CN114563137B - A device and method for testing the waterproof performance of a shield tunnel joint double-channel gasket - Google Patents

A device and method for testing the waterproof performance of a shield tunnel joint double-channel gasket Download PDF

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CN114563137B
CN114563137B CN202210456945.9A CN202210456945A CN114563137B CN 114563137 B CN114563137 B CN 114563137B CN 202210456945 A CN202210456945 A CN 202210456945A CN 114563137 B CN114563137 B CN 114563137B
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cover plate
lower cover
channel
gasket
upper cover
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CN114563137A (en
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吴怀娜
刘磊
陈仁朋
曾毅
刘源
孟凡衍
程红战
冯东林
曹鸿
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Hunan University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • G01N3/10Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
    • G01N3/12Pressure testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0019Compressive
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0048Hydraulic means

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Abstract

The invention relates to the technical field of tunnels and underground engineering, in particular to a device and a method for testing the waterproof performance of a double-channel sealing gasket of a seam of a shield tunnel. The invention realizes that the compression is carried out firstly, and then the dislocation occurs under the disturbance, which is closer to the actual working condition, and the test result is more accurate.

Description

一种盾构隧道接缝双道密封垫防水性能测试装置及方法A device and method for testing the waterproof performance of a shield tunnel joint double-channel gasket

技术领域technical field

本发明涉及隧道与地下工程技术领域,具体涉及一种盾构隧道接缝双道密封垫防水性能测试装置。此外本发明还涉及一种密封垫防水性能测试装置的测试方法。The invention relates to the technical field of tunnels and underground engineering, in particular to a device for testing the waterproof performance of a shield tunnel joint double-channel sealing gasket. In addition, the invention also relates to a testing method of a waterproof performance testing device of a sealing gasket.

背景技术Background technique

随着我国城市化进程的快速发展,地铁、江河通道等隧道建设需求量极大,盾构隧道作为主要的隧道形式,具有重要的地位。地下工程的防水问题一直为广大技术人员所关注,而对于盾构隧道,由于长期受地下水的浸泡和腐蚀,防水性能至关重要。盾构法隧道的防水不仅关系到隧道使用功能的正常发挥,而且关系到隧道使用寿命的长短。盾构隧道防水包括管片自防水、接缝防水和手孔防水。其中,管片衬砌块在预制工厂制作,制作质量有保障,抗渗性能良好,最为成熟;接缝防水最为薄弱,也最为重要,所以盾构隧道防水的重点是管片块与块之间及环与环之间接缝的防水。由于隧道工程地质条件及隧道结构的差异,防水设计条件均不相同,因此常需进行大量的模拟试验,以选择合适的接缝防水材料及断面型式。目前,大部分工程均采用单一材质(化学稳定性好、耐老化及耐水性能优异)的三元乙丙多孔橡胶密封垫,也有采用三元乙丙多孔橡胶与吸水膨胀橡胶组成的复合密封垫。密封的原理是在一定的压力下,通过密封胶条内部孔的变形产生的内应力,使之在两个接触面产生巨大的应力而密封止水。With the rapid development of urbanization in my country, the construction of tunnels such as subways and river passages is in great demand. As the main tunnel form, shield tunnels play an important role. The waterproof problem of underground engineering has always been concerned by the majority of technicians. For shield tunnels, due to long-term immersion and corrosion by groundwater, waterproof performance is very important. The waterproofing of the shield tunnel is not only related to the normal functioning of the tunnel, but also to the length of the tunnel's service life. Shield tunnel waterproofing includes segment self-waterproofing, seam waterproofing and hand-hole waterproofing. Among them, segment lining blocks are produced in prefabricated factories, with guaranteed production quality, good impermeability and the most mature. Waterproofing of the seam between the rings. Due to the differences in tunnel engineering geological conditions and tunnel structures, the waterproof design conditions are different, so a large number of simulation tests are often required to select suitable joint waterproof materials and cross-section types. At present, most of the projects use EPDM porous rubber gaskets with a single material (good chemical stability, excellent aging resistance and water resistance), and there are also composite gaskets composed of EPDM porous rubber and water-absorbing swelling rubber. The principle of sealing is that under a certain pressure, the internal stress generated by the deformation of the inner hole of the sealing strip causes huge stress on the two contact surfaces to seal the water.

现有的接缝双道密封垫防水性能试验装置在试验过程中,错台量被预先设定,即密封垫受力状态都是先错动再压缩。然而在实际工程环境中,接缝可能外张角的变形,在此变形下,双道布置的密封垫张开量将存在一定差值,现有的试验并不能反映这一差值。同时,密封垫实际服役环境为先压缩,后在扰动下出现错台,在此过程中密封垫处于压缩力与橡胶之间摩擦力共同作用下的复合压-剪应力下应力状态,即与现有装置预先设定错台量再设定张开量这一过程不一致。上述试验误差均将导致测试得出的密封垫防水性能的不准确性。In the existing test device for waterproof performance of seam double-channel gaskets, the displacement amount is preset in the test process, that is, the stress state of the gasket is first displacement and then compression. However, in the actual engineering environment, the joint may be deformed by the outward angle. Under this deformation, there will be a certain difference in the opening amount of the gaskets arranged in the double-lane arrangement, and the existing test cannot reflect this difference. At the same time, the actual service environment of the gasket is that it is compressed first, and then misaligned under the disturbance. During this process, the gasket is in a stress state under the composite compressive-shear stress under the combined action of the compressive force and the friction force between the rubber, which is the same as the current state. Some devices pre-set the wrong amount and then set the opening amount, the process is inconsistent. The above test errors will lead to the inaccuracy of the waterproof performance of the gasket obtained by the test.

发明内容SUMMARY OF THE INVENTION

因此,本发明要解决的技术问题在于克服现有试验装置试验时预先设定错台量再设定张开量,与实际状况不符的缺陷,从而提供一种盾构隧道接缝双道密封垫防水性能测试装置。Therefore, the technical problem to be solved by the present invention is to overcome the defect of pre-setting the staggered amount and then setting the opening amount during the test of the existing test device, which is inconsistent with the actual situation, so as to provide a waterproof performance of a shield tunnel joint double-channel gasket test device.

本发明要解决的另一个技术问题在于提供一种上述测试装置的测试方法。Another technical problem to be solved by the present invention is to provide a testing method for the above-mentioned testing device.

一种盾构隧道接缝双道密封垫防水性能测试装置,包括组合盖板、用于放置组合盖板的位移加载框架以及能延伸至由密封垫与组合盖板形成的密闭空间的水压加载系统;A device for testing the waterproof performance of a shield tunnel joint double-channel sealing gasket, comprising a combined cover plate, a displacement loading frame for placing the combined cover plate, and a hydraulic loading capable of extending to a closed space formed by the sealing gasket and the combined cover plate system;

所述组合盖板包括用于向密封垫工作面施加正向压力的上盖板以及位于上盖板下方的下盖板一和下盖板二,所述下盖板二具有一个容纳下盖板一的下盖板二凹槽,所述上盖板底部由内向外依次设置有环形的上盖板内道沟槽和上盖板外道沟槽,所述上盖板内道沟槽和上盖板外道沟槽分别与设置在下盖板一的下盖板一沟槽和下盖板二的下盖板二沟槽相互对应,上盖板内道沟槽和下盖板一沟槽之间,以及上盖板外道沟槽与下盖板二沟槽之间均设置有环形密封垫,所述上盖板和下盖板二通过盖板连接螺栓相连接;The combined cover plate includes an upper cover plate for applying positive pressure to the working surface of the gasket, a lower cover plate 1 and a lower cover plate 2 located below the upper cover plate, and the lower cover plate 2 has an accommodating lower cover plate. One lower cover plate and two grooves, the bottom of the upper cover plate is provided with annular inner channel grooves of the upper cover plate and outer channel grooves of the upper cover plate in sequence from the inside to the outside, the inner channel grooves of the upper cover plate and the upper cover plate The grooves of the outer channel of the plate correspond to the grooves of the lower cover plate 1 of the lower cover plate 1 and the grooves of the lower cover plate 2 of the lower cover plate 2 respectively, and between the inner channel groove of the upper cover plate and the groove of the lower cover plate 1, and an annular gasket is arranged between the outer channel groove of the upper cover plate and the second groove of the lower cover plate, and the upper cover plate and the second lower cover plate are connected by cover plate connecting bolts;

所述位移加载框架用于向密封垫工作面施加侧向剪力,其包括一个U型框架和一个可拆卸的嵌入U型框架顶部的顶部平板,所述U型框架底部设置有一个用于放置组合盖板的可移动的滑轨,所述U型框架侧面设置有一个水平向千斤顶,千斤顶顶头伸入U型框架,并指向U型框架内部的下盖板二(3),以使下盖板二(3)能相对于上盖板(1)平移。The displacement loading frame is used to apply lateral shear force to the working surface of the gasket, and it includes a U-shaped frame and a detachable top plate embedded in the top of the U-shaped frame, and a bottom plate for placing the U-shaped frame is provided at the bottom. The movable sliding rail of the combined cover plate, the side of the U-shaped frame is provided with a horizontal jack, and the jack head extends into the U-shaped frame and points to the lower cover plate two (3) inside the U-shaped frame, so that the lower cover The second plate (3) can translate relative to the upper cover plate (1).

作为本发明中测试装置的一种优选,所述水压加载系统包括液压泵,以及穿过上盖板与液压泵相连的测量加载通道,所述测量加载通道设置在上盖板内道沟槽和下盖板一沟槽之间的环形密封垫以内,以及相邻环形密封垫之间。As a preference of the testing device in the present invention, the hydraulic loading system includes a hydraulic pump, and a measurement loading channel connected to the hydraulic pump through the upper cover plate, and the measurement loading channel is arranged in the inner channel groove of the upper cover plate and the annular gasket between a groove of the lower cover plate, and between adjacent annular gaskets.

作为本发明中测试装置的一种优选,所述下盖板二凹槽的边长尺寸与下盖板一的边长尺寸相同,其深度大于下盖板一的厚度;所述下盖板二凹槽底部与下盖板一底部之间设置有一个垫片,用于调整下盖板一和下盖板二的工作面高度差。As a preference of the testing device in the present invention, the side length dimension of the second lower cover plate groove is the same as the side length dimension of the lower cover plate 1, and its depth is greater than the thickness of the lower cover plate 1; A gasket is arranged between the bottom of the groove and the bottom of the first lower cover, which is used to adjust the height difference between the working surfaces of the first lower cover and the second lower cover.

作为本发明中测试装置的一种优选,所述垫片的厚度包括2mm、4mm、6mm、8mm和10mm,所述垫片为方体铸铁垫片。As a preference of the testing device in the present invention, the thickness of the gasket includes 2 mm, 4 mm, 6 mm, 8 mm and 10 mm, and the gasket is a square cast iron gasket.

作为本发明中测试装置的一种优选,所述测量加载通道包括设置在上盖板内道沟槽和上盖板外道沟槽之间的外部水腔水压表接孔、外部水腔进水孔和外部水腔排气孔,设置在上盖板内道沟槽内侧的内部水腔水压表接孔、内部水腔进水孔和内部水腔排气孔。As a preference of the testing device in the present invention, the measurement loading channel includes an external water cavity water pressure gauge connection hole arranged between the inner channel groove of the upper cover plate and the outer channel groove of the upper cover plate, and the water inlet of the external water cavity The hole and the external water cavity exhaust hole are arranged on the inner water cavity water pressure gauge connection hole, the internal water cavity water inlet hole and the internal water cavity exhaust hole on the inner side of the inner channel groove of the upper cover plate.

作为本发明中测试装置的一种优选,所述外部水腔水压表接孔和内部水腔水压表接孔还设置有沿接孔插入组合盖板内部的外部水腔水压表和内部水腔水压表。As a preference of the testing device in the present invention, the external water cavity water pressure gauge connection hole and the inner water cavity water pressure gauge connection hole are further provided with an external water cavity water pressure gauge and an internal water cavity water pressure gauge inserted into the interior of the combined cover along the connection holes. Water chamber water pressure gauge.

作为本发明中测试装置的一种优选,所述上盖板外道沟槽外侧设置有沿上盖板边缘间隔均匀设置的上盖板长条状螺栓孔,所述下盖板二沟槽外侧设置有沿下盖板二边缘间隔均匀设置的下盖板二长条状螺栓孔,所述顶部平板设置有沿其边缘均匀间隔设置的顶部平板长条状螺栓孔,装置组装完成后,上盖板长条状螺栓孔、下盖板二长条状螺栓孔、顶部平板长条状螺栓孔的位置相互对应。As a preference of the testing device in the present invention, the outer groove of the upper cover plate is provided with elongated bolt holes of the upper cover plate that are evenly spaced along the edge of the upper cover plate, and the outer sides of the second groove of the lower cover plate are provided There are two elongated bolt holes of the lower cover plate that are evenly spaced along the two edges of the lower cover plate, and the top plate is provided with elongated bolt holes of the top plate that are evenly spaced along its edge. After the device is assembled, the upper cover plate The positions of the elongated bolt holes, the second elongated bolt holes of the lower cover, and the elongated bolt holes of the top flat plate correspond to each other.

作为本发明中测试装置的一种优选,所述顶部平板长条状螺栓孔与顶部平板边缘之间设置有一圈间隔均匀布设的顶部平板圆螺栓孔,顶部平板嵌入U型框架顶部后,所述顶部平板圆螺栓孔与设置在U型框架底部的U型框架圆螺栓孔位置相互对应。As a preference of the testing device in the present invention, a circle of round bolt holes on the top flat plate are arranged evenly spaced between the elongated bolt holes of the top flat plate and the edge of the top flat plate. After the top flat plate is embedded in the top of the U-shaped frame, the The positions of the round bolt holes of the top flat plate and the round bolt holes of the U-shaped frame arranged at the bottom of the U-shaped frame correspond to each other.

本发明还提供了一种盾构隧道接缝双道密封垫防水性能测试装置的测试方法,包括如下步骤:The present invention also provides a test method for a device for testing the waterproof performance of a shield tunnel joint double-channel sealing gasket, comprising the following steps:

S1:将内道密封垫与外道密封垫粘贴于上盖板内道沟槽和上盖板外道沟槽及下盖板一沟槽和下盖板二沟槽;S1: paste the inner channel sealing gasket and the outer channel sealing gasket on the inner channel groove of the upper cover plate and the outer channel groove of the upper cover plate and the first groove of the lower cover plate and the second groove of the lower cover plate;

S2:选择相应厚度的垫片置于下盖板二凹槽,将下盖板一嵌入下盖板二凹槽,以使内道密封垫和外道密封垫工作面存在张开量差值,将上盖板吊装至下盖板二顶面并对齐;S2: Select a gasket of corresponding thickness and place it in the second groove of the lower cover plate, and insert the lower cover plate 1 into the second groove of the lower cover plate, so that there is a difference in the opening amount between the inner gasket and the outer gasket. The board is hoisted to the second top surface of the lower cover and aligned;

S3:将盖板连接螺栓穿过上盖板长条状螺栓孔与下盖板二长条状螺栓孔,拧紧盖板连接螺栓;S3: Pass the cover plate connecting bolts through the long strip bolt holes of the upper cover plate and the two long strip bolt holes of the lower cover plate, and tighten the cover plate connecting bolts;

S4:吊装组合盖板于U型框架底面的滑轨之上;S4: Lift the combined cover plate on the slide rail on the bottom surface of the U-shaped frame;

S5:将外框架顶部平板嵌入U型框架的顶部,将框架连接螺栓穿过顶部平板圆螺栓孔及U型框架圆螺栓孔,拧紧框架连接螺栓至盖板间隙达到设定张开量;S5: Insert the top plate of the outer frame into the top of the U-shaped frame, pass the frame connecting bolts through the round bolt holes of the top plate and the round bolt holes of the U-shaped frame, and tighten the frame connecting bolts until the gap between the cover plate reaches the set opening amount;

S6:拆除盖板连接螺栓,启动千斤顶,使千斤顶以设定速率从侧面推动下盖板二,使上下盖板工作面错动至设定错台量;S6: Remove the cover plate connecting bolts, start the jack, and make the jack push the lower cover plate 2 from the side at a set speed, so that the working surfaces of the upper and lower cover plates are staggered to the set offset amount;

S7:将盖板连接螺栓再次穿过上盖板长条状螺栓孔与下盖板二长条状螺栓孔,拧紧盖板连接螺栓,拆除框架连接螺栓,取下顶部平板;S7: Pass the cover plate connecting bolts through the long strip bolt holes of the upper cover plate and the two long strip bolt holes of the lower cover plate again, tighten the cover plate connecting bolts, remove the frame connecting bolts, and take off the top plate;

S8:在内部水腔水压表接孔及外部水腔水压表接孔分别连接内部水腔水压表及外部水腔水压表,打开内部水腔进水孔及外部水腔进水孔的阀门,注水,通过内部水腔排气孔及外部水腔排气孔排出空气,关闭内部水腔排气孔及外部水腔进水孔的阀门,开始水压加载;S8: Connect the inner water chamber water pressure gauge and the outer water chamber water pressure gauge connection hole respectively to the inner water chamber water pressure gauge and the outer water chamber water pressure gauge, and open the inner water chamber water inlet hole and the outer water chamber water inlet hole The valve is filled with water, the air is discharged through the internal water cavity vent hole and the external water cavity vent hole, the valve of the internal water cavity vent hole and the external water cavity water inlet hole is closed, and the water pressure loading is started;

S9:当外部水腔排气孔有水流出时,说明内道密封垫防水失效,记录内部水腔水压表的示数;S9: When there is water flowing out from the vent hole of the external water cavity, it means that the waterproofing of the inner channel sealing gasket is invalid, and the indication of the water pressure gauge of the internal water cavity is recorded;

S10:关闭外部水腔排气孔的阀门,继续水压加载至外道密封垫防水失效,记录外部水腔水压表数据变化;S10: Close the valve of the external water cavity exhaust hole, continue to load the water pressure until the waterproofing of the external seal gasket fails, and record the data change of the external water cavity water pressure gauge;

S11:内道密封垫和外道密封垫均防水失效,试验结束,更换试件,重复S1~S10,测量多组纵缝错台及张开变形下双道密封垫防水失效时的防水极限水压。S11: Both the inner and outer gaskets are waterproof and fail. After the test is over, replace the test piece, repeat S1~S10, and measure the waterproof limit water pressure of the double-channel gaskets when the waterproofing fails under the misalignment of multiple sets of longitudinal seams and the opening deformation. .

作为本发明中测试方法的一种优选,S1中,粘贴后需等待24小时,以使粘合剂生效;As a preferred test method in the present invention, in S1, it is necessary to wait for 24 hours after pasting, so that the adhesive takes effect;

S8中,空气排出完毕,以使水填满密闭空间。In S8, the air is exhausted so that the water fills the airtight space.

本发明技术方案,具有如下优点:The technical scheme of the present invention has the following advantages:

1、本发明通过上盖板、下盖板一和下盖板二相组合,得到了内外两道不同步压缩的密封垫,形成了内外两个密闭空间,实现了接缝双道密封垫内外两道密封垫不同张开量时渗漏模拟;通过设定内外两道密封垫不同张开量差值,实现了管片接缝纵缝处不同转角变形下双道弹性密封垫防水性能测试,为接缝双道密封垫防水性能演化规律提供了试验基础;1. In the present invention, the two-phase combination of the upper cover plate, the lower cover plate and the lower cover plate is used to obtain two inner and outer gaskets that are not synchronously compressed, forming two closed spaces inside and outside, and realizing the joint double gasket inside and outside. The leakage simulation of the two gaskets with different openings; by setting the difference between the inner and outer two gaskets with different openings, the waterproof performance test of the double elastic gaskets under different corner deformations at the longitudinal seams of the segment joints is realized. The evolution law of waterproof performance of the gasket provides the experimental basis;

2、本发明通过千斤顶推动盖板,实现了密封垫之间由对齐状态到逐渐产生错台量的动态错台过程。在此错台过程中,密封垫不仅受压缩应力作用,同时受到了橡胶之间相互错动的摩擦力影响。此过程与隧道在外界荷载作用下发生整体纵向变形时,环间接缝产生张开与错动时的过程类似。通过对处于压缩状态再产生位移错动的双道密封垫进行防水性能试验,使密封垫防水性能试验数据与实际环缝密封垫服役期间防水性能更接近,得到更准确、可靠的试验结果。2. In the present invention, the cover plate is pushed by the jack, so as to realize the dynamic staggering process from the aligned state to the gradually generating the staggered amount between the gaskets. In this dislocation process, the gasket is not only affected by the compressive stress, but also affected by the frictional force of the mutual dislocation between the rubbers. This process is similar to the process of opening and dislocation of the joints between rings when the overall longitudinal deformation of the tunnel occurs under the action of external loads. Through the waterproof performance test of the double-channel gasket that is in the compressed state and then dislocated, the waterproof performance test data of the gasket is closer to the waterproof performance of the actual annular seam gasket during service, and more accurate and reliable test results are obtained.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

图1为本发明的主视剖视结构示意图;Fig. 1 is the front sectional structure schematic diagram of the present invention;

图2为本发明的上盖板仰视示意图;Fig. 2 is the bottom view schematic diagram of the upper cover plate of the present invention;

图3为本发明的下盖板一俯视图;Fig. 3 is a top view of the lower cover plate of the present invention;

图4为本发明的下盖板二俯视图;4 is a top view of the second lower cover plate of the present invention;

图5为本发明的组合盖板示意图;5 is a schematic diagram of a combined cover plate of the present invention;

图6为本发明的外框架顶部平板俯视图;Fig. 6 is the top plan view of the outer frame top plate of the present invention;

图7为本发明的外框架U型框架俯视图;Fig. 7 is the top view of the U-shaped frame of the outer frame of the present invention;

附图标记说明:Description of reference numbers:

1、上盖板;2、下盖板一;3、下盖板二;4、上盖板外道沟槽;5、上盖板内道沟槽;6、上盖板长条状螺栓孔;7、内部水腔水压表接孔;8、内部水腔进水孔;9、内部水腔排气孔;10、外部水腔水压表接孔;11、外部水腔进水孔;12、外部水腔排气孔;13、下盖板一沟槽;14、下盖板二沟槽;15、下盖板二长条状螺栓孔;16、下盖板二凹槽;17、顶部平板;18、顶部平板长条状螺栓孔;19、顶部平板圆螺栓孔;20、U型框架;21、U型框架圆螺栓孔;22、千斤顶;23、滑轨;24、框架连接螺栓;25、盖板连接螺栓;26、内部水腔水压表;27、外部水腔水压表;28、垫片;29、内道密封垫;30、外道密封垫。1. Upper cover; 2. Lower cover 1; 3. Lower cover 2; 4. Outer groove on upper cover; 5. Inner groove on upper cover; 6. Strip bolt hole on upper cover; 7. Connection hole for water pressure gauge in inner water chamber; 8. Water inlet hole in inner water chamber; 9. Exhaust hole in inner water chamber; 10. Connection hole for water pressure gauge in outer water chamber; 11. Water inlet hole in outer water chamber; 12 , external water cavity exhaust hole; 13, a groove on the lower cover; 14, two grooves on the lower cover; 15, two long strip bolt holes on the lower cover; 16, two grooves on the lower cover; 17, top Flat plate; 18. Long strip bolt holes on the top flat plate; 19. Round bolt holes on the top flat plate; 20. U-shaped frame; 21. U-shaped frame round bolt holes; 22. Jack; 23. Slide rail; 24. Frame connecting bolts; 25. Cover plate connecting bolts; 26. Internal water chamber water pressure gauge; 27. External water chamber water pressure gauge; 28. Gasket; 29. Inner channel gasket; 30, Outer channel gasket.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

实施例1Example 1

本实施例提供了一种盾构隧道接缝双道密封垫防水性能测试装置,如图1-7所示,包括组合盖板、用于放置组合盖板的位移加载框架以及能延伸至由密封垫与组合盖板形成的密闭空间的水压加载系统;This embodiment provides a device for testing the waterproof performance of a shield tunnel joint double-channel gasket, as shown in Figures 1-7, including a combined cover plate, a displacement loading frame for placing the combined cover plate, and a device that can extend to The hydraulic loading system of the closed space formed by the pad and the combined cover plate;

所述组合盖板包括用于向密封垫工作面施加正向压力的上盖板1以及位于上盖板1下方的下盖板一2和下盖板二3,所述下盖板二3具有一个容纳下盖板一2的下盖板二凹槽16,所述上盖板1底部由内向外依次设置有环形的上盖板内道沟槽5和上盖板外道沟槽4,所述上盖板内道沟槽5和上盖板外道沟槽4分别与设置在下盖板一2的下盖板一沟槽13和下盖板二3的下盖板二沟槽14相互对应,上盖板内道沟槽5和下盖板一沟槽13之间,以及上盖板外道沟槽4与下盖板二沟槽14之间均设置有环形密封垫,所述上盖板1和下盖板二3通过盖板连接螺栓25相连接;The combined cover plate includes an upper cover plate 1 for applying positive pressure to the working surface of the gasket, a lower cover plate 1 2 and a lower cover plate 2 3 located below the upper cover plate 1, and the lower cover plate 2 3 has. A lower cover plate two grooves 16 for accommodating the lower cover plate 1 2, the bottom of the upper cover plate 1 is sequentially provided with an annular upper cover plate inner channel 5 and an upper cover plate outer channel groove 4 from the inside to the outside. The inner channel groove 5 of the upper cover plate and the outer channel channel 4 of the upper cover plate correspond to the lower cover plate 1 groove 13 of the lower cover plate 1 2 and the lower cover plate 2 groove 14 of the lower cover plate 2 3 respectively. An annular gasket is provided between the inner channel groove 5 of the cover plate and the first groove 13 of the lower cover plate, and between the outer channel groove 4 of the upper cover plate and the second groove 14 of the lower cover plate. The lower cover plate II 3 is connected by cover plate connecting bolts 25;

所述位移加载框架用于向密封垫工作面施加侧向剪力,其包括一个U型框架20和一个可拆卸的嵌入U型框架20顶部的顶部平板17,所述U型框架20底部设置有一个用于放置组合盖板的可移动的滑轨23,所述U型框架20侧面设置有一个水平向千斤顶22,千斤顶22顶头伸入U型框架20,并指向U型框架20内部的下盖板二3,以使下盖板二3能相对于上盖板1平移;The displacement loading frame is used to apply lateral shear force to the working surface of the gasket, and it includes a U-shaped frame 20 and a detachable top plate 17 embedded in the top of the U-shaped frame 20. The bottom of the U-shaped frame 20 is provided with a A movable sliding rail 23 for placing the combined cover plate, a horizontal jack 22 is provided on the side of the U-shaped frame 20, and the jack 22 extends into the U-shaped frame 20 and points to the lower cover inside the U-shaped frame 20 plate two 3, so that the lower cover plate two 3 can translate relative to the upper cover plate 1;

在本实施例中,所述水压加载系统包括液压泵,以及穿过上盖板1与液压泵相连的测量加载通道,所述测量加载通道设置在上盖板内道沟槽5和下盖板一沟槽13之间的环形密封垫以内,以及相邻环形密封垫之间。In this embodiment, the hydraulic loading system includes a hydraulic pump, and a measurement loading channel connected to the hydraulic pump through the upper cover plate 1 , and the measurement loading channel is provided in the inner channel groove 5 of the upper cover plate and the lower cover Inside the annular gasket between the grooves 13 of the plate, and between adjacent annular gaskets.

采用上述结构,通过组合盖板实现了接缝双道密封垫内外两道密封垫不同张开量时的渗漏模拟;通过设定内外两道密封垫不同张开量差值,实现了管片接缝纵缝处不同转角变形下双道弹性密封垫防水性能测试,为接缝双道密封垫防水性能演化规律提供了试验基础。By adopting the above structure, the leakage simulation of the joint double-channel gasket with different openings of the inner and outer gaskets is realized by combining the cover plates; by setting the difference between the inner and outer gaskets with different openings, the longitudinal seam of the segment joint is realized. The waterproof performance test of the double-channel elastic gasket under different corner deformations provides a test basis for the evolution law of the waterproof performance of the joint double-channel gasket.

千斤顶22推动盖板的过程,与实际工况中隧道在外界荷载作用下发生纵向变形时,环间接缝产生张开与错动时的过程类似。通过对处于压缩状态再产生位移错动的双道密封垫进行防水性能试验,使密封垫防水性能试验数据与实际环缝密封垫服役期间防水性能更接近。The process of the jack 22 pushing the cover plate is similar to the process when the tunnel is longitudinally deformed under the action of external loads in the actual working condition, and the gap between the rings is opened and dislocated. Through the waterproof performance test of the double-channel gasket that is in the compressed state and then has displacement dislocation, the waterproof performance test data of the gasket is closer to the waterproof performance of the actual annular seam gasket during service.

在本实施例中,所述下盖板二凹槽16的边长尺寸与下盖板一2的边长尺寸相同,其深度大于下盖板一2的厚度;所述下盖板二凹槽16底部与下盖板一2底部之间设置有一个垫片28,用于调整下盖板一2和下盖板二3的工作面高度,使之存在张量差或不存在张量差。In this embodiment, the side length dimension of the second lower cover plate groove 16 is the same as the side length dimension of the lower cover plate 1 2, and its depth is greater than the thickness of the lower cover plate 1 2; A gasket 28 is arranged between the bottom of the lower cover plate 16 and the bottom of the lower cover plate 1 2, which is used to adjust the working surface heights of the lower cover plate 1 2 and the lower cover plate 2 3 so that there is a tensor difference or no tensor difference.

采用上述结构,在垫片28上放置下盖板一2,以改变下盖板一2工作面与下盖板二3工作面的高差,达到内道密封垫29和外道密封垫30张开量差值的目的,当满足密封垫存在张量高差的情况时,所述垫片28加下盖板一2的高度大于或小于下盖板二凹槽16的深度,当满足密封垫不存在张量高度差的情况时,所述垫片28加下盖板一2的高度等于下盖板二凹槽16的深度。With the above structure, the lower cover plate 1 2 is placed on the gasket 28 to change the height difference between the working surface of the lower cover plate 1 2 and the working surface of the lower cover plate 2 3, so as to achieve the difference in the opening of the inner sealing gasket 29 and the outer sealing gasket 30. For the purpose of value, when it is satisfied that the gasket has a tensor height difference, the height of the gasket 28 plus the lower cover plate one 2 is greater than or smaller than the depth of the groove 16 of the lower cover plate two, when it is satisfied that there is no tension in the gasket. When measuring the height difference, the height of the gasket 28 plus the lower cover plate 1 2 is equal to the depth of the groove 16 of the lower cover plate 2 .

在本实施例中,所述垫片28的厚度包括2mm、4mm、6mm、8mm和10mm,所述垫片28为方体铸铁垫片。In this embodiment, the thickness of the gasket 28 includes 2 mm, 4 mm, 6 mm, 8 mm and 10 mm, and the gasket 28 is a square cast iron gasket.

采用上述结构,垫片28有多种不同厚度的方体铸铁垫片可选择,便于测试人员根据不同的需求对垫片28的厚度快速进行调节。With the above structure, the gasket 28 can be selected from a variety of square cast iron gaskets with different thicknesses, which is convenient for testers to quickly adjust the thickness of the gasket 28 according to different requirements.

在本实施例中,所述测量加载通道包括设置在上盖板内道沟槽5和上盖板外道沟槽4之间的外部水腔水压表接孔10、外部水腔进水孔11和外部水腔排气孔12,设置在上盖板内道沟槽5内侧的内部水腔水压表接孔7、内部水腔进水孔8和内部水腔排气孔9。In this embodiment, the measurement loading channel includes an external water cavity water pressure gauge connection hole 10 and an external water cavity water inlet hole 11 arranged between the inner channel groove 5 of the upper cover plate and the outer channel groove 4 of the upper cover plate. And the external water cavity exhaust hole 12, the internal water cavity water pressure gauge connection hole 7, the internal water cavity water inlet hole 8 and the internal water cavity exhaust hole 9 are arranged on the inner side of the inner channel groove 5 of the upper cover plate.

采用上述结构,所述内部水腔进水孔8和外部水腔进水孔11用于在进行实验时向组合盖板内部注水;内部水腔排气孔9和外部水腔排气孔12用于在组合盖板内部注水过程中,排出其中的空气,保证其内部被水注满不存在空隙。With the above structure, the inner water cavity water inlet hole 8 and the outer water cavity water inlet hole 11 are used to inject water into the interior of the combined cover plate during the experiment; the inner water cavity exhaust hole 9 and the outer water cavity exhaust hole 12 are used for In the process of water filling inside the combined cover plate, the air in it is discharged to ensure that the interior is filled with water and there is no gap.

在本实施例中,所述外部水腔水压表接孔10和内部水腔水压表接孔7还设置有沿接孔插入组合盖板内部的外部水腔水压表27和内部水腔水压表26。In this embodiment, the outer water cavity water pressure gauge connection hole 10 and the inner water cavity water pressure gauge connection hole 7 are also provided with an outer water cavity water pressure gauge 27 and an inner water cavity water pressure gauge inserted into the interior of the combined cover along the connection holes. Water pressure gauge 26.

采用上述结构,内部水腔水压表26用于记录当外部水腔排气孔12有水流出,即内道密封垫29防水失效时的压力;外部水腔水压表27用于记录当内道密封垫29失效,关闭外部水腔排气孔12的阀门后,水压继续加载至外道密封垫30防水失效时的水压变化情况。With the above structure, the inner water chamber water pressure gauge 26 is used to record the pressure when water flows out of the outer water chamber exhaust hole 12, that is, the inner channel sealing gasket 29 is waterproof; the outer water chamber water pressure gauge 27 is used to record the current When the sealing gasket 29 fails, after closing the valve of the external water cavity exhaust hole 12, the water pressure continues to be loaded to the water pressure change when the waterproofing of the outer sealing gasket 30 fails.

在本实施例中,所述上盖板外道沟槽4外侧设置有沿上盖板1边缘间隔均匀设置的上盖板长条状螺栓孔6,所述下盖板二沟槽14外侧设置有沿下盖板二3边缘间隔均匀设置的下盖板二长条状螺栓孔15,所述顶部平板17设置有沿其边缘均匀间隔设置的顶部平板长条状螺栓孔18,装置组装完成后,上盖板长条状螺栓孔6、下盖板二长条状螺栓孔15、顶部平板长条状螺栓孔18的位置相互对应。In this embodiment, the outer channel groove 4 of the upper cover plate is provided with elongated bolt holes 6 of the upper cover plate that are evenly spaced along the edge of the upper cover plate 1, and the outer side of the second groove 14 of the lower cover plate is provided with The lower cover plate 2 has long strip bolt holes 15 evenly spaced along the edge of the lower cover plate 2 3. The top flat plate 17 is provided with top flat plate long strip bolt holes 18 evenly spaced along its edge. After the device is assembled, The positions of the elongated bolt holes 6 of the upper cover plate, the second elongated bolt holes 15 of the lower cover plate, and the elongated bolt holes 18 of the top flat plate correspond to each other.

采用上述结构,上盖板长条状螺栓孔6和下盖板二长条状螺栓孔15通过穿过二者的盖板连接螺栓25将上盖板1、下盖板一2和下盖板二3连接形成一个整体,便于在实验过程中对其进行吊装,放入U型框架20中;顶部平板长条状螺栓孔18用于在装置组装完成后,通过其取出盖板连接螺栓25,使千斤顶22可以在侧面推动下盖板二3,使上盖板1和两个下盖板工作面错动至设定错动量。With the above structure, the upper cover plate 1, the lower cover plate 1 2 and the lower cover plate are connected to the upper cover plate 1, the lower cover plate 1 2 and the lower cover plate through the cover plate connecting bolts 25 passing through the upper cover plate long strip bolt holes 6 and the lower cover plate two long strip bolt holes 15. The two 3 connections form a whole, which is convenient to hoist it during the experiment and put it into the U-shaped frame 20; The jack 22 can push the lower cover plate 2 3 on the side, so that the upper cover plate 1 and the working surfaces of the two lower cover plates are shifted to the set shift amount.

在本实施例中,所述顶部平板长条状螺栓孔18与顶部平板17边缘之间设置有一圈间隔均匀布设的顶部平板圆螺栓孔19,顶部平板17嵌入U型框架20顶部后,所述顶部平板圆螺栓孔19与设置在U型框架20底部的U型框架圆螺栓孔21位置相互对应。In this embodiment, a circle of round bolt holes 19 on the top flat plate are arranged evenly spaced between the elongated bolt holes 18 of the top flat plate and the edge of the top flat plate 17. After the top flat plate 17 is embedded in the top of the U-shaped frame 20, the The positions of the top plate round bolt holes 19 and the U-shaped frame round bolt holes 21 provided at the bottom of the U-shaped frame 20 correspond to each other.

采用上述结构,框架连接螺栓24穿过顶部平板圆螺栓孔19及U型框架圆螺栓孔21,通过调整其松紧程度,使盖板间隙达到设定张开量。With the above structure, the frame connecting bolts 24 pass through the top plate round bolt holes 19 and the U-shaped frame round bolt holes 21, and adjust the tightness to make the cover plate gap reach the set opening amount.

实施例2Example 2

本实施例为实施例1中测试装置的测试方法;The present embodiment is the test method of the test device in the embodiment 1;

S1:将内道密封垫29与外道密封垫30粘贴于上盖板内道沟槽5和上盖板外道沟槽4及下盖板一沟槽13和下盖板二沟槽14,等待24小时后粘合剂生效;S1: Paste the inner channel gasket 29 and the outer channel gasket 30 on the inner channel groove 5 of the upper cover plate, the outer channel channel 4 of the upper cover plate, the first channel groove 13 of the lower cover plate and the second channel 14 of the lower cover plate, and wait for 24 The adhesive takes effect after hours;

S2:选择相应厚度的垫片28置于下盖板二凹槽16,至可使下盖板一2及下盖板二3的工作面齐平,将下盖板一2嵌入下盖板二凹槽16,将上盖板1吊装至下盖板二3顶面并对齐;S2: Select the gasket 28 of the corresponding thickness and place it in the groove 16 of the second lower cover plate so that the working surfaces of the lower cover plate 1 2 and the lower cover plate 2 3 are flush, and insert the lower cover plate 1 2 into the lower cover plate 2 The groove 16 is used to hoist the upper cover plate 1 to the top surface of the lower cover plate 2 3 and align it;

S3:将盖板连接螺栓25穿过上盖板长条状螺栓孔6与下盖板二长条状螺栓孔15,拧紧盖板连接螺栓25便于组合盖板整体吊装;S3: Pass the cover plate connecting bolts 25 through the long strip bolt holes 6 of the upper cover plate and the second long strip bolt holes 15 of the lower cover plate, and tighten the cover plate connecting bolts 25 to facilitate the overall lifting of the combined cover plate;

S4:吊装组合盖板整体至U型框架20底面的滑轨23之上;S4: hoist the combined cover plate as a whole to the slide rail 23 on the bottom surface of the U-shaped frame 20;

S5:将外框架顶部平板17嵌入U型框架20的顶部,将框架连接螺栓24穿过顶部平板圆螺栓孔19及U型框架圆螺栓孔21,拧紧框架连接螺栓24至盖板间隙达到设定张开量;S5: Embed the top plate 17 of the outer frame into the top of the U-shaped frame 20, pass the frame connecting bolts 24 through the round bolt holes 19 of the top plate and the round bolt holes 21 of the U-shaped frame, and tighten the frame connecting bolts 24 until the cover plate gap reaches the set value opening amount;

S6:拆除盖板连接螺栓25,启动千斤顶22,使千斤顶22以一定速率从侧面推动下盖板二3,使上下盖板工作面错动至设定错台量;S6: Remove the cover plate connecting bolts 25, start the jack 22, so that the jack 22 pushes the lower cover plate 23 from the side at a certain speed, so that the working surfaces of the upper and lower cover plates are shifted to the set amount of misalignment;

S7:将盖板连接螺栓25再次穿过上盖板长条状螺栓孔6与下盖板二长条状螺栓孔15,拧紧盖板连接螺栓25,拆除框架连接螺栓24,取下顶部平板17;S7: Put the cover plate connecting bolts 25 through the long strip bolt holes 6 of the upper cover plate and the second long strip bolt holes 15 of the lower cover plate again, tighten the cover plate connecting bolts 25, remove the frame connecting bolts 24, and take off the top plate 17 ;

S8:在内部水腔水压表接孔7及外部水腔水压表接孔10分别连接内部水腔水压表26及外部水腔水压表27,打开内部水腔进水孔8及外部水腔进水孔11的阀门,注水,通过内部水腔排气孔9及外部水腔排气孔12排出空气,待空气排出完毕,关闭内部水腔排气孔9及外部水腔进水孔11的阀门,开始水压加载;S8: Connect the inner water chamber water pressure gauge 26 and the outer water chamber water pressure gauge 27 to the inner water chamber water pressure gauge connection hole 7 and the outer water chamber water pressure gauge connection hole 10 respectively, and open the inner water chamber water inlet hole 8 and the outer water chamber water pressure gauge 27. The valve of the water cavity inlet hole 11 is filled with water, and the air is exhausted through the inner water cavity exhaust hole 9 and the outer water cavity exhaust hole 12. After the air is exhausted, close the inner water cavity exhaust hole 9 and the outer water cavity water inlet hole. 11 valve, start hydraulic loading;

S9:当外部水腔排气孔12有水流出时,意味着内道密封垫29防水失效,记录内部水腔水压表26的示数;S9: When water flows out of the external water cavity vent 12, it means that the inner channel sealing gasket 29 is waterproof, and the indication of the internal water cavity water pressure gauge 26 is recorded;

S10:关闭外部水腔排气孔12的阀门,继续水压加载至外道密封垫30防水失效,记录外部水腔水压表27数据变化;S10: Close the valve of the external water cavity exhaust hole 12, continue to load the water pressure to the outer channel gasket 30 for waterproof failure, and record the data change of the external water cavity water pressure gauge 27;

S11:内道密封垫29和外道密封垫30均防水失效,试验结束。更换试件,重复S1~S10过程可测的不同纵缝错台及张开变形下双道密封垫防水失效过程及防水能力。S11: Both the inner sealing gasket 29 and the outer sealing gasket 30 are waterproof and fail, and the test ends. Replace the test piece, repeat the process of S1~S10 to measure the waterproof failure process and waterproof capacity of the double-channel gasket under different longitudinal seam staggered and open deformation.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. And the obvious changes or changes derived from this are still within the protection scope of the present invention.

Claims (10)

1.一种盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,包括组合盖板、用于放置组合盖板的位移加载框架以及能延伸至由密封垫与组合盖板形成的密闭空间的水压加载系统;1. a shield tunnel joint double-channel sealing gasket waterproof performance testing device, it is characterized in that, comprise combination cover plate, the displacement loading frame that is used for placing combination cover plate and can be extended to be formed by sealing gasket and combination cover plate. Hydraulic loading system for confined spaces; 所述组合盖板包括用于向密封垫工作面施加正向压力的上盖板(1)以及位于上盖板(1)下方的下盖板一(2)和下盖板二(3),所述下盖板二(3)具有一个容纳下盖板一(2)的下盖板二凹槽(16),所述上盖板(1)底部由内向外依次设置有环形的上盖板内道沟槽(5)和上盖板外道沟槽(4),所述上盖板内道沟槽(5)和上盖板外道沟槽(4)分别与设置在下盖板一(2)的下盖板一沟槽(13)和下盖板二(3)的下盖板二沟槽(14)相互对应,上盖板内道沟槽(5)和下盖板一沟槽(13)之间,以及上盖板外道沟槽(4)与下盖板二沟槽(14)之间均设置有环形密封垫,所述上盖板(1)和下盖板二(3)通过盖板连接螺栓(25)相连接;The combined cover plate comprises an upper cover plate (1) for applying positive pressure to the working surface of the gasket, and a lower cover plate (2) and a lower cover plate two (3) located below the upper cover plate (1), The second lower cover plate (3) has a second lower cover plate groove (16) for accommodating the lower cover plate one (2), and the bottom of the upper cover plate (1) is sequentially provided with an annular upper cover plate from the inside to the outside. The inner channel groove (5) and the outer channel channel (4) of the upper cover plate, the inner channel channel (5) of the upper cover plate and the outer channel channel (4) of the upper cover plate are respectively connected with those provided in the lower cover plate one (2) The first groove (13) of the lower cover plate and the second groove (14) of the lower cover plate of the second cover plate (3) correspond to each other, and the inner channel groove (5) of the upper cover plate and the groove (13) of the lower cover plate ), and between the outer channel groove (4) of the upper cover plate and the second groove (14) of the lower cover plate, annular gaskets are provided, and the upper cover plate (1) and the second lower cover plate (3) pass through The cover plate connecting bolts (25) are connected; 所述位移加载框架用于向密封垫工作面施加侧向剪力,其包括一个U型框架(20)和一个可拆卸的嵌入U型框架(20)顶部的顶部平板(17),所述U型框架(20)底部设置有一个用于放置组合盖板的可移动的滑轨(23),所述U型框架(20)侧面设置有一个水平向千斤顶(22),千斤顶(22)顶头伸入U型框架(20),并指向U型框架(20)内部的下盖板二(3),以使下盖板二(3)能相对于上盖板(1)平移。The displacement loading frame is used to apply lateral shear force to the working face of the gasket, and includes a U-shaped frame (20) and a detachable top plate (17) embedded in the top of the U-shaped frame (20). The bottom of the U-shaped frame (20) is provided with a movable sliding rail (23) for placing the combined cover plate, and a horizontal jack (22) is provided on the side of the U-shaped frame (20), and the jack (22) extends upwards into the U-shaped frame (20) and point to the lower cover plate two (3) inside the U-shaped frame (20), so that the lower cover plate two (3) can translate relative to the upper cover plate (1). 2.根据权利要求1所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述水压加载系统包括液压泵,以及穿过上盖板(1)与液压泵相连的测量加载通道,所述测量加载通道设置在上盖板内道沟槽(5)和下盖板一沟槽(13)之间的环形密封垫以内,以及相邻环形密封垫之间。2. The device for testing the waterproof performance of shield tunnel joint double-channel gaskets according to claim 1, characterized in that the hydraulic loading system comprises a hydraulic pump, and a hydraulic pump connected to the hydraulic pump through the upper cover plate (1). The measurement loading channel is provided within the annular sealing gasket between the inner channel groove (5) of the upper cover plate and a groove (13) of the lower cover plate, and between adjacent annular sealing gaskets. 3.根据权利要求2所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述下盖板二凹槽(16)的边长尺寸与下盖板一(2)的边长尺寸相同,其深度大于下盖板一(2)的厚度;所述下盖板二凹槽(16)底部与下盖板一(2)底部之间设置有一个垫片(28),用于调整下盖板一(2)和下盖板二(3)的工作面高度差。3. The device for testing the waterproof performance of shield tunnel joint double-channel gaskets according to claim 2, wherein the side length dimension of the second groove (16) of the lower cover plate is the same as that of the first lower cover plate (2). The side lengths are the same, and the depth is greater than the thickness of the lower cover plate 1 (2); a gasket (28) is arranged between the bottom of the second lower cover plate groove (16) and the bottom of the lower cover plate 1 (2), It is used to adjust the height difference between the lower cover plate one (2) and the lower cover plate two (3). 4.根据权利要求3所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述垫片(28)的厚度包括2mm、4mm、6mm、8mm和10mm,所述垫片(28)为方体铸铁垫片。4. The device for testing the waterproof performance of a shield tunnel joint double-channel gasket according to claim 3, wherein the gasket (28) has a thickness of 2mm, 4mm, 6mm, 8mm and 10mm, and the gasket (28) is a square cast iron gasket. 5.根据权利要求4所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述测量加载通道包括设置在上盖板内道沟槽(5)和上盖板外道沟槽(4)之间的外部水腔水压表接孔(10)、外部水腔进水孔(11)和外部水腔排气孔(12),设置在上盖板内道沟槽(5)内侧的内部水腔水压表接孔(7)、内部水腔进水孔(8)和内部水腔排气孔(9)。5. The device for testing the waterproof performance of a shield tunnel joint double-channel gasket according to claim 4, wherein the measurement loading channel comprises an inner channel groove (5) provided on the upper cover plate and an outer channel channel on the upper cover plate. The external water cavity water pressure gauge connection hole (10), the external water cavity water inlet hole (11) and the external water cavity exhaust hole (12) between the grooves (4) are arranged in the inner channel groove (5) of the upper cover plate ) inside the inner water cavity water pressure gauge connection hole (7), the inner water cavity water inlet hole (8) and the inner water cavity exhaust hole (9). 6.根据权利要求5所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述外部水腔水压表接孔(10)和内部水腔水压表接孔(7)还设置有沿接孔插入组合盖板内部的外部水腔水压表(27)和内部水腔水压表(26)。6. The device for testing the waterproof performance of a shield tunnel joint double-channel gasket according to claim 5, characterized in that the outer water cavity water pressure gauge connection hole (10) and the inner water cavity water pressure gauge connection hole (7 ) is also provided with an external water cavity water pressure gauge (27) and an internal water cavity water pressure gauge (26) inserted into the interior of the combined cover plate along the connecting hole. 7.根据权利要求6所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述上盖板外道沟槽(4)外侧设置有沿上盖板(1)边缘间隔均匀设置的上盖板长条状螺栓孔(6),所述下盖板二沟槽(14)外侧设置有沿下盖板二(3)边缘间隔均匀设置的下盖板二长条状螺栓孔(15),所述顶部平板(17)设置有沿其边缘均匀间隔设置的顶部平板长条状螺栓孔(18),装置组装完成后,上盖板长条状螺栓孔(6)、下盖板二长条状螺栓孔(15)、顶部平板长条状螺栓孔(18)的位置相互对应。7. The device for testing the waterproof performance of shield tunnel joint double-channel gaskets according to claim 6, characterized in that the outer groove (4) of the upper cover plate is provided with uniform intervals along the edge of the upper cover plate (1). The long strip bolt holes (6) of the upper cover plate are provided, and the outer side of the second groove (14) of the lower cover plate is provided with two long strip bolt holes of the lower cover plate that are evenly spaced along the edge of the second cover plate (3). (15), the top plate (17) is provided with top plate elongated bolt holes (18) evenly spaced along its edge, after the device is assembled, the upper cover plate elongated bolt holes (6), the lower cover The positions of the long strip bolt holes (15) on the second plate and the long strip bolt holes (18) on the top plate correspond to each other. 8.根据权利要求7所述盾构隧道接缝双道密封垫防水性能测试装置,其特征在于,所述顶部平板长条状螺栓孔(18)与顶部平板(17)边缘之间设置有一圈间隔均匀布设的顶部平板圆螺栓孔(19),顶部平板(17)嵌入U型框架(20)顶部后,所述顶部平板圆螺栓孔(19)与设置在U型框架(20)底部的U型框架圆螺栓孔(21)位置相互对应。8. The device for testing the waterproof performance of a shield tunnel joint double-channel gasket according to claim 7, characterized in that a circle is provided between the long bolt hole (18) of the top flat plate and the edge of the top flat plate (17). The round bolt holes (19) on the top flat plate are evenly spaced. After the top flat plate (17) is embedded in the top of the U-shaped frame (20), the round bolt holes (19) on the top flat plate are connected with the U-shaped round bolt holes (19) arranged at the bottom of the U-shaped frame (20). The positions of the round bolt holes (21) of the type frame correspond to each other. 9.一种基于权利要求8所述盾构隧道接缝双道密封垫防水性能测试装置的测试方法,特征在于,包括如下步骤:9. A test method based on the shield tunnel joint double-channel sealing gasket waterproof performance testing device of claim 8, characterized in that, comprising the steps: S1:将内道密封垫(29)粘贴于上盖板内道沟槽(5)及下盖板一沟槽(13),将外道密封垫(30)粘贴于上盖板外道沟槽(4)及下盖板二沟槽(14);S1: Paste the inner channel gasket (29) on the inner channel groove (5) of the upper cover plate and a groove (13) in the lower cover plate, and paste the outer channel gasket (30) on the outer channel groove (4) of the upper cover plate ) and the second groove (14) of the lower cover; S2:选择相应厚度的垫片(28)置于下盖板二凹槽(16),将下盖板一(2)嵌入下盖板二凹槽(16),以使内道密封垫(29)和外道密封垫(30)工作面存在张开量差值,将上盖板(1)吊装至下盖板二(3)顶面并对齐;S2: Select the gasket (28) of the corresponding thickness and place it in the second groove (16) of the lower cover, and insert the first (2) of the lower cover into the second groove (16) of the lower cover, so that the inner gasket (29) ) and the working surface of the outer channel gasket (30) have a difference in opening amount, hoist the upper cover plate (1) to the top surface of the second cover plate (3) and align it; S3:将盖板连接螺栓(25)穿过上盖板长条状螺栓孔(6)与下盖板二长条状螺栓孔(15),拧紧盖板连接螺栓(25);S3: Pass the cover plate connecting bolts (25) through the upper cover plate long strip bolt holes (6) and the lower cover plate two long strip bolt holes (15), and tighten the cover plate connecting bolts (25); S4:吊装组合盖板于U型框架(20)底面的滑轨(23)之上;S4: hoist the combined cover plate on the slide rail (23) on the bottom surface of the U-shaped frame (20); S5:将外框架顶部平板(17)嵌入U型框架(20)的顶部,将框架连接螺栓(24)穿过顶部平板圆螺栓孔(19)及U型框架圆螺栓孔(21),拧紧框架连接螺栓(24)至盖板间隙达到设定张开量;S5: Insert the top plate (17) of the outer frame into the top of the U-shaped frame (20), pass the frame connecting bolts (24) through the round bolt holes (19) of the top plate and the round bolt holes (21) of the U-shaped frame, and tighten the frame The gap between the connecting bolt (24) and the cover plate reaches the set opening amount; S6:拆除盖板连接螺栓(25),启动千斤顶(22),使千斤顶(22)以设定速率从侧面推动下盖板二(3),使上下盖板工作面错动至设定错台量;S6: Remove the cover plate connecting bolts (25), start the jack (22), and make the jack (22) push the lower cover plate two (3) from the side at a set speed, so that the working surfaces of the upper and lower cover plates move to the set wrong stage quantity; S7:将盖板连接螺栓(25)再次穿过上盖板长条状螺栓孔(6)与下盖板二长条状螺栓孔(15),拧紧盖板连接螺栓(25),拆除框架连接螺栓(24),取下顶部平板(17);S7: Pass the cover connecting bolts (25) through the long bolt holes (6) of the upper cover and the second long bolt holes (15) of the lower cover again, tighten the connecting bolts (25) of the cover, and remove the frame connection Bolt (24), remove the top plate (17); S8:在内部水腔水压表接孔(7)及外部水腔水压表接孔(10)分别连接内部水腔水压表(26)及外部水腔水压表(27),打开内部水腔进水孔(8)及外部水腔进水孔(11)的阀门,注水,通过内部水腔排气孔(9)及外部水腔排气孔(12)排出空气,关闭内部水腔排气孔(9)及外部水腔进水孔(11)的阀门,开始水压加载;S8: Connect the inner water chamber water pressure gauge (26) and the outer water chamber water pressure gauge (27) to the inner water chamber water pressure gauge connection hole (7) and the outer water chamber water pressure gauge connection hole (10) respectively, and open the inner water chamber water pressure gauge (27). The valves of the water cavity inlet hole (8) and the outer water cavity inlet hole (11) are filled with water, and the air is discharged through the inner water cavity exhaust hole (9) and the outer water cavity exhaust hole (12), and the inner water cavity is closed. The valve of the exhaust hole (9) and the water inlet hole (11) of the external water cavity starts the hydraulic loading; S9:当外部水腔排气孔(12)有水流出时,说明内道密封垫(29)防水失效,记录内部水腔水压表(26)的示数;S9: When water flows out of the external water cavity vent (12), it means that the inner channel gasket (29) is waterproof and fails, and the indication of the internal water cavity water pressure gauge (26) is recorded; S10:关闭外部水腔排气孔(12)的阀门,继续水压加载至外道密封垫(30)防水失效,记录外部水腔水压表(27)数据变化;S10: Close the valve of the external water cavity exhaust hole (12), continue to load the water pressure to the waterproof failure of the external channel gasket (30), and record the data change of the external water cavity water pressure gauge (27); S11:内道密封垫(29)和外道密封垫(30)均防水失效,试验结束,更换试件,重复S1~S10,测量多组纵缝错台及张开变形下双道密封垫防水失效时的防水极限水压。S11: Both the inner gasket (29) and the outer gasket (30) are waterproof and fail. After the test is over, replace the test piece, repeat S1~S10, and measure the waterproof failure of the double-channel gasket under the misalignment of multiple sets of longitudinal seams and the opening deformation. waterproof limit water pressure. 10.根据权利要求9所述测试方法,其特征在于,S1中,粘贴后需等待24小时,以使粘合剂生效;10. test method according to claim 9, is characterized in that, in S1, need to wait 24 hours after pasting, to make adhesive take effect; S8中,空气排出完毕,以使水填满密闭空间。In S8, the air is exhausted so that the water fills the airtight space.
CN202210456945.9A 2022-04-28 2022-04-28 A device and method for testing the waterproof performance of a shield tunnel joint double-channel gasket Active CN114563137B (en)

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