CN114575045A - Disconnect-type flush joint machine - Google Patents
Disconnect-type flush joint machine Download PDFInfo
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- CN114575045A CN114575045A CN202011376409.5A CN202011376409A CN114575045A CN 114575045 A CN114575045 A CN 114575045A CN 202011376409 A CN202011376409 A CN 202011376409A CN 114575045 A CN114575045 A CN 114575045A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/02—Work-feeding means with feed dogs having horizontal and vertical movements
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
- D05B29/02—Presser-control devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
- D05B29/06—Presser feet
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B49/00—Take-up devices, e.g. levers, for the needle thread
- D05B49/04—Take-up devices, e.g. levers, for the needle thread rotary
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B55/00—Needle holders; Needle bars
- D05B55/14—Needle-bar drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/26—Bobbin holders or casings; Bobbin holder or case guards; Bobbin discharge devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
- D05B57/36—Driving-gear for loop takers in lock-stitch sewing machines
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/02—Mechanical drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B75/00—Frames, stands, tables, or other furniture adapted to carry sewing machines
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- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
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- Electromagnetism (AREA)
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Abstract
本申请提出一种分离式平缝机,具体涉及平缝机制造技术领域。平缝机具有机架、台板、上线机构和底线机构,其特征在于,所述上线机构至少具有针杆组件、抬压脚组件和挑线组件,所述底线机构至少具有送布牙组件、旋梭组件和剪线组件,所述上线机构与机架之间无机械传动连接,所述底线机构无连接台板之上的机械传动。本申请一种分离式平缝机拥有各自独立运行上线机构和底线机构,巧妙地将上线机构和底线机构在机械传动上作出分离,取消了传统上下联动机械传动结构,实现了平缝机机械传动机构不需润滑的无油化工作,使机械结构更加简化大幅降低了缝纫机的制造成本,具有较高的推广价值。
The present application proposes a separate type lockstitch machine, and specifically relates to the technical field of lockstitch machine manufacturing. The lockstitch machine has a frame, a platen, an upper thread mechanism and a lower thread mechanism. It is characterized in that the upper thread mechanism at least has a needle bar assembly, a presser foot lifter assembly and a thread take-up assembly, and the lower thread mechanism at least has a cloth feed dog assembly, For the hook assembly and the thread trimmer assembly, there is no mechanical transmission connection between the upper thread mechanism and the frame, and the lower thread mechanism has no mechanical transmission on the connection table. A separate lockstitch sewing machine of the present application has an upper thread mechanism and a lower thread mechanism that operate independently. The upper thread mechanism and the lower thread mechanism are skillfully separated on the mechanical transmission, the traditional upper and lower linkage mechanical transmission structure is cancelled, and the mechanical transmission of the lockstitch machine is realized. The mechanism does not require lubrication and oil-free work, which simplifies the mechanical structure and greatly reduces the manufacturing cost of the sewing machine, and has high promotion value.
Description
技术领域technical field
本申请提出一种分离式平缝机,具体涉及平缝机制造技术领域。The present application proposes a separation type lockstitch machine, which specifically relates to the technical field of lockstitch machine manufacturing.
背景技术Background technique
平缝机是缝制服装、箱包、鞋帽以及被服等的缝合设备。传统平缝机其主轴电机连接上主轴,主轴电 机驱动上主轴转动从而驱动固连在上主轴的偏心转动轮、锥形齿轮和针杆曲轴同时运转。在底线缝制传动 机构中,偏心转动轮同时驱动送布连杆和抬牙连杆运作,送布连杆经摆动座组件驱动送布轴运转,抬牙连 杆经抬牙曲柄驱动抬牙轴摆动;送布轴的摆动驱动固连于送布轴上的牙架摆动从而为送布牙提供近似于水 平方向摆动,抬牙轴摆动驱动固连于抬牙轴上的抬牙叉摆动从而为送布牙提供近似上下方向摆动,得到送布牙由水平前后方向摆动与竖直上下方向摆动相结合形成了送布牙运行轨迹。与此同时,锥形齿轮连接竖 直方向的竖轴,竖轴传递扭矩到下轴,下轴连接并通过改变齿轮大小以提高2倍转速来运行旋梭。Lockstitch machine is a sewing equipment for sewing garments, bags, shoes and hats, and quilts. In a traditional lockstitch machine, the main shaft motor is connected to the upper main shaft, and the main shaft motor drives the upper main shaft to rotate, thereby driving the eccentric rotating wheel, the bevel gear and the needle bar crankshaft fixed to the upper main shaft to run at the same time. In the bottom thread sewing transmission mechanism, the eccentric rotating wheel drives the feed link and the lift link at the same time, the feed link drives the feed shaft through the swing seat assembly, and the lift link drives the lift shaft through the lift crank. Swing; the swing of the feeding shaft drives the tooth frame fixed on the feeding shaft to swing so as to provide a similar horizontal swing for the feeding dog, and the swing of the lifting shaft drives the swing of the lifting fork fixed on the lifting shaft to The feed dog provides approximately up and down direction swing, so that the feed dog is formed by the combination of horizontal swing in the front and rear direction and vertical swing in the up and down direction to form the running track of the cloth dog. At the same time, the bevel gear is connected to the vertical shaft in the vertical direction, the vertical shaft transmits the torque to the lower shaft, and the lower shaft is connected to run the hook by changing the size of the gear to increase the speed by 2 times.
综上,平缝机在缝制过程实际是主轴电机驱动主轴上的偏心转动轮、锥形齿轮和针杆曲轴实现送布牙、 压脚和机针三者协同进行送布,并配以旋梭运转的缝合过程。传统平缝机上下联动传动机构是复杂的,一 方面造成平缝机噪音高,另一方面对平缝机机械传动零件的制造标准要求也较高,特别是对下线出线起到 缝纫关键作用的旋梭要求就更高。自从有了平缝机后其传统的机械传动结构,就一直沿用至今,需要一个 可行的方案来提高平缝机传动效率,以达到克服上述技术缺点,并且同时能够达到降低平缝机制造难度、 降低平缝机造价以及提高平缝机智能控制水平。To sum up, in the sewing process of the lockstitch machine, the eccentric rotating wheel, bevel gear and needle bar crankshaft on the main shaft are actually driven by the main shaft motor to realize the coordinated feeding of the cloth feeding dog, the presser foot and the needle. The sewing process of the shuttle running. The traditional lockstitch machine's upper and lower linkage transmission mechanism is complex. On the one hand, it causes high noise of the lockstitch machine. The rotary hook requirements are even higher. The traditional mechanical transmission structure of the lockstitch machine has been in use since the invention of the lockstitch machine. A feasible solution is needed to improve the transmission efficiency of the lockstitch machine, so as to overcome the above technical shortcomings, and at the same time, it can reduce the manufacturing difficulty of the lockstitch machine, Reduce the cost of the lockstitch machine and improve the intelligent control level of the lockstitch machine.
发明内容SUMMARY OF THE INVENTION
针对现有平缝机技术中存在机械传动结构复杂的问题,本申请提供一种结构和机械传动分离的智能平 缝机,具有机架、台板、上线机构和底线机构,其特征在于,所述上线机构至少具有针杆组件、抬压脚组 件和挑线组件,所述底线机构至少具有送布牙组件、旋梭组件和剪线组件,所述上线机构与机架之间无机 械传动连接,所述底线机构无连接台板之上的机械传动。In view of the problem of complex mechanical transmission structure in the existing lockstitch machine technology, the present application provides an intelligent lockstitch machine with a structure and mechanical transmission separated, which has a frame, a platen, an upper thread mechanism and a lower thread mechanism. The upper thread mechanism at least has a needle bar assembly, a presser foot lifter and a thread take-up assembly, the lower thread mechanism at least has a feed dog assembly, a rotary hook assembly and a thread trimmer assembly, and there is no mechanical transmission connection between the upper thread mechanism and the frame , the bottom line mechanism has no mechanical transmission on the connecting platen.
进一步地,所述针杆组件和挑线组件由动力源驱动,所述抬压脚组件由抬压脚动力源驱动,所述送布 牙组件由前后送布电机和上下升降电机共同驱动,所述旋梭组件由旋梭动力源驱动,所述剪线组件由旋梭 动力源和剪线动力源共同驱动。Further, the needle bar assembly and the thread take-up assembly are driven by a power source, the presser foot lifter is driven by a presser foot lifter power source, and the cloth feed dog assembly is jointly driven by the front and rear cloth feeding motors and the up and down lifting motors. The hook assembly is driven by the hook power source, and the thread trimming assembly is jointly driven by the hook power source and the thread trimming power source.
优选地,所述上线机构固定在机架上,所述针杆组件、抬压脚组件和挑线组件安装配置在平缝机具有 的机头内部。Preferably, the upper thread mechanism is fixed on the frame, and the needle bar assembly, the presser foot lifter and the thread take-up assembly are installed and configured inside the head of the lockstitch machine.
优选地,所述底线机构具有固定座,所述底线机构固定在台板之下,固定座内部设置有送布牙组件、 旋梭组件和剪线组件。Preferably, the lower thread mechanism has a fixing seat, the lower thread mechanism is fixed under the platen, and the fixing seat is provided with a feed dog assembly, a hook assembly and a thread trimmer assembly.
优选地,所述针杆组件的动力源驱动旋转盘旋转,旋转盘的偏心位置上连接有动连杆,动连杆驱动机 针曲柄,机针曲柄驱动机针作出上下运作。Preferably, the power source of the needle bar assembly drives the rotating disk to rotate, and the eccentric position of the rotating disk is connected with a moving connecting rod, the moving connecting rod drives the needle crank, and the needle crank drives the needle to move up and down.
优选地,所述挑线组件的动力源驱动收线盘,收线盘的偏心位置设置上有收线柱,收线柱具有拉线槽。Preferably, the power source of the wire take-up assembly drives the wire take-up reel, and a wire take-up post is provided at an eccentric position of the wire take-up reel, and the wire take-up post has a wire-pulling slot.
优选地,所述挑线组件还具有的旋转盘、收线副盘和收线盘三者为同心设置,收线副盘和收线盘之间 设置有中心连接的连接轴。Preferably, the rotating disc, the wire take-up sub-dish and the wire take-up disc are also arranged concentrically, and a centrally connected connecting shaft is provided between the wire take-up sub-drum and the wire take-up disc.
优选地,所述抬压脚组件的抬压脚动力源驱动压脚凸轮旋转,压脚凸轮作用于压脚杆上部具有的凸轮 作用板,凸轮作用板与平缝机具有的机头之间安装有弹簧一并套设在压脚杆上。Preferably, the presser foot lifting power source of the presser foot lifting assembly drives the presser foot cam to rotate, the presser foot cam acts on the cam action plate provided on the upper part of the presser foot rod, and is installed between the cam action plate and the machine head of the lockstitch machine A spring is set together on the presser foot rod.
优选地,所述送布牙组件具有的的前后送布电机驱动转盘再驱动连杆,所述上下升降电机两端的输出 轴各安装有抬牙凸轮一和抬牙凸轮二,抬牙凸轮一和抬牙凸轮二分别作用于支撑架底部的两块凸块。Preferably, the front and rear feeding motors of the feeding dog assembly drive the turntable and then drive the connecting rod, and the output shafts at both ends of the upper and lower lifting motors are respectively equipped with a tooth-lifting cam and a tooth-lifting cam. The two tooth-lifting cams act respectively on the two bumps at the bottom of the support frame.
优选地,所述前后送布电机固定在固定座的后侧,前后送布电机的输出端套设在送布牙连接架的驱动 端摆动杆上,所述送布牙组件具有的上下升降电机固定在平缝机具有的固定座的底部。Preferably, the front and rear cloth feeding motors are fixed on the rear side of the fixed seat, the output ends of the front and rear cloth feeding motors are sleeved on the swing rod of the driving end of the feeding dog connecting frame, and the feeding dog assembly has an up-down lifting motor. It is fixed to the bottom of the fixed seat that the lockstitch machine has.
优选地,所述送布牙连接架的上方连接送布牙,送布牙连接架两端具有的铜套摆动杆和驱动端摆动杆 分别设置在支撑架与铜套摆动杆和驱动端摆动杆匹配的通孔。Preferably, the upper part of the feeding dog connecting frame is connected to the feeding dog, and the copper sleeve swinging rod and the driving end swinging rod provided at both ends of the feeding dog connecting frame are respectively arranged on the support frame, the copper sleeve swinging rod and the driving end swinging rod matching through holes.
优选地,所述连杆动连接在转盘的偏心位置上,转盘固定在前后送布电机的输出轴上。Preferably, the connecting rod is movably connected to the eccentric position of the turntable, and the turntable is fixed on the output shafts of the front and rear cloth feeding motors.
优选地,所述支撑架的上部两端与上述的前后送布电机、固定铜套固定连接,支撑架两端与固定座之 间具有足以满足前后送布电机摆动的间隙。Preferably, the upper two ends of the support frame are fixedly connected with the above-mentioned front and rear cloth feeding motors and the fixed copper sleeve, and there is a gap between the two ends of the supporting frame and the fixed seat sufficient to meet the swing of the front and rear cloth feeding motors.
优选地,所述支撑架的前后侧面上分别设置有支撑杆,固定座上上下升降电机的前后位置上分别设置 有支架,支架具有的凹槽用于支撑支撑杆,凹槽一方面托住整个支撑架。Preferably, support rods are respectively provided on the front and rear sides of the support frame, brackets are respectively provided on the front and rear positions of the upper and lower lifting motors on the fixed seat, and the brackets have grooves for supporting the support rods. On the one hand, the grooves hold the entire Support frame.
优选地,所述旋梭组件具有的旋梭固定座是固定不动的,旋梭固定座内部放置有线架,线架外侧设置 有防滑盖板,所述旋梭组件具有旋梭动力源的中空转轴驱动勾针勾取机针上的缝制上线与悬浮旋梭内线架 的缝制下线形成套结。Preferably, the hook fixing seat of the hook assembly is fixed, a wire rack is placed inside the hook fixing seat, and a non-slip cover is provided outside the wire rack, and the hook assembly has a hollow space with a power source for the hook The rotating shaft drives the hook needle to hook the sewing upper thread on the machine needle and the sewing lower thread of the inner thread holder of the suspended rotary hook to form a bar knot.
优选地,所述旋梭动力源的中空转轴与勾针固定连接,旋梭动力源的中空转轴套设在与旋梭固定座连 接的固定杆上,勾针运转轨迹与固定杆同心设置,固定杆与线架同心设置。Preferably, the hollow shaft of the power source of the hook is fixedly connected with the hook, the hollow shaft of the power source of the hook is sleeved on the fixing rod connected with the hook fixing seat, the hook running track is concentric with the fixing rod, and the hook is fixed. The rod and the wire stand are arranged concentrically.
优选地,所述剪线动力源推动剪线连杆,剪线连杆由旋梭动力源推动旋转使得末端机构执行剪线动作。Preferably, the thread trimming power source pushes the thread trimming link, and the thread trimming link is pushed and rotated by the hook power source so that the end mechanism performs the thread trimming action.
优选地,所述剪线连杆前端具有的推块到达中空转轴具有的缺口内,所述剪线连杆对次推刀连杆和主 推刀连杆产生推力,所述主推刀刀架和推刀刀架分别连接主刀和推动次刀。Preferably, the push block at the front end of the thread trimming link reaches into the notch of the hollow rotating shaft, the thread trimming link generates thrust on the secondary pusher link and the main pusher link, the main pusher holder and the pusher The knife holder is respectively connected to the main knife and pushes the secondary knife.
优选地,所述剪线连杆具有的连杆端与主推刀连杆铰链,次推刀连杆与剪线连杆的中部位置铰链,剪 线连杆中部位置还具有的滑槽,上述滑槽与设置在旋梭动力源/或者剪线动力源支架上的滑杆匹配,弹簧 剪线动力源支架与剪线连杆还设置有弹簧。Preferably, the thread trimming link has a connecting rod end hinged with the main pusher link, the secondary pusher link and the middle position hinge of the thread trimmer link, and a chute at the middle of the thread trimmer link. The groove is matched with the sliding rod arranged on the hook power source/or the thread trimming power source bracket, and the spring thread trimming power source bracket and the thread trimming link are also provided with springs.
优选地,所述旋梭动力源运转最后一圈时操作面板启动剪线动作,完成剪线动作后剪线动力源立即回 弹回到原始位置。Preferably, the operation panel starts the thread trimming action when the hook power source runs for the last circle, and the thread trimming power source immediately bounces back to the original position after the thread trimming action is completed.
优选地,所述的机架还安装有外压脚机构,外压脚机构具有外压脚,所述外压脚用于压制在缝纫机具 有的压脚周边的缝制布料。Preferably, the frame is further provided with an external presser foot mechanism, the external presser foot mechanism has an external presser foot, and the external presser foot is used for pressing the sewing fabric around the presser foot of the sewing machine.
优选地,所述外压脚连接外压脚连杆,外压脚连杆连接固定板,固定板与外压脚驱动源的输出轴连接。Preferably, the outer presser foot is connected to an outer presser foot connecting rod, the outer presser foot connecting rod is connected to a fixing plate, and the fixing plate is connected to the output shaft of the outer presser foot driving source.
优选地,所述外压脚驱动源安装固定在缝纫机具有的机架的长臂端。Preferably, the outer presser foot driving source is installed and fixed on the long arm end of the frame of the sewing machine.
优选地,所述平缝机的台板与机架之间还设置有升降装置,所述升降装置用于升降机架的高度,所述 升降装置具有的升降动力源安装在台板,升降动力源的升降杆上端固定有机架。Preferably, a lifting device is also provided between the table and the frame of the lockstitch machine, the lifting device is used to lift the height of the frame, and the lifting power source of the lifting device is installed on the table, and the lifting power source The upper end of the lifting rod is fixed with a rack.
优选地,所述平缝机的机架还设置有旋转装置,所述旋转装置具有的机架旋转动力源安装在机架(30) 与台板之间,所述机架旋转动力源启动驱动机架进行旋转。Preferably, the frame of the lockstitch machine is further provided with a rotation device, and the frame rotation power source of the rotation device is installed between the frame (30) and the platen, and the frame rotation power source starts to drive The rack rotates.
本申请一种分离式平缝机拥有各自独立运行上线机构和底线机构,巧妙地将上线机构和底线机构在机 械传动上作出分离,取消了传统上下联动机械传动结构,实现了平缝机机械传动机构不需润滑的无油化工 作,底线机构不仅具有实用性高、通用性强的优点,而且,底线机构可以制造成模块化配套在各种平缝机 上使用。本申请的分离式平缝机最大程度提高了传动效率,进一步实现了缝纫的智能化控制,特别在结构 和机械传动上作出了颠覆性的技术改革,使机械结构更加简化大幅降低了缝纫机的制造成本,具有较高的 推广价值。A separate lockstitch sewing machine of the present application has an upper thread mechanism and a lower thread mechanism that operate independently, and the upper thread mechanism and the lower thread mechanism are skillfully separated on the mechanical transmission, the traditional upper and lower linkage mechanical transmission structure is cancelled, and the mechanical transmission of the lockstitch machine is realized. The mechanism does not need to be lubricated and oil-free. The bottom thread mechanism not only has the advantages of high practicability and strong versatility, but also the bottom thread mechanism can be made into a modular form for use on various lockstitch machines. The separated lockstitch sewing machine of the present application maximizes the transmission efficiency, further realizes the intelligent control of sewing, and especially makes subversive technical reforms in the structure and mechanical transmission, which simplifies the mechanical structure and greatly reduces the manufacture of the sewing machine. cost, with high promotion value.
附图说明Description of drawings
图1是本申请一种分离式平缝机的结构示意图;Fig. 1 is the structural representation of a kind of separation type lockstitch machine of the present application;
图2是本申请一种分离式平缝机上线机构和底线机构示意图;Figure 2 is a schematic diagram of an upper thread mechanism and a lower thread mechanism of a separate lockstitch sewing machine of the present application;
图3是本申请一种分离式平缝机的底线机构示意图;3 is a schematic diagram of the bottom thread mechanism of a separate lockstitch sewing machine of the present application;
图4是本申请一种分离式平缝机的送布牙组件示意图;4 is a schematic diagram of a feed dog assembly of a separate lockstitch sewing machine of the present application;
图5是本申请一种分离式平缝机的抬牙凸轮一和抬牙凸轮二示意图;5 is a schematic diagram of a tooth-lifting cam one and a tooth-lifting cam two of a separate lockstitch sewing machine of the present application;
图6是本申请一种分离式平缝机的送布牙组件后视图;6 is a rear view of a feed dog assembly of a separate lockstitch sewing machine of the present application;
图7是本申请一种分离式平缝机的送布牙和送布牙连接架示意图;Fig. 7 is a schematic diagram of a cloth feed dog and a cloth feed dog connecting frame of a separate lockstitch sewing machine of the present application;
图8是本申请一种分离式平缝机的剪线组件示意图;8 is a schematic diagram of a thread trimmer assembly of a separate lockstitch sewing machine of the present application;
图9是本申请一种分离式平缝机的剪线推杆示意图;9 is a schematic diagram of a thread trimmer push rod of a separate lockstitch sewing machine of the present application;
图10是本申请一种分离式平缝机的剪线推杆内部构造图;Fig. 10 is the internal structure diagram of the thread trimmer push rod of a separate lockstitch sewing machine of the present application;
图11是本申请一种分离式平缝机的旋梭组件示意图;11 is a schematic diagram of a rotary hook assembly of a separate lockstitch sewing machine of the present application;
图12是本申请一种分离式平缝机的导轨示意图;12 is a schematic diagram of a guide rail of a separate lockstitch sewing machine of the present application;
图13是本申请一种分离式平缝机的花样缝线迹示意图;13 is a schematic diagram of the pattern stitch of a separate lockstitch sewing machine of the present application;
图14是本申请一种分离式平缝机的花样缝间歇性线迹示意图。Fig. 14 is a schematic diagram of intermittent stitches in pattern seams of a separate lockstitch sewing machine of the present application.
附图标记:上线机构10,机头11,针杆组件15,机针152,动力源153,旋转盘154,动连杆155, 机针曲柄156,抬压脚组件16,压脚161,抬压脚动力源162,压脚凸轮163,凸轮作用板164,弹簧一165, 压脚杆166,外压脚机构18,外压脚181,外压脚连接杆182,固定板183,外压脚动力源184,底线机构 20,固定座23,送布牙组件25,送布牙251,上下升降电机252,前后送布电机253,送布牙连接架254, 支撑架255,抬牙凸轮一256,抬牙凸轮二257,针板258,固定铜套259,驱动端摆动杆25a,铜套摆动 杆25b,转盘25e,连杆25f,支架250,支撑杆25c,凹槽25d,旋梭组件26,悬浮旋梭261,旋梭动力 源262,缺口26c,勾针263,固定杆264,旋梭固定座265,防滑盖板266,中空转轴267,线架268,剪 线组件27,剪线动力源271,剪线连杆272,推块272a,连杆端272b,滑槽272c,剪线动力源支架27e, 弹簧273,主刀274,主推刀连杆275,次刀276,剪线支架277,主推刀刀架278,次推刀连杆279,推刀 刀架270,机架30,长臂端31,操作面板40,控制器50,台板60,升降动力源70,升降杆71,机架旋 转动力源72,主导轨81,副导轨82,工作导轨83,挑线组件90,收线副盘91,收线盘92,收线柱921,拉线槽922,挑线连杆93,夹线器一94,夹线器二95,挑线转轴96。Reference numerals: needle thread mechanism 10, machine head 11, needle bar assembly 15, needle 152, power source 153, rotary plate 154, moving link 155, needle crank 156, presser foot lifter assembly 16, presser foot 161, lifter Presser foot power source 162, presser foot cam 163, cam action plate 164, spring one 165, presser foot lever 166, outer presser foot mechanism 18, outer presser foot 181, outer presser foot connecting rod 182, fixing plate 183, outer presser foot Power source 184, lower thread mechanism 20, fixed seat 23, cloth feed dog assembly 25, cloth feed dog 251, up and down lift motor 252, front and rear cloth feed motor 253, cloth feed dog connection frame 254, support frame 255, tooth lift cam 1 256 , Lifting cam II 257, needle plate 258, fixed copper sleeve 259, drive end swing rod 25a, copper sleeve swing rod 25b, turntable 25e, connecting rod 25f, bracket 250, support rod 25c, groove 25d, rotary hook assembly 26 , Suspended hook 261, hook power source 262, notch 26c, hook 263, fixing rod 264, hook fixing seat 265, anti-skid cover 266, hollow shaft 267, thread stand 268, thread trimmer assembly 27, thread trimmer power Source 271, thread trimmer link 272, push block 272a, link end 272b, chute 272c, thread trimmer power source bracket 27e, spring 273, main knife 274, main push knife link 275, secondary knife 276, thread trimmer bracket 277, Main pusher tool rest 278, secondary pusher connecting rod 279, pusher tool rest 270, frame 30, long arm end 31, operation panel 40, controller 50, platen 60, lifting power source 70, lifting rod 71, machine Rack rotation power source 72, main guide rail 81, auxiliary guide rail 82, working guide rail 83, wire take-up assembly 90, wire take-up sub-disk 91, wire take-up disk 92, wire take-up column 921, wire pulling slot 922, wire take-up link 93, clamp Thread 1 94, Thread Clamp 2 95, thread take-up shaft 96.
具体实施方式Detailed ways
下面结合附图对本申请的优选实施例进行详细阐述,以使本申请的优点和特征能更易于被本领域技术 人员理解,从而对本申请的保护范围做出更为清楚明确的界定,这些实施方式仅用于说明本发明,而并非 对本发明的限制。The preferred embodiments of the present application will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, so that the protection scope of the present application can be more clearly defined. These embodiments It is only used to illustrate the present invention, but not to limit the present invention.
图1图2是本申请的一种分离式平缝机结构示意图,本平缝机具有上线机构10、底线机构20、机架 30、操作面板40、控制器50和台板60。其中,上线机构10和操作面板40固定在机架30上,具体是上 线机构10固定在机架30长臂端31上。底线机构20固定在台板60下,操作面板40固定在机架30中部, 操作面板40操作面朝向操作者,机架30固定在台板60上。1 and 2 are schematic diagrams of the structure of a separate lockstitch machine of the present application. The lockstitch machine has an
上述上线机构10和底线机构20构成了具有平缝机功能的缝合系统,上线机构10在机架30的长臂端 31与机架30固定在一起,或者是一体式结构;底线机构20安装在台板60靠近在上线机构10一侧,底线 机构20具有的固定座23,固定座23内部至少安装设置有针杆组件15、抬压脚组件16和挑线组件90,上 述固定座23固定在机架30之下。上述上线机构与机架之间无机械传动连接,底线机构无连接台板之上的 机械传动,本申请的分离式智能平缝机在结构上是分离,在机械传动上也是上下分离的。The above-mentioned
本申请将底线机构20设置制造成为模块化,以方便安装在各种不同机型上使用。本申请优化了的平 缝机具有结构简单优点,平缝机传动机构采用分离式具有开拓性的设计。In the present application, the
本平缝机的上线机构10具有机头11,机头11固定机架30上。上述上线机构10至少由针杆组件15、 抬压脚组件16和挑线组件90组成,针杆组件15、抬压脚组件16和挑线组件90在缝纫过程中一起协同运 转实现上线缝制任务。The
图2中,上述针杆组件15具有机针152、动力源153、旋转盘154、动连杆155和机针曲柄156。动 力源153驱动旋转盘154旋转,在上述旋转盘154的偏心位置上连接有动连杆155,动连杆155在旋转盘 154驱动下使得机针152作出上下往复运作。In FIG. 2 , the
上述抬压脚组件16具有压脚161、抬压脚动力源162、压脚凸轮163、凸轮作用板164、压脚杆166 以及弹簧一165。抬压脚动力源162驱动压脚凸轮163旋转,压脚凸轮163的作用于压脚杆166上部具有 的凸轮作用板164上,凸轮作用板164与机头11之间安装有弹簧一165,弹簧一165套设在压脚杆166上, 抬压脚动力源162驱动上述相关部件执行压脚161的抬升动作。本申请的压脚161为常压状态,当要抬升 时,抬压脚动力源162旋转使压脚凸轮163离开凸轮作用板164,弹簧一165上顶凸轮作用板164使压脚 161抬升。要压脚时,上述的压脚凸轮163离开凸轮作用板164,弹簧一165顶着压脚杆166使压脚161 维持下压;在缝制过程中,上述弹簧一165在凸轮作用板164与机头11之间始终给予压脚161一个维持 性的弹力实现压脚常压。The above-mentioned presser
在图2到图8,上述底线机构20的固定座23内部设置有送布牙组件25、旋梭组件26和剪线组件27。 送布牙组件25具有送布牙251、支撑架255、支架250、送布牙连接架254、上下升降电机252和前后送 布电机253,上述前后送布电机253固定在固定座23的后侧,前后送布电机253的输出端套设在送布牙连 接架254的驱动端摆动杆25a上。In FIGS. 2 to 8 , the fixing
上述上下升降电机252固定在固定座23的底部,上下升降电机252两端的输出轴上各安装有抬牙凸 轮一256和抬牙凸轮二257,抬牙凸轮一256和抬牙凸轮二257分别作用于支撑架255底部的两块凸块。 支撑架255的上部两端设置有前后送布电机253和固定铜套259,支撑架255两端与固定座23之间具有足 以满足前后送布电机253摆动的间隙。支撑架255的前后侧面上分别设置有支撑杆25c,在固定座23上的 上下升降电机252的前后位置上分别设置有支架250,支架250顶部具有的凹槽25d用于支撑支撑杆25c, 凹槽25d托住整个支撑架255,使得送布牙组件25左右摆动在凹槽25d内。受操作面板40控制的上下升 降电机252作出旋转动作,驱动抬牙凸轮一256和抬牙凸轮二257旋转,由于驱动抬牙凸轮一256和抬牙 凸轮二257具有不等径的特点,使得支撑架255作出满足送布牙251的上下摆动动作,从而驱动送布牙251 上下摆动。The above-mentioned up-
送布牙连接架254的上方连接送布牙251,送布牙连接架254两端具有的铜套摆动杆25b和驱动端摆 动杆25a,分别设置在支撑架255与铜套摆动杆25b和驱动端摆动杆25a匹配的通孔内。送布牙连接架254 动连接有连杆25f,连杆25f动连接转盘25e,连杆25f动连接在转盘25e的偏心位置上,转盘25e固定 在前后送布电机253的输出轴上。受操作面板40控制的前后送布电机253驱动转盘25e再驱动连杆25f, 使得送布牙连接架254作出满足送布牙251左右摆动动作的摆动源,从而实现驱动送布牙251左右摆动。 在上述受操作面板40控制,前后送布电机253作出的左右摆动动作和上下升降电机252作出的上下摆动 动作经送布牙连接架254传递到送布牙251,形成一个动作状态的送布牙251,实现本平缝机的送布牙251 送料动作。The upper part of the feeding
上述固定座23还具有并与固定座23连接为一体的针板258,固定座23转动连同针板258一起转动, 送布牙组件25具有的送布牙251在针板258内运作。上述的上下升降电机252和前后送布电机253受操 作面板40控制在缝纫针距调节上实现了程序化控制,克服了原有平缝机传统调节针距的方法,具有划时 代的技术价值。The fixing
图8图9和图10中,上述剪线组件27具有旋梭动力源262、中空转轴267、推刀刀架270、剪线动力 源271、剪线连杆272、弹簧273、主刀274、主推刀连杆275、次刀276、剪线支架277、主推刀刀架278 和次推刀连杆279。当缝制快结束时,旋梭动力源262运转最后一圈时操作面板40即可启动剪线动作,先 是启动剪线动力源271推动剪线连杆272,剪线连杆272前端具有的推块272a到达中空转轴267具有的缺 口26c内,致使运转中的中空转轴267带动剪线连杆272旋转,旋转的剪线连杆272推动剪线末端机构执 行剪线动作。旋转的剪线连杆272对次推刀连杆279和主推刀连杆275产生推力,从而主推刀刀架278和 推刀刀架270。上述主推刀刀架278和推刀刀架270分别连接主刀274和推动次刀276,在主推刀刀架278 和推刀刀架270相向推动下接主刀274和推动次刀276完成剪线动作。上述剪线连杆272具有的连杆端272b 与主推刀连杆275铰链,次推刀连杆279与剪线连杆272的中部位置铰链,剪线连杆272中部位置还具有 的滑槽272c,上述滑槽272c与设置在旋梭动力源262或者剪线动力源支架27e上的滑杆262a匹配,弹簧 273剪线动力源支架27e与剪线连杆272还设置有弹簧273。完成剪线动作后剪线动力源271立即回弹回 到原始位置,剪线连杆272以及主刀274和推动次刀276也回到原始位置。In FIGS. 8 , 9 and 10 , the
图10图11中,上述旋梭组件26具有悬浮旋梭261、旋梭固定座265、防滑盖板266、线架268、旋 梭动力源262和勾针263。本平缝机在缝制时旋梭固定座265是固定不动的,旋梭固定座265内部放置有 线架268,线架268外侧设置有防滑盖板266,防滑盖板266用于线架268滑出。旋梭动力源262驱动勾 针263勾取机针152上的缝制上线与悬浮旋梭261内线架268的缝制下线形成套结。上述勾针263与旋梭 动力源262的中空转轴267固定连接,旋梭动力源262的中空转轴267套设在旋梭固定座265具有的固定 杆264上,上述勾针263运转轨迹与固定杆264同心设置,并且固定杆264与线架268同心设置。上述悬 浮旋梭261与旋梭固定座265具有滑线间隙和定位设置,悬浮旋梭261与防滑盖板266具有滑线间隙。In FIGS. 10 and 11 , the
在图12中,本申请的平缝机具有布料定位装置,布料定位装置具有主导轨81,副导轨82和工作导轨 83。主导轨81固定安装在台板60上,副导轨82动连接在主导轨81上,副导轨82的一端在主导轨81的 限位内运作;工作导轨83位于送布牙251的外围,工作导轨83的一边动连接在副导轨82上,并且,工 作导轨83这一边在副导轨82的限位内运作。在缝纫时,布料配置紧固在工作导轨83上,工作导轨83随 缝纫线迹的变化而移动位置,具体是横向线迹是工作导轨83在副导轨82范围内运作,纵向线迹是副导轨 82在主导轨81范围内运作,其它线迹则是副导轨82和主导轨81协同运作来完成的,使得本平缝机的花 样缝具有较高的可控性。In Fig. 12, the lockstitch sewing machine of the present application has a fabric positioning device, and the fabric positioning device has a
在图13和图14中,本申请的一种分离式平缝机的挑线组件90具有收线副盘91、收线盘92、转轴96、 夹线器一94、夹线器二95、挑线连杆93以及动力源153和旋转盘154。上述收线盘92的偏心位置上设置 固定有收线柱921,收线柱921具有拉线槽922,缝制上线从夹线器一94与夹线器二95之间引到收线柱 921的拉线槽922上,缝制上线套在拉线槽922上,收线盘92连同收线柱一起作圆周运转,收线柱921是 在圆周运转下以收线柱921位置的变化带着缝制上线收线或者放线。上述挑线组件的旋转盘、收线副盘和 收线盘三者为同心设置,收线副盘和收线盘之间设置有中心连接的连接轴。收线盘92与收线副盘91由挑 线转轴96连接传动,旋转盘154和收线副盘91都在偏心位置上设置有同步的挑线连杆93。在动力源153 驱动下旋转盘154作出连续旋转时,旋转盘154带动挑线连杆93,挑线连杆93同时带动机针152和收线 副盘91运行,收线盘92最终带动收线柱921进行挑线工作。收线副盘91从而通过挑线转轴96带动收线 盘92运行。本申请的挑线组件90结构简单,挑线的速度与机针152运行保持一致,使得缝制上线的收线 放线更加准确,提高了平缝机的智能化控制水平。13 and 14, the thread take-up
这里需要指出的是收线盘92的转动并不局限于上述的传动机构,主张的是能够驱动本申请的收线盘 92作圆周转动的方案即可。It should be pointed out here that the rotation of the take-
图14是本申请的平缝机还具有外压脚机构18,外压脚机构18由外压脚181、外压脚连接杆182、固 定板183和外压脚动力源184组成。上述外压脚动力源184安装固定在机架30上,外压脚动力源184驱 动外压脚181在台板60对缝制布料的压制,外压脚181起到在缝纫状态下防止布料滑动而影响下道缝制 的制作工艺。上述外压脚181压制在压脚161的四周,或者呈圆形或者呈方形等等,总之压脚161处于外 压脚181压制范围之内。外压脚181连接外压脚连接杆182,外压脚连接杆182连接固定板183,固定板 183与外压脚动力源184的输出轴连接,外压脚动力源184执行伸缩运作驱动固定板183位移,实现外压 脚181在缝制布料的压制或释放。Figure 14 shows that the lockstitch sewing machine of the present application also has an external
在图1中,本平缝机的台板60与机架30之间还设置有升降装置,上述升降装置用于升降机架30的 高度,在需要缝制较厚布料时可以上升机架30,等放好布料后,再将机架30降到原有的高度就可以进行 缝制。具体是,升降动力源70安装在台板60,升降动力源70的升降杆71上端固定有机架30,升降动力 源70启动使得升降杆71升降从而实现机架30的升降。In FIG. 1, a lifting device is also provided between the table 60 and the
在图1中,本平缝机的机架30还设置有旋转装置,上述旋转装置是在台板60上旋转机架30,目的是 要机架30连同上线机构10一起旋转一定的角度以满足特殊缝制的需要,等放好布料后,再将机架30回 位到原有的位置就可以进行缝制。上述机架旋转动力源72安装在机架30与台板60之间,机架旋转动力 源72启动驱动机架30进行旋转。In FIG. 1, the
综上所述,上线机构10和底线机构20构成了具有平缝机功能的缝合系统,实现了本平缝机的常规缝 制功能。To sum up, the
以上仅为本申请的优选实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内 容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专 利保护范围内。The above are only the preferred embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied in other related technical fields , are similarly included within the scope of patent protection of this application.
Claims (25)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011376409.5A CN114575045B (en) | 2020-11-30 | 2020-11-30 | Separate type lockstitch sewing machine |
| PCT/CN2021/132940 WO2022111550A1 (en) | 2020-11-30 | 2021-11-25 | Separated lockstitch sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011376409.5A CN114575045B (en) | 2020-11-30 | 2020-11-30 | Separate type lockstitch sewing machine |
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| CN114575045A true CN114575045A (en) | 2022-06-03 |
| CN114575045B CN114575045B (en) | 2025-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011376409.5A Active CN114575045B (en) | 2020-11-30 | 2020-11-30 | Separate type lockstitch sewing machine |
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| WO (1) | WO2022111550A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115538045A (en) * | 2022-09-23 | 2022-12-30 | 上海港大家居用品有限公司 | Automatic mattress buckling device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118127719B (en) * | 2022-12-02 | 2026-01-30 | 浙江杜马缝纫机股份有限公司 | A feeding mechanism for a sewing machine and a sewing machine |
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| CN114575045B (en) | 2025-05-02 |
| WO2022111550A1 (en) | 2022-06-02 |
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