CN114586552B - Corn cob peeling device with corn kernel damage prevention mechanism and corn cob peeling method - Google Patents
Corn cob peeling device with corn kernel damage prevention mechanism and corn cob peeling method Download PDFInfo
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- CN114586552B CN114586552B CN202210368875.1A CN202210368875A CN114586552B CN 114586552 B CN114586552 B CN 114586552B CN 202210368875 A CN202210368875 A CN 202210368875A CN 114586552 B CN114586552 B CN 114586552B
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- 240000008042 Zea mays Species 0.000 title claims abstract description 195
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 191
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 191
- 235000005822 corn Nutrition 0.000 title claims abstract description 191
- 230000007246 mechanism Effects 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000002265 prevention Effects 0.000 title claims abstract description 11
- 239000010903 husk Substances 0.000 claims abstract description 30
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- 230000001681 protective effect Effects 0.000 claims description 10
- 238000003491 array Methods 0.000 claims description 5
- 206010010904 Convulsion Diseases 0.000 claims description 3
- 230000036461 convulsion Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 description 6
- 235000007244 Zea mays Nutrition 0.000 description 4
- 229940089639 cornsilk Drugs 0.000 description 4
- 239000001231 zea mays silk Substances 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a corn cob peeling device with a corn kernel damage prevention mechanism and a corn cob peeling method, relates to the technical field of corn cob peeling equipment, and solves the problems that corn cobs are not peeled thoroughly and corn kernels are easy to damage when peeled. According to the corn cob peeling machine, corn cobs can be automatically clamped and automatically rotated, corn husks are thrown away under the action of centrifugal force, the air blowing mechanism is utilized to blow air from the head to the tail of the corn cobs, corn husks adhered to the outer layer and the inner layer of the surface of the corn cobs can be completely blown away, corn cobs and corn husks positioned between corn kernels can be blown away, the air exhausting mechanism is utilized to exhaust air, the thrown corn husks are adsorbed between two peeling rollers, peeling is facilitated, corn cobs and corn husks positioned between the corn kernels can be removed, the peeling is thorough and good in effect, in addition, the corn cobs are in a suspended rotating state in the whole peeling process, damage to the corn kernels is effectively avoided, and peeling quality is guaranteed.
Description
Technical Field
The invention relates to the technical field of corn cob peeling equipment, in particular to a corn cob peeling device with a corn kernel damage prevention mechanism and a corn cob peeling method.
Background
Corn cobs need to be peeled in the production and processing process, the conventional corn peeler adopts a method of oppositely grinding two rollers to peel off the buds She Si on the corn cobs, the common corn peeler consists of four rollers, each two rollers form a V-shaped roller groove in a tangential mode, when corn cobs with the buds are put into a feed hopper in batches, some corn cobs firstly fall into the roller grooves to be peeled, some corn cobs cannot fall into the space between the two rollers and roll on the rollers, and in order to enable each corn cob put into the feed hopper to fall into the space between the two rollers to be peeled, the length of the rollers is only lengthened.
However, when the existing corn cob peeling machine is used, when corn husks are clung to the surface of a corn cob, the corn husks are inconvenient to peel, and corn husks among corn kernels are more difficult to peel, so that peeling is incomplete, low in efficiency and poor in effect, and corn kernels are easy to rub against a roller in the peeling process, so that corn kernels are easy to damage, and peeling quality is affected.
For this purpose, we propose a corn cob peeling device with a corn kernel damage prevention mechanism and a method thereof.
Disclosure of Invention
The invention aims to provide a corn cob peeling device with a corn kernel damage prevention mechanism and a corn cob peeling method, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a corn cob peeling device with prevent corn grain damage mechanism, includes the bottom plate, the last lateral wall fixedly connected with protection casing of bottom plate, and the last lateral wall fixedly connected with pillar of bottom plate, the top fixedly connected with slope of pillar sets up down the charge plate, and one side that the charge plate was kept away from to the bottom plate is provided with the receipts material frame, the last lateral wall of bottom plate is provided with first conveying mechanism, and is connected with first conveyer belt on the first conveying mechanism, the last lateral wall of bottom plate is provided with second conveying mechanism, and is connected with the second conveyer belt on the second conveying mechanism, be provided with the multiunit between first conveyer belt and the second conveyer belt and be used for carrying out the tight clamping assembly of clamp to the corn cob, and the last lateral wall of bottom plate is provided with the mechanism of skinning to the corn cob, skinning the mechanism sets up in the one side that is close to first conveyer belt, and one side that the protection casing is close to the corn cob head is provided with the mechanism of blowing that is used for blowing to the corn cob.
Preferably, the first conveying mechanism comprises first L-shaped plates fixedly connected to the upper side wall of the bottom plate and symmetrically arranged, the side walls of the first L-shaped plates are fixedly connected with first supporting plates, first conveying rollers which are symmetrically arranged are rotationally connected between the first supporting plates and the first L-shaped plates, the first conveying belts are sleeved on the side walls of the two first conveying rollers, one of the first conveying rollers is fixedly connected with a first motor, and the output end of the first motor is fixed to the upper end of one of the first conveying rollers.
Preferably, the second conveying mechanism comprises a second L-shaped plate fixedly connected to the upper side wall of the bottom plate and symmetrically arranged, the side wall of each second L-shaped plate is fixedly connected with a second supporting plate, two symmetrically arranged second conveying rollers are rotationally connected between the second supporting plate and the second L-shaped plate, the second conveying belt is sleeved on the side walls of the two second conveying rollers, one of the second conveying rollers is fixedly connected with a second motor, and the output end of the second motor is fixed to the upper end of one of the second conveying rollers.
Preferably, the blowing mechanism comprises a first pipeline fixedly inserted into the side wall of the protective cover, one end of the first pipeline is fixedly connected with a first fan cover, the first fan cover is positioned below the second conveying belt, and the side wall of the first pipeline is provided with a blower.
Preferably, the peeling mechanism comprises peeling rollers which are symmetrically arranged, the side walls of the peeling rollers are provided with a plurality of protruding points, the upper side wall of the bottom plate is fixedly connected with a plurality of third supporting plates which are symmetrically arranged, two ends of each peeling roller are rotationally connected with the side walls of the third supporting plates through rotating shafts, two symmetrical third L-shaped plates are fixedly connected with the side walls of the third supporting plates, one end of each rotating shaft is rotationally connected with the side walls of the third L-shaped plates, a first gear is fixedly sleeved on the side walls of each rotating shaft, the two first gears are meshed, one of the first gears is fixedly connected with a third motor, the output end of the third motor is fixedly connected with the end of one rotating shaft, and the two lower parts of the peeling rollers are provided with air draft mechanisms.
Preferably, the air exhausting mechanism comprises a second fan cover arranged below the two peeling rollers, a second pipeline is fixedly connected to the bottom of the second fan cover, the other end of the second pipeline penetrates through the side wall of the protective cover, and an exhaust fan is arranged on the side wall of the second pipeline.
Preferably, each group the clamping assembly includes fixed ring that fixed connection is in a plurality of arrays of first conveyer belt lateral wall set up, and rotates in the fixed ring and be connected with the rolling disc, the lateral wall fixedly connected with of rolling disc a plurality of non-slip raised, and the lateral wall fixedly connected with of second conveyer belt a plurality of arrays set up the U-shaped board, and the lateral wall of each U-shaped board is inserted and is equipped with the removal post, remove post and rolling disc one-to-one, and the one end of removal post is provided with the taper groove, the other end fixedly connected with connection pad of removal post, and the lateral wall of connection pad is provided with the fillet, one of them the lateral wall fixedly connected with fixed plate of second L-shaped board, and the one end that the fixed plate is close to the charge plate is provided with the cambered surface, the connection pad slides on the cambered surface, and the lateral wall of fixed plate is provided with the pushing mechanism that is used for promoting the removal post and rotates.
Preferably, the pushing mechanism comprises racks fixedly connected to the side walls of the fixed plates, a third gear is fixedly sleeved on the side wall of each movable column, and the third gears are meshed with the racks.
Preferably, the top fixedly connected with U-shaped setting's of protection casing mounting panel, and be provided with a plurality of roast lamps on the mounting panel.
Preferably, a corn cob peeling method with a corn kernel damage prevention mechanism comprises the following steps:
s1, enabling the head of a corn cob to face a second conveying belt and the tail of the corn cob to face a first conveying belt, and sequentially placing the corn cob on a feeding plate to enable the corn cob to sequentially move downwards along the feeding plate;
s2, starting the first motor and the second motor to enable the first conveyor belt and the second conveyor belt to carry out synchronous conveying, wherein the first conveyor belt drives the conveying of the fixing ring, and the second conveyor belt drives the conveying of the U-shaped plate;
s3, when the corn cobs move to the bottom of the feeding plate, the corn cobs are automatically clamped by the clamping assembly, and meanwhile, the corn cobs are rotated by the pushing mechanism, so that corn husks are thrown away under the action of centrifugal force;
s4, peeling the corn cob through the peeling mechanism, simultaneously, starting the mechanism of blowing, blow the afterbody from the head of corn cob to can blow the adhesion at corn cob surface skin and inlayer corn husk completely, and, start the exhaust mechanism and carry out the convulsions, adsorb two peeling rollers between with the corn husk that throws away, make to peel more thoroughly, the effect is better, guarantee the efficiency of peeling, and, at whole peeling in-process, the corn cob is in unsettled rotation state, thereby effectively avoid the damage to the kernel of corn, guarantee the quality of peeling.
Compared with the prior art, the invention has the beneficial effects that:
according to the corn cob peeling machine, the corn cob head is directed towards the second conveying belt, the tail is directed towards the first conveying belt, the corn cob head and the tail are sequentially placed on the feeding plate, the corn cob head and the tail are sequentially moved downwards along the feeding plate, the first motor and the second motor are started, the first conveying belt and the second conveying belt are synchronously conveyed, the first conveying belt drives the fixed ring to convey, the second conveying belt drives the U-shaped plate to convey, when the corn cob moves to the bottom of the feeding plate, the U-shaped plate moves, the round corner slides on the cambered surface, so that the moving column is pushed to move in the direction close to the corn cob, the head of the corn cob abuts against the conical groove, the tail abuts against the rotating disc, automatic clamping of the corn cob is achieved, the corn cob is continuously conveyed along with conveying of the first conveying belt and the second conveying belt, meanwhile, the third gear rolls on the side wall of the rack, the moving column rotates, corn cob is thrown away under the action of centrifugal force, the corn cob is prevented from being attached to the surface of the feeding plate, the corn cob is conveniently peeled, the corn cob is well peeled, the corn cob is prevented from being peeled, the corn cob is well, the corn cob is completely peeled, and the corn cob is thoroughly peeled, and the corn cob is thoroughly peeled due to the corn cob is simultaneously, and the corn cob is completely, and the corn cob is simultaneously, and the corn is peeled, and the corn is well is peeled by the corn in the corn when the corn, and the corn cob, and the corn is.
According to the corn cob peeling machine, the air blower is started when peeling is performed by arranging the air blowing mechanism and the like, so that the first air hood blows air, and the air is blown from the head part to the tail part of the corn cob, so that the corn husks adhered to the outer layer and the inner layer of the surface of the corn cob can be completely blown, and the corn silk and the corn husks between corn kernels can be blown, so that the peeling is more thorough, the effect is better, and the peeling efficiency is ensured.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of another view of the present invention;
FIG. 3 is a schematic view of the internal structure of the protective cover in the present invention;
FIG. 4 is a schematic view of the internal structure of the protective cover according to another view angle of the present invention;
FIG. 5 is a schematic view of the peeling mechanism according to the present invention;
FIG. 6 is a schematic view of a baking lamp according to the present invention;
FIG. 7 is an enlarged view of FIG. 3 at A;
FIG. 8 is an enlarged view of FIG. 4 at B;
fig. 9 is an enlarged view at C in fig. 5.
In the figure: 1-a bottom plate; 201-a first L-shaped plate; 202-a first support plate; 203-a first conveying roller; 204-a first motor; 301-a second L-shaped plate; 302-a second support plate; 303-a second conveying roller; 304-a second motor; 401-a third support plate; 402-a rotating shaft; 403-peeling roller; 404-bump; 501-a third L-shaped plate; 502-a first gear; 503-a third motor; 601-a first pipe; 602-a first fan housing; 603-a blower; 701-a second fan housing; 702-a second pipe; 703-an exhaust fan; 801-U-shaped plate; 802-a mobile column; 803-fixing ring; 804-rotating a disc; 805-a cleat; 806-fixing plates; 807-cambered surface; 808-connecting plates; 809-fillets; 810-a tapered slot; 901-a third gear; 902-a rack; 1001-mounting plate; 1002-baking a lamp; 11-a protective cover; 12-supporting columns; 13-a feed plate; 14, a material receiving frame; 15-a first conveyor belt; 16-a second conveyor belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, a corn cob peeling device with corn kernel damage prevention mechanism in the illustration comprises a bottom plate 1, wherein the upper side wall of the bottom plate 1 is fixedly connected with a protective cover 11, the upper side wall of the bottom plate 1 is fixedly connected with a support column 12, the top of the support column 12 is fixedly connected with a feeding plate 13 which is arranged obliquely downwards, one side of the bottom plate 1 far away from the feeding plate 13 is provided with a receiving frame 14, the upper side wall of the bottom plate 1 is provided with a first conveying mechanism, the first conveying mechanism is connected with a first conveying belt 15, the upper side wall of the bottom plate 1 is provided with a second conveying mechanism, the second conveying mechanism is connected with a second conveying belt 16, a plurality of groups of clamping assemblies for clamping corn cobs are arranged between the first conveying belt 15 and the second conveying belt 16, the upper side wall of the bottom plate 1 is provided with a peeling mechanism for peeling corn cobs, the peeling mechanism is arranged on one side close to the first conveying belt 15, and one side of the protective cover 11 close to the corn cob head is provided with a blowing mechanism for blowing corn cobs.
Preferably, the first conveying mechanism comprises two symmetrically arranged first L-shaped plates 201 fixedly connected to the upper side wall of the bottom plate 1, the side walls of the first L-shaped plates 201 are fixedly connected with first supporting plates 202, two symmetrically arranged first conveying rollers 203 are rotationally connected between the first supporting plates 202 and the first L-shaped plates 201, the first conveying belt 15 is sleeved on the side walls of the two first conveying rollers 203, the first motor 204 is fixedly connected to the upper side wall of one first L-shaped plate 201, the output end of the first motor 204 is fixed to the upper end of one first conveying roller 203, the first motor 204 is started, and the first conveying rollers 203 are driven to rotate by rotation of the first motor 204 so as to drive conveying of the first conveying belt 15.
Preferably, the second conveying mechanism comprises two symmetrically arranged second L-shaped plates 301 fixedly connected to the upper side wall of the bottom plate 1, the side walls of the second L-shaped plates 301 are fixedly connected with second supporting plates 302, two symmetrically arranged second conveying rollers 303 are rotationally connected between the second supporting plates 302 and the second L-shaped plates 301, the second conveying belt 16 is sleeved on the side walls of the two second conveying rollers 303, the upper side wall of one second L-shaped plate 301 is fixedly connected with a second motor 304, the output end of the second motor 304 is fixed to the upper end of one second conveying roller 303, the second motor 304 is started, and the second conveying rollers 303 are driven to rotate by rotation of the second motor 304 so as to drive conveying of the second conveying belt 16.
Preferably, the blowing mechanism includes a first pipeline 601 fixedly inserted into the side wall of the protective cover 11, one end of the first pipeline 601 is fixedly connected with a first fan housing 602, the first fan housing 602 is located below the second conveying belt 16, a blower 603 is arranged on the side wall of the first pipeline 601, when corn cobs are peeled, the blower 603 is started, the first fan housing 602 is enabled to blow air, the tail part is blown from the head part of the corn cobs, the corn cobs can be completely blown off by adhering the corn cobs on the surface of the outer layer and the corn husks on the inner layer, corn cobs can be also blown off by adhering the corn cobs and the corn husks located between corn kernels, so that the corn cobs are peeled more thoroughly, the effect is better, and the peeling efficiency is ensured.
Preferably, the peeling mechanism comprises two peeling rollers 403 which are symmetrically arranged, the side walls of the peeling rollers 403 are provided with a plurality of protruding points 404, the upper side wall of the bottom plate 1 is fixedly connected with a plurality of third supporting plates 401 which are symmetrically arranged, two ends of each peeling roller 403 are rotatably connected with the side walls of the third supporting plates 401 through rotating shafts 402, two symmetrically arranged third L-shaped plates 501 are fixedly connected with the side walls of the third supporting plates 401, one end of each rotating shaft 402 is rotatably connected with the side walls of the third L-shaped plates 501, a first gear 502 is fixedly sleeved on the side wall of each rotating shaft 402, the two first gears 502 are meshed and arranged, the side wall of one third L-shaped plate 501 is fixedly connected with a third motor 503, the output end of the third motor 503 is fixed with the end of one rotating shaft 402, an exhaust mechanism is arranged below the two peeling rollers 403, the third motor 503 is started, the rotation of the third motor 503 drives the first gear 502 to rotate, and then the two peeling rollers 403 are synchronously peeled, and corn sticks are accordingly peeled.
Preferably, the exhaust mechanism includes the second fan housing 701 that sets up in two peeling roller 403 below, and the bottom fixedly connected with second pipeline 702 of second fan housing 701, the lateral wall of protection casing 11 is run through to the other end of second pipeline 702, and the lateral wall of second pipeline 702 is provided with air exhauster 703, when peeling to the corn-cob, start air exhauster 703 for second fan housing 701 carries out the convulsions, adsorbs the corn husk that throws away between two peeling roller 403, is convenient for carry out the peeling, also can get rid of corn silk and the corn husk that is in between the kernel of corn, makes the peeling more thoroughly, the effect better.
Preferably, each group of clamping components includes fixed ring 803 that fixed connection was set up at a plurality of arrays of first conveyer belt 15 lateral wall, and fixed ring 803 internal rotation is connected with rolling disc 804, the lateral wall fixedly connected with of rolling disc 804 is a plurality of non-slip protrusions 805, and the lateral wall fixedly connected with of second conveyer belt 16 has a plurality of U-shaped plates 801 that the array set up, and the lateral wall of each U-shaped plate 801 inserts and is equipped with movable column 802, movable column 802 and rolling disc 804 one-to-one, and the one end of movable column 802 is provided with the taper groove 810, the other end fixedly connected with connection pad 808 of movable column 802, and the lateral wall of connection pad 808 is provided with round angle 809, the lateral wall fixedly connected with fixed plate 806 of one of them second L-shaped plate 301, and the one end that fixed plate 806 is close to feed plate 13 is provided with cambered surface 807, the connection pad 808 slides on cambered surface 807, and the lateral wall of fixed plate 806 is provided with the pushing mechanism that is used for promoting movable column 802 to rotate, when the corn cob moves to the bottom of feed plate 13, the U-shaped plate 801 moves on cambered surface 807, thereby promote movable column 802 to move to the direction that is close to the corn cob, and make the end portion 809 offsets the taper groove 810, thereby realize that the realization is in the conveying quality is in the condition of hanging corn cob, and the second conveyer belt is continued to be in the condition, and the corn cob is broken, thereby, the end is kept in the conveying condition of the conveying and is in the condition of the conveying and the corn cob is kept in the condition to be damaged.
Preferably, the pushing mechanism comprises racks 902 fixedly connected to the side walls of the fixing plates 806, the side walls of the movable columns 802 are fixedly sleeved with third gears 901, the third gears 901 are meshed with the racks 902, corn cobs are continuously conveyed along with conveying of the first conveying belt 15 and the second conveying belt 16, meanwhile, the third gears 901 roll on the side walls of the racks 902, so that the movable columns 802 rotate, corn cobs rotate due to rotation of the movable columns 802, corn husks are thrown away under the action of centrifugal force, and the corn husks on the outer layer and the inner layer are prevented from being attached to the surface of the corn cobs, so that peeling is facilitated.
Preferably, the top fixedly connected with of protection casing 11 mounting panel 1001 that the U-shaped set up, and be provided with a plurality of roast lamp 1002 on the mounting panel 1001, be convenient for heat the head of corn-on-cob for the corn husk of head is expanded, when avoiding corn-on-cob head to offset with the toper groove 810, presss from both sides the corn husk.
In the scheme, the method comprises the following steps: a corn cob peeling method with a corn kernel damage prevention mechanism comprises the following steps:
s1, sequentially placing corn cobs with heads facing a second conveying belt 16 and tails facing a first conveying belt 15 on a feeding plate 13 so as to sequentially move downwards along the feeding plate 13;
s2, starting the first motor 204 and the second motor 304 to enable the first conveying belt 15 and the second conveying belt 16 to synchronously convey, wherein the first conveying belt 15 drives the fixing ring 803 to convey, and the second conveying belt 16 drives the U-shaped plate 801 to convey;
s3, when the corn cobs move to the bottom of the feeding plate 13, the corn cobs are automatically clamped by the clamping assembly, and meanwhile, the corn cobs are rotated by the pushing mechanism, so that corn husks are thrown away under the action of centrifugal force;
s4, the corn cob is peeled through the peeling mechanism, the third motor 503 is started, the first gear 502 is driven to rotate by the third motor 503, the two peeling rollers 403 are driven to rotate synchronously, meanwhile, the blowing mechanism is started, the blower 603 is started, the first fan housing 602 is enabled to blow air, the tail is blown from the head of the corn cob, the corn cob can be completely blown out of the outer layer and the inner layer corn husk adhered to the surface of the corn cob, the corn silk and the corn husk between corn kernels can be blown out, the air exhausting mechanism is started to exhaust air, the air exhauster 703 is started, the second fan housing 701 is enabled to exhaust air, the thrown corn husk is adsorbed between the two peeling rollers 403, peeling can be conveniently carried out, the corn silk and the corn husk between the corn kernels can be removed, the peeling is thorough, the effect is better, the corn cob is in a suspended rotating state in the whole peeling process, the damage to the corn kernels is effectively avoided, and the peeling quality is ensured.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides a corn cob peeling device with prevent corn grain damage mechanism, includes bottom plate (1), its characterized in that, the upper side wall fixedly connected with protection casing (11) of bottom plate (1), and the upper side wall fixedly connected with pillar (12) of bottom plate (1), the top fixedly connected with slope of pillar (12) sets up feed plate (13) downwards, and the one side that bottom plate (1) kept away from feed plate (13) is provided with receipts material frame (14), the upper side wall of bottom plate (1) is provided with first conveying mechanism, and is connected with first conveyer belt (15) on the first conveying mechanism, the upper side wall of bottom plate (1) is provided with second conveying mechanism, and is connected with second conveyer belt (16) on the second conveying mechanism, be provided with the multiunit between first conveyer belt (15) and second conveyer belt (16) and be used for carrying out the tight clamping assembly of clamp to the corn cob, and the upper side wall of bottom plate (1) is provided with the peeling mechanism that is used for carrying out the skinning to the corn cob, the mechanism sets up in one side that is close to first conveyer belt (15), and one side that protection casing (11) is close to one side that is provided with to be used for carrying out the corn cob and blows mechanism to the corn cob;
the first conveying mechanism comprises two symmetrically arranged first L-shaped plates (201) fixedly connected to the upper side wall of the bottom plate (1), the side wall of each first L-shaped plate (201) is fixedly connected with a first supporting plate (202), two symmetrically arranged first conveying rollers (203) are rotationally connected between each first supporting plate (202) and each first L-shaped plate (201), the first conveying belt (15) is sleeved on the side wall of each first conveying roller (203), the upper side wall of one first L-shaped plate (201) is fixedly connected with a first motor (204), and the output end of each first motor (204) is fixed with the upper end of one first conveying roller (203);
the second conveying mechanism comprises two symmetrically arranged second L-shaped plates (301) fixedly connected to the upper side wall of the bottom plate (1), the side wall of each second L-shaped plate (301) is fixedly connected with a second supporting plate (302), two symmetrically arranged second conveying rollers (303) are rotationally connected between each second supporting plate (302) and each second L-shaped plate (301), the second conveying belt (16) is sleeved on the side wall of each second conveying roller (303), the upper side wall of one second L-shaped plate (301) is fixedly connected with a second motor (304), and the output end of each second motor (304) is fixed with the upper end of one second conveying roller (303);
the blowing mechanism comprises a first pipeline (601) fixedly inserted into the side wall of the protective cover (11), one end of the first pipeline (601) is fixedly connected with a first fan cover (602), the first fan cover (602) is positioned below the second conveying belt (16), and a blower (603) is arranged on the side wall of the first pipeline (601);
the peeling mechanism comprises two peeling rollers (403) which are symmetrically arranged, wherein a plurality of protruding points (404) are arranged on the side wall of each peeling roller (403), a plurality of third supporting plates (401) which are symmetrically arranged are fixedly connected to the upper side wall of the bottom plate (1), two ends of each peeling roller (403) are rotationally connected with the side wall of each third supporting plate (401) through rotating shafts (402), two symmetrically arranged third L-shaped plates (501) are fixedly connected to the side wall of each third supporting plate (401), one end of each rotating shaft (402) is rotationally connected with the side wall of each third L-shaped plate (501), a first gear (502) is fixedly sleeved on the side wall of each rotating shaft (402), two first gears (502) are meshed, one side wall of each third L-shaped plate (501) is fixedly connected with a third motor (503), the output end of each third motor (503) is fixedly connected with the end of one rotating shaft (402), and an exhaust mechanism is arranged below the two peeling rollers (403);
the air draft mechanism comprises a second fan housing (701) arranged below the two peeling rollers (403), a second pipeline (702) is fixedly connected to the bottom of the second fan housing (701), the other end of the second pipeline (702) penetrates through the side wall of the protective cover (11), and an air draft fan (703) is arranged on the side wall of the second pipeline (702);
each group of clamping components comprises a fixed ring (803) fixedly connected to the side wall of a first conveying belt (15) and arranged in a plurality of arrays, a rotating disc (804) is rotationally connected to the fixed ring (803), a plurality of anti-slip protrusions (805) are fixedly connected to the side wall of the rotating disc (804), a plurality of U-shaped plates (801) arranged in the arrays are fixedly connected to the side wall of a second conveying belt (16), moving columns (802) are inserted into the side wall of each U-shaped plate (801), the moving columns (802) are in one-to-one correspondence with the rotating disc (804), conical grooves (810) are formed in one end of each moving column (802), a connecting disc (808) is fixedly connected to the other end of each moving column (802), a round corner (809) is formed in the side wall of each connecting disc (808), a fixing plate (806) is fixedly connected to one end of each second L-shaped plate (301), an arc surface (807) is arranged near to one end of a feeding plate (13), each connecting disc (808) slides on the arc surface (807), and a mechanism for pushing the moving column (802) to rotate is arranged on the side wall of each fixing plate (806);
the pushing mechanism comprises racks (902) fixedly connected to the side walls of the fixing plates (806), third gears (901) are fixedly sleeved on the side walls of the moving columns (802), and the third gears (901) are meshed with the racks (902).
2. The corn cob peeling apparatus with corn kernel damage prevention mechanism of claim 1, wherein: the top fixedly connected with mounting panel (1001) that U-shaped set up of protection casing (11), and be provided with a plurality of roast lamp (1002) on mounting panel (1001).
3. A corn cob peeling method using a corn cob peeling apparatus with a corn kernel damage prevention mechanism as claimed in any one of claims 1-2, characterized by the following steps:
s1, enabling the head of a corn cob to face a second conveying belt (16) and the tail of the corn cob to face a first conveying belt (15), and sequentially placing the corn cob on a feeding plate (13) to enable the corn cob to sequentially move downwards along the feeding plate (13);
s2, starting a first motor (204) and a second motor (304) to enable a first conveying belt (15) and a second conveying belt (16) to synchronously convey, wherein the first conveying belt (15) drives a fixing ring (803) to convey, and the second conveying belt (16) drives a U-shaped plate (801) to convey;
s3, when the corn cobs move to the bottom of the feeding plate (13), the corn cobs are automatically clamped by the clamping assembly, and meanwhile, the corn cobs are rotated by the pushing mechanism, so that corn husks are thrown away under the action of centrifugal force;
s4, peeling the corn cob through the peeling mechanism, simultaneously, start the mechanism of blowing, blow the afterbody from the head of corn cob, thereby can blow the adhesion outside and inlayer corn husk completely on the corn cob surface, also can blow the corn cob and be in corn husk between the kernel of corn, and, start the exhaust mechanism and carry out the convulsions, adsorb corn husk between two peeling rollers (403), be convenient for peel, also can get rid of the corn cob and be in the kernel of corn between, make the peeling more thoroughly, the effect is better, and, in whole peeling process, the corn cob is in unsettled rotation state, thereby effectively avoid the damage to the kernel of corn, guarantee the quality of skinning.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210368875.1A CN114586552B (en) | 2022-04-08 | 2022-04-08 | Corn cob peeling device with corn kernel damage prevention mechanism and corn cob peeling method |
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| CN202210368875.1A CN114586552B (en) | 2022-04-08 | 2022-04-08 | Corn cob peeling device with corn kernel damage prevention mechanism and corn cob peeling method |
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| CN114586552B true CN114586552B (en) | 2024-01-30 |
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| CN114586552A (en) | 2022-06-07 |
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