signal of the kiln cartridge 1.
In this embodiment, the housing of the camera 90 is arranged to be coupled with the cover 6 and the output interface of the camera 90 is arranged to be coupled with a computer.
Through camera 90, formed the support tie point to closing cap 6, by camera 90, realized being connected with closing cap 6, its technical aim at: as a means for picking up an internal image signal of the kiln cartridge 1.
In the present embodiment, the press and tie plate 91 is provided as a rectangular block having a through-hole body and a lower end surface portion of the press and tie plate 91 is provided to be coupled to the cross bracket 10 by a pin, and an upper end surface portion of the press and tie plate 91 is provided to be coupled to the second cord 93.
Through pressing and pricking board 91, formed the support tie point to lateral frame 10 and second stay cord 93, by pressing and pricking board 91, realized being connected with lateral frame 10, realized being connected with second stay cord 93, its technical aim at: the test piece is used as one of components for performing a compression test on special equipment.
In the present embodiment, the second torsion spring 92 is provided as a torsion spring and the second torsion spring 92 is provided to be coupled with the pin between the press plate 91 and the cross frame 10 in a nested manner, one end of the second torsion spring 92 is provided to be coupled with the cross frame 10 in a contact manner and the other end of the second torsion spring 92 is provided to be coupled with the press plate 91 in a contact manner.
Through second torsion spring 92, formed the support tie point to crossbearer 10 and pressure and prick board 91, by second torsion spring 92, realized being connected with crossbearer 10, realized being connected with pressure and prick board 91, its technical aim at: and the second component is used for performing compression test on special equipment.
In the present embodiment, the second rope 93 is provided as a steel wire rope and the second rope 93 is provided to be coupled with the kiln barrel 1 in a penetrating manner, the inner end of the second rope 93 is provided to be coupled with the crimping plate 91 and the outer end of the second rope 93 is provided to be coupled with the telescopic cylinder 94, and the second rope 93 is provided with a tension sensor 95.
Through second stay cord 93, formed the support tie point to kiln section of thick bamboo 1, press and prick board 91, telescoping cylinder 94 and force sensor 95, by second stay cord 93, realized being connected with kiln section of thick bamboo 1, realized with pressing and prick being connected of board 91, realized being connected with telescoping cylinder 94, realized being connected with force sensor 95, its technical aim at: and the third component is used for performing a compression test on special equipment.
In the present embodiment, the telescopic cylinder 94 is provided as a two-section telescopic cylinder and the hydraulic port portion of the telescopic cylinder 94 is provided to be coupled with the hydraulic device, the outer shell portion of the telescopic cylinder 94 is provided to be coupled with the kiln cylinder 1 and the telescopic portion of the telescopic cylinder 94 is provided to be coupled with the second rope 93, and the output interface portion of the pressure sensor in the hydraulic device on the telescopic cylinder 94 is provided to be coupled with the computer.
Through the telescoping cylinder 94, formed the support tie point to kiln section of thick bamboo 1 and second stay cord 93, by the telescoping cylinder 94, realized being connected with kiln section of thick bamboo 1, realized being connected with second stay cord 93, its technical aim at: and fourthly, the component is used for performing a compression test on special equipment.
In this embodiment, the tip of the tension sensor 95 is provided to be coupled with the second rope 93 and the output interface of the tension sensor 95 is provided to be coupled with a computer.
Through force sensor 95, formed the support connection point to second stay cord 93, by force sensor 95, realized being connected with second stay cord 93, its technical aim at: and the five parts are used for performing compression test on special equipment.
In this embodiment, the crane device 96 is configured to include a support beam portion 961 and a crane 962 and the vertical portion end of the support beam portion 961 is configured to be coupled to a guide rail of the crane 962, the horizontal portion end of the support beam portion 961 is configured to be coupled to the kiln barrel 1 and the support beam portion 961 is configured as an L-shaped rod-shaped body, the crane 962 is configured as a single beam crane having a double guide rail and a three-jaw hook and the four support beam portions 961 are configured on the guide rail of the crane 962.
Through crane means 96, formed the support tie point to kiln section of thick bamboo 1, by crane means 96, realized being connected with kiln section of thick bamboo 1, its technical aim at: the hoisting device is used as a part for hoisting special equipment.
In the present embodiment, the kiln cylinder 1, the horizontal bracket 10, the cover 6, the first torsion spring 7, the first rope 8, the temperature sensor 9, the middle burner 3, the side burner 4, and the heating box 5 are arranged to be distributed in a built-in heating manner and the kiln cylinder 1, the horizontal bracket 10, the cover 6, the first torsion spring 7, the first rope 8, the temperature sensor 9, the middle burner 3, the side burner 4, the heating box 5, and the camera 90 are arranged to be distributed in a built-in image signal pickup manner, the kiln cylinder 1, the horizontal bracket 10, the cover 6, the first torsion spring 7, the first rope 8, the temperature sensor 9, the middle burner 3, the side burner 4, the heating box 5, the binding plate 91, the second torsion spring 92, the second rope 93, the telescopic cylinder 94, and the tension sensor 95 are arranged to be distributed in a compression manner and the kiln cylinder 1, the horizontal bracket 10, the cover 6, the heating box 5, the binding plate 91, the second torsion spring 92, the second rope 93, the telescopic cylinder 94, and the tension sensor 95 are arranged to be distributed in a compression manner and the kiln cylinder 1, the horizontal bracket 10, the cover 6, the side burner 4, the heating box 5, and the camera 5 are arranged to be distributed in a built-in a compression manner, The first torsion spring 7, the first rope 8, the temperature sensor 9, the middle burner 3, the side burner 4, the heating box 5 and the crane device 96 are arranged to be distributed in a port-hung manner, the center line of the kiln tube 1, the center line of the burner holder 2, the center line of the middle burner 3, the center line of the heating box 5, the center line of the lateral holder 10 and the center line of the cover 6 are arranged on the same straight line, the side burners 4 are arranged to be distributed at intervals along the periphery of the heating box 5, the support beam portion 961, the box portion 51, the first vertical tube portion 52, the second vertical tube portion 53, the third vertical tube portion 54, the fourth vertical tube portion 55, the injection tube portion 56, the frame portion 101 and the bottom plate portion 21 are respectively arranged to be coupled to the tube portion 11, the box portion 51 is arranged to be distributed to correspond to the support rod portion 102, the first vertical tube portion 52, the second vertical tube portion 53, the third vertical tube portion 54 and the fourth vertical tube portion 55 are respectively arranged to be distributed to correspond to the frame portion 101, the filler pipe portion 56 is provided to be coupled with the third through-hole body 17.
The invention is further described below with reference to the following examples, which are intended to illustrate the invention but not to limit it further.
A high temperature resistance detection method for special equipment comprises the following steps: the middle burner 3 is mounted on the bottom plate 21, the side burner 4 is mounted on the sliding sleeve 23, the tightening screw 24 is rotated on the sliding sleeve 23, the inner end of the tightening screw 24 is separated from the column 22, the height of the sliding sleeve 23 on the column 22 is adjusted, the flame of the side burner 4 is applied to the side surface of the box 51, the tightening screw 24 is rotated in the opposite direction on the sliding sleeve 23, the inner end of the tightening screw 24 is applied to the column 22, the cover 6 is in the horizontal state by the first torsion spring 7, the press plate 91 is in the vertical state by the second torsion spring 92, the cover 57 is rotated on the injection tube 56, the cover 57 is separated from the injection tube 56, and the heated oil is injected into the box 51, the first vertical tube 52, the second vertical tube 53, the first vertical tube 53, the second vertical tube 56, In the third vertical cylinder part 54 and the fourth vertical cylinder part 55, the sealing cover part 57 rotates reversely on the injection pipe part 56, the sealing cover part 57 is installed on the injection pipe part 56, when the high temperature resistance performance of the special equipment is detected, the special equipment is hoisted by the crane 962, the first pull rope 8 is exerted with pulling force, the first pull rope 8 moves in the outer handle part 12 and the second through hole body 15, the rotating acting force is exerted on the sealing cover 6, the elastic energy storage of the first torsion spring 7 is overcome, the sealing cover 6 is in a vertical state, the three-jaw hook of the crane 962 is connected with the special equipment by the crane 962, the special equipment is descended in the cylinder part 11, the special equipment is placed on the support 102, the three-jaw hook of the crane 962 is separated from the special rod part equipment, the pulling force exerted on the first pull rope 8 is eliminated, under the elastic energy storage action of the first torsion spring 7, the sealing cover 6 is in a transverse state, so that the middle burner 3 and the side burner 4 are in a burning state, the heating oil in the box part 51, the first vertical cylinder part 52, the second vertical cylinder part 53, the third vertical cylinder part 54 and the fourth vertical cylinder part 55 is heated, a high-temperature interval is formed in the inner cavity of the cylinder part 11 between the sealing cover 6 and the box part 51, a temperature sensor 9 is used for picking up a temperature value of the high-temperature interval, when the temperature value of the high-temperature interval reaches a temperature specified value for detecting the high-temperature resistance, the high-temperature resistance of the special equipment is detected, a camera 90 is used for observing the detection condition of the special equipment, when the special equipment is required to be extruded and detected in the high-temperature state, the telescopic cylinder 94 is subjected to extension movement through a hydraulic device, the second pull rope 93 is driven to move in the first through hole body 14, the elastic energy storage of the second torsion spring 92 is overcome, and the press and prick plate 91 is transversely rotated on the second ear seat part 104 and the second ear seat part 105, the special equipment is positioned between the pressing plate 91 and the positioning plate part 103, after the special equipment is pressed and deformed, a pressure sensor 95 and a pressure sensor in a hydraulic device positioned on the telescopic cylinder 94 pick up a signal of a compression and extrusion deformation resistance value of the special equipment, after high temperature resistance detection is carried out on the special equipment or after the special equipment is pressed and detected in a high temperature state, the middle burner 3 and the side burner 4 are in a flameout state, the telescopic cylinder 94 is in a contraction state, the pressing plate 91 is in a vertical state under the elastic energy storage action of the second torsion spring 92, the sealing cover 6 is in a vertical state, a three-jaw hook of the crane device 96 is connected with the special equipment through the crane device 96, the special equipment is lifted in the barrel part 11, and the special equipment is taken out of the barrel part 11.
In the second embodiment of the present invention, the high temperature resistance detecting apparatus body, the heating box 5 and the burner apparatus are connected to each other in such a manner that the peripheral temperature rise treatment is performed on the special equipment.
In this embodiment, the heating box 5 is connected to the high temperature resistance detection apparatus body and the burner apparatus in such a manner that the groups of vertical tubes placed around the special equipment are heated.
In this embodiment, the high temperature resistance detection apparatus body is configured to further include a cover 6, a first torsion spring 7, a first rope 8, and a temperature sensor 9.
In the present embodiment, the burner apparatus is configured to include a burner tip holder 2, a middle burner tip 3, and a side burner tip 4.
In this embodiment, a first attachment device is further included and is disposed on the body of the high temperature resistance detection device, and the first attachment device is configured to include a compression plate 91, a second torsion spring 92, a second pull rope 93, a telescopic cylinder 94 and a tension sensor 95.
In this embodiment, a second accessory device is further included and is disposed on the high temperature resistance detection device body, and the second accessory device is configured as the camera 90.
In this embodiment, a third accessory device is further included and is disposed on the high temperature resistance detection apparatus body, and the third accessory device is provided as the crane device 96.
A second embodiment of the invention is based on the first embodiment,
the second embodiment of the present invention comprises the steps of: the high-temperature interval arrangement of the high-temperature resistance detection of the special equipment is realized by the high-temperature resistance detection device body, the heating treatment of the heating liquid in the heating box 5 is realized by the burner device, and the peripheral surrounding heating treatment of the special equipment is realized by the heating box 5.
A second embodiment of the invention is based on the first embodiment.
The invention has the following characteristics:
1. the high-temperature-resistant performance detection device body, the heating box 5 and the burner device are designed, the high-temperature-resistant performance detection device body is used for realizing the high-temperature interval arrangement of the high-temperature-resistant performance detection of the special equipment, the heating treatment of the heating liquid in the heating box 5 is realized through the burner device, the peripheral surrounding heating treatment of the special equipment is realized through the heating box 5, and therefore the high-temperature-resistant performance detection effect of the special equipment is improved.
2. Due to the design of the kiln cylinder 1, the transverse support 10, the sealing cover 6, the first torsion spring 7, the first pull rope 8 and the temperature sensor 9, the vertical shaft type high-temperature interval arrangement is realized.
3. Due to the design of the burner port support 2, the middle burner port 3 and the side burner ports 4, the three-dimensional heating setting of the heating box 5 is realized.
4. Due to the design of the pressing plate 91, the second torsion spring 92, the second pull rope 93, the telescopic cylinder 94 and the tension sensor 95, the pressure-resistant extrusion detection setting of special equipment is realized.
5. Due to the design of the camera 90, image observation of the detection state of the special equipment is realized.
6. Due to the design of the crane device 96, the special equipment is lifted and carried.
7. Because the structural shape is limited by the numerical range, the numerical range is the technical characteristic of the technical scheme of the invention, and is not the technical characteristic obtained by formula calculation or limited tests, and tests show that the technical characteristic of the numerical range achieves good technical effect.
8. Due to the design of the technical characteristics of the invention, tests show that each performance index of the invention is at least 1.7 times of the existing performance index under the action of the single and mutual combination of the technical characteristics, and the invention has good market value through evaluation.
Still other technical features associated with the high temperature resistance detecting apparatus body for performing the temperature raising process on the peripheral portion of the special equipment, the heating box 5 and the burner apparatus are all one of the embodiments of the present invention, and the technical features of the above-described embodiments may be arbitrarily combined, and in order to satisfy the requirements of patent laws, patent practice rules and examination guidelines, all possible combinations of the technical features of the above-described embodiments will not be described.
The above embodiment is only one implementation form of the high temperature resistance detection device and method for special equipment provided by the present invention, and other modifications of the solution provided by the present invention, increasing or decreasing components or steps therein, or applying the present invention to other technical fields close to the present invention, all belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a high temperature resistance can detection device for special equipment which characterized by: comprises a high temperature resistance detection device body with a kiln cylinder (1) and a transverse bracket (10), a heating box (5) arranged between the kiln cylinder (1) and the transverse bracket (10), and a burner device arranged between the heating box (5) and the high temperature resistance detection device body.
2. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 1, wherein: the high-temperature resistance detection device body, the heating box (5) and the burner device are mutually connected in a mode of carrying out peripheral surrounding temperature rise treatment on special equipment.
3. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 2, wherein: the heating box (5) is connected with the high temperature resistance detection device body and the burner device in a mode of heating the vertical cylinder group arranged at the periphery of the special equipment.
4. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 1, wherein: the high temperature resistance detection device body is also provided with a sealing cover (6), a first torsion spring (7), a first pull rope (8) and a temperature sensor (9),
or the burner device is arranged to comprise a burner port bracket (2), a middle burner port (3) and a side burner port (4),
or, the device also comprises a first accessory device which is arranged on the high temperature resistance detection device body, the first accessory device is arranged to comprise a pressing plate (91), a second torsion spring (92), a second pull rope (93), a telescopic cylinder (94) and a tension sensor (95),
or, the device also comprises a second accessory device which is arranged on the high temperature resistance detection device body and is provided with a camera (90),
or, a third accessory device is further included and is arranged on the high temperature resistance detection device body, and the third accessory device is arranged as a crane device (96).
5. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 4, wherein: the kiln cylinder (1) is respectively provided with a burner port support (2), a transverse support (10), a heating box (5), a sealing cover (6), a telescopic cylinder (94) and a crane device (96), the burner port support (2) is respectively provided with a middle burner port (3) and a side burner port (4), the transverse support (10) is provided with a press binding plate (91), a first torsion spring (7) and a first pull rope (8) are respectively arranged between the sealing cover (6) and the kiln cylinder (1), the sealing cover (6) is respectively provided with a temperature sensor (9) and a camera (90), a second torsion spring (92) is arranged between the press binding plate (91) and the transverse support (10), a second pull rope (93) is arranged between the press binding plate (91) and the telescopic cylinder (94), and the second pull rope (93) is provided with a tension sensor (95).
6. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 5, wherein: the heating box (5) is arranged to include a box part (51), a first vertical cylinder part (52), a second vertical cylinder part (53), a third vertical cylinder part (54), a fourth vertical cylinder part (55), an injection pipe part (56) and a cover part (57), a first side part of the upper end surface of the box part (51) is connected with the first vertical cylinder part (52), a second side part of the upper end surface of the box part (51) is connected with the second vertical cylinder part (53), a third side part of the upper end surface of the box part (51) is connected with the third vertical cylinder part (54), a fourth side part of the upper end surface of the box part (51) is connected with the fourth vertical cylinder part (55), an inner end port part of the injection pipe part (56) is arranged on the upper part of the outer side surface of the first vertical cylinder part (52), an outer end port part of the injection pipe part (56) is connected with the cover part (57) in a threaded manner, an outer side surface part of the box part (51), and a, The outer side surface of the first vertical cylinder part (52), the outer side surface of the second vertical cylinder part (53), the outer side surface of the third vertical cylinder part (54) and the outer side surface of the fourth vertical cylinder part (55) are respectively connected with the kiln barrel (1), the injection pipe part (56) is connected with the kiln barrel (1) in a penetrating manner, the upper end surface of the box part (51) is connected with the transverse bracket (10) in a contacting manner, the first vertical cylinder part (52), the second vertical cylinder part (53), the third vertical cylinder part (54) and the fourth vertical cylinder part (55) are respectively connected with the transverse bracket (10) in a penetrating manner, the box part (51) is arranged into a conical box body with a corrugated plate at the upper end surface, the lower end surface of the box part (51) is arranged to be distributed corresponding to the middle burner (3), the side surface of the box part (51) is arranged to be distributed corresponding to the side burner (4), and the first vertical cylinder part (52) and the fourth vertical cylinder part (55) are distributed corresponding to the side surface of the side burner (51), The second vertical cylinder part (53), the third vertical cylinder part (54) and the fourth vertical cylinder part (55) are respectively arranged into flat box-shaped bodies, the box part (51) is arranged to be distributed in a communicating way with the first vertical cylinder part (52), the second vertical cylinder part (53), the third vertical cylinder part (54) and the fourth vertical cylinder part (55), the injection pipe part (56) is arranged into a circular cylinder-shaped body, and the sealing cover part (57) is arranged into a concave cover-shaped body.
7. The high-temperature-resistant performance detection device for the special equipment as claimed in claim 5, wherein: the kiln tube (1) is provided with a tube part (11), an outer handle part (12) and an outer support seat part (16), a vent hole body (13) is arranged at the lower part of one side surface of the tube part (11), a first vent hole body (14) is arranged at the middle part of one side surface of the tube part (11) and a second vent hole body (15) is arranged at the upper part of one side surface of the tube part (11), a third vent hole body (17) is arranged at the middle part of the other side surface of the tube part (11) and the lower part of one side surface of the tube part (11) is connected with the outer handle part (12), the middle part of one side surface of the tube part (11) is connected with the outer support seat part (16) and the lower end port part of the tube part (11) is connected with the burner nozzle support (2), the lower part of the inner wall of the tube part (11) is connected with the heating box (5) and the transverse support (10) and a first lug seat is arranged at the upper part of the inner wall of the tube part (11), a first lug of the tube part (11) is arranged to be coupled with the cover (6) by a pin and the first lug of the tube part (11) is arranged to be coupled with the first torsion spring (7) in a contact manner, an upper end port of the tube part (11) is arranged to be coupled with a crane device (96) and an outer handle part (12) is arranged to be coupled with the first pull rope (8), an outer support seat part (16) is arranged to be coupled with the telescopic cylinder (94) and a first through hole body (14) is arranged to be coupled with the second pull rope (93), a second through hole body (15) is arranged to be coupled with the first pull rope (8) and a third through hole body (17) is arranged to be coupled with the heating box (5), the tube part (11) is arranged to be a rectangular tubular body and the outer handle part (12) is arranged to be a U-shaped rod-shaped body, an inner end of the outer handle part (12) is arranged to be coupled with the tube part (11) and the outer support seat part (16) is arranged to be a block-shaped body having a groove body at an end surface, the groove body of the outer support seat part (16) is connected with the telescopic cylinder (94), the vent hole bodies (13), the first vent hole body (14), the second vent hole body (15) and the third vent hole body (17) are respectively provided with circular hole bodies, the vent hole bodies (13) are arranged and distributed at intervals along the peripheral line of the cylinder part (11),
or, the transverse support (10) is arranged to include a frame part (101), a support rod part (102), a positioning plate part (103), a second lug part (104) and a second lug part (105), the middle part of a side beam of the frame part (101) is respectively arranged to be connected with the end of the support rod part (102), one side part of the upper end surface of the frame part (101) is arranged to be connected with the positioning plate part (103), the other side part of the upper end surface of the frame part (101) is arranged to be connected with the second lug part (104), the other side part of the upper end surface of the frame part (101) is arranged to be connected with the second lug part (105), the end of the side beam of the frame part (101) is arranged to be connected with the kiln barrel (1), a heating box (5) is arranged on the outer side part of the side beam of the frame part (101) and the lower end surface of the support rod part (102), and the second lug part (104) and the second lug part (105) are respectively arranged to be connected with the pressing plate (101) through a pin shaft(s), (pressing plate(s), (102) 91) A second lug part (104) and a second lug part (105) are respectively arranged to be in contact connection with the second torsion spring (92) and the frame part (101) is arranged to be a # -shaped frame body, the support rod part (102) is arranged to be a rod-shaped body and the support rod part (102) is arranged to be distributed at intervals along the transverse center line of the frame part (101), the positioning plate part (103) is arranged to be a rectangular block body and the second lug part (104) and the second lug part (105) are arranged to be a double-plate seat,
or, the sealing cover (6) is arranged into a rectangular block body, one side surface part of the sealing cover (6) is arranged to be linked with the kiln cylinder (1) through a pin shaft, one side surface part of the sealing cover (6) is arranged to be linked with the first torsion spring (7) and the upper end part of the other side surface part of the sealing cover (6) is arranged to be linked with the first pull rope (8), one side part of the inner end surface part of the sealing cover (6) is arranged to be linked with the camera (90) and the other side part of the inner end surface part of the sealing cover (6) is arranged to be linked with the temperature sensor (9),
or, the first torsion spring (7) is arranged as a torsion spring and the first torsion spring (7) is arranged to be sleeved and connected with a pin shaft between the sealing cover (6) and the kiln cylinder (1), one end of the first torsion spring (7) is arranged to be connected with the kiln cylinder (1) in a contact mode and the other end of the first torsion spring (7) is arranged to be connected with the sealing cover (6) in a contact mode,
or the first pull rope (8) is set to be a steel wire rope, the first pull rope (8) is set to be in serial connection with the kiln cylinder (1), the inner end of the first pull rope (8) is set to be connected with the sealing cover (6), the outer end of the first pull rope (8) is set to be connected with the kiln cylinder (1),
or the shell of the temperature sensor (9) is connected with the cover (6) and the output interface of the temperature sensor (9) is connected with the computer,
or, the burner support (2) is set up to include the bottom plate portion (21), the column portion (22), the sliding sleeve portion (23) and the top screw portion (24) and the upper end surface peripheral portion of the bottom plate portion (21) is set up to connect with the lower end surface portion of the column portion (22), the column portion (22) is set up to connect with the sliding sleeve portion (23) and the top screw portion (24) is set up to connect with the sliding sleeve portion (23) by screw thread, the inner end of the top screw portion (24) is set up to connect with the column portion (22) by contact and the peripheral side face of the bottom plate portion (21) is set up to connect with the kiln tube (1), the upper end surface middle portion of the bottom plate portion (21) is set up to connect with the middle burner (3) and the side face of the sliding sleeve portion (23) is set up to connect with the side burner (4), the bottom plate portion (21) is set up to have the sheet body of the leakage hole and the column portion (22) is set up to be the rod-like body, the sliding sleeve part (23) is arranged into a tubular body and the jacking screw part (24) is arranged into a hexagon bolt,
or the middle burner (3) and the side burner (4) are respectively set as natural gas burners, the shell of the middle burner (3) and the shell of the side burner (4) are respectively set to be connected with the burner support (2), the middle burner (3) and the side burner (4) are arranged to be distributed with the heating box (5) in an up-down arrangement, the input interface of the middle burner (3) and the input interface of the side burner (4) are respectively set to be connected with a natural gas source pipe,
or the pressing and binding plate (91) is a rectangular block with a leakage hole body, the lower end surface part of the pressing and binding plate (91) is connected with the transverse bracket (10) through a pin shaft, the upper end surface part of the pressing and binding plate (91) is connected with the second pull rope (93),
or the second torsion spring (92) is arranged as a torsion spring and the second torsion spring (92) is arranged to be sleeved and connected with a pin shaft between the press binding plate (91) and the cross bracket (10), one end head of the second torsion spring (92) is arranged to be connected with the cross bracket (10) in a contact mode and the other end head of the second torsion spring (92) is arranged to be connected with the press binding plate (91) in a contact mode,
or the second pull rope (93) is set to be a steel wire rope, the second pull rope (93) is set to be connected with the kiln cylinder (1) in a penetrating way, the inner end of the second pull rope (93) is set to be connected with the pressing plate (91), the outer end of the second pull rope (93) is set to be connected with the telescopic cylinder (94), the second pull rope (93) is provided with a tension sensor (95),
or the telescopic cylinder (94) is set to be a two-section telescopic cylinder, the hydraulic port part of the telescopic cylinder (94) is set to be connected with a hydraulic device, the outer shell part of the telescopic cylinder (94) is set to be connected with the kiln cylinder (1), the telescopic part of the telescopic cylinder (94) is set to be connected with the second pull rope (93), the output port part of a pressure sensor in the hydraulic device on the telescopic cylinder (94) is set to be connected with a computer,
or the end of the tension sensor (95) is connected with the second pull rope (93) and the output interface part of the tension sensor (95) is connected with the computer,
or, the shell of the camera (90) is arranged to be coupled with the cover (6) and the output interface of the camera (90) is arranged to be coupled with the computer,
or the crane device (96) is arranged to comprise a supporting beam part (961) and a crane (962) and the vertical end of the supporting beam part (961) is connected with the guide rail of the crane (962), the horizontal end of the supporting beam part (961) is connected with the kiln barrel (1) and the supporting beam part (961) is arranged to be an L-shaped rod-shaped body, the crane (962) is arranged to be a single-beam crane with a double guide rail and a three-jaw hook and the four supporting beam parts (961) are arranged on the guide rail of the crane (962).
8. The high-temperature-resistant performance detection device for the special equipment as claimed in any one of claims 1 to 7, wherein: the kiln cylinder (1), the transverse support (10), the sealing cover (6), the first torsion spring (7), the first pull rope (8), the temperature sensor (9), the middle burner tip (3), the side burner tip (4), the heating box (5) and the kiln cylinder (1) are arranged to be distributed in a built-in heating mode, the sealing cover (6), the first torsion spring (7), the first pull rope (8), the temperature sensor (9), the middle burner tip (3), the side burner tip (4), the heating box (5), the camera (90) and the kiln cylinder (1), the transverse support (10), the sealing cover (6), the first torsion spring (7), the first pull rope (8), the temperature sensor (9), the middle burner tip (3), the side burner tip (4), the heating box (5), the pressing plate (91) and the like are arranged to be distributed in a built-in image signal pickup mode, and the kiln cylinder (1), the transverse support (10), the sealing cover (6), the first torsion spring (7), the first pull rope (8), the temperature sensor (9), the middle burner tip (3), the side burner tip (4), the heating box (5) and the pressing plate (91), The second torsion spring (92), the second pull rope (93), the telescopic cylinder (94) and the tension sensor (95) are distributed in a furling and pressing mode, the kiln cylinder (1), the transverse support (10), the sealing cover (6), the first torsion spring (7), the first pull rope (8), the temperature sensor (9), the middle burner (3), the side burner (4), the heating box (5) and the crane device (96) are distributed in a port hoisting mode, the central line of the kiln cylinder (1), the central line of the burner support (2), the central line of the middle burner (3), the central line of the heating box (5), the central line of the transverse support (10) and the central line of the sealing cover (6) are arranged on the same straight line, the side burners (4) are arranged in a spaced distribution mode along the periphery of the heating box (5), and the support (961), the box part (51) and the beam part are arranged on the same straight line, The first vertical cylinder part (52), the second vertical cylinder part (53), the third vertical cylinder part (54), the fourth vertical cylinder part (55), the injection pipe part (56), the frame part (101) and the bottom plate part (21) are respectively connected with the cylinder part (11), the box part (51) is arranged to be distributed corresponding to the support rod part (102), the first vertical cylinder part (52), the second vertical cylinder part (53), the third vertical cylinder part (54) and the fourth vertical cylinder part (55) are respectively arranged to be distributed corresponding to the frame part (101), and the injection pipe part (56) is connected with the third through hole body (17).
9. A high temperature resistance detection method for special equipment is characterized by comprising the following steps: the method comprises the following steps: the high-temperature interval arrangement of the high-temperature resistance detection of the special equipment is realized by the high-temperature resistance detection device body, the heating treatment of the heating liquid in the heating box (5) is realized by the burner device, and the peripheral surrounding heating treatment of the special equipment is realized by the heating box (5).
10. The high-temperature-resistant performance detection method for the special equipment as claimed in claim 9, wherein the method comprises the following steps: the method comprises the following steps: the middle burner (3) is installed on the bottom plate part (21), the side burner (4) is installed on the sliding sleeve part (23), the jacking screw rod part (24) rotates on the sliding sleeve part (23), the inner end of the jacking screw rod part (24) is separated from the upright post part (22), the height of the sliding sleeve part (23) on the upright post part (22) is adjusted, the flame of the side burner (4) acts on the side surface part of the box part (51), the jacking screw rod part (24) rotates on the sliding sleeve part (23) in the opposite direction, the inner end of the jacking screw rod part (24) acts on the upright post part (22), the sealing cover (6) is in the transverse state under the action of the first torsion spring (7), the pressing plate (91) is in the vertical state under the action of the second torsion spring (92), the sealing cover part (57) rotates on the injection pipe part (56), and the sealing cover part (57) is separated from the injection pipe part (56), the method comprises the steps of injecting heated oil into a box part (51), a first vertical cylinder part (52), a second vertical cylinder part (53), a third vertical cylinder part (54) and a fourth vertical cylinder part (55) through an injection pipe part (56), enabling a sealing cover part (57) to rotate on the injection pipe part (56) in the opposite direction, installing the sealing cover part (57) on the injection pipe part (56), hoisting the special equipment through a crane (962) when detecting the high-temperature resistance of the special equipment, applying tension to a first pull rope (8), enabling the first pull rope (8) to move in an outer handle part (12) and a second through hole body (15), applying rotation acting force to the sealing cover (6), overcoming the elastic energy storage of a first torsion spring (7), enabling the sealing cover (6) to be in a vertical state, enabling the crane (962) to be connected with the special equipment through a three-jaw hook, and lowering the special equipment in the cylinder part (11), placing the special equipment on a supporting rod part (102), separating a three-jaw hook of a crane (962) from the special equipment, eliminating the application of pulling force on a first pull rope (8), enabling a sealing cover (6) to be in a transverse state under the action of elastic energy storage of a first torque spring (7), enabling a middle burner tip (3) and a side burner tip (4) to be in a combustion state, heating oil in a box part (51), a first vertical cylinder part (52), a second vertical cylinder part (53), a third vertical cylinder part (54) and a fourth vertical cylinder part (55), forming a high-temperature region in an inner cavity of a cylinder part (11) between the sealing cover (6) and the box part (51), picking up a temperature value of the high-temperature region by a temperature sensor (9), detecting the high-temperature resistance performance of the special equipment when the temperature value of the high-temperature region reaches a specified temperature value for detecting the high-temperature resistance performance, and detecting a camera (90), observing the detection condition of the special equipment, when the special equipment needs to be extruded and detected in a high-temperature state, enabling the telescopic cylinder (94) to extend through a hydraulic device, driving the second pull rope (93) to move in the first through hole body (14), overcoming the elastic energy storage of the second torsion spring (92), enabling the pressing plate (91) to transversely rotate on the second lug seat part (104) and the second lug seat part (105), enabling the special equipment to be positioned between the pressing plate (91) and the positioning plate part (103), after the special equipment is extruded and deformed, picking up a compression and extrusion deformation resistance value signal of the special equipment through the tension sensor (95) and a pressure sensor in a hydraulic device on the telescopic cylinder (94), and after the high-temperature resistance detection of the special equipment is completed or after the extrusion detection of the special equipment is completed in the high-temperature state, enabling the middle burner nozzle (3) and the side burner nozzle (4) to be in a flameout state, the telescopic cylinder (94) is in a contraction state, the pressing plate (91) is in a vertical state under the elastic energy storage effect of the second torsion spring (92), the sealing cover (6) is in a vertical state, the three-jaw lifting hook of the crane device (96) is connected with the special equipment through the crane device (96), the special equipment is lifted in the barrel part (11), and the special equipment is taken out of the barrel part (11).
CN202210193033.7A 2022-03-01 2022-03-01 High-temperature-resistant performance detection device and method for special equipment Active CN114593926B (en)

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