CN2739366Y - Lubricating oil on-line purifying device - Google Patents

Lubricating oil on-line purifying device Download PDF

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Publication number
CN2739366Y
CN2739366Y CN 200420105003 CN200420105003U CN2739366Y CN 2739366 Y CN2739366 Y CN 2739366Y CN 200420105003 CN200420105003 CN 200420105003 CN 200420105003 U CN200420105003 U CN 200420105003U CN 2739366 Y CN2739366 Y CN 2739366Y
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CN
China
Prior art keywords
oil
vacuum
solenoid valve
pump
vacuum pump
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Expired - Fee Related
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CN 200420105003
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Chinese (zh)
Inventor
许资
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CHONGQING YUNENG OIL FILTER MANUFACTURE Co Ltd
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CHONGQING YUNENG OIL FILTER MANUFACTURE Co Ltd
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Priority to CN 200420105003 priority Critical patent/CN2739366Y/en
Application granted granted Critical
Publication of CN2739366Y publication Critical patent/CN2739366Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a lubricating oil on-line purifying device, which relates to a turbine oil purifying device and comprises the main parts of an oil inlet magnetic valve, an oil outlet magnetic valve, a coarse filter, a fine filter, a heater, a chemical absorption chamber, a gravity cyclone separation chamber, a vacuum separation chamber, a vacuum pump, an oil pump, etc., auxiliary parts, a magnetic valve, a sensor, a control systems, a display device, etc. The vacuum pump system and the oil pump and the fine filter system are two systems which are interdependent, mutual spare and automatic switch-over. The utility model not only operates on line and carries out the purifying on the lubricating oil of the generator set being operated, but also has the advantages of safe operation, reliability, flexible operation and monitoring, convenience, good quality, low water content of the purified oil, etc. The utility model can satisfy the requirement that the water content of the lubricating oil of the large machine is smaller than or equal to 50 ppm. The utility model is widely used for the lubricating oil online purifying device of the water and steam wheel generator set.

Description

Lubricant oil in-line purification device
One, technical field
The utility model relates to the purification plant of lubricant oil, particularly the purification plant of on-line operation.
Two, background technique
Large scale industries such as Turbo-generator Set, hydraulic generator unit equipment all has the special-purpose oil supply system of oneself, in order to lubricated each rotatable parts and adjusting kinetic energy etc.The oily medium that uses in its system is generally industrial lubricant, as: L-TSA46 lubricant oil, 32L-TSA lubricates wet goods.Normally operational relation is close for the quality of quality of lubrication oil and unit: the degenerate performance and the oil-film force that make lubricant oil of oil changes, and causes each lubricating component finely not lubricate, and the result damages the fusing of bearing shell coal; Also can make the regulating system parts be corroded, get rusty and bite, cause regulating system and protective gear action serious consequence such as malfunctioning.So must guarantee the quality of used lubricant oil in the unit oil supply system.
The lubrication oil supply system of existing Turbo-generator Set (hydraulic generator unit) mainly comprises main oil pump, main fuel tank, purification plant, oil tank, auxiliary oil transfer pump, oil cooler, oil purifier, high and low pressure excess pressure valve etc., is connected by connecting tube therebetween.During unit work, its lubrication system, regulating system need the lubrication oil circulation of a large amount of cleanings to supply with, and are about about 5000L/h as the purification plant of a 200MW unit and the fuel delivery of oil tank.These lubricant oil are transported to each lubricant housings of unit by other the auxiliary oil transfer pump on main oil pump and the main fuel tank, and circulation is flowed back in the main fuel tank again.In normal operation, all lubricant oil in the main fuel tank pass through auxiliary oil transfer pump and connect oil pipe to each working position for per hour average 5~12 times, return main fuel tank then.But because working position temperature, pressure effect and pipeline leakage and other influences, turbine oil can be contaminated, and oil quality reduces.Wherein purification plant and oil tank are special in quality and the quantity that guarantees oil product in the main fuel tank is provided with, and are the requisite devices of unit safety operation.
The special-purpose oil filter of the lubricant oil of existing steam turbine, water turbine industry wide selection, mainly form, connect by pipeline therebetween by coarse-grain filtering device, heater, gravity rotational flow separation chamber, chemisorption chamber, vacuum separation chamber, buffer, vacuum pump, safety cage, oil transfer pump, accurate filter, sensor, solenoid valve and electrical control cabinet etc.And between electrical control cabinet and sensor and the solenoid valve, connect by lead.The special-purpose oil filter of this lubricant oil removes thick mechanical admixture in the lubricant oil to be clean by coarse-grain filtering device earlier, after back heater via makes lubricant oil intensification viscosity reduction, again by the earlier thick dehydration in gravity rotational flow separation chamber, remove the large quantity of moisture in the oil after, aging component in the adsorbing and removing oil of chemisorption chamber again; And then deeply remove micro free water in the oil, dissolving water by the vacuum separation chamber, remove the combined purifying scheme of minute impurities etc. at last by accurate filter, moisture content in lubricating can be reduced to below the 100ppm, even (as: unit leaks few) can satisfy the requirement that a lot of big units require water ratio of lubricating oil≤50ppm under specific circumstances.So the special-purpose oil filter of the lubricant oil of band vacuum dewatering system obtains promotion and application widely.But the special-purpose oil filter of this lubricant oil is a kind of independent operating, movable machine equipment, can not be as vapour, hydraulic generator unit, and a kind of supplementary equipment on-line operation in the oil supply system, coordinated operation; Secondly, the oil transfer pump in the vacuum dewatering system, vacuum pump, sealing system are easy to generate fault, and its trouble signal can not be transferred to vapour, hydraulic generator unit Operational Control Room in time, exactly on the one hand when breaking down; On the other hand; this vacuum dewatering system lacks the overhaul reserve scheme; in case break down; must shut down maintenance; and short then a few hours of repair time; long then a couple of days,, have a strong impact on Oil gallery in service system oil if will influence the security of operation of main frame in service during the lubricant oil of no overhaul reserve special use oil filter on-line operation.
Three, summary of the invention
The purpose of this utility model is the deficiency at the special-purpose oil filter of existing lubricant oil, a kind of lubricant oil in-line purification device is provided, remote controlled, field control, automatic switchover, can continuously move, the lubricant oil of vapour, hydraulic generator unit is carried out in-line purification.
The purpose of this utility model is achieved in that a kind of lubricant oil in-line purification device mainly comprises: slightly reach critical piece and accessory, solenoid valve, sensor and control system etc. such as accurate filter, heater, chemisorption chamber, separation chamber, vacuum pump, oil transfer pump, between the critical piece with accessory between and with solenoid valve between be connected by pipeline, be connected by lead between control system and solenoid valve, the sensor.Its separation chamber comprises: gravity rotational flow separation chamber and vacuum separation chamber; Its accessory comprises: the one-way valve on the safety cage on the buffer cell at oil inlet pipe place, vacuum separation chamber and air-strainer, the vacuum pump exhaust tube, the filling pump of vacuum pump and storage tank, the accurate filter oil inlet pipe; Solenoid valve comprises: into and out of the inflation solenoid valve of the vacuum solenoid of the oil return solenoid valve at the switching solenoid valve of solenoid, the drain solenoid valve that is connected with gravity rotational flow separation chamber bottom, chemisorption chamber, oil transfer pump oil outlet tube place, vacuum solenoid on the vacuum pump exhaust tube and safety cage, buffer cell, go out sampling solenoid valve on the solenoid oil inlet pipe etc.; Sensor comprises: the liquid level sensor of the moisture transducer on heater temperature sensors, the gravity rotational flow separation chamber oil outlet tube, the liquid level sensor of vacuum separation chamber, safety cage and vacuum transducer, the fault sensor of vacuum pump, the pressure transducer on the oil transfer pump oil outlet tube etc.; Its control system comprises: the automatic control of power station DCS system is controlled, is cooperated in on-the-spot manually-operable control, the operation of unit central station of floating dock, and operation control flexibly, conveniently; Lubricant oil to be clean removes thick mechanical admixture through coarse-grain filtering device earlier, lubricant oil intensification viscosity reduction during back heater via, again by gravity rotational flow separation chamber slightly dewater remove big water gaging in the lubricant oil after, remove the greasy filth in the lubricant oil again through the chemisorption chamber, aging composition such as acidic components, and then carry out oil gas and oil-water separation and deeply remove micro free water and dissolving water in the lubricant oil by the vacuum separation chamber, remove in the lubricant oil behind the milli machine impurity by accurate filter at last, just obtain the lubricant oil that purifies.Thereby quality height, the water content of the lubricant oil of this purification plant purification are low, can satisfy the requirement of big unit requirement water ratio of lubricating oil≤50ppm.
In order to guarantee safe, reliable, efficient operation of the present utility model, not only the oil inlet pipe of vacuum separation chamber is provided with buffer cell, can reduce or eliminate the foam in the indoor fluid of vacuum separation, strengthen the dewatering speed of vacuum separation chamber, improve its water separation capability, and vacuum pump is provided with the safety cage with the exhaust tube that the vacuum separation chamber is connected, can reduces or prevent that fluid, moisture from entering vacuum pump, avoid the vacuum pump oil spout, guarantee safety, the reliable operation of vacuum pump; But also vacuum pump system that commute breaks down and oil transfer pump-secondary filter system all is provided with separate, the standby and system that can automatically switch each other of two covers, its vacuum pump system comprises: vacuum pump, the vacuum solenoid of vacuum pump, oil discharging electromagnetic valve, filling pump, storage tank, fault sensor and connecting tube thereof; Its oil transfer pump-accurate filter system comprises: oil transfer pump, oil return solenoid valve on the oil transfer pump oil outlet tube and pressure transducer, accurate filter and one-way valve, and connecting tube.Stop up when the accurate filter appearance, pressure transducer sends signal, opens oil return solenoid valve, and oil is flowed back in the inflow pipeline of vacuum separation chamber.Be provided with the sampling solenoid valve, can collect oil sample at any time, so that in time detect oil quality.
After the utility model adopts such scheme, when not only making the special-purpose oil strain function of the lubricant oil on-line operation of independent operating, lubricant oil to operating generator set purifies, but also has security of operation, reliable, efficient, flexible and convenient operation, characteristics such as the quality better of the lubricant oil of purification, water content are low.Can satisfy the requirement of the water ratio of lubricating oil≤50ppm of big unit requirement.The utility model can be widely used as generator set lubricant oil in-line purification device.Main feature of the present utility model is:
1. the utility model lubricant oil in-line purification device is a double control system, has on-the-spot operating console and the display screen handled of main frame, can control crawl or host machine part running control on the one hand; Be the full-automatic control system of computer control on the other hand; Have DCS remote auto operating console and On Screen Display simultaneously, and can incorporate the tele-control system of vapour, hydraulic generator unit into.
2. the special-purpose oil filter of the more former lubricant oil of the utility model has increased a cover vacuum pump system and a cover oil transfer pump secondary filter system, when the vacuum pump system of former work or oil transfer pump secondary filter system break down can not work on the time, must close vacuum pump or oil transfer pump, but because of being that the work of in-line purification complete machine can not stop, so switch and start standby vacuum pump system or oil transfer pump secondary filter system simultaneously stopping original this cover vacuum pump system or oil transfer pump secondary filter system, to guarantee the running continuously incessantly of lubricant oil in-line purification device.
The utility model vacuum separation chamber is switched respectively mutually it is bled by two cover vacuum pump systems, have therebetween to switch and use vacuum solenoid, when a cover vacuum pump apparatus continuous operation is arrived set time or oil spout or other faults is taken place, then close vacuum solenoid, stop this cover vacuum pump, open vacuum solenoid and start another set of vacuum pump, to the vacuum line of vacuum pump, be provided with the safety cage, reduce or avoid the vacuum pump oil spout, reduce or prevent that liquid oil, moisture from entering vacuum pump in the vacuum separation chamber.
The utility model has two cover oil transfer pumps, send the command control switching solenoid valve by pressure transducer respectively, another set of oil transfer pump is as standby when a cover oil transfer pump job, when pressure reduction surpasses regulation numerical value in this cover oil transfer pump system of work, pressure transducer sends instruction, stops oil transfer pump at once, starts standby that cover oil transfer pump system simultaneously, at this moment can change or clean or take other measures the accurate filter in that cover oil transfer pump system of former work, and unlikelyly influence the complete machine operation.
3. how much model utility moisture that moisturizes on the basis of the special-purpose oil filter of original lubricant oil in the sensor fluid send instruction to switching solenoid valve with carry out switching controls after.
4. the utility model is to be used for in-line purification, can turn round simultaneously with vapour, hydraulic generator group machine.
Four, description of drawings
Fig. 1 is the special-purpose oil filter system architecture diagram of existing lubricant oil;
Fig. 2 is the utility model system architecture diagram;
Fig. 3 is the utility model control block diagram.
Among the figure: 1 coarse-grain filtering device, 2 oil-feed solenoid valves, 3 heaters, 4 temperature transducers, gravity rotational flow separation chambers 5,6 drain solenoid valves, 7 moisture transducers, 8,9,10 switching solenoid valves, chemisorption chambers 11,12 buffer cells, 13 air-strainer, 14 inflation solenoid valves, vacuum separation chambers 15,16 safety cages, 17,20 liquid level sensors, 18,21,27 vacuum solenoids, 19 vacuum transducers, 22,28 vacuum pumps, 23,29 filling pumps, 24,30 storage tanks, 25,31 fault sensors, 26,32 oil discharging electromagnetic valves, 33,38 oil transfer pumps, 34,39 oil return solenoid valves, 35,40 pressure transducers, 36,41 one-way valves, 37,42 accurate filters, 43 go out solenoid, 44 sampling solenoid valves, 45 lubricant oil online oil filtration machines, 46 on-the-spot operating console and display screen, 47 remote auto operating console and the On Screen Displays handled.
Five, mode of execution
Below in conjunction with embodiment, further specify the utility model.
Shown in Fig. 2,3, a kind of lubricant oil in-line purification device, mainly comprise: coarse-grain filtering device 1, heater 3, gravity rotational flow separation chamber 5, chemisorption chamber 11, vacuum separation chamber 15 and vacuum pump 22,28 and oil transfer pump 33,38, critical piece and accessory, solenoid valve, sensor and control system and demonstrations etc. such as accurate filter 37,42, between the critical piece and with accessory between and with solenoid valve between be connected by pipeline, be connected by lead between control system and sensor, solenoid valve, the solenoid valve.Accessory comprises: the buffer cell 12 at 15 oil inlet pipe places, vacuum separation chamber and air-strainer 13, safety cage 16 on vacuum pump 22,28 exhaust tubes, the filling pump 23,29 of vacuum pump 22,28 and storage tank 24,30, the one-way valve 36,41 on accurate filter 37,42 oil inlet pipes etc.Solenoid valve comprises: oil-feed solenoid valve 2, go out the drain solenoid valve 6 that solenoid 43 is connected with 5 bottoms, gravity rotational flow separation chamber, the switching solenoid valve 8,9,10 of chemisorption chamber 11, the inflation solenoid valve 14 of buffer cell 12, oil return solenoid valve 29,34 on oil transfer pump 33,38 oil outlet tubes, vacuum solenoid 21,27 on vacuum pump 22,28 exhaust tubes, the vacuum solenoid 18 of safety cage 16 goes out sampling solenoid valve 44 on solenoid 43 oil inlet pipes etc.Sensor comprises: the temperature transducer 4 of heater 3, moisture transducer 7 on 5 oil outlet tubes of gravity rotational flow separation chamber, the liquid level sensor 20 of vacuum separation chamber 15, the liquid level sensor 17 of safety cage 16 and vacuum transducer 19, the fault sensor 25,31 of vacuum pump 22,28, the pressure transducer 35,40 on oil transfer pump 33,38 oil outlet tubes etc.Its controlling component is unit central station of floating dock operation control, and its display unit is an On Screen Display.Two covers are separate, standby each other, the vacuum pump system that can automatically switch comprises: vacuum pump 22,28, connecting tube between the vacuum solenoid 21,27 of vacuum pump 22,28 and oil discharging electromagnetic valve 26,32 and fault sensor 25,31 and filling pump 23,29 and storage tank 24,30 and each parts, send trouble signal by the fault sensor 25 or 31 in the cover vacuum pump system of operation, automatically switch to the operation of appendage vacuum pump system through control circuit.Separate oil transfer pump-accurate filter the system standby each other, that can automatically switch of two covers comprises: oil transfer pump 33,38, oil return solenoid valve 34,39 on oil transfer pump 33,38 oil outlet tubes and pressure transducer 35,40, one-way valve 36,41 on accurate filter 37,42 and the oil inlet pipe thereof, and the connecting tube between each parts, overpressure or low excessively signal by the pressure transducer 35 or 40 in the cover system of operation sends automatically switch to the standby system operation through control circuit.
The utility model has two cover control system, and a cover is remote auto operating console and the On Screen Display that inserts the DCS system, is used for the on-line operation of working simultaneously with vapour, hydraulic generator unit; Another set of is on-the-spot operating console and the display screen handled, and has two kinds of recurrent states: manual adjustment, automatic cycle, " manual adjustment " are used for using when purification plant being carried out the crawl debugging; " automatic cycle " be used for to a certain amount of oil product filter, purified treatment; " long-range circulation " no matter " automatic cycle " " long-range circulation " only needs that all state of a control is established the back and just can enter recurrent state by " startup " button.
Its runnability is: the oil inlet pipe of the utility model lubricant oil in-line purification device is connected to the oil outlet place of the main fuel tank of vapour (water) turbine generator group, and the oil outlet tube of purification plant is connected to the filler opening of unit main fuel tank.Press start button; start vacuum pump; when degree of vacuum reaches setting value; automatically open oil transfer pump; heater and by the temperature sensor monitors temperature signal; reach automatic control oil temperature in high-set setting; at this moment purification plant begins circular flow; enter lubricant oil of the present utility model therebetween and filter out the large particle mechanical admixture through strainer; to heater; oil product is heated to the temperature that sets in advance; make lubricant oil intensification viscosity reduction; sending instruction by temperature transducer is to continue heating or stop heating; fluid after the heating enters gravity rotational flow separation chamber and carry out oil-water separation under cyclonic action; slough a large amount of moisture content; moisture transducer was monitored according to Monitoring Data fluid switching valve was controlled this moment; as still containing large quantity of moisture in the fluid; moisture transducer sends instruction; can not enter the chemisorption chamber; switching solenoid valve and switching solenoid valve are closed; open switching solenoid valve; fluid directly enters buffer; when water content has only little water in the fluid; close switching solenoid valve; close switching solenoid valve simultaneously; open switching solenoid valve, fluid enters the chemisorption chamber, removes the acidic components in the oil; free carbon; greasy filth; resin; enter buffer after the pigment etc.; enter the vacuum separation chamber after the air mixing after buffer and process air-strainer filter; deviate from little water, the fluid after dehydration purifies is through oil transfer pump; one-way valve filters minute impurities after go out the solenoid discharge once more to accurate filter.

Claims (2)

1. lubricant oil in-line purification device, critical piece comprises: coarse-grain filtering device (1), oil-feed solenoid valve (2), heater (3), gravity rotational flow separation chamber (5), chemisorption chamber (11), vacuum separation chamber (15), safety cage (16), vacuum pump (22,28) and oil transfer pump (33,38), accurate filter (37,42), go out solenoid (43), between the critical piece and with accessory between and with solenoid valve between be connected by pipeline, reach and solenoid valve between the control system, connect by lead between the sensor, it is characterized in that having two covers separate, standby each other, the vacuum pump system that can automatically switch comprises: vacuum pump (22,28) vacuum solenoid (21,27), oil discharging electromagnetic valve (26,32), fault sensor (25,31) and filling pump (23,29), storage tank (24,30) and the connecting tube between each one; Two covers are separate, oil transfer pump-accurate filter system standby, that can automatically switch comprises each other: one-way valve (36,41) on oil return solenoid valve (34,39) on oil transfer pump (33, the 38) oil outlet tube and pressure transducer (35,40), accurate filter (37,42) and the oil inlet pipe thereof and the connecting tube between each parts.
2. according to the described lubricant oil in-line purification of claim 1 device, it is characterized in that in the solenoid valve also having chemisorption chamber (11) switching solenoid valve (10), the vacuum solenoid (21,27) on vacuum pump (22, the 28) exhaust tube, go out the sampling solenoid valve (44) on solenoid (43) inflow pipeline, also have the moisture transducer (7) on the oil outlet tube of gravity rotational flow separation chamber (5), the vacuum transducer (19) of safety cage (16), the fault sensor (25,31) of vacuum pump (22,29) in the sensor.
CN 200420105003 2004-11-05 2004-11-05 Lubricating oil on-line purifying device Expired - Fee Related CN2739366Y (en)

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Application Number Priority Date Filing Date Title
CN 200420105003 CN2739366Y (en) 2004-11-05 2004-11-05 Lubricating oil on-line purifying device

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Application Number Priority Date Filing Date Title
CN 200420105003 CN2739366Y (en) 2004-11-05 2004-11-05 Lubricating oil on-line purifying device

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103334903A (en) * 2013-07-22 2013-10-02 烟台冰轮股份有限公司 On-line cleaning method for oil injection compressor lubricating oil and system thereof
CN105864622A (en) * 2016-06-07 2016-08-17 广东电网有限责任公司电力科学研究院 Online paint film removing device and method for oil system
CN108368757A (en) * 2015-11-16 2018-08-03 博尔和柯基滤清器有限责任公司 It is used in particular for the oil circuit with filter of marine engine
CN109630365A (en) * 2018-12-13 2019-04-16 中国大唐集团科学技术研究院有限公司西北电力试验研究院 A kind of wind-driven generator wheel-box online oil filtration control method
CN111558441A (en) * 2020-04-10 2020-08-21 四川玉塑新材料科技有限公司 Calcium carbonate powder production and processing system
CN114508391A (en) * 2022-03-17 2022-05-17 西安热工研究院有限公司 Monitoring and early warning system and method for turbine lubricating oil system

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103334903A (en) * 2013-07-22 2013-10-02 烟台冰轮股份有限公司 On-line cleaning method for oil injection compressor lubricating oil and system thereof
CN103334903B (en) * 2013-07-22 2015-07-08 烟台冰轮股份有限公司 On-line cleaning method for oil injection compressor lubricating oil and system thereof
CN108368757A (en) * 2015-11-16 2018-08-03 博尔和柯基滤清器有限责任公司 It is used in particular for the oil circuit with filter of marine engine
CN108368757B (en) * 2015-11-16 2021-10-01 博尔和柯基滤清器有限责任公司 Oil circuit with filter, in particular for a marine engine
CN105864622A (en) * 2016-06-07 2016-08-17 广东电网有限责任公司电力科学研究院 Online paint film removing device and method for oil system
CN105864622B (en) * 2016-06-07 2019-03-22 广东电网有限责任公司电力科学研究院 A kind of oil system paint film removes device and method online
CN109630365A (en) * 2018-12-13 2019-04-16 中国大唐集团科学技术研究院有限公司西北电力试验研究院 A kind of wind-driven generator wheel-box online oil filtration control method
CN109630365B (en) * 2018-12-13 2021-08-24 中国大唐集团科学技术研究院有限公司西北电力试验研究院 Online oil filtering control method for gearbox of wind driven generator
CN111558441A (en) * 2020-04-10 2020-08-21 四川玉塑新材料科技有限公司 Calcium carbonate powder production and processing system
CN114508391A (en) * 2022-03-17 2022-05-17 西安热工研究院有限公司 Monitoring and early warning system and method for turbine lubricating oil system
CN114508391B (en) * 2022-03-17 2024-01-19 西安热工研究院有限公司 Monitoring and early warning system and method for turbine lubricating oil system

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