CN114590926A - Waste emulsion sludge treatment device capable of uniformly dosing and treatment process thereof - Google Patents
Waste emulsion sludge treatment device capable of uniformly dosing and treatment process thereof Download PDFInfo
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- CN114590926A CN114590926A CN202210259304.4A CN202210259304A CN114590926A CN 114590926 A CN114590926 A CN 114590926A CN 202210259304 A CN202210259304 A CN 202210259304A CN 114590926 A CN114590926 A CN 114590926A
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- 239000000839 emulsion Substances 0.000 title claims abstract description 84
- 239000010802 sludge Substances 0.000 title claims abstract description 77
- 239000002699 waste material Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 44
- 230000008569 process Effects 0.000 title claims abstract description 35
- 238000002156 mixing Methods 0.000 claims abstract description 32
- 239000003814 drug Substances 0.000 claims abstract description 20
- 229940079593 drug Drugs 0.000 claims abstract description 15
- 238000000926 separation method Methods 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims description 33
- 239000002912 waste gas Substances 0.000 claims description 28
- 241001233242 Lontra Species 0.000 claims description 24
- 238000001125 extrusion Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 16
- 238000005485 electric heating Methods 0.000 claims description 16
- 238000005189 flocculation Methods 0.000 claims description 15
- 230000016615 flocculation Effects 0.000 claims description 15
- 238000000746 purification Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 12
- 239000008394 flocculating agent Substances 0.000 claims description 10
- 230000003139 buffering effect Effects 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 7
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 7
- 241001330002 Bambuseae Species 0.000 claims description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 7
- 239000011425 bamboo Substances 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000003756 stirring Methods 0.000 description 12
- 239000007789 gas Substances 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003311 flocculating effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Sludge (AREA)
Abstract
The invention belongs to the field of waste emulsion sludge treatment, and particularly relates to a waste emulsion sludge treatment device capable of uniformly feeding drugs and a treatment process thereof, wherein the device comprises a device shell, a first servo motor is fixedly welded on the top end surface of the device shell, the output end of the first servo motor is connected with a fixed shaft, a high-efficiency mixing assembly is arranged on the fixed shaft, an intermittent conveying assembly and a uniform drug feeding assembly are arranged on the device shell, a separation plate is fixedly welded at the bottom end inside the device shell, a connecting pipe is connected onto the separation plate through a bolt, an electromagnetic valve is arranged on the connecting pipe through a bolt, and a treatment frame is fixedly welded at the bottom end of the device shell, so that the problems that a flocculant cannot be uniformly fed and sludge in waste emulsion cannot be conveniently and stably dried in the working process of the conventional treatment device are solved, and then can not guarantee the convenient and stable problem of the follow-up transportation work of mud.
Description
Technical Field
The invention relates to the field of waste emulsion sludge treatment, in particular to a waste emulsion sludge treatment device capable of uniformly dosing and a treatment process thereof.
Background
In the mechanical processing process, especially in the processes of cold rolling and rolling of steel strips and processing of accessories (such as cutting, grinding and the like), emulsion is generally used for cooling, lubricating, cleaning and antirust treatment so as to prolong the service life of machinery and improve the processing precision, and because the emulsion can be rancid in different degrees and has reduced performance after being repeatedly used for many times, the emulsion needs to be replaced by new emulsion regularly, a large amount of waste emulsion is generated, and the waste emulsion contains a large amount of sludge, so that the ecological system is prevented from being seriously damaged by the waste emulsion and the sludge, the waste emulsion and the sludge need to be treated in a standardized way by combining a treatment device, and the conventional waste emulsion sludge treatment device has some problems in the use process;
because the waste emulsion and the sludge need to be combined to use the flocculating agent to carry out mixing purification treatment in the treatment process, the conventional treatment device mostly puts a large amount of flocculating agent into the waste emulsion to be treated at one time in the working process, and is combined with a stirring mechanism to carry out mixing stirring, the time consumed by uniformly mixing the large amount of flocculating agent with the waste emulsion is very long, the working efficiency is low, the flocculating effect is poor, the conventional treatment device can not carry out convenient and stable drying treatment on the sludge in the waste emulsion in the working process, and further can not ensure the convenience and stability of the subsequent transfer work of the sludge, and because of the sludge drying treatment process, a large amount of waste gas can be generated, the conventional treatment device can carry out purification treatment on the waste gas in the working process, most of the conventional treatment device is combined with an exhaust fan and a purification screen plate to carry out purification treatment, because the fan can continuously convey a large amount of the waste gas under the rotation action, when the purification effect of the purification screen plate cannot keep up with the conveying capacity of the waste gas, the leakage phenomenon of the waste gas can occur, and the practicability and the safety are poor, so that the waste emulsion sludge treatment device capable of uniformly feeding the chemicals and the treatment process thereof need to be provided to meet the requirements of users.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments, and in this section as well as in the abstract and the title of the invention of this application some simplifications or omissions may be made to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions are not intended to limit the scope of the invention.
The invention provides a waste emulsion sludge treatment device capable of uniformly dosing and a treatment process thereof.
To solve the above technical problem, according to an aspect of the present invention, the present invention provides the following technical solutions: the utility model provides a useless emulsion sludge treatment equipment that can evenly administrate medicine, includes the device shell, welded fastening has first servo motor on the face of the top of device shell, first servo motor's output is connected with the fixed axle, install high-efficient mixing subassembly on the fixed axle, install intermittent type delivery subassembly and the subassembly of evenly administrating medicine on the device shell, the inside bottom welded fastening of device shell has the division board, bolted connection has the connecting pipe on the division board, the solenoid valve is installed to the bolt on the connecting pipe, the bottom welded fastening of device shell has the processing frame, install the exhaust-gas treatment subassembly in the processing frame.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the high-efficient subassembly that mixes includes installation otter board and last kicking block, the spacing sliding connection of installation otter board is on the fixed axle, welded fastening has lower kicking block on the installation otter board, go up kicking block welded fastening in the device shell, welded fastening has reset spring on the installation otter board, reset spring overlaps and establishes on the fixed axle, it is connected with the connecting axle to rotate on the bottom face of installation otter board, welded fastening has puddler and circular gear on the connecting axle, the meshing is connected with the internal gear on the circular gear, internal gear welded fastening is in the device shell.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the utility model discloses a fixed axle, including the installation otter board, kicking block and connecting axle symmetric distribution are in the both sides of installation otter board down, the kicking block is the semicircle sphere down, the shape size of kicking block equals with the shape size of last kicking block down, go up kicking block and lower kicking block one-to-one, the center part at the installation otter board is connected to the fixed axle, the puddler is provided with two sets ofly, and two sets of puddlers equidistance distributes on the connecting axle, and two sets of puddlers are the staggered distribution in the both sides of connecting axle, the thickness of internal gear is greater than circular gear's thickness.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the intermittent type conveying assembly comprises a connecting plate and a buffer cylinder, the connecting plate is welded and fixed on a fixed shaft, through holes are formed in the bottom of the connecting plate and the bottom of the buffer cylinder in a penetrating mode, a conveying pipe is connected to the top of the buffer cylinder through bolts, the bottom end face of the buffer cylinder is parallel to the inner top end face of the device shell, the top end face of the connecting plate is attached to the bottom end face of the buffer cylinder, the through holes are symmetrically distributed on the two sides of the connecting plate, and the diameter of the buffer cylinder is larger than that of the conveying pipe.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the uniform dosing assembly comprises a supporting rod, the supporting rod is connected to the installation screen plate in a limiting sliding mode, a material pushing plate is fixedly welded to the top of the supporting rod, the supporting rod is connected to the lower charging barrel in a limiting sliding mode, the lower charging barrel is connected to the storage box through bolts, the length of the lower charging barrel is smaller than that of the supporting rod, the supporting rod is fixed to the center of the bottom of the material pushing plate, the diameter of the material pushing plate is larger than that of the lower charging barrel, and the height of the bottom end face of the lower charging barrel is smaller than that of the top end face of the inner portion of the device shell.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the processing frame is fixedly welded with a second servo motor, the output end of the second servo motor is connected with a reciprocating screw rod, the reciprocating screw rod is connected with an extrusion plate through threads, an electric heating pipe is installed on the extrusion plate through bolts, the extrusion plate is connected to the filter screen plate in a limiting sliding mode, the filter screen plate is fixedly welded in the processing frame, and the bottom of the processing frame is connected with a drain pipe through bolts.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: reciprocal lead screw is connected at the bottom middle part of stripper plate, electric heating pipe equidistance distributes in the stripper plate, electric heating pipe's diameter is less than the stripper plate thickness, the bottom cross section of handling the frame and the cross section of division board all are circular-arcly, the transversal isosceles triangle that personally submits in top of stripper plate, the top height of stripper plate is less than the bottom height of connecting pipe.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the waste gas treatment subassembly includes the draft tube, draft tube welded fastening is on handling the frame, welded fastening has purification otter board and fixed plate in the draft tube, run through on the fixed plate and seted up the connecting hole, it has first rubber pole to purify the screw connection on the otter board, the other end screw connection of first rubber pole has the rubber ball, screw connection has second rubber pole in the draft tube, the other end screw connection of second rubber pole has rubber piston, the spacing sliding connection of rubber piston is in the draft tube, run through on the rubber piston and seted up the fixed orifices, it is connected with linking stop to rotate on the rubber piston, screw connection has the push rod on the rubber piston.
As a preferable aspect of the apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to the present invention, wherein: the ventilating cylinders are symmetrically distributed on two sides of the processing frame, the first rubber rods are distributed on the purifying screen plate at equal angles, the first rubber rods correspond to the rubber balls one to one, the diameter of each rubber ball is larger than the diameter of the top opening of each connecting hole, the diameter of each rubber ball is smaller than the diameter of the bottom opening of each connecting hole, the push rod is fixed at the center of the rubber piston, and the push rod is integrally L-shaped.
A waste emulsion sludge treatment process capable of uniformly dosing comprises the following steps:
A. conveying: the working personnel can convey the waste emulsion into the buffer cylinder by utilizing the conveying pipe and convey the flocculating agent to be used into the storage box;
B. uniform blanking: the first servo motor can be used for driving the high-efficiency mixing assembly, and the high-efficiency mixing assembly can simultaneously drive the intermittent conveying assembly and the uniform dosing assembly in the working process, so that intermittent equivalent blanking work of waste emulsion and flocculant can be simultaneously completed;
C. efficient mixing treatment: when the efficient mixing assembly works, the waste emulsion and the flocculating agent which are conveyed intermittently and equivalently can be efficiently stirred and mixed, so that the high efficiency and the thoroughness of waste emulsion flocculation treatment can be ensured;
D. solid-liquid separation: flocculation and sludge in the treated waste emulsion can be filtered by using the filter screen plate;
E. sludge drying: the reciprocating screw rod can drive the extrusion plate to carry out continuous and stable extrusion type reduction treatment on the filtered flocculated sludge and the filtered sludge, meanwhile, the stability of solid-liquid separation can be further improved, and meanwhile, each electric heating pipe in the extrusion plate can carry out efficient and stable drying treatment on the filtered sludge and the flocculated sludge;
F. waste gas treatment: the extrusion board can drive the waste gas treatment component to continuously and stably purify waste gas generated in the sludge drying treatment process in the reciprocating motion process.
Compared with the prior art, the invention has the beneficial effects that:
1. be provided with high-efficient mixed subassembly, it rotates to utilize the fixed axle to drive the installation otter board, the intermittent type that combines ejector pad and last ejector pad down promotes and reset spring's elasticity resets and can drive the installation otter board of rotation in-process and carry out reciprocating motion from top to bottom, and then can drive the connecting axle that the epaxial puddler revolution of both sides was connected and carry out reciprocating motion from top to bottom when rotating, meanwhile, the meshing that utilizes between circular gear and the internal gear can drive the revolution and carry out the rotation with the connecting axle of reciprocating motion in-process from top to bottom, combine each puddler can carry out high efficiency's homogeneous mixing stirring work to useless emulsion and flocculant, the high efficiency and the thorough of useless emulsion flocculation treatment have effectively been improved.
2. Be provided with intermittent type transport assembly, the fixed axle can drive the linkage plate when pivoted and rotate, and then can drive through-hole on the linkage plate and the through-hole of buffering bobbin base portion and carry out intermittent type coincidence, and then can carry out automatic stable intermittent type equivalent transport work with the useless emulsion in the buffering section of thick bamboo to can guarantee follow-up mixing job's even and high-efficient.
3. Be provided with even administration subassembly, the installation otter board can drive the scraping wings and carry out stable up-and-down motion in the storage box through the bracing piece in carrying out up-and-down motion in-process, and then can pass through the stable equivalent propelling movement of feed cylinder intermittent type with the flocculent agent in the storage box to the device shell in to can guarantee follow-up mixing operation's even and high-efficient.
4. Stripper plate and electric heating pipe utilize reciprocal lead screw can drive the stripper plate and carry out the extrusion formula minimizing treatment that lasts stable to flocculation and mud after filtering, can further increase the stability of solid-liquid separation work simultaneously, meanwhile, utilize each electric heating pipe in the stripper plate to carry out high-efficient stable mummification to filterable mud and flocculation and handle, and then can guarantee the follow-up transport work of mud convenient and stable, effectively increased the use variety and the stability of device.
5. Be provided with the exhaust-gas treatment subassembly, the stripper plate is at the reciprocating motion in-process, can promote rubber piston through the push rod and carry the purification otter board department in the funnel with the waste gas intermittent type equivalent that produces in the sludge drying processing procedure, and then can carry out stable intermittent type equivalent processing work to waste gas, can effectively avoid the easy problem that takes place to leak of a large amount of waste gas of disposable processing, thereby can carry out continuous stable purification treatment work to the waste gas that produces in the sludge drying processing procedure, the safety in utilization of device has been increased.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise. Wherein:
FIG. 1 is a schematic view of the overall three-dimensional structure of a waste emulsion sludge treatment apparatus capable of uniformly dosing according to the present invention;
FIG. 2 is a schematic view of a three-dimensional structure of a mounting screen of a waste emulsion sludge treatment device capable of uniformly dosing according to the present invention;
FIG. 3 is a schematic view of the overall structure of the apparatus for treating waste emulsion sludge with uniform chemical dosing according to the present invention;
FIG. 4 is a schematic view of a supporting rod structure of a waste emulsion sludge treatment device for uniform dosing according to the present invention;
FIG. 5 is a schematic top view of a through hole of a waste emulsion sludge treatment device for uniform dosing according to the present invention;
FIG. 6 is a schematic top view of a circular gear of the waste emulsion sludge treatment apparatus for uniform dosage according to the present invention;
FIG. 7 is a schematic top view of an extrusion plate of the waste emulsion sludge treatment device for uniform dosage according to the present invention;
FIG. 8 is a schematic view of a fixing hole structure of a waste emulsion sludge treatment device capable of uniformly dosing according to the present invention;
FIG. 9 is a schematic diagram of a side view of a connection baffle of a waste emulsion sludge treatment device capable of uniformly dosing according to the present invention;
FIG. 10 is a schematic diagram of a side view of a rubber ball of a waste emulsion sludge treatment device capable of uniformly dosing according to the present invention.
Reference numbers in the figures: 1. a device housing; 2. a first servo motor; 3. a fixed shaft; 4. a high efficiency mixing assembly; 401. installing a screen plate; 402. a lower top block; 403. a top block is arranged; 404. a return spring; 405. a connecting shaft; 406. a stirring rod; 407. a circular gear; 408. an internal gear; 5. an intermittent transport assembly; 501. a connector tile; 502. a through hole; 503. a buffer cylinder; 504. a delivery pipe; 6. a uniform dosing assembly; 601. a support bar; 602. a material pushing plate; 603. feeding the material barrel; 604. a storage box; 7. a separator plate; 8. a connecting pipe; 9. an electromagnetic valve; 10. a processing frame; 11. a second servo motor; 12. a reciprocating screw rod; 13. a pressing plate; 14. an electric heating tube; 15. a filter screen plate; 16. a drain pipe; 17. an exhaust gas treatment component; 1701. a funnel; 1702. purifying the screen plate; 1703. a first rubber rod; 1704. a rubber ball; 1705. a fixing plate; 1706. connecting holes; 1707. a second rubber rod; 1708. a rubber piston; 1709. a fixing hole; 1710. connecting a baffle plate; 1711. a push rod.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and it will be apparent to those of ordinary skill in the art that the present invention may be practiced without departing from the spirit and scope of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention is described in detail with reference to the drawings, and in the detailed description of the embodiments of the present invention, the cross-sectional view illustrating the structure of the device is not enlarged partially in general scale for the convenience of illustration, and the drawings are only exemplary, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
Examples
To make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 10, a waste emulsion sludge treatment device capable of uniformly feeding medicine comprises a device shell 1, a first servo motor 2 is welded and fixed on the top end face of the device shell 1, an output end of the first servo motor 2 is connected with a fixed shaft 3, a high-efficiency mixing assembly 4 is installed on the fixed shaft 3, an intermittent conveying assembly 5 and a uniform medicine feeding assembly 6 are installed on the device shell 1, an isolation plate 7 is welded and fixed at the bottom end inside the device shell 1, a connecting pipe 8 is connected to the isolation plate 7 through a bolt, an electromagnetic valve 9 is installed on the connecting pipe 8 through a bolt, a treatment frame 10 is welded and fixed at the bottom end of the device shell 1, and a waste gas treatment assembly 17 is installed in the treatment frame 10.
Utilize fixed axle 3 on the first servo motor 2 to drive high-efficient mixing assembly 4 and carry out high efficiency's homogeneous mixing stirring work to useless emulsion and flocculation agent, the high efficiency and the thoroughness of useless emulsion flocculation treatment have effectively been improved, and can drive intermittent type delivery subassembly 5 and the even subassembly 6 of offeing medicine in the time of high-efficient mixing assembly 4 work, and then can stably accomplish the intermittent type equivalent delivery work of useless emulsion and flocculation agent, thereby can guarantee even and high-efficient of follow-up mixing work, and utilize exhaust-gas treatment subassembly 17, and then can carry out stable intermittent type equivalent treatment work to waste gas, can effectively avoid the easy problem of leaking of taking place of a large amount of waste gas of disposable processing, thereby can carry out continuous stable purification treatment work to the waste gas that produces in the sludge drying processing procedure, the safety in utilization of device has been increased.
In this example, the high-efficiency mixing assembly 4 includes an installation screen plate 401 and an upper top block 403, the installation screen plate 401 is connected to the fixed shaft 3 in a sliding mode, a lower top block 402 is fixed to the installation screen plate 401 in a welding mode, the upper top block 403 is fixed to the device shell 1 in a welding mode, a return spring 404 is fixed to the installation screen plate 401 in a welding mode, the return spring 404 is sleeved on the fixed shaft 3, a connecting shaft 405 is connected to the bottom end face of the installation screen plate 401 in a rotating mode, a stirring rod 406 and a circular gear 407 are fixed to the connecting shaft 405 in a welding mode, an internal gear 408 is connected to the circular gear 407 in a meshing mode, and the internal gear 408 is fixed to the device shell 1 in a welding mode.
The lower ejector blocks 402 and the connecting shafts 405 are symmetrically distributed on two sides of the installation screen plate 401, the lower ejector blocks 402 are in a semi-sphere shape, the shape and the size of the lower ejector blocks 402 are equal to those of the upper ejector blocks 403, the upper ejector blocks 403 correspond to the lower ejector blocks 402 one by one, the fixed shaft 3 is connected to the center of the installation screen plate 401, the stirring rods 406 are arranged in two groups, the two groups of stirring rods 406 are distributed on the connecting shafts 405 in an equal distance, the two groups of stirring rods 406 are distributed on two sides of the connecting shafts 405 in a staggered mode, and the thickness of the inner gear 408 is larger than that of the circular gear 407.
Above-mentioned structure guarantees that connecting axle 405 is going on from top to bottom the in-process, and internal gear 408 can carry out stable meshing work with circular gear 407, and then can guarantee the stability of the follow-up rotation state of connecting axle 405, has increased the job stabilization nature of device.
In this example, the intermittent conveying assembly 5 comprises a connecting plate 501 and a buffer cylinder 503, the connecting plate 501 is welded and fixed on the fixed shaft 3, through holes 502 are formed in the bottom of the connecting plate 501 and the bottom of the buffer cylinder 503, a conveying pipe 504 is bolted to the top of the buffer cylinder 503, the bottom end face of the buffer cylinder 503 is flush with the top end face of the inner part of the device shell 1, the top end face of the connecting plate 501 is attached to the bottom end face of the buffer cylinder 503, the through holes 502 are symmetrically distributed on two sides of the connecting plate 501, and the diameter of the buffer cylinder 503 is larger than that of the conveying pipe 504.
The uniform dosing assembly 6 comprises a supporting rod 601, the supporting rod 601 is connected to the mounting screen 401 in a limiting sliding manner, a material pushing plate 602 is fixedly welded to the top of the supporting rod 601, the supporting rod 601 is connected to the lower charging barrel 603 in a limiting sliding manner, the lower charging barrel 603 is connected to the storage box 604 in a bolt manner, the length of the lower charging barrel 603 is smaller than that of the supporting rod 601, the supporting rod 601 is fixed to the central bottom of the material pushing plate 602, the diameter of the material pushing plate 602 is larger than that of the lower charging barrel 603, and the height of the bottom end face of the lower charging barrel 603 is smaller than that of the top end face of the interior of the device shell 1.
Effectively avoid the harmful effects of feed cylinder 603 to device shell 1 down, and then can guarantee the stability of the follow-up transport work of flocculent to can guarantee the stability of follow-up homogeneous mixing stirring work, increase the stability in use of device.
In this example, a second servo motor 11 is welded and fixed on the processing frame 10, an output end of the second servo motor 11 is connected with a reciprocating screw rod 12, a squeezing plate 13 is connected on the reciprocating screw rod 12 in a threaded manner, an electric heating pipe 14 is installed in the squeezing plate 13 in a bolt manner, the squeezing plate 13 is connected on a filter screen plate 15 in a limiting and sliding manner, the filter screen plate 15 is welded and fixed in the processing frame 10, and a drain pipe 16 is connected to the bottom of the processing frame 10 in a bolt manner.
The reciprocating screw rod 12 is connected to the middle part of the bottom of the extrusion plate 13, the electric heating pipes 14 are distributed in the extrusion plate 13 at equal intervals, the diameter of each electric heating pipe 14 is smaller than the thickness of the extrusion plate 13, the cross section of the bottom of the processing frame 10 and the cross section of the isolation plate 7 are both arc-shaped, the cross section of the top of the extrusion plate 13 is in an isosceles triangle shape, and the height of the top end of the extrusion plate 13 is smaller than the height of the bottom end of the connecting pipe 8.
Guaranteed that stripper plate 13 is at the motion in-process, mud can not stop at stripper plate 13's top, and then can guarantee the stability and the thoroughness of mud follow-up processing and transportation work, increased the use variety and the stability of device.
In this example, the exhaust gas treatment component 17 includes the draft tube 1701, the draft tube 1701 welded fastening is on handling the frame 10, welded fastening has purification otter board 1702 and fixed plate 1705 in the draft tube 1701, the connecting hole 1706 has been seted up in running through on the fixed plate 1705, the bolted connection has first rubber pole 1703 on the purification otter board 1702, the other end bolted connection of first rubber pole 1703 has rubber ball 1704, the bolted connection has second rubber pole 1707 in the draft tube 1701, the other end bolted connection of second rubber pole 1707 has rubber piston 1708, the spacing sliding connection of rubber piston 1708 is in the draft tube 1701, fixed hole 1709 has been seted up in running through on the rubber piston 1708, the last rotation of rubber piston 1708 is connected with connection baffle 1710, the bolted connection has push rod 1711 on the rubber piston 1708.
The ventiduct 1701 symmetric distribution is in handling frame 10 both sides, first rubber pole 1703 equiangular distribution is on purifying otter board 1702, first rubber pole 1703 and rubber ball 1704 one-to-one, the diameter of rubber ball 1704 is greater than the top opening diameter of connecting hole 1706, the diameter of rubber ball 1704 is less than the bottom opening diameter of connecting hole 1706, push rod 1711 is fixed in the central point of rubber piston 1708, push rod 1711 wholly is "L" font, utilize the stability that follow-up drive work can be guaranteed to the push rod 1711 of "L" font, the use high efficiency and the security of device have effectively been improved.
A waste emulsion sludge treatment process capable of uniformly dosing comprises the following steps:
A. conveying: the worker can convey the waste emulsion into the buffer cylinder 503 by using the conveying pipe 504, and convey the flocculating agent to be used into the storage tank 604;
B. uniform blanking: the first servo motor 2 can be used for driving the high-efficiency mixing component 4, and the high-efficiency mixing component 4 can simultaneously drive the intermittent conveying component 5 and the uniform dosing component 6 in the working process, so that the intermittent equivalent blanking work of waste emulsion and flocculant can be simultaneously completed;
C. efficient mixing treatment: when the efficient mixing assembly 4 works, the waste emulsion and the flocculating agent which are conveyed intermittently and equivalently can be efficiently stirred and mixed, so that the waste emulsion can be efficiently and thoroughly flocculated;
D. solid-liquid separation: the flocculation and sludge in the treated waste emulsion can be filtered by using the filter screen plate 15;
E. sludge drying: the reciprocating screw rod 12 can drive the extrusion plate 13 to carry out continuous and stable extrusion type reduction treatment on the filtered flocculated sludge and the filtered sludge, meanwhile, the stability of solid-liquid separation can be further improved, and meanwhile, each electric heating pipe 14 in the extrusion plate 13 can carry out efficient and stable drying treatment on the filtered sludge and the flocculated sludge;
F. waste gas treatment: the extrusion plate 13 can drive the waste gas treatment assembly 17 to continuously and stably purify waste gas generated in the sludge drying treatment process in the reciprocating motion process.
It should be noted that, the present invention is a waste emulsion sludge treatment device and treatment process thereof capable of uniformly administering drugs, firstly, the worker can utilize the delivery pipe 504 to deliver the waste emulsion to be treated to the buffer cylinders 503 at both sides through the delivery pipe 504, and deliver the flocculant to be used to the storage tanks 604 at both sides, and then the worker can control the first servo motor 2 on the device housing 1 to be opened, at this time, the first servo motor 2 can drive the installation screen 401 to stably rotate through the fixed shaft 3, and in the rotation process of the installation screen 401, the worker can drive the lower top blocks 402 at both sides of the installation screen 401 to intermittently contact with the upper top blocks 403 at both sides of the device housing 1, at this time, the intermittent pushing action between the upper top blocks 403 and the lower top blocks 402 and the elastic restoring action of the restoring spring 404 can be ensured that the installation screen 401 can intermittently and stably reciprocate up and down on the fixed shaft 3 in the rotation process And under the effect of the up-and-down reciprocating motion of the installation screen plate 401, the supporting rod 601 can drive the material pushing plate 602 to perform stable up-and-down reciprocating motion in the storage box 604, so that the flocculating agent in the storage box 604 can be pushed into the device shell 1 by the equal amount of intermittent stabilization of the material discharging barrel 603, meanwhile, in the automatic process of the fixing shaft 3, the connecting plate 501 can be driven to rotate stably, so that the through hole 502 on the connecting plate 501 and the through hole 502 at the bottom of the buffer barrel 503 can be driven to perform intermittent coincidence, and the waste emulsion in the buffer barrel 503 can be automatically and stably conveyed by the equal amount, so that the uniformity and the efficiency of subsequent mixing work can be guaranteed.
And in the process of rotating the installation screen plate 401, the connection shafts 405 on both sides can be driven to perform stable revolution, meanwhile, the connection shafts 405 can perform intermittent and stable up-and-down reciprocating motion along with the installation screen plate 401, and in the process of revolution, the connection shafts 405 on both sides can drive the connection shafts 405 in the process of revolution and up-and-down reciprocating motion to rotate by utilizing the engagement between the corresponding circular gears 407 and the inner gear 408, at this time, the connection shafts 405 on both sides can be combined with the stirring rods 406 to perform rapid and efficient uniform mixing and stirring work on the waste emulsion and the flocculant, so that the efficiency and the completeness of waste emulsion flocculation treatment are effectively improved, after the mixing work is finished, a worker can control to open the electromagnetic valve 9 on the connection pipe 8, at this time, the isolation plate 7 can stably convey the treated waste emulsion to the filter screen plate 15 in the treatment frame 10 through the connection pipe 8, at this moment under filter plate 15's effect, can stabilize the filtration to mud and flocculation in the waste emulsion after handling, can drive reciprocal lead screw 12 steady rotation under second servo motor 11's effect afterwards, and then can drive stripper plate 13 and filter on filter plate 15 filterable mud and flocculation propelling movement to both sides, and carry out the extrusion formula minimizing treatment that lasts stable to mud and flocculation, can further increase the stability of solid-liquid separation work simultaneously, meanwhile, utilize each electric heating pipe 14 in the stripper plate 13 can carry out high-efficient stable mummification to filterable mud and flocculation, and then can guarantee the convenience and the stability of the follow-up transportation work of mud, and the waste emulsion after handling can stably discharge through drain pipe 16, make things convenient for follow-up retrieval and utilization.
And in the reciprocating motion process of the extrusion plate 13, the second rubber rod 1707 can push the rubber piston 1708 on the push rod 1711 to perform stable reciprocating motion in the ventilator 1701, when the rubber piston 1708 moves outwards in the ventilator 1701, the rubber ball 1704 can be pushed outwards by air pressure and separated from the connecting hole 1706 on the fixing plate 1705, at this time, the waste gas can be purified by the purifying screen 1702 and then discharged, and then the second rubber rod 1707 can push the rubber piston 1708 to move inwards in the ventilator 1701, at this time, under the action of the air pressure, the waste gas generated in the sludge drying process can push the open connecting baffle 1710 through the fixing hole 1709 on the rubber piston 1708 and can be stably conveyed into the ventilator 1701 in equal amount, and the reciprocating motion can perform continuous and stable purification processing work on the waste gas generated in the sludge drying process.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. A waste emulsion sludge treatment device capable of uniformly dosing comprises a device shell (1), and is characterized in that; the device is characterized in that a first servo motor (2) is fixedly welded on the top end face of a shell (1), the output end of the first servo motor (2) is connected with a fixed shaft (3), a high-efficiency mixing assembly (4) is installed on the fixed shaft (3), an intermittent conveying assembly (5) and an even dosing assembly (6) are installed on the shell (1), an isolation plate (7) is fixedly welded at the bottom end of the interior of the shell (1), a connecting pipe (8) is connected to the isolation plate (7) through a bolt, an electromagnetic valve (9) is installed on the connecting pipe (8) through a bolt, a processing frame (10) is fixedly welded at the bottom end of the shell (1), and a waste gas processing assembly (17) is installed in the processing frame (10).
2. The apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to claim 1, wherein: high-efficient mixed subassembly (4) is including installation otter board (401) and last kicking block (403), the spacing sliding connection of installation otter board (401) is on fixed axle (3), welded fastening has lower kicking block (402) on installation otter board (401), go up kicking block (403) welded fastening in device shell (1), welded fastening has reset spring (404) on installation otter board (401), reset spring (404) cover is established on fixed axle (3), it is connected with connecting axle (405) to rotate on the bottom face of installation otter board (401), welded fastening has puddler (406) and circular gear (407) on connecting axle (405), meshing is connected with internal gear (408) on circular gear (407), internal gear (408) welded fastening is in device shell (1).
3. The apparatus for treating waste emulsion sludge capable of uniform chemical dosing according to claim 2, wherein: ejecting block (402) and connecting axle (405) symmetric distribution are in the both sides of installation otter board (401) down, ejecting block (402) are the semicircle spheroid down, the shape size of ejecting block (402) equals with the shape size of last ejecting block (403) down, it corresponds with ejecting block (402) one-to-one down to go up ejecting block (403), the central point at installation otter board (401) is connected fixed axle (3), puddler (406) are provided with two sets ofly, and two sets of puddler (406) equidistance distributes on connecting axle (405), and two sets of puddler (406) are crisscross distribution in the both sides of connecting axle (405), the thickness of internal gear (408) is greater than the thickness of circular gear (407).
4. The apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to claim 1, wherein: intermittent type delivery subassembly (5) are including linking up fishplate bar (501) and a buffering section of thick bamboo (503), linking up fishplate bar (501) welded fastening is on fixed axle (3), the bottom of linking up fishplate bar (501) and buffering section of thick bamboo (503) is all run through and has been seted up through-hole (502), the top bolted connection of buffering section of thick bamboo (503) has conveyer pipe (504), the bottom face of a buffering section of thick bamboo (503) and the inside top face parallel and level of device shell (1), the top face of linking up fishplate bar (501) is laminated with the bottom face of a buffering section of thick bamboo (503) mutually, through-hole (502) symmetric distribution is in the both sides of linking up fishplate bar (501), the diameter of a buffering section of thick bamboo (503) is greater than the diameter of conveyer pipe (504).
5. The apparatus for treating waste emulsion sludge capable of uniform chemical dosing according to claim 2, wherein: the uniform dosing assembly (6) comprises a supporting rod (601), the supporting rod (601) is connected to a mounting screen plate (401) in a limiting and sliding mode, a material pushing plate (602) is fixedly welded to the top of the supporting rod (601), the supporting rod (601) is connected to a material discharging barrel (603) in a limiting and sliding mode, the material discharging barrel (603) is connected to a storage box (604) in a bolt mode, the length of the material discharging barrel (603) is smaller than that of the supporting rod (601), the supporting rod (601) is fixed to the center of the bottom of the material pushing plate (602), the diameter of the material pushing plate (602) is larger than that of the material discharging barrel (603), and the height of the bottom face of the material discharging barrel (603) is smaller than that of the top face of the interior of the device shell (1).
6. The apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to claim 1, wherein: handle on frame (10) welded fastening and have second servo motor (11), the output of second servo motor (11) is connected with reciprocal lead screw (12), threaded connection has stripper plate (13) on reciprocal lead screw (12), electric heating pipe (14) are installed to bolt in stripper plate (13), the spacing sliding connection of stripper plate (13) is on filter plate (15), filter plate (15) welded fastening is in handling frame (10), the bottom bolted connection who handles frame (10) has drain pipe (16).
7. The apparatus for treating waste emulsion sludge capable of uniform chemical dosing according to claim 6, wherein: the bottom middle part at stripper plate (13) is connected in reciprocal lead screw (12), electric heating pipe (14) equidistance distributes in stripper plate (13), the diameter of electric heating pipe (14) is less than the thickness of stripper plate (13), the bottom cross section of handling frame (10) and the cross section of division board (7) all are circular-arcly, the transversal isosceles triangle that personally submits in top of stripper plate (13), the top height of stripper plate (13) is less than the bottom height of connecting pipe (8).
8. The apparatus for treating waste emulsion sludge capable of uniformly administering drugs according to claim 1, wherein: the waste gas treatment assembly (17) comprises a ventilating duct (1701), the ventilating duct (1701) is welded and fixed on a treatment frame (10), a purification screen plate (1702) and a fixing plate (1705) are welded and fixed in the ventilating duct (1701), a connecting hole (1706) is formed in the fixing plate (1705) in a penetrating mode, a first rubber rod (1703) is connected to the purification screen plate (1702) through a screw, a rubber ball (1704) is connected to the other end of the first rubber rod (1703) through a screw, a second rubber rod (1707) is connected to the ventilating duct (1701) through a screw, a rubber piston (1708) is connected to the other end of the second rubber rod (1707) through a screw, the rubber piston (1708) is connected into the ventilating duct (1701) in a limiting and sliding mode, a fixing hole (1709) is formed in the rubber piston (1708) in a penetrating mode, a connecting baffle (1710) is connected to the rubber piston (1708) in a rotating mode, the rubber piston (1708) is connected with a push rod (1711) through a screw.
9. The apparatus for treating waste emulsion containing sludge with uniform chemical dosing according to claim 8, wherein: the ventilating cylinders (1701) are symmetrically distributed on two sides of the processing frame (10), the first rubber rods (1703) are distributed on the purifying screen plate (1702) at equal angles, the first rubber rods (1703) correspond to the rubber balls (1704) in a one-to-one mode, the diameters of the rubber balls (1704) are larger than the diameter of a top opening of the connecting hole (1706), the diameters of the rubber balls (1704) are smaller than the diameter of a bottom opening of the connecting hole (1706), the push rod (1711) is fixed at the center of the rubber piston (1708), and the push rod (1711) is integrally L-shaped.
10. A process for treating waste emulsion sludge capable of uniform administration, which is the device for treating waste emulsion sludge capable of uniform administration according to any one of claims 1 to 9, comprising the steps of:
A. conveying: the worker can convey the waste emulsion into the buffer cylinder (503) by utilizing the conveying pipe (504), and convey the flocculating agent to be used into the storage tank (604);
B. uniform blanking: the first servo motor (2) can be used for driving the efficient mixing assembly (4), and the efficient mixing assembly (4) can simultaneously drive the intermittent conveying assembly (5) and the uniform dosing assembly (6) in the working process, so that intermittent equivalent blanking of waste emulsion and flocculant can be simultaneously completed;
C. efficient mixing treatment: when the efficient mixing component (4) works, the waste emulsion and the flocculating agent which are conveyed intermittently and equivalently can be efficiently stirred and mixed, so that the waste emulsion can be efficiently and thoroughly flocculated;
D. solid-liquid separation: the flocculation and sludge in the treated waste emulsion can be filtered by using the filter screen plate (15);
E. sludge drying: the reciprocating screw rod (12) can drive the extrusion plate (13) to carry out continuous and stable extrusion type reduction treatment on the filtered flocculated sludge and the filtered sludge, meanwhile, the stability of solid-liquid separation can be further improved, and meanwhile, each electric heating pipe (14) in the extrusion plate (13) can be used for carrying out efficient and stable drying treatment on the filtered sludge and the flocculated sludge;
F. waste gas treatment: the extrusion plate (13) can drive the waste gas treatment component (17) to continuously and stably purify waste gas generated in the sludge drying treatment process in the reciprocating motion process.
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