CN114571045A - Welding device for manufacturing angle-adjustable wind driven generator equipment component and process thereof - Google Patents
Welding device for manufacturing angle-adjustable wind driven generator equipment component and process thereof Download PDFInfo
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- CN114571045A CN114571045A CN202210349169.2A CN202210349169A CN114571045A CN 114571045 A CN114571045 A CN 114571045A CN 202210349169 A CN202210349169 A CN 202210349169A CN 114571045 A CN114571045 A CN 114571045A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
- B23K10/02—Plasma welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses a welding device and a welding process for manufacturing angle-adjustable wind driven generator equipment components, wherein the welding device comprises the following steps: the electric appliance protection box comprises a bottom frame, a plasma arc welding machine, an air suction pump and an electric telescopic rod, wherein a first motor is fixed below the bottom frame, the air suction pump is fixed on the upper surface of the bottom frame, a base is arranged on the base, the base is located between the plasma arc welding machine and the air suction pump, and a second motor is arranged inside the electric appliance protection box. This aerogenerator equipment part manufacturing is with welding set and technology with adjustable angle, use the gyro wheel in a flexible way, be convenient for remove and quick fixed-position welding device, improve the cleaning efficiency of the face of polishing when the roller of polishing is polished, the air that flows out after the face of cleaning member polishing passes through the hose and blows to wireless camera, clearance wireless camera, avoid the dust to attach on wireless camera, and make the quick heat dissipation of wireless camera, conveniently adjust the working angle of plasma rifle.
Description
Technical Field
The invention relates to the technical field of wind driven generator equipment component manufacturing, in particular to a welding device for manufacturing an angle-adjustable wind driven generator equipment component and a process thereof.
Background
In the manufacturing process of the wind driven generator equipment component, a welding device is needed to be used for welding the component, so that each component is connected, for example, when two blades in a wind driven generator are butted, the welding joint of the welding device is needed to be used, each support rod is arranged in a welding machine, the welding working angle is adjusted by rotating the support rods, in order to conveniently operate each part, a roller is arranged on the welding device, the roller is convenient to move, in addition, the subsequent operation is reduced by arranging a polishing structure, the dust generated in the polishing process is absorbed by a dust collection device, and the working process is monitored by a camera;
however, the existing welding device for manufacturing the angle-adjustable wind driven generator equipment part still has the following problems;
1. in order to move the welding device conveniently, the roller is arranged below the welding device, but the roller is inconvenient to use flexibly, and cannot be positioned quickly when the welding device needs to be stopped;
2. the welding device is provided with the polishing structure, so that subsequent operation is reduced, the processing efficiency of the part is improved, but the polishing roller is inconvenient to polish, and the cleaning efficiency of a polished surface is improved;
the welding, polishing and cleaning processes are monitored through the wireless camera, part of dust can be adhered to the outer side face of the wireless camera, the peripheral temperature of the welding environment is high, and the wireless camera is inconvenient to dissipate heat.
Disclosure of Invention
The invention aims to provide a welding device for manufacturing angle-adjustable wind driven generator equipment components and a process thereof, and aims to solve the problems that the existing welding device for manufacturing angle-adjustable wind driven generator equipment components in the background art cannot be quickly positioned when the welding device needs to be stopped, is inconvenient for polishing a polishing roller and simultaneously improves the cleaning efficiency of a polished surface, a wireless camera monitors the processes of welding, polishing and cleaning, but part of dust adheres to the outer side surface of the wireless camera, the peripheral temperature of a welding environment is high, and the wireless camera is inconvenient to radiate heat.
In order to achieve the purpose, the invention provides the following technical scheme: an angle-adjustable welding device for manufacturing wind power generator equipment components comprises:
the device comprises an underframe, wherein a first motor is fixed below the underframe, the output end of the first motor is connected with a driving roll, the left end of the driving roll is connected with a first driven plate in a meshing manner, the right end of the driving roll is connected with a second driven plate in a meshing manner, a supporting plate is fixed on the right side of the first driven plate, a connecting rod is arranged on the right side of the second driven plate, a movement control box is fixed on the lower surfaces of the second driven plate and the connecting rod, a double-shaft motor is fixed inside the movement control box, and a roller is fixed at the output end of the double-shaft motor;
the plasma arc welding machine is fixed on the upper surface of the bottom frame;
the air pump is fixed on the upper surface of the bottom frame and positioned on the front side of the plasma arc welding machine, the input end and the output end of the air pump are both connected with hoses, a first collecting plastic pipe is arranged on the front side of the air pump, and a second collecting plastic pipe is connected to the outer side of the first collecting plastic pipe in a sticking manner;
the plasma arc welding machine comprises a base, a plasma arc welding machine and an air pump, wherein the base is positioned between the plasma arc welding machine and the air pump, the outer end of the base is rotatably connected with a first supporting rod, the top end of the first supporting rod is rotatably provided with a mounting box, the right side of the mounting box is provided with a second supporting rod, the tail end of the second supporting rod is rotatably connected with a third supporting rod, the upper surface of the third supporting rod is welded with a protection frame, the inner side of the protection frame is provided with a wireless camera, the right side surface of the third supporting rod is fixedly provided with a transition box, and the right side of the transition box is connected with a plasma gun;
electric telescopic handle, electric telescopic handle's output is fixed with the electrical apparatus protection box, the internally mounted of electrical apparatus protection box has the second motor, the output of second motor is fixed with the gear, the right flank of the gear on electrical apparatus protection box right side is fixed with the grinding roller, the leading flank of electrical apparatus protection box is fixed with the dust box, the gear is installed on the right side of dust box, the right flank of the gear on dust box right side is fixed with the steel pipe, the end of steel pipe is fixed with the plastic casing, the inner wall of plastic casing is pasted and is had the sponge.
Preferably, the longitudinal sections of the first driven plate and the support plate are both in an L-shaped structure, and the top ends of the first driven plate and the support plate penetrate through the bottom end of the underframe.
Preferably, the second driven plate and the connecting rod form a lifting structure together with the chassis, and the left end of the second driven plate is of a sawtooth structure.
Preferably, the hose connected with the output end of the air suction pump is positioned on the inner side of the second collecting plastic pipe, and the tail end of the hose at the output end of the air suction pump is fixed on the inner wall of the protection frame.
Preferably, the end of the hose connected with the input end of the air suction pump is fixedly connected with the dust box, and the hose connected with the input end of the air suction pump is positioned inside the first collecting plastic pipe.
Preferably, the steel pipe is connected with the dust box through a rotary sealing ring, the plastic shell is communicated with the dust box through the steel pipe, the outer end of the plastic shell is of a porous structure, and a dust screen is arranged inside the dust box.
Preferably, the plasma gun is connected with the plasma arc welding machine through a pipeline, and the pipeline between the plasma gun and the plasma arc welding machine is positioned inside the first collecting plastic pipe.
The use method of the welding device for manufacturing the angle-adjustable wind driven generator equipment component comprises the following steps of:
the method comprises the following steps: under the action of a double-shaft motor and a roller, the device is moved to the side of a wind driven generator equipment part to be welded, and then the heights of a second driven plate and a first driven plate are changed through a first motor and a driving roller, so that the roller is separated from the ground, and the underframe is quickly positioned;
step two: the positions of the grinding roller and the sponge are adjusted through the electric telescopic rod, so that the grinding roller and the sponge are attached to the outer side surface of the component;
step three: the inclination angles of the first support rod, the second support rod and the third support rod are adjusted through a motor, so that the working angle of the plasma gun is adjusted;
step four: welding the wind driven generator equipment components by using a plasma arc welding machine and a plasma gun;
step five: the grinding roller, the plastic shell and the sponge are driven to rotate by the second motor, the welded part is ground by the rotation of the grinding roller, and the ground part is cleaned by the rotation of the sponge;
step six: monitoring the working process through a wireless camera in the processes of welding, polishing and cleaning;
step seven: under the effect of air pump, the dust that produces when polishing is carried to the inside of dust box, and the gas of output blows to wireless camera.
Compared with the prior art, the invention has the beneficial effects that: according to the welding device for manufacturing the angle-adjustable wind driven generator equipment component and the process thereof, the idler wheels are flexibly used, the welding device is convenient to move and fast position, the cleaning efficiency of a polishing surface is improved while the polishing roller polishes, air flowing out after the polishing surface of the cleaning component is cleaned is blown to the wireless camera through the hose, the wireless camera is cleaned, dust is prevented from being attached to the wireless camera, the wireless camera is enabled to fast dissipate heat, and the working angle of the plasma gun is convenient to adjust;
1. the welding device is provided with a driving roller, a first driven plate and a second driven plate, the first driven plate and the second driven plate are lifted by the rotation of the driving roller, the first driven plate and the second driven plate move in opposite directions, the position of a roller is adjusted, the roller is flexibly used, and the welding device is convenient to move and fast position;
2. the gear drives the grinding roller to rotate, and meanwhile, the steel pipe, the plastic shell and the sponge rotate, so that the cleaning efficiency of a grinding surface is improved while the grinding roller grinds;
3. the wireless camera is used for monitoring the welding, polishing and cleaning processes, air flowing out after the surface of the cleaning component is polished is blown to the wireless camera through the hose, the wireless camera is cleaned, dust is prevented from being attached to the wireless camera, the air flows to the air suction pump through the hose and then flows to the hose at the output end of the air suction pump, the temperature of the air in the hose is reduced, and the air with lower temperature is blown to the wireless camera, so that the wireless camera can quickly dissipate heat;
4. be provided with connecting rod, second branch and third branch, the motor drives connecting rod, second branch and third branch and rotates to adjust the working angle of the plasma gun on third branch right side.
Drawings
FIG. 1 is a front view of a cutaway structure of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a bottom view of the undercarriage of the present invention;
FIG. 4 is a top view of the bottom frame of the present invention;
FIG. 5 is a schematic view of a top cut-away structure of the grinding roll and gear connection of the present invention;
FIG. 6 is a schematic view of the overall structure of the connection of the gear and the steel pipe according to the present invention;
FIG. 7 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
fig. 8 is a schematic view of the connection structure of the support plate and the first driven plate according to the present invention.
In the figure: 1. a chassis; 2. a first motor; 3. a drive roll; 4. a first driven plate; 5. a second driven plate; 6. a support plate; 7. a connecting rod; 8. a mobile control box; 9. a double-shaft motor; 10. a roller; 11. a plasma arc welder; 12. an air pump; 13. a hose; 14. a first collection plastic tube; 15. a second collection plastic tube; 16. a base; 17. a first strut; 18. mounting a box; 19. a second support bar; 20. a third support bar; 21. a protection frame; 22. a wireless camera; 23. a transition box; 24. a plasma gun; 25. an electric telescopic rod; 26. an electrical appliance protection box; 27. a second motor; 28. a gear; 29. grinding a roller; 30. a dust box; 31. a steel pipe; 32. a plastic shell; 33. a sponge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a welding device for manufacturing angle-adjustable wind driven generator equipment components and a process thereof comprise an underframe 1, a first motor 2, a driving roller 3, a first driven plate 4, a second driven plate 5, a supporting plate 6, a connecting rod 7, a mobile control box 8, a double-shaft motor 9, a roller 10, a plasma arc welding machine 11, an air suction pump 12, a hose 13, a first collecting plastic pipe 14, a second collecting plastic pipe 15, a base 16, a first supporting rod 17, a mounting box 18, a second supporting rod 19, a third supporting rod 20, a protective frame 21, a wireless camera 22, a plasma gun 24, an electric telescopic rod 25, an electric appliance protective box 26, a second motor 27, a gear 28, a grinding roller 29, a dust box 30, a steel pipe 31, a plastic shell 32 and a sponge 33, wherein the first motor 2 is fixed below the underframe 1, the output end of the first motor 2 is connected with the driving roller 3, the left end of the driving roller 3 is meshed with the first driven plate 4, a second driven plate 5 is connected to the right end of the driving roller 3 in a meshed mode, a supporting plate 6 is fixed to the right side of the first driven plate 4, a connecting rod 7 is arranged on the right side of the second driven plate 5, a movement control box 8 is fixed to the lower surfaces of the second driven plate 5 and the connecting rod 7, a double-shaft motor 9 is fixed to the interior of the movement control box 8, and a roller 10 is fixed to the output end of the double-shaft motor 9;
a plasma arc welder 11, wherein the plasma arc welder 11 is fixed on the upper surface of the underframe 1;
the air pump 12 is fixed on the upper surface of the underframe 1, the air pump 12 is positioned on the front side of the plasma arc welding machine 11, the input end and the output end of the air pump 12 are both connected with a hose 13, the front side of the air pump 12 is provided with a first collecting plastic pipe 14, and the outer side of the first collecting plastic pipe 14 is connected with a second collecting plastic pipe 15 in a sticking way;
the plasma arc welding machine comprises a base 16, wherein the base 16 is positioned between a plasma arc welding machine 11 and an air suction pump 12, the outer end of the base 16 is rotatably connected with a first support rod 17, the top end of the first support rod 17 is rotatably provided with a mounting box 18, the right side of the mounting box 18 is provided with a second support rod 19, the tail end of the second support rod 19 is rotatably connected with a third support rod 20, the upper surface of the third support rod 20 is welded with a protection frame 21, the inner side of the protection frame 21 is provided with a wireless camera 22, the right side surface of the third support rod 20 is fixedly provided with a transition box 23, and the right side of the transition box 23 is connected with a plasma gun 24;
an electric telescopic rod 25, an electric appliance protection box 26 is fixed at the output end of the electric telescopic rod 25, a second motor 27 is installed inside the electric appliance protection box 26, a gear 28 is fixed at the output end of the second motor 27, a grinding roller 29 is fixed at the right side surface of the gear 28 at the right side of the electric appliance protection box 26, a dust box 30 is fixed at the front side surface of the electric appliance protection box 26, the gear 28 is installed at the right side of the dust box 30, a steel pipe 31 is fixed at the right side surface of the gear 28 at the right side of the dust box 30, a plastic shell 32 is fixed at the tail end of the steel pipe 31, and a sponge 33 is adhered to the inner wall of the plastic shell 32;
as shown in fig. 1 and 8, the longitudinal sections of the first driven plate 4 and the support plate 6 are both in an L-shaped structure, the top ends of the first driven plate 4 and the support plate 6 penetrate through the bottom end of the chassis 1, the moving tracks of the first driven plate 4 and the support plate 6 are limited by the chassis 1, the second driven plate 5 and the connecting rod 7 form a lifting structure with the chassis 1, and the left end of the second driven plate 5 is in a zigzag structure, so that the height of the movement control box 8 below the second driven plate 5 and the connecting rod 7 can be conveniently adjusted.
As shown in fig. 2, 4 and 5, the hose 13 connected to the output end of the air pump 12 is located inside the second collecting plastic tube 15, the end of the hose 13 connected to the output end of the air pump 12 is fixed on the inner wall of the protective frame 21, the hose 13 connected to the output end of the air pump 12 is protected by the second collecting plastic tube 15, the end of the hose 13 connected to the input end of the air pump 12 is fixedly connected to the dust box 30, the hose 13 connected to the input end of the air pump 12 is located inside the first collecting plastic tube 14, the hose 13 connected to the input end of the air pump 12 is protected by the first collecting plastic tube 14, the steel tube 31 is connected to the dust box 30 by a rotary seal ring, the plastic shell 32 is communicated to the dust box 30 by the steel tube 31, the outer end of the plastic shell 32 is in a porous structure, a dust screen is installed inside the dust box 30, and the rotary seal ring is used to prevent air leakage at the connection between the steel tube 31 and the dust box 30, the plasma gun 24 is connected with the plasma arc welding machine 11 through a pipeline, the pipeline between the plasma gun 24 and the plasma arc welding machine 11 is positioned inside the first collecting plastic pipe 14, and the pipeline is stored by the first collecting plastic pipe 14;
the use method of the welding device for manufacturing the angle-adjustable wind driven generator equipment component comprises the following steps of:
the method comprises the following steps: under the action of a double-shaft motor 9 and a roller 10, the device is moved to the side of a wind driven generator equipment component to be welded, and then the heights of a second driven plate 5 and a first driven plate 4 are changed through a first motor 2 and a driving roller 3, so that the roller 10 is separated from the ground, and the underframe 1 is quickly positioned;
step two: the positions of the grinding roller 29 and the sponge 33 are adjusted through the electric telescopic rod 25, so that the grinding roller 29 and the sponge 33 are attached to the outer side surface of the part;
step three: the inclination angles of the first support rod 17, the second support rod 19 and the third support rod 20 are adjusted through a motor, so that the working angle of the plasma gun 24 is adjusted;
step four: welding the wind driven generator equipment components by using a plasma arc welding machine 11 and a plasma gun 24;
step five: the second motor 27 drives the grinding roller 29, the plastic shell 32 and the sponge 33 to rotate, the welded part is ground by the rotation of the grinding roller 29, and the ground part is cleaned by the rotation of the sponge 33;
step six: in the welding, polishing and cleaning processes, the working process is monitored through the wireless camera 22;
step seven: under the effect of air pump 12, the dust that produces when polishing is carried to the inside of dust box 30, and the gas of output blows to wireless camera 22, conveniently carries out the deashing to wireless camera 22, and makes wireless camera 22 dispel the heat fast.
When the welding device for manufacturing the angle-adjustable wind driven generator equipment component is used, as shown in fig. 1, 2 and 3, a roller 10 is installed on the outer side of a mobile control box 8, a double-shaft motor 9 in the mobile control box 8 is opened, and the double-shaft motor 9 drives the roller 10 to rotate, so that the chassis 1 and the mobile control box 8 move to move the device to the side of the wind driven generator equipment component needing to be welded;
then the first motor 2 is turned on, the first motor 2 drives the driving roller 3 to rotate anticlockwise, so that the second driven plate 5 meshed and connected with the driving roller 3 is lifted, the mobile control box 8 connected with the second driven plate 5 is lifted, meanwhile, the first driven plate 4 meshed and connected with the driving roller 3 is lowered, the first driven plate 4 and the supporting plate 6 are lowered simultaneously, the first driven plate 4 and the supporting plate 6 are utilized to support the chassis 1, the idler wheels 10 are separated from the ground, and the chassis 1 is rapidly positioned;
the output end of the electric telescopic rod 25 is fixedly connected with the electric appliance protection box 26, and the positions of the polishing roller 29 and the sponge 33 are adjusted through the electric telescopic rod 25 in fig. 5, so that the polishing roller 29 and the sponge 33 are attached to the outer side surface of the part;
because the output end of the motor on the base 16 is fixedly connected with the first supporting rod 17, the output end of the motor at the top end of the first supporting rod 17 is fixedly connected with the mounting box 18, the output end of the motor inside the mounting box 18 is fixedly connected with the second supporting rod 19, and the output end of the motor at the tail end of the second supporting rod 19 is fixedly connected with the third supporting rod 20, the inclination angles of the first supporting rod 17, the second supporting rod 19 and the third supporting rod 20 are adjusted under the action of each motor, so that the working angle of the plasma gun 24 at the right side of the third supporting rod 20 is adjusted;
then, turning on the plasma arc welding machine 11, and welding the wind driven generator equipment components by using the plasma arc welding machine 11 and the plasma gun 24;
when the plasma arc welding machine 11 and the plasma gun 24 are used for welding, the second motor 27 in the figure 5 is turned on, the second motor 27 drives the 2 groups of gears 28 to rotate, so that the grinding roller 29, the plastic shell 32 and the sponge 33 on the right side of the gears 28 rotate, the welded parts are ground by using the rotation of the grinding roller 29, the ground parts are cleaned by the rotation of the sponge 33, and the working process is monitored by the wireless camera 22 in the welding, grinding and cleaning processes;
at the same time, the suction pump 12 is turned on, the hose 13 at the input end of the suction pump 12 is connected to the dust box 30, under the action of the air pump 12, dust generated during grinding is conveyed to the interior of the dust box 30 through the plastic shell 32 and the steel pipe 31 which are of porous structures, and after being filtered by the interior of the dust box 30, air flows to the air pump 12 through the hose 13, then the purified gas flows out through the hose 13 at the output end of the air suction pump 12, the tail end of the hose 13 at the output end of the air suction pump 12 is positioned right above the wireless camera 22, the gas is blown to the wireless camera 22, dust on the outer side surface of the wireless camera 22 is cleaned, and the wireless camera 22 is enabled to rapidly dissipate heat, so as to complete a series of operations of the welding device for manufacturing the angle-adjustable wind turbine equipment component and the process thereof, which are not described in detail in this specification and are well known to those skilled in the art.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a aerogenerator equipment part manufacturing welding set with adjustable angle which characterized in that: the method comprises the following steps:
the device comprises an underframe (1), wherein a first motor (2) is fixed below the underframe (1), the output end of the first motor (2) is connected with a driving roller (3), the left end of the driving roller (3) is connected with a first driven plate (4) in a meshing manner, the right end of the driving roller (3) is connected with a second driven plate (5) in a meshing manner, a support plate (6) is fixed on the right side of the first driven plate (4), a connecting rod (7) is arranged on the right side of the second driven plate (5), a mobile control box (8) is fixed on the lower surfaces of the second driven plate (5) and the connecting rod (7), a double-shaft motor (9) is fixed inside the mobile control box (8), and a roller (10) is fixed on the output end of the double-shaft motor (9);
the plasma arc welding machine (11), the plasma arc welding machine (11) is fixed on the upper surface of the bottom frame (1);
the plasma arc welding device comprises an air pump (12), wherein the air pump (12) is fixed on the upper surface of a bottom frame (1), the air pump (12) is positioned on the front side of a plasma arc welding machine (11), the input end and the output end of the air pump (12) are both connected with a hose (13), a first collecting plastic pipe (14) is arranged on the front side of the air pump (12), and a second collecting plastic pipe (15) is connected to the outer side of the first collecting plastic pipe (14) in a sticking mode;
the plasma arc welding device comprises a base (16), wherein the base (16) is located between a plasma arc welding machine (11) and an air suction pump (12), the outer end of the base (16) is rotatably connected with a first supporting rod (17), the top end of the first supporting rod (17) is rotatably provided with a mounting box (18), the right side of the mounting box (18) is provided with a second supporting rod (19), the tail end of the second supporting rod (19) is rotatably connected with a third supporting rod (20), the upper surface of the third supporting rod (20) is welded with a protective frame (21), the inner side of the protective frame (21) is provided with a wireless camera (22), the right side surface of the third supporting rod (20) is fixedly provided with a transition box (23), and the right side of the transition box (23) is connected with a plasma gun (24);
electric telescopic handle (25), the output of electric telescopic handle (25) is fixed with electrical apparatus protection box (26), the internally mounted of electrical apparatus protection box (26) has second motor (27), the output of second motor (27) is fixed with gear (28), the right flank of gear (28) on electrical apparatus protection box (26) right side is fixed with grinding roller (29), the leading flank of electrical apparatus protection box (26) is fixed with dust box (30), gear (28) are installed on the right side of dust box (30), the right flank of gear (28) on dust box (30) right side is fixed with steel pipe (31), the end of steel pipe (31) is fixed with plastic casing (32), the inner wall paste of plastic casing (32) has sponge (33).
2. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the longitudinal sections of the first driven plate (4) and the support plate (6) are both L-shaped structures, and the top ends of the first driven plate (4) and the support plate (6) penetrate through the bottom end of the chassis (1).
3. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the second driven plate (5) and the connecting rod (7) form a lifting structure together with the chassis (1), and the left end of the second driven plate (5) is of a sawtooth structure.
4. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the hose (13) connected with the output end of the air suction pump (12) is positioned on the inner side of the second collecting plastic pipe (15), and the tail end of the hose (13) at the output end of the air suction pump (12) is fixed on the inner wall of the protective frame (21).
5. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the tail end of a hose (13) connected with the input end of the air suction pump (12) is fixedly connected with the dust box (30), and the hose (13) connected with the input end of the air suction pump (12) is positioned inside the first collecting plastic pipe (14).
6. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the steel pipe (31) is connected with the dust box (30) through a rotary sealing ring, the plastic shell (32) is communicated with the dust box (30) through the steel pipe (31), the outer end of the plastic shell (32) is of a porous structure, and a dust screen is arranged inside the dust box (30).
7. The welding device for manufacturing the angle-adjustable wind power generator equipment component according to claim 1, wherein: the plasma gun (24) is connected with the plasma arc welding machine (11) through a pipeline, and the pipeline between the plasma gun (24) and the plasma arc welding machine (11) is positioned inside the first plastic collecting pipe (14).
8. The use method of the welding device for manufacturing the angle-adjustable wind power generator equipment component, according to claim 1, is characterized in that: the use method of the welding device for manufacturing the angle-adjustable wind driven generator equipment component comprises the following steps:
the method comprises the following steps: under the action of a double-shaft motor (9) and rollers (10), the device is moved to the side of a wind driven generator equipment component to be welded, then the heights of a second driven plate (5) and a first driven plate (4) are changed through a first motor (2) and a driving roller (3), so that the rollers (10) are separated from the ground, and the underframe (1) is quickly positioned;
step two: the positions of the grinding roller (29) and the sponge (33) are adjusted through the electric telescopic rod (25), so that the grinding roller (29) and the sponge (33) are attached to the outer side surface of the component;
step three: the inclination angles of the first support rod (17), the second support rod (19) and the third support rod (20) are adjusted through a motor, so that the working angle of the plasma gun (24) is adjusted;
step four: welding the wind driven generator equipment components by using a plasma arc welding machine (11) and a plasma gun (24);
step five: the second motor (27) drives the grinding roller (29), the plastic shell (32) and the sponge (33) to rotate, the welded part is ground by the rotation of the grinding roller (29), and the ground part is cleaned by the rotation of the sponge (33);
step six: in the processes of welding, polishing and cleaning, the working process is monitored through a wireless camera (22);
step seven: under the action of the air pump (12), dust generated during polishing is conveyed into the dust box (30), and the output gas is blown to the wireless camera (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210349169.2A CN114571045A (en) | 2022-04-01 | 2022-04-01 | Welding device for manufacturing angle-adjustable wind driven generator equipment component and process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210349169.2A CN114571045A (en) | 2022-04-01 | 2022-04-01 | Welding device for manufacturing angle-adjustable wind driven generator equipment component and process thereof |
Publications (1)
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| CN108655622A (en) * | 2018-06-27 | 2018-10-16 | 芜湖易泽中小企业公共服务股份有限公司 | A kind of novel welding machine people |
| CN110238653A (en) * | 2019-06-14 | 2019-09-17 | 南通大学 | Soot processing device is used in a kind of welding |
| CN210967800U (en) * | 2019-11-01 | 2020-07-10 | 杭州林丰机械有限公司 | Multifunctional welding arm |
| CN112059477A (en) * | 2020-08-28 | 2020-12-11 | 安徽双骏智能科技有限公司 | Robot welding equipment with accurate positioning function and use method thereof |
| CN213351496U (en) * | 2020-09-21 | 2021-06-04 | 海南埃菲机电设备有限公司 | Welding device for ship maintenance |
| CN112975085A (en) * | 2021-03-29 | 2021-06-18 | 南京理工大学 | Device for multi-filament multi-plasma-arc and CMT double-robot collaborative material increase |
| CN114236646A (en) * | 2021-12-08 | 2022-03-25 | 国家海洋局北海海洋环境监测中心站 | Portable rainfall measuring device for meteorological monitoring |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108655622A (en) * | 2018-06-27 | 2018-10-16 | 芜湖易泽中小企业公共服务股份有限公司 | A kind of novel welding machine people |
| CN110238653A (en) * | 2019-06-14 | 2019-09-17 | 南通大学 | Soot processing device is used in a kind of welding |
| CN210967800U (en) * | 2019-11-01 | 2020-07-10 | 杭州林丰机械有限公司 | Multifunctional welding arm |
| CN112059477A (en) * | 2020-08-28 | 2020-12-11 | 安徽双骏智能科技有限公司 | Robot welding equipment with accurate positioning function and use method thereof |
| CN213351496U (en) * | 2020-09-21 | 2021-06-04 | 海南埃菲机电设备有限公司 | Welding device for ship maintenance |
| CN112975085A (en) * | 2021-03-29 | 2021-06-18 | 南京理工大学 | Device for multi-filament multi-plasma-arc and CMT double-robot collaborative material increase |
| CN114236646A (en) * | 2021-12-08 | 2022-03-25 | 国家海洋局北海海洋环境监测中心站 | Portable rainfall measuring device for meteorological monitoring |
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