CN114590914A - Process for co-producing white granulated sugar from sugarcane plant drinking water - Google Patents
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- 230000008595 infiltration Effects 0.000 claims description 17
- 238000001764 infiltration Methods 0.000 claims description 17
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- 239000004155 Chlorine dioxide Substances 0.000 description 1
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- 101800005151 Cholecystokinin-8 Proteins 0.000 description 1
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- 230000001413 cellular effect Effects 0.000 description 1
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- 150000008163 sugars Chemical class 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C13—SUGAR INDUSTRY
- C13B—PRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
- C13B50/00—Sugar products, e.g. powdered, lump or liquid sugar; Working-up of sugar
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/444—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/32—Nature of the water, waste water, sewage or sludge to be treated from the food or foodstuff industry, e.g. brewery waste waters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/04—Disinfection
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Food Science & Technology (AREA)
- Biochemistry (AREA)
- Non-Alcoholic Beverages (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
A process for co-producing white granulated sugar from sugarcane plant drinking water comprises the following steps: after sugarcane juice squeezed from sugarcane is subjected to coarse filtration, heating the sugarcane primary juice, concentrating the preheated sugarcane juice, collecting steam condensate of evaporation tanks of effect II and effect III in an evaporation system to obtain sugarcane plant coarse extract water, and filtering and purifying the sugarcane plant coarse extract water through a primary reverse osmosis membrane; adsorbing the primary purified sugarcane plant water by a chromatographic column filled with active carbon; further filtering and purifying the secondarily purified sugarcane plant water through a secondary reverse osmosis membrane; filtering and sterilizing the three purified sugarcane plant waters by a ceramic ultrafiltration membrane sterilization system to obtain sugarcane plant drinking water; in addition, pre-concentrating sugarcane juice to be diluted, cleaning the diluted sugarcane juice, evaporating and concentrating, boiling sugar and crystallizing to obtain the white granulated sugar. The invention fully utilizes the water in the sugarcane plants, processes the sugarcane plants into high-quality drinking water, not only enriches the resources of the drinking water, but also improves the added value of the sugarcane and the economic benefit of sugar manufacturing enterprises.
Description
Technical Field
The invention relates to a process for co-producing white granulated sugar from drinking water of sugarcane plants, belonging to the technical field of food processing.
Technical Field
Sugarcane is a crop specific to tropical and subtropical zones and is mainly used as a raw material for sugar production (white granulated sugar production). The water content of the cane, apart from sugar and fibre, is over 70%. The water is cellular raw water in sugarcane plants and contains more free radicals which are beneficial to human bodies. In addition, the sugarcane plant water is screened layer by layer through living cells, so that the sugarcane plant water is more beneficial to the absorption of human bodies, the minimum amount of water can be drunk by human bodies in activities or sports, the most efficient water supplement is obtained, and the effects of promoting the secretion of saliva or quenching thirst are achieved. Therefore, if the part of water in the sugarcane can be fully utilized and processed into drinking water, not only can the resource of the drinking water be enriched, but also the additional value of the sugarcane can be improved. Sugar manufacturing enterprises directly discharge water extracted from sugarcane into a waste water tank without reasonable utilization, the method not only increases the pressure of terminal waste water treatment, but also greatly wastes water resources, and the water treatment needs huge resources every year. The invention extracts the cell water in the sugarcane plants to prepare high-end drinking water, converts the traditional production mode of the sucrose industry from the original single sucrose-used target product into a novel production mode of multi-element products and high-value products, can greatly prolong the industrial chain and the value chain, and has good economic benefit and great social benefit. The technology of the invention not only can relieve the current problem of global water resource shortage, but also meets the requirement that people increasingly pursue good and healthy life, conforms to the concept that consumers pay attention to food safety and diversified markets, and integrates the modern science and technology and healthy life concepts. The method and the technology provided by the invention change the sugar industry of sunset into the sugar cane industry of sunrise, change the pattern of the sugar industry in the world and make a new contribution to the development of the economic society of Guangxi.
Disclosure of Invention
The invention aims to provide a process for co-producing white granulated sugar from sugarcane plant drinking water, which solves the technical problems that water extracted from sugarcane is directly discharged into a wastewater pool by sugarcane sugar manufacturing enterprises to cause water resource waste and water treatment needs to be carried out by repelling huge capital, and raw water in the sugarcane plants is extracted and processed into high-quality drinking water, so that the added value of the sugarcane is improved, and the economic benefit of the sugar manufacturing enterprises is increased.
In order to achieve the purpose, the invention adopts the following technical scheme:
a process for co-producing white granulated sugar from sugarcane plant drinking water comprises the following specific technical steps:
(1) squeezing sugarcane to extract juice: coarsely filtering sugarcane juice squeezed from sugarcane to obtain sugarcane primary juice;
(2) preheating: heating the sugarcane primary juice to 80, 81, 82, 83, 84 and 85 ℃ to obtain preheated sugarcane juice;
(3) evaporating to obtain water: concentrating the preheated sugarcane juice to 30 degrees, 30.5 degrees, 31 degrees, 31.5 degrees and 32 degrees Bx by adopting a triple-effect vacuum evaporation system, collecting steam condensate of evaporation tanks of effect II and effect III in the evaporation system to obtain crude water for sugarcane plants, and collecting the sugarcane juice from the triple-effect vacuum evaporation system to obtain the pre-concentrated sugarcane juice;
(4) first-stage reverse osmosis membrane purification: filtering and purifying the sugarcane plant crude extract water through a primary reverse osmosis membrane, and removing organic matters and salt in the water to obtain primary purified sugarcane plant water;
(5) and (3) activated carbon adsorption and purification: adsorbing the primary purified sugarcane plant water by a chromatographic column filled with active carbon to remove possible peculiar smell in the water to obtain secondary purified sugarcane plant water;
(6) secondary reverse osmosis membrane purification: further filtering and purifying the secondary purified sugarcane plant water through a secondary reverse osmosis membrane to obtain tertiary purified sugarcane plant water;
(7) non-thermal non-chemical sterilization: filtering and sterilizing the third purified sugarcane plant water by a ceramic ultrafiltration membrane sterilization system, and performing aseptic filling in an aseptic filling chamber to obtain sugarcane plant drinking water;
(8) pre-concentrating sugarcane juice to be diluted: diluting the pre-concentrated sugarcane juice in the step (3) to 10, 11, 12, 13, 14, 15, 16, 17 and 18 degrees Bx by using water to obtain diluted sugarcane juice;
(9) cleaning dilute sugarcane juice: the sugar refining clarification process is adopted to treat the diluted sugarcane juice, and non-sugar impurities in the sugarcane juice are removed to obtain the sugarcane clarified juice;
(10) and (3) evaporation and concentration: evaporating and concentrating the sugarcane clear juice to obtain syrup;
(11) sugar boiling and crystallization: and boiling the syrup for crystallization, and performing crystallization assistance, centrifugal honey separation and drying to obtain the white granulated sugar.
Further, in the step (1), the sugarcane is sent into a tearing machine to be torn into filamentous, flaky and blocky sugarcane materials, the sugarcane materials are sent into a squeezing system formed by connecting five squeezing machines in series to be squeezed to obtain juice, and the squeezed sugarcane juice is coarsely filtered by a drum screen to obtain sugarcane primary squeezed juice;
the pressing system formed by connecting five presses in series adopts a compound infiltration method to press and extract sugarcane, the infiltration water is sprayed on the sugarcane material from the fourth press and then the sugarcane material is sent to the fifth press to press juice, the sugarcane juice squeezed by the fifth press is sprayed on the sugarcane material from the third press and then sent to the fourth press to press juice, the sugarcane juice squeezed by the fourth press is sprayed on the sugarcane material from the second press and then sent to the third press to press juice, the sugarcane juice squeezed by the third press is sprayed on the sugarcane material from the first press and then sent to the second press to press juice, and the sugarcane juice squeezed by the first and second presses is collected and mixed, namely the sugarcane juice in the step (1).
Further, the infiltration water is the crude water extracted from the sugarcane plants produced in the step (3), and the addition amount of the infiltration water is 5%, 6%, 7%, 8%, 9% and 10% of the pressing amount of the sugarcanes.
Further, the evaporation temperature of the I-effect evaporation tank in the triple-effect vacuum evaporation system in the step (3) is lower than 80 ℃ (e.g. 50 ℃, 55 ℃, 60 ℃, 65 ℃, 70 ℃, 75 ℃, 80 ℃).
Further, the reverse osmosis membrane in the step (4) has a molecular weight cut-off less than or equal to 100Da (e.g. 10, 20, 30, 40, 50, 60, 70, 80, 90, 100Da), the reverse osmosis membrane module adopts a roll-type membrane module, and the operating pressure of the reverse osmosis membrane system is 1.5MPa, 1.6MPa, 1.7MPa, 1.8MPa, 1.9MPa, 2.0MPa, 2.1MPa, 2.2MPa, 2.3MPa, 2.4MPa, 2.5 MPa.
Further, in the activated carbon adsorption purification step in the step (5), the retention time of the water of the primarily purified sugarcane plants in the chromatographic column is controlled to be 30s, 35s, 40s, 45s, 50s, 55s and 60 s.
Further, the reverse osmosis membrane in the step (6) has a molecular weight cut-off of 100Da or less (for example, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100Da), the reverse osmosis membrane module is a hollow fiber membrane module, and the operating pressure of the reverse osmosis membrane system is 2.0MPa, 2.1MPa, 2.2MPa, 2.3MPa, 2.4MPa, 2.5 MPa.
Further, the pore size of the ceramic membrane element in the ceramic membrane ultrafiltration sterilization system in the step (7) is less than or equal to 0.02 μm (e.g. 0.01 μm, 0.005 μm, 0.015 μm).
Further, the water used for diluting the sugarcane juice in the step (8) is the gas condensate water generated in the step (10) when the sugarcane juice is evaporated and concentrated.
Further, in the above-mentioned case,
in the step (2), the sugarcane is primarily squeezed by adopting a tube type heat exchanger to heat,
in the step (9), the sugar refining clarification process is a lime-sulfurous acid method,
in the step (10), a five-effect pressure-vacuum evaporation system is adopted for evaporation and concentration,
and (11) adopting a vacuum sugar boiling tank to carry out sugar boiling crystallization.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention extracts the cell water in the sugarcane plants to prepare high-end drinking water, converts the traditional production mode of the sucrose industry from the original single sucrose-used target product into a novel production mode of multi-element products and high-value products, can greatly prolong the industrial chain and the value chain, has good economic benefit and also shows great value in social benefit.
(2) The invention fully utilizes the water in the sugarcane plants, processes the sugarcane plants into high-quality drinking water, not only enriches the resources of the drinking water, but also improves the added value of the sugarcane and the economic benefit of sugar manufacturing enterprises.
(3) The invention solves the technical problems that water resources are wasted and huge resources are required to be repelled for water treatment because the water extracted from the sugarcane is directly discharged into the wastewater pool by sugarcane sugar manufacturing enterprises.
(4) In the process of processing the sugarcane plant drinking water, water-sugar separation is realized in a pure physical mode, including low-temperature evaporation, membrane separation, adsorption separation technology and the like, no chemical reagent or food additive is added, and the prepared drinking water is green and natural sugarcane plant cell raw water and is high-quality drinking water.
(5) The prepared sugarcane plant drinking water is screened layer by living cells, is more beneficial to the absorption of human bodies, can ensure that the human bodies drink the minimum amount of water during activities or sports, obtains the most efficient water supplement, and achieves the effects of promoting the secretion of saliva or quenching thirst.
(6) In the drinking water degerming process of sugarcane plants, a ceramic ultrafiltration membrane with the membrane aperture smaller than the diameters of bacteria and spores is selected for filtering and degerming, so that the traditional drinking water degerming process is avoided, and the steps are as follows: ozone sterilization, ultraviolet sterilization, chlorine dioxide sterilization and the like affect the quality of drinking water.
Drawings
FIG. 1 is a process flow diagram of the co-production of white granulated sugar from drinking water for sugarcane plants.
FIG. 2 is a flow chart of the sugarcane juice squeezing and extracting process by the compound infiltration method.
FIG. 3 is a comparison of the survival state of cells when human gastric mucosal cells were cultured in sugarcane plant drinking water and commercially available drinking water.
FIG. 4 is a graph comparing the survival rate of cells when human gastric mucosal cells were cultured using sugarcane plant drinking water with commercially available drinking water.
Detailed Description
Example 1
A process for co-producing white granulated sugar from sugarcane plant drinking water comprises the following specific operation steps:
(1) squeezing sugarcane to extract juice: feeding the sugarcane into a tearing machine to tear into filamentous, flaky and blocky sugarcane materials, feeding the sugarcane into a squeezing system formed by connecting five three-roll squeezing machines in series to squeeze juice, and coarsely filtering the squeezed sugarcane juice by a drum screen to obtain sugarcane primary squeezed juice; the pressing system adopts a compound infiltration method to press and extract the sugarcane, the sugarcane material from the fourth presser is sprayed with infiltration water and then sent to the fifth presser to be pressed to extract juice, the sugarcane juice squeezed by the fifth presser is sprayed on the sugarcane material from the third presser and then sent to the fourth presser to be pressed to extract juice, the sugarcane juice squeezed by the fourth presser is sprayed on the sugarcane material from the second presser and then sent to the third presser to be pressed to extract juice, the sugarcane juice squeezed by the third presser is sprayed on the sugarcane material from the first presser and then sent to the second presser to be pressed to extract juice, and the sugarcane juice squeezed by the first and second pressers is collected and mixed to obtain the primary sugarcane juice; the infiltration water is the crude water extracted from the sugarcane plants produced in the step (3), and the addition amount of the infiltration water is 5 percent of the pressing amount of the sugarcane;
(2) preheating: heating the sugarcane primary juice to 85 ℃ by using a tube type heat exchanger to obtain preheated sugarcane juice;
(3) evaporating to obtain water: adopting a triple-effect vacuum evaporation system, controlling the evaporation temperature of an I-effect evaporation tank to be lower than 80 ℃, concentrating the sugarcane juice to 32-degree Bx, collecting steam condensate water of II-effect and III-effect evaporation tanks in the evaporation system to obtain sugarcane plant rough water, and collecting the sugarcane juice from the triple-effect vacuum evaporation system to obtain pre-concentrated sugarcane juice;
(4) first-stage reverse osmosis membrane purification: filtering and purifying the sugarcane plant crude extract water through a primary reverse osmosis membrane to remove organic matters and salt in the water, thereby obtaining primary purified sugarcane plant water; the molecular weight cut-off of the reverse osmosis membrane in the step (4) is equal to 100Da, the reverse osmosis membrane component adopts a roll-type membrane component, and the operating pressure of the reverse osmosis membrane system is 1.5 MPa.
(5) Activated carbon adsorption and purification: adsorbing the primary purified sugarcane plant water by a chromatographic column filled with active carbon to remove possible peculiar smell in the water to obtain secondary purified sugarcane plant water; in the activated carbon adsorption purification step in the step (5), the retention time of the purified sugarcane plant water in the chromatographic column for the first time is controlled to be 30 s.
(6) Secondary reverse osmosis membrane purification: further filtering and purifying the secondary purified sugarcane plant water through a secondary reverse osmosis membrane to obtain tertiary purified sugarcane plant water; the molecular weight cut-off of the reverse osmosis membrane in the step (6) is equal to 100Da, the reverse osmosis membrane component adopts a hollow fiber membrane component, and the operating pressure of the reverse osmosis membrane system is 2.0 MPa.
(7) Non-thermal non-chemical sterilization: filtering and sterilizing the third purified sugarcane plant water by a ceramic ultrafiltration membrane sterilization system, and performing aseptic filling in an aseptic filling chamber to obtain sugarcane plant drinking water; the membrane aperture of the ceramic membrane element in the used ceramic membrane ultrafiltration sterilization system is 0.01 mu m;
(8) pre-concentrating sugarcane juice to be diluted: diluting the pre-concentrated sugarcane juice in the step (3) to 15-degree Bx by using water to obtain diluted sugarcane juice; the water used for diluting the sugarcane juice is the gas condensate water generated in the step (8) when the sugarcane juice is evaporated and concentrated;
(9) cleaning and impurity removal of the diluted sugarcane juice: treating the returned thin sugarcane juice by adopting a lime-sulfurous acid method sugar preparation clarification process, and removing non-sugar impurities in the sugarcane juice to obtain sugarcane clarified juice;
(10) and (3) evaporation and concentration: evaporating and concentrating the sugarcane clarified juice by adopting a five-effect pressure-vacuum evaporation system to obtain syrup;
(11) sugar boiling and crystallization: and (3) boiling the syrup by adopting a vacuum sugar boiling tank, crystallizing, centrifuging, separating honey and drying to obtain the white granulated sugar.
The physicochemical indexes of the drinking water produced by the sugarcane plants in example 1 are shown in the following table:
item | Description of the invention | Item | Description of the invention |
Color | Colorless and colorless | Taste and smell | Has slight sugarcane faint scent and no peculiar smell |
pH | 6.3 | Electrical conductivity of | 8μS/cm |
Lead (in terms of Pb) | ≤0.01mg/L | High consumption of manganese acid and alkali | Less than or equal to 1.0mg/L (as O)2Meter) |
Arsenic (As) | ≤0.01mg/L | Lead (in terms of Pb) | ≤0.01mg/L |
Copper (in Cu) | ≤0.01mg/L | Cyanide (with CN)-Meter) | ≤0.002mg/L |
Free chlorine | ≤0.005mg/L | Nitrite (in NO)2-Meter) | ≤0.002mg/L |
Total number of bacteria | ≤10cfu/mL | Escherichia coli group | ≤3×10-1MPN/mL |
Pathogenic bacteria | Not detected out | Mold and yeast | Not detected out |
The physical and chemical indexes of the white granulated sugar produced in the example 1 are shown in the following table:
item | Description of the preferred embodiment | Item | Description of the invention |
Sugar of cane | ≥99.7% | Reducing sugar content | ≤0.10% |
Electrically conductive ash | ≤0.10% | Colour value | 120IU |
Turbidity of the mixture | 6MAU | Water insoluble impurities | 42mg/g |
Sulfur dioxide content | 32mg/g | Lead (in Pb) | ≤0.5mg/kg |
Arsenic (As) | ≤1.0mg/kg | Copper (in Cu) | ≤2.0mg/kg |
Total number of bacteria | ≤300cfu/mL | Escherichia coli group | ≤3×10-1MPN/mL |
Pathogenic bacteria | Not detected out | Mold and yeast | Not detected out |
Mite(s) | Not detected out | Pathogenic bacteria | Not detected out |
Example 2
A process for co-producing white granulated sugar from sugarcane plant drinking water comprises the following specific operation steps:
(1) squeezing sugarcane to extract juice: feeding the sugarcane into a tearing machine to tear into filamentous, flaky and blocky sugarcane materials, feeding the sugarcane into a squeezing system formed by connecting five three-roll squeezing machines in series to squeeze juice, and coarsely filtering the squeezed sugarcane juice by a drum screen to obtain sugarcane primary squeezed juice; the pressing system adopts a compound infiltration method to press and extract the sugarcane, the sugarcane material from the fourth presser is sprayed with infiltration water and then sent to the fifth presser to be pressed to extract juice, the sugarcane juice squeezed by the fifth presser is sprayed on the sugarcane material from the third presser and then sent to the fourth presser to be pressed to extract juice, the sugarcane juice squeezed by the fourth presser is sprayed on the sugarcane material from the second presser and then sent to the third presser to be pressed to extract juice, the sugarcane juice squeezed by the third presser is sprayed on the sugarcane material from the first presser and then sent to the second presser to be pressed to extract juice, and the sugarcane juice squeezed by the first and second pressers is collected and mixed to obtain the primary sugarcane juice; the infiltration water is the crude water extracted from the sugarcane plants produced in the step (3), and the addition amount of the infiltration water is 8 percent of the pressing amount of the sugarcane;
(2) preheating: heating the sugarcane primary juice to 82 ℃ by using a tube type heat exchanger to obtain preheated sugarcane juice;
(3) evaporating to obtain water: adopting a triple-effect vacuum evaporation system, controlling the evaporation temperature of an I-effect evaporation tank to be lower than 80 ℃, concentrating the sugarcane juice to 30-degree Bx, collecting steam condensate water of II-effect and III-effect evaporation tanks in the evaporation system to obtain sugarcane plant rough water, and collecting the sugarcane juice from the triple-effect vacuum evaporation system to obtain pre-concentrated sugarcane juice;
(4) first-stage reverse osmosis membrane purification: filtering and purifying the sugarcane plant crude extract water through a primary reverse osmosis membrane to remove organic matters and salt in the water, thereby obtaining primary purified sugarcane plant water; the molecular weight cut-off of the reverse osmosis membrane in the step (4) is equal to 50Da, the reverse osmosis membrane component adopts a roll-type membrane component, and the operating pressure of the reverse osmosis membrane system is 2.5 MPa.
(5) Activated carbon adsorption and purification: adsorbing the primary purified sugarcane plant water by a chromatographic column filled with active carbon to remove possible peculiar smell in the water to obtain secondary purified sugarcane plant water; in the activated carbon adsorption purification step in the step (5), the retention time of the purified sugarcane plant water in the chromatographic column for the first time is controlled to be 60 s.
(6) Secondary reverse osmosis membrane purification: further filtering and purifying the secondary purified sugarcane plant water through a secondary reverse osmosis membrane to obtain tertiary purified sugarcane plant water; the molecular weight cut-off of the reverse osmosis membrane in the step (6) is less than or equal to 50Da, the reverse osmosis membrane component adopts a hollow fiber membrane component, and the operating pressure of the reverse osmosis membrane system is 2.5 MPa.
(7) Non-thermal non-chemical sterilization: filtering and sterilizing the third purified sugarcane plant water by a ceramic ultrafiltration membrane sterilization system, and performing aseptic filling in an aseptic filling chamber to obtain sugarcane plant drinking water; the membrane aperture of the ceramic membrane element in the used ceramic membrane ultrafiltration sterilization system is 0.02 mu m;
(8) pre-concentrating sugarcane juice to be diluted: diluting the pre-concentrated sugarcane juice in the step (3) to 14-degree Bx by using water to obtain diluted sugarcane juice; the water used for diluting the sugarcane juice is the air condensation water generated in the step (8) when the sugarcane juice is evaporated and concentrated;
(9) cleaning and impurity removal of the diluted sugarcane juice: treating the returned thin sugarcane juice by adopting a lime-sulfurous acid method sugar preparation clarification process, and removing non-sugar impurities in the sugarcane juice to obtain sugarcane clarified juice;
(10) and (3) evaporation and concentration: evaporating and concentrating the sugarcane clear juice by adopting a five-effect pressure-vacuum evaporation system to obtain syrup;
(11) sugar boiling and crystallization: and (3) boiling the syrup by using a vacuum sugar boiling tank for crystallization, and obtaining the white granulated sugar after the processes of crystallization assistance, centrifugal honey separation and drying.
According to LIVE/DEAD evaluation method, the survival state of cells is compared when human gastric mucosal cells are cultured by sugarcane plant drinking water and commercial drinking water, as shown in FIG. 3. In fig. 3, the green dots are viable cells and the red dots are dead cells. A comparison of cell viability for human gastric mucosal cells cultured in sugarcane plant drinking water versus commercially available drinking water according to CCK8 evaluation is shown in FIG. 4. As can be seen from FIG. 4, the survival rate of human cells cultured in the drinking water of sugarcane plants is higher than that of the drinking water on the market. These results indicate that the drinking water for sugarcane plants can nourish human cells more than the drinking water on the market, and is more beneficial to human body.
The physicochemical indexes of the drinking water produced by the sugarcane plants in example 2 are shown in the following table:
item | Description of the invention | Item | Description of the invention |
Color | Colorless and colorless | Taste and smell | Has slight sugarcane faint scent and no peculiar smell |
pH | 6.6 | Electrical conductivity of | 6μS/cm |
Lead (in terms of Pb) | ≤0.01mg/L | High consumption of manganese acid and base | Less than or equal to 1.0mg/L (as O)2Meter) |
Arsenic (As) | ≤0.01mg/L | Lead (in terms of Pb) | ≤0.01mg/L |
Copper (in Cu) | ≤0.01mg/L | Cyanide (with CN)-Meter) | ≤0.002mg/L |
Free chlorine | ≤0.005mg/L | Nitrite (in NO)2-Meter) | ≤0.002mg/L |
Total number of bacteria | ≤10cfu/mL | Escherichia coli group | ≤3×10-1MPN/mL |
Pathogenic bacteria | Not detected out | Mold and yeast | Not detected out |
The physical and chemical indexes of the white granulated sugar produced in the example 2 are shown in the following table:
item | Description of the invention | Item | Description of the preferred embodiment |
Sugar of cane | ≥99.7% | Reducing sugars | ≤0.10% |
Electrically conductive ash | ≤0.10% | Colour value | 110IU |
Turbidity of the mixture | 5MAU | Impurities insoluble in water | 46mg/g |
Sulfur dioxide content | 38mg/g | Lead (in terms of Pb) | ≤0.5mg/kg |
Arsenic (As) | ≤1.0mg/kg | Copper (in Cu) | ≤2.0mg/kg |
Total number of bacteria | ≤300cfu/mL | Escherichia coli group | ≤3×10-1MPN/mL |
Pathogenic bacteria | Not detected out | Mold and yeast | Not detected out |
Mite(s) | Not detected out | Pathogenic bacteria | Not detected out |
Claims (10)
1. A process for co-producing white granulated sugar from drinking water of sugarcane plants is characterized by comprising the following specific technical steps:
(1) squeezing sugarcane to extract juice: coarsely filtering sugarcane juice squeezed from sugarcane to obtain sugarcane primary juice;
(2) preheating: heating the sugarcane primary juice to 80-85 ℃ to obtain preheated sugarcane juice;
(3) evaporating to obtain water: concentrating the preheated sugarcane juice to 30-32 degrees Bx by adopting a triple-effect vacuum evaporation system, collecting steam condensate water of evaporation tanks of effect II and effect III in the evaporation system to obtain sugarcane plant rough-extracted water, and collecting the sugarcane juice discharged from the triple-effect vacuum evaporation system to obtain the pre-concentrated sugarcane juice;
(4) first-stage reverse osmosis membrane purification: filtering and purifying the sugarcane plant crude extract water through a primary reverse osmosis membrane to remove organic matters and salt in the water, thereby obtaining primary purified sugarcane plant water;
(5) activated carbon adsorption and purification: adsorbing the primary purified sugarcane plant water by a chromatographic column filled with active carbon to remove possible peculiar smell in the water to obtain secondary purified sugarcane plant water;
(6) secondary reverse osmosis membrane purification: further filtering and purifying the secondary purified sugarcane plant water through a secondary reverse osmosis membrane to obtain tertiary purified sugarcane plant water;
(7) non-thermal non-chemical sterilization: filtering and sterilizing the third purified sugarcane plant water by a ceramic ultrafiltration membrane sterilization system, and performing aseptic filling in an aseptic filling chamber to obtain sugarcane plant drinking water;
(8) pre-concentrating sugarcane juice to be diluted: diluting the pre-concentrated sugarcane juice in the step (3) to 10-18 degrees Bx by using water to obtain dilute sugarcane juice;
(9) cleaning dilute sugarcane juice: the sugar refining clarification process is adopted to treat the diluted sugarcane juice, and non-sugar impurities in the sugarcane juice are removed to obtain the sugarcane clarified juice;
(10) and (3) evaporation and concentration: evaporating and concentrating the sugarcane clear juice to obtain syrup;
(11) sugar boiling and crystallization: and (3) boiling the syrup for crystallization, and obtaining the white granulated sugar after the processes of crystallization assistance, centrifugal honey separation and drying.
2. The process for co-production of white granulated sugar and drinking water of sugarcane plants as claimed in claim 1, wherein in the step (1), the sugarcane is sent to a tearing machine to be torn into filiform, sheet-like and blocky sugarcane materials, the sugarcane materials are sent to a squeezing system composed of five squeezing machines connected in series to be squeezed to obtain juice, and the squeezed sugarcane juice is coarsely filtered by a drum screen to obtain sugarcane primary squeezed juice;
the pressing system formed by connecting five presses in series adopts a compound infiltration method to press and extract sugarcane, the infiltration water is sprayed on the sugarcane material from the fourth press and then the sugarcane material is sent to the fifth press to press juice, the sugarcane juice squeezed by the fifth press is sprayed on the sugarcane material from the third press and then sent to the fourth press to press juice, the sugarcane juice squeezed by the fourth press is sprayed on the sugarcane material from the second press and then sent to the third press to press juice, the sugarcane juice squeezed by the third press is sprayed on the sugarcane material from the first press and then sent to the second press to press juice, and the sugarcane juice squeezed by the first press and the second press are collected and mixed, namely the sugarcane juice in the step (1).
3. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 2, wherein the infiltration water is the crude sugar cane plant water produced in the step (3), and the addition amount of the infiltration water is 5-10% of the pressing amount of the sugarcane.
4. A process for co-production of white granulated sugar from sugarcane plant drinking water according to claim 1, characterized in that the evaporation temperature of the I-effect evaporation tank in the triple-effect vacuum evaporation system of step (3) is lower than 80 ℃.
5. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 1, wherein the molecular weight cut-off of the reverse osmosis membrane in the step (4) is less than or equal to 100Da, the reverse osmosis membrane module is a roll-type membrane module, and the operating pressure of the reverse osmosis membrane system is 1.5-2.5 MPa.
6. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 1, wherein in the step of activated carbon adsorption purification in the step (5), the retention time of the primarily purified sugarcane plant water in the chromatographic column is controlled to be 30-60 s.
7. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 1, wherein the molecular weight cut-off of the reverse osmosis membrane in the step (6) is less than or equal to 100Da, the reverse osmosis membrane component is a hollow fiber membrane component, and the operating pressure of the reverse osmosis membrane system is 2.0-2.5 MPa.
8. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 1, wherein the membrane pore size of the ceramic membrane element in the ceramic membrane ultrafiltration and sterilization system in the step (7) is less than or equal to 0.02 μm.
9. A process for co-production of white granulated sugar from drinking water of sugarcane plants as claimed in claim 1, wherein the water used for returning diluted sugarcane juice in step (8) is the air-condensed water produced in the evaporation and concentration of sugarcane juice in step (10).
10. The process for co-producing white granulated sugar from sugarcane plant drinking water according to claim 1,
in the step (2), the sugarcane is primarily squeezed by adopting a tube type heat exchanger to heat,
in the step (9), the sugar refining clarification process is a lime-sulfurous acid method,
in the step (10), a five-effect pressure-vacuum evaporation system is adopted for evaporation and concentration,
and (11) adopting a vacuum sugar boiling tank to carry out sugar boiling crystallization.
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