CN114570069A - Full-automatic control system for impurity and water removal of oil liquid by vacuum pump and use method thereof - Google Patents
Full-automatic control system for impurity and water removal of oil liquid by vacuum pump and use method thereof Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 239000012535 impurity Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 title abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims description 34
- 238000001816 cooling Methods 0.000 claims description 26
- 238000004581 coalescence Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
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- 238000013461 design Methods 0.000 abstract description 5
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- 238000005086 pumping Methods 0.000 abstract description 4
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- 238000005299 abrasion Methods 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 254
- 238000005119 centrifugation Methods 0.000 description 4
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- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
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- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000011045 prefiltration Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 238000012544 monitoring process Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D17/00—Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
- B01D17/02—Separation of non-miscible liquids
- B01D17/04—Breaking emulsions
- B01D17/045—Breaking emulsions with coalescers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
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Abstract
Description
技术领域technical field
本发明属于节能环保技术领域,涉及小型油系统的油液除杂、除水、油液净化再用,尤其涉及一种真空泵油液除杂除水全自动控制系统及其使用方法。The invention belongs to the technical field of energy saving and environmental protection, and relates to oil impurity removal, water removal, and oil purification and reuse of small oil systems, in particular to a vacuum pump oil impurity removal and water removal automatic control system and a use method thereof.
背景技术Background technique
随着工业、环保、机械及电力等各个行业的不断发展,真空泵的应用越来越广泛。常见的真空泵类型有水环式真空泵、喷射式真空泵及旋片式真空泵等,其在实际的生产过程中都存在不足。常见的水环式真空泵系统,其对于所抽气体含水量没有要求,但其系统复杂,需要专门的水箱及补水和冷却系统,受制于水在高真空下的蒸发温度,其所能达到的真空受限。就喷射式真空泵系统而言,其同样需要专门的水箱动力水泵,真空度较高时效率低,受制于水在高真空下的蒸发温度,所能达到的真空受限。With the continuous development of various industries such as industry, environmental protection, machinery and electricity, the application of vacuum pumps is becoming more and more extensive. Common types of vacuum pumps include water ring vacuum pump, jet vacuum pump and rotary vane vacuum pump, etc., which all have shortcomings in the actual production process. The common water ring vacuum pump system has no requirement for the water content of the pumped gas, but the system is complex and requires a special water tank and water replenishment and cooling system. It is subject to the evaporation temperature of water under high vacuum. Limited. As far as the jet vacuum pump system is concerned, it also requires a special water tank power pump. When the vacuum degree is high, the efficiency is low, and the vacuum that can be achieved is limited by the evaporation temperature of water under high vacuum.
而常见的旋片式真空泵可分为一级和二级真空泵,润滑密封采用真空油完成,在一定程度上避免了水环式真空泵和射水式真空泵的弊端;然而,由于真空泵油目前没有很好的维护手段,造成频繁换油及维护,适用工况较为挑剔;且由于其运行过程中要求所抽气体不能带有水汽,而自身所带的气镇阀作用有限,只能应对微小的水分,无法彻底解决问题。The common rotary vane vacuum pump can be divided into primary and secondary vacuum pumps. The lubrication and sealing are completed by vacuum oil, which avoids the disadvantages of water ring vacuum pump and water jet vacuum pump to a certain extent; however, because the vacuum pump oil is not very good at present It requires frequent oil changes and maintenance, and the applicable working conditions are more finicky; and because it is required that the gas pumped cannot contain water vapor during its operation, and the gas ballast valve itself has a limited effect, it can only deal with tiny moisture. The problem cannot be completely solved.
有鉴于此,特提出本发明,已解决上述现有技术中存在的问题。In view of this, the present invention is proposed to solve the above-mentioned problems in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明提供一种真空泵油液除杂除水全自动控制系统及其使用方法,该系统能够实现真空泵油液处理净化再用,且能够实现全自动控温、防止真空泵油位大幅波动的目的。The invention provides an automatic control system for removing impurities and water in vacuum pump oil, and a method for using the same.
这种真空泵油液除杂除水全自动控制系统,包括依次连接的真空泵、油液冷排系统及用以对油液进行净化处理的滤油模块,所述真空泵、油液冷排系统、滤油模块均与控制器连接;所述滤油模块设置有出油口及出水口,净化后的油液从所述出油口经回油管路进入真空泵形成循环,滤掉的杂质和水汽从所述出水口流至储水装置。The automatic control system for removing impurities and water from oil in a vacuum pump includes a vacuum pump, an oil cooling system and an oil filter module for purifying the oil, which are connected in sequence. The vacuum pump, the oil cooling system, the filter The oil modules are all connected to the controller; the oil filter module is provided with an oil outlet and a water outlet, and the purified oil enters the vacuum pump from the oil outlet through the oil return pipeline to form a circulation, and the filtered impurities and water vapor are removed from the The water outlet flows to the water storage device.
进一步,所述出水口连接有出水管路,所述出水管路上安装有电磁阀,所述电磁阀与控制器连接。Further, the water outlet is connected with a water outlet pipeline, an electromagnetic valve is installed on the water outlet pipeline, and the electromagnetic valve is connected with the controller.
进一步,所述油液冷排系统包括冷却装置及用以检测油液温度的温度传感器,所述温度传感器和冷却装置均与控制器连接。Further, the oil cooling system includes a cooling device and a temperature sensor for detecting the temperature of the oil, and both the temperature sensor and the cooling device are connected to the controller.
进一步,所述滤油模块将前置粗过滤器模块、温度传感器、滤油泵、除杂聚结过滤器及分离滤芯模块集成于一体;Further, the oil filter module integrates a pre-coarse filter module, a temperature sensor, an oil filter pump, an impurity-removing coalescing filter and a separation filter element module;
所述前置粗过滤器模块及温度传感器均安装于第一箱体内,所述第一箱体的上方设置有第二箱体,所述滤油泵、除杂聚结过滤器及分离滤芯模块均安装于第二箱体内;The pre-coarse filter module and the temperature sensor are all installed in the first box body, a second box body is arranged above the first box body, and the oil filter pump, the impurity removal coalescing filter and the separation filter element module are all Installed in the second box;
所述前置粗过滤器模块与滤油泵连接,所述滤油泵的进油端安装有温度传感器,所述滤油泵与除杂聚结过滤器连接,所述除杂聚结过滤器与分离滤芯模块连接。The pre-coarse filter module is connected with the oil filter pump, the oil inlet end of the oil filter pump is installed with a temperature sensor, the oil filter pump is connected with the impurity-removing coalescing filter, and the impurity-removing coalescing filter is connected with the separation filter element Module connection.
进一步,所述第一箱体的前面板开设有第一油路入口,油液经所述第一油路入口进入前置粗过滤器模块,所述前置粗过滤器模块中的油液从第二油路入口进入所述滤油泵,所述滤油泵中的油液从第二油路出口流经第三油路入口进入除杂聚结过滤器,所述除杂聚结过滤器中的油液从第三油路出口流出经第四油路入口进入分离滤芯模块,所述分离滤芯模块中的油液经第四油路出口流回真空泵。Further, the front panel of the first box body is provided with a first oil passage inlet, the oil enters the pre-coarse filter module through the first oil passage inlet, and the oil in the pre-coarse filter module flows from the The inlet of the second oil circuit enters the oil filter pump, and the oil in the oil filter pump flows from the outlet of the second oil circuit through the inlet of the third oil circuit into the impurity-removing coalescing filter, and the oil in the impurity-removing coalescing filter The oil flows out from the outlet of the third oil passage and enters the separation filter element module through the inlet of the fourth oil passage, and the oil in the separation filter element module flows back to the vacuum pump through the outlet of the fourth oil passage.
进一步,所述温度传感器安装在滤油泵的第二油路入口处。Further, the temperature sensor is installed at the inlet of the second oil passage of the oil filter pump.
进一步,所述滤油泵的进油端安装有第一压力传感器,出油端安装有第二压力传感器。Further, a first pressure sensor is installed at the oil inlet end of the oil filter pump, and a second pressure sensor is installed at the oil outlet end.
进一步,所述第一箱体的侧板的左上角开设有温度传感器接入口,所述温度传感器安装在温度传感器接入口处,用于检测滤油泵进油端的油温;Further, the upper left corner of the side plate of the first box body is provided with a temperature sensor access port, and the temperature sensor is installed at the temperature sensor access port for detecting the oil temperature of the oil inlet end of the oil filter pump;
所述第二箱体的侧板开设有第二压力传感器接入口,所述第二压力传感器安装在第二压力传感器接入口处,用于检测滤油泵出油端的压力;The side plate of the second box body is provided with a second pressure sensor access port, and the second pressure sensor is installed at the access port of the second pressure sensor for detecting the pressure of the oil outlet of the oil filter pump;
所述第二箱体的顶板由左至右依次开设有第一压力传感器接入口、除杂聚结过滤器安装口、分离滤芯模块安装口;所述第一压力传感器安装在第一压力传感器接入口处,用于检测滤油泵进油端的压力,所述第一压力传感器位于温度传感器的前方或后方;The top plate of the second box body is provided with a first pressure sensor access port, an impurity removal coalescing filter installation port, and a separation filter element module installation port in turn from left to right; the first pressure sensor is installed in the first pressure sensor connection. At the inlet, it is used to detect the pressure of the oil inlet end of the oil filter pump, and the first pressure sensor is located in front of or behind the temperature sensor;
所述第二箱体的前面板预留有加工口。A processing port is reserved on the front panel of the second box body.
进一步,所述第二箱体的顶板还开设有排气阀接入口,所述排气阀接入口位于滤油泵的上方,所述排气阀接入口安装有排气阀,所述排气阀与控制器连接。Further, the top plate of the second box body is also provided with an exhaust valve access port, the exhaust valve access port is located above the oil filter pump, the exhaust valve access port is installed with an exhaust valve, and the exhaust valve access port is provided with an exhaust valve. Connect with the controller.
此外,本发明还提供了一种真空泵油液除杂除水全自动控制系统的使用方法,应用如上部分或全部所述的真空泵油液除杂除水全自动控制系统,具体使用方法如下:In addition, the present invention also provides a method of using the automatic control system for removing impurities and water in vacuum pump oil.
1)系统通电后,真空泵运行,滤油泵开始运转,真空泵油通过管路依次经过冷排温控系统、滤油模块,再通过管路回油至真空泵,系统所滤出的水由出水口进入储水装置;1) After the system is powered on, the vacuum pump runs and the oil filter pump starts to run. The vacuum pump oil passes through the pipeline through the cold exhaust temperature control system and the oil filter module in turn, and then returns to the vacuum pump through the pipeline. The water filtered by the system enters through the water outlet. water storage device;
2)系统运行一段时间后,滤油泵第二油路入口的油温逐渐升高,当滤油泵第二油路入口的油温高于设定油温时,控制器启动油液冷排系统工作直至油温降低至设定油温;其中,油液流向具体如下:第一油路入口→前置粗过滤器模块→第二油路入口→滤油泵→第二油路出口→第三油路入口→除杂聚结过滤器→第三油路出口→第四油路入口→分离滤芯模块→第四油路出口→真空泵。2) After the system runs for a period of time, the oil temperature at the inlet of the second oil passage of the oil filter pump gradually increases. When the oil temperature at the inlet of the second oil passage of the oil filter pump is higher than the set oil temperature, the controller starts the oil cooling system to work. Until the oil temperature drops to the set oil temperature; wherein, the oil flow direction is as follows: the first oil circuit inlet → pre-coarse filter module → the second oil circuit inlet → oil filter pump → the second oil circuit outlet → the third oil circuit Inlet → impurity removal coalescing filter → outlet of the third oil circuit → inlet of the fourth oil circuit → separation filter element module → outlet of the fourth oil circuit → vacuum pump.
与现有技术相比,本发明提供的技术方案包括以下有益效果:一方面,通过增加油液冷排系统及滤油模块的设计,可对抽气过程中抽出的污染物和水分进行有效地去除,以保证真空泵油质达到新油的标准,为真空泵的长期稳定运行提供保障,极大地延长了换油周期,减少了设备磨损及系统的运行成本。Compared with the prior art, the technical solution provided by the present invention includes the following beneficial effects: on the one hand, by increasing the design of the oil cooling system and the oil filter module, the pollutants and water extracted during the air extraction process can be effectively removed. To ensure that the oil quality of the vacuum pump reaches the standard of new oil, it provides guarantee for the long-term stable operation of the vacuum pump, greatly prolongs the oil change period, and reduces equipment wear and system operating costs.
另一方面,通过前置粗过滤器模块进行预过滤从而延长整个系统的除杂、除水配件的使用时间,在设备保养及性能上更具有持久性,很大程度节约了设备维修成本。利用温度传感器及冷却装置形成的油液冷排系统,实时监测油温并在油温高于设定油温时,控制器启动油液冷排系统工作直至油温降低至设定油温以下,避免了现有系统的设备在运行中所出现的油温过高及环境温度对设备运行效率造成的影响。On the other hand, pre-filtering through the pre-coarse filter module prolongs the service time of the impurity removal and water removal accessories of the whole system, which is more durable in equipment maintenance and performance, and greatly saves equipment maintenance costs. The oil liquid cold discharge system formed by the temperature sensor and the cooling device monitors the oil temperature in real time and when the oil temperature is higher than the set oil temperature, the controller starts the oil liquid cold discharge system to work until the oil temperature drops below the set oil temperature. It avoids the influence of the high oil temperature and the environmental temperature on the operation efficiency of the equipment caused by the equipment of the existing system during operation.
因此,整个系统的应用拓展了旋片式真空泵系统的应用范围,可充分发挥旋片式真空泵体积小、效率高的特点,在此基础上同时实现滤油装置模块化、加工及装配外观固定化,系统运行方便,人力成本降低,并实现了全自动控制,具有良好的应用前景及市场价值。Therefore, the application of the whole system expands the application range of the rotary vane vacuum pump system, and can give full play to the characteristics of the rotary vane vacuum pump with small size and high efficiency. , the system is easy to operate, the labor cost is reduced, and the automatic control is realized, which has a good application prospect and market value.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, together with the description, serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, on the premise of no creative labor, other drawings can also be obtained from these drawings.
图1为本发明提供的一种真空泵油液除杂除水全自动控制系统的原理框图;Fig. 1 is the principle block diagram of a kind of vacuum pump oil liquid impurity and water removal automatic control system provided by the present invention;
图2为本发明提供的滤油模块的集成简图;Fig. 2 is the integrated schematic diagram of the oil filter module provided by the present invention;
图3为本发明提供的滤油模块的结构示意图。FIG. 3 is a schematic structural diagram of an oil filter module provided by the present invention.
其中:1、真空泵;2、油液冷排系统;3、滤油模块;4、电磁阀;5、储水装置;6、前置粗过滤器模块;7、滤油泵;8、除杂聚结过滤器;9、分离滤芯模块;10、第一油路入口;11、温度传感器接入口;12、第二油路入口;13、第一压力传感器接入口;14、第二压力传感器接入口;15、第二油路出口;16、第三油路入口;17、第三油路出口;18、第四油路出口;19、第四油路入口;20、加工口。Among them: 1. Vacuum pump; 2. Oil cooling system; 3. Oil filter module; 4. Solenoid valve; 5. Water storage device; 6. Pre-coarse filter module; 7. Oil filter pump; Knot filter; 9. Separation filter element module; 10. First oil circuit inlet; 11. Temperature sensor inlet; 12. Second oil circuit inlet; 13. First pressure sensor inlet; 14. Second pressure sensor inlet ; 15, the second oil circuit outlet; 16, the third oil circuit inlet; 17, the third oil circuit outlet; 18, the fourth oil circuit outlet; 19, the fourth oil circuit inlet; 20, the processing port.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本发明相一致的所有实施方式。相反,它们仅是与所附权利要求书中所详述的、本发明的一些方面相一致的系统、方法的例子。Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. When the following description refers to the drawings, the same numerals in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the illustrative examples below are not intended to represent all implementations consistent with the present invention. Rather, they are merely examples of systems and methods consistent with some aspects of the invention as recited in the appended claims.
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图及实施例对本发明作进一步详细描述。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
实施例Example
参见图1所示,本发明提供了一种真空泵油液除杂除水全自动控制系统,包括依次连接的真空泵1、油液冷排系统2及用以对油液进行净化处理的滤油模块3,所述真空泵1、油液冷排系统2、滤油模块3均与控制器连接;所述滤油模块3设置有出油口及出水口,净化后的油液从所述出油口经回油管路进入真空泵1形成循环,滤掉的杂质和水汽从所述出水口流至储水装置5。Referring to Figure 1, the present invention provides an automatic control system for removing impurities and water in a vacuum pump oil, including a vacuum pump 1, an
进一步,所述出水口连接有出水管路,所述出水管路上安装有电磁阀4,所述电磁阀4与控制器连接。Further, the water outlet is connected with a water outlet pipeline, and a solenoid valve 4 is installed on the water outlet pipeline, and the solenoid valve 4 is connected with the controller.
进一步,所述油液冷排系统2包括冷却装置及用以检测油液温度的温度传感器,所述温度传感器和冷却装置均与控制器连接。其中,冷却装置可以为风扇,当温度传感器检测到系统的油温高于设定油温时,控制器启动风扇,风扇开始转动,通过与环境进行换热来实现降温直至油温降低至设定油温,以保证整个系统工作的正常进行。Further, the
进一步,结合图2-3所示,所述滤油模块3将前置粗过滤器模块6、温度传感器、滤油泵7、除杂聚结过滤器8及分离滤芯模块9集成于一体;Further, with reference to Figures 2-3, the oil filter module 3 integrates a pre-coarse filter module 6, a temperature sensor, an oil filter pump 7, an impurity-removing
所述前置粗过滤器模块6及温度传感器均安装于第一箱体内,所述第一箱体的上方设置有第二箱体,所述滤油泵7、除杂聚结过滤器8及分离滤芯模块9均安装于第二箱体内;The pre-coarse filter module 6 and the temperature sensor are all installed in the first box, and a second box is arranged above the first box. The oil filter pump 7, the impurity-removing
所述前置粗过滤器模块6与滤油泵7连接,所述滤油泵7的进油端安装有温度传感器,所述滤油泵7与除杂聚结过滤器8连接,所述除杂聚结过滤器8与分离滤芯模块9连接。The pre-coarse filter module 6 is connected with the oil filter pump 7, the oil inlet end of the oil filter pump 7 is equipped with a temperature sensor, the oil filter pump 7 is connected with the impurity-removing
进一步,所述第一箱体的前面板开设有第一油路入口10,油液经所述第一油路入口10进入前置粗过滤器模块6,所述前置粗过滤器模块6中的油液从第二油路入口12进入所述滤油泵7,所述滤油泵7中的油液从第二油路出口15流经第三油路入口16进入除杂聚结过滤器8,所述除杂聚结过滤器8中的油液从第三油路出口17流出经第四油路入口19进入分离滤芯模块9,所述分离滤芯模块9中的油液经第四油路出口18流回真空泵1。Further, the front panel of the first box body is provided with a first
进一步,所述温度传感器安装在滤油泵7的第二油路入口12处。Further, the temperature sensor is installed at the second
进一步,所述滤油泵7的进油端安装有第一压力传感器,出油端安装有第二压力传感器。Further, a first pressure sensor is installed at the oil inlet end of the oil filter pump 7, and a second pressure sensor is installed at the oil outlet end.
进一步,所述第一箱体的侧板的左上角开设有温度传感器接入口11,所述温度传感器安装在温度传感器接入口11处,用于检测滤油泵7进油端的油温;Further, the upper left corner of the side plate of the first box body is provided with a temperature
所述第二箱体的侧板开设有第二压力传感器接入口14,所述第二压力传感器安装在第二压力传感器接入口14处,用于检测滤油泵7出油端的压力;The side plate of the second box body is provided with a second pressure
所述第二箱体的顶板由左至右依次开设有第一压力传感器接入口13、除杂聚结过滤器8安装口、分离滤芯模块9安装口;所述第一压力传感器安装在第一压力传感器接入口13,用于检测滤油泵7进油端的压力,所述第一压力传感器位于温度传感器的前方或后方;The top plate of the second box body is provided with a first pressure
所述第二箱体的前面板预留有加工口20。A
进一步,所述第二箱体的顶板还开设有排气阀接入口,所述排气阀接入口位于滤油泵7的上方,所述排气阀接入口安装有排气阀,所述排气阀与控制器连接。Further, the top plate of the second box body is also provided with an exhaust valve access port, the exhaust valve access port is located above the oil filter pump 7, the exhaust valve access port is equipped with an exhaust valve, the exhaust valve access port is installed The valve is connected to the controller.
具体地,可根据系统压力及相关检测数据计算出该系统在常压下的气体流量,如小于2L/min,则控制器控制排气阀自动排气;或者,可根据真空泵1腔室的大小,当不同液位上升波动在5~10mm时,控制器将排气阀打开,当真空泵1油位恢复到设定阈值时通过控制器使排气阀自动关闭。Specifically, the gas flow of the system under normal pressure can be calculated according to the system pressure and related detection data. If it is less than 2L/min, the controller will control the exhaust valve to automatically exhaust; , when the rise and fluctuation of different liquid levels are 5~10mm, the controller will open the exhaust valve, and when the oil level of vacuum pump 1 returns to the set threshold, the controller will automatically close the exhaust valve.
具体地,该系统中各个部件的主要作用如下:真空泵1,整个系统的主要部件,用以维护系统的真空度,其润滑密封采用真空油完成。油液冷排系统2,用以实时监测并调整系统的油温,以确保系统长期稳定运行并不受其它温度因素(如环境温度)的影响,保护配件、电机及油泵的使用寿命。滤油模块3,为一体化集成设计模块,负责整个系统真空泵1油的主要除杂除水模块,利用聚结、离心、分离技术完成真空泵1乳化油品的破乳、离心、分离,同时完成油液的除杂和除水。电磁阀4,整个系统设置的自动排水电磁阀4,确保在滤油模块3中分离装置除水动作的正常运行。储水装置5,用来储存滤油模块3所产生的废水。前置粗过滤器模块6,包括前置过滤器滤芯,作为真空泵1油在进入滤油模块3前的粗过滤装置,用以提前过滤、清除大颗粒及污染物杂质,对整个滤油模块3的除杂、除水模块有一定的保护性,从而延长除杂、除水模块的使用寿命。滤油泵7,安装有滤油泵泵芯,可以将真空泵1油通过滤油泵7提供给除杂除水系统。除杂聚结滤芯器8,安装有相应型号的聚结滤芯;主要去除真空泵1油里的杂质并提高油液纯净度。同时,所选型号的聚结滤芯上端带有专业的系统排气口,可将聚结滤芯里长期聚结的气体阶段性排出,以免影响油位波动及出油量。其主要将水分聚结成较大的水滴进入分离装置,对滤油系统的除杂及大颗粒水分聚结发挥重要作用。分离滤芯模块9,安装有除水分离滤芯,由于重力作用,较小的水滴可以通过分离滤芯先离心后分离沉降到储水装置5内。第一油路入口10,用以真空泵1油进入前置过滤器。温度传感器接入口11,用以安装温度传感器,以监测整个系统真空泵1油的温度。第二油路入口12,在整个油回路经过前置粗过滤器模块6后,经过第二油路入口12进入滤油泵7。第一压力传感器接入口13,用于在滤油泵7前端安装压力传感器,从而监测滤油泵7前端的压力数值,同时也可用于系统排气体口。第二压力传感器接入口14,用于在滤油泵7后端安装压力传感器,从而监测滤油泵7后端的压力数值,通过和滤油泵7前端的压力数值比较,判断系统滤油泵7的运行是否正常。第二油路出口15,用以真空泵1油顺利流出进入除杂聚结过滤器8。第三油路入口16,为真空泵1油进入除杂聚结过滤器8的入口。第三油路出口17,真空泵1油经过聚结滤芯除杂、聚结大水滴后从第三油路出口17进入分离滤芯模块9。第四油路入口19,真空泵1油经过除杂聚结过滤器8后经第四油路入口19进入分离滤芯模块9。(此入口的特殊设计遵循技术要求的整体设计)。第四油路出口18,真空泵1油经过整体滤油模块3后从第四油路出口18流出再进入真空泵1。加工口20,在加工过程中,是为了加工工艺方便加工的预留口,后期也可用于其他技术上的改观及作用。Specifically, the main functions of each component in the system are as follows: vacuum pump 1, the main component of the entire system, is used to maintain the vacuum degree of the system, and its lubrication and sealing are completed by vacuum oil. The
综上,该系统的工作过程如下:In summary, the working process of the system is as follows:
一、抽水蒸汽运行:1. Pumping steam operation:
a)系统通电后,真空泵1运行时,滤油泵7开始运转,真空泵1油通过管路依次经过油液冷排系统2、滤油模块3,再通过管路回油至真空泵1,系统所滤出的水由分离滤芯模块9中的储水杯通过回水管路经过电磁阀4进入储水装置5。a) After the system is powered on, when the vacuum pump 1 is running, the oil filter pump 7 starts to run. The oil of the vacuum pump 1 passes through the oil
b)具体控制命令:b) Specific control commands:
在系统运行一段时间后,滤油泵7第二油路入口12的油温逐渐升高,当滤油泵7的第二油路入口12的油温高于所设置温度的时候,启动油液冷排系统2,待油温降低至所设置温度后关闭油液冷排系统2;该过程中,油液流向具体如下:第一油路入口10→前置粗过滤器模块6→第二油路入口12→滤油泵7→第二油路出口15→第三油路入口16→除杂聚结过滤器8→第三油路出口17→第四油路入口19→分离滤芯模块9→第四油路出口18→真空泵1。当真空泵1的油位高于设置的高液位时,开启电磁阀4,待油位低于或等于设置的低液位时,关闭电磁阀4。After the system runs for a period of time, the oil temperature of the second
二、抽酸碱气体运行:其具体运行方式及油回路系统和抽水蒸汽一致。这里需要强调的是:真空泵1如果持续工作了设定的相应工作参数(包括时间、液位等)后,则开启滤油泵7工作设定的相应工作参数(包括时间等)。2. Pumping acid-base gas operation: its specific operation mode and oil circuit system are the same as pumping water and steam. It should be emphasized here that if the vacuum pump 1 continues to work with the set corresponding working parameters (including time, liquid level, etc.), the oil filter pump 7 will be turned on to work with the set corresponding working parameters (including time, etc.).
三、自清洁运行:3. Self-cleaning operation:
系统在运行时,当持续运行一段时间后可进行自清洁模式。真空泵1运行设定的工作参数后启动滤油泵7;滤油泵7启动设定的工作参数后关闭真空泵1;待真空泵1停止后,滤油泵7再运行设定的工作参数后停止;其余运行条件与抽水蒸汽运行条件一致。When the system is running, it can go into self-cleaning mode after running for a period of time. After the vacuum pump 1 runs the set working parameters, the oil filter pump 7 is started; after the oil filter pump 7 starts the set working parameters, the vacuum pump 1 is turned off; after the vacuum pump 1 stops, the oil filter pump 7 runs the set working parameters and then stops; the other operating conditions Consistent with pumped steam operating conditions.
四、手动控制运行:Fourth, manual control operation:
整个旋片式真空泵1油液除杂除水全自动控制系统可以手动控制运行,具体操作为:真空泵1单独启动后可开启滤油泵7,启动滤油泵7后观察系统运行液位,在液位未达到运行标准时可以手动放水(具体液位参数和以上几种运行方式一致)。The entire rotary vane vacuum pump 1 oil removal and water removal automatic control system can be manually controlled and operated. The specific operation is: after the vacuum pump 1 is started alone, the oil filter pump 7 can be turned on. After starting the oil filter pump 7, observe the operating liquid level of the system. When the operating standard is not reached, the water can be released manually (the specific liquid level parameters are consistent with the above operating modes).
以上几种运行方式并不代表本方案全部的运行方式,用户可根据行业的需要对系统进行微调来实现不同的功能。The above operation modes do not represent all the operation modes of this solution. Users can fine-tune the system according to the needs of the industry to achieve different functions.
综上,本发明提供的这种真空泵1油液除杂除水全自动控制系统,可完全自动化运行,实现无人值守,使旋片式真空泵1系统在传统技术的基础上对于吸入泵体的杂质和水分进行有效地去除。该系统能够应用于复杂工况下旋片式真空泵1及其他小型油系统的油液除杂除水,具有以下优势:①系统整体模块化、装置一体化,利用聚结、离心、分离技术完成真空泵1乳化油品的破乳、离心、分离,同时完成油液的除杂和除水的流程。②系统全自动控制,控制流程全部采用成熟的PLC程序控制,不必人为观察与干预,且通过软件实现了真空泵1的自清洁功能。③通过增加前置粗过滤器模块6,可以有效地预过滤真空泵1油液里的大颗粒杂质,对整个滤油模块3的除杂、除水模块有一定的保护性,从而延长除杂、除水模块的使用寿命。④通过增加油液冷排系统2,利用温度传感器和冷却装置实现油温实时监测及控制,避免油温受环境及其他因素的影响,通过给予恒温控制实现设备运行状态的稳定控制。⑤通过在滤油泵7的进油端、出油端分别安装压力传感器,对于滤油泵7及滤芯的运行情况有了更严密的监测,便于及时与系统协作运行从而延长滤油泵7的使用寿命。To sum up, the fully automatic control system for removing impurities and water from the oil of the vacuum pump 1 provided by the present invention can be operated completely automatically and realize unattended operation. Impurities and moisture are effectively removed. The system can be applied to the oil impurity and water removal of rotary vane vacuum pump 1 and other small oil systems under complex working conditions. It has the following advantages: ① The system is modularized as a whole and the device is integrated, and it is completed by coalescence, centrifugation and separation technology. The vacuum pump 1 emulsifies the demulsification, centrifugation and separation of the oil, and completes the process of removing impurities and water of the oil at the same time. ②The system is fully automatically controlled, and the control process is all controlled by mature PLC programs, without human observation and intervention, and the self-cleaning function of the vacuum pump 1 is realized through software. ③ By adding the pre-coarse filter module 6, the large particles of impurities in the oil of the vacuum pump 1 can be effectively pre-filtered, and the impurity and water removal modules of the entire oil filter module 3 can be protected to a certain extent, thereby prolonging the impurity removal, Service life of the water removal module. ④By adding the
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
应当理解的是,本发明并不局限于上述已经描述的内容,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。It should be understood that the present invention is not limited to what has been described above and that various modifications and changes may be made without departing from its scope. The scope of the present invention is limited only by the appended claims.
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