CN114562964B - Casting surface quality detection device - Google Patents
Casting surface quality detection device Download PDFInfo
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- CN114562964B CN114562964B CN202210444217.6A CN202210444217A CN114562964B CN 114562964 B CN114562964 B CN 114562964B CN 202210444217 A CN202210444217 A CN 202210444217A CN 114562964 B CN114562964 B CN 114562964B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
- G01B13/22—Measuring arrangements characterised by the use of fluids for measuring roughness or irregularity of surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a casting surface quality detection device, which comprises a workbench and a driving assembly, wherein the driving assembly is positioned at the bottom of the workbench, the driving assembly comprises a lower vertical plate and a screw shaft, a concave hole is arranged in the middle area of the lower vertical plate, a fixed rod is fixedly clamped in the concave hole, one end of the fixed rod is in transmission connection with the screw shaft, the screw shaft is in transmission connection with a first supporting plate, a first motor is arranged in the lower vertical plate, an output shaft of the first motor is positioned in the fixed rod, an output shaft of the first motor is fixedly connected with the screw shaft, the top of the driving assembly is provided with a clamping assembly and a fixing assembly, the clamping assembly comprises a transverse moving rod and a second supporting plate, the transverse moving rod is positioned at the top of the first supporting plate, the transverse moving rod is fixedly connected with the first supporting plate, and the second supporting plate is in bolt connection with the transverse moving rod, the invention has the characteristics of strong practicability and automatic marking of the convex part of the casting.
Description
Technical Field
The invention relates to the technical field of casting detection, in particular to a casting surface quality detection device.
Background
Casting processing is required to carry out the roughness to the casting surface before leaving the factory and is detected, and conventional casting mostly is surperficial protruding, between the improvement of requiring the casting in the existing market, needs to grind the bellying on casting surface flat, and consequently, it is very necessary to design the strong casting surface quality detection device who marks the protruding position of casting automatically of practicality.
Disclosure of Invention
The invention aims to provide a casting surface quality detection device to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the casting surface quality detection device comprises a workbench and a driving assembly, wherein the driving assembly is positioned at the bottom of the workbench and comprises a lower vertical plate and a screw shaft, a concave hole is formed in the middle area of the lower vertical plate, a fixing rod is fixedly clamped in the concave hole, one end of the fixing rod is in transmission connection with the screw shaft, and a first supporting plate is in transmission connection with the screw shaft;
the inner portion of the lower vertical plate is provided with a first motor, an output shaft of the first motor is located inside the fixing rod, and the output shaft of the first motor is fixedly connected with the spiral shaft.
According to the technical scheme, a clamping assembly and a fixing assembly are arranged at the top of the driving assembly, the clamping assembly comprises a transverse moving rod and a second supporting plate, the transverse moving rod is located at the top of the first supporting plate and fixedly connected with the first supporting plate, the second supporting plate is connected with the transverse moving rod through a bolt, a concave block is fixedly mounted at the top of the second supporting plate, a first adjusting and controlling rod is connected to a middle bearing of a concave area of the concave block, an inclined plate is fixedly mounted on the first adjusting and controlling rod, and a clamping plate is fixedly mounted at the bottom of the inclined plate;
the top of workstation is provided with the loading board, the top both sides of loading board are equipped with a plurality of groups damping gyro wheel, and the foundry goods has been placed to a plurality of groups damping gyro wheel's top.
According to the technical scheme, the clamping assembly further comprises a sliding assembly, the sliding assembly comprises a lower fixed groove block and a sliding rail, the sliding rail is fixedly installed at the top of the workbench, and the lower fixed groove block is fixedly installed at the bottom of the transverse moving rod;
the top of lower fixed groove piece is provided with a plurality of oil outlets, the inside of oil outlet all is provided with solenoid valve and pump oil machine.
According to the technical scheme, the fixing assembly comprises the base and the first lifting column, the protective shell is fixedly mounted at the top of the first lifting column, the telescopic rod is movably mounted on one side of the protective shell, and the fixing wheel is mounted at the other end of the telescopic rod in a bearing mode.
According to the technical scheme, the top of workstation is provided with detection subassembly, detection subassembly is including examining test table and adjustable control pole, examine on the test table is fixed in the mesa of workstation, adjustable control pole is located the top of examining the test table, fixed mounting has the third backup pad on the lateral wall of adjustable control pole, the distance detection appearance is installed to the bottom of third backup pad.
According to the technical scheme, the detection assembly further comprises an operation mechanism, the operation mechanism comprises a second lifting column and a fourth supporting plate, the second lifting column is located at the bottom of the third supporting plate, the fourth supporting plate is fixedly connected with the other end of the second lifting column, a pigment storage cavity is formed in the top of the fourth supporting plate, a movable ball block is arranged at the bottom of the fourth supporting plate, sealing rings are arranged on two sides of the ball block in a matched mode, and a first sealing area is arranged inside the fourth supporting plate.
According to the technical scheme, the top of the ball block is fixedly provided with a third lifting column, a sealing cavity is arranged in the first sealing area, the inner wall of the sealing cavity is in sliding connection with the third lifting column, a spring is fixedly arranged on the side wall of the third lifting column, the other end of the spring is fixedly connected with the inner wall of the sealing cavity, the top of the sealing cavity is provided with two discharge ports, one end of each discharge port is communicated with a pigment storage cavity, and the other end of each discharge port is communicated with the first sealing area.
According to the technical scheme, the wheel surface of the fixed wheel is provided with the sliding switch, and the middle position of the fixed wheel is provided with the dryer.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the ball block is arranged, the convex part of the casting contacts with the ball block, the ball block is extruded and pushed upwards to enter the first sealing area, a hollow area is formed between the ball block and the sealing ring, the pigment in the first sealing area flows out through the hollow area and is attached to the convex part of the casting, and the unqualified part of the casting is marked obviously.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational cross-sectional structural view of the present invention;
FIG. 2 is a schematic view of the drive assembly of the present invention;
FIG. 3 is an enlarged schematic view of area A of the present invention;
FIG. 4 is a schematic view of a detection assembly of the present invention;
FIG. 5 is a schematic view of the carrier plate of the present invention;
in the figure: 1. a work table; 2. a drive assembly; 3. a first support plate; 4. a lower vertical plate; 5. fixing the rod; 6. a screw shaft; 7. a clamping assembly; 8. a traversing rod; 9. a detection component; 10. a fixing assembly; 11. a carrier plate; 12. casting; 13. a second support plate; 14. a concave block; 15. a first regulating and controlling lever; 16. a sloping plate; 17. a clamping plate; 18. a slide rail; 19. a lower fixed groove block; 20. a base; 21. a first lifting column; 22. a protective shell; 23. a fixed wheel; 24. a detection table; 25. an adjustable lever; 26. a third support plate; 27. a second lifting column; 28. a fourth support plate; 29. an operating mechanism; 30. a seal ring; 31. a ball block; 32. a first sealing area; 33. a third lifting column; 34. a spring; 35. sealing the cavity; 36. a discharge port; 37. a dryer; 38. a paint storage chamber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: the casting surface quality detection device comprises a workbench 1 and a driving assembly 2, wherein the driving assembly 2 is positioned at the bottom of the workbench 1, the driving assembly 2 comprises a lower vertical plate 4 and a screw shaft 6, a concave hole is formed in the middle area of the lower vertical plate 4, a fixing rod 5 is fixedly clamped in the concave hole, one end of the fixing rod 5 is in transmission connection with the screw shaft 6, and a first supporting plate 3 is in transmission connection with the screw shaft 6;
a first motor is arranged in the lower vertical plate 4, an output shaft of the first motor is positioned in the fixing rod 5, and the output shaft of the first motor is fixedly connected with the screw shaft 6;
the first motor is started to drive the screw shaft to start rotating operation, the screw shaft can drive the first supporting plate to operate due to the fact that the surface of the screw shaft is provided with the thread groove matched with the first supporting plate, the first supporting plate can be adjusted to move forwards or backwards by controlling the rotating direction of the screw shaft, meanwhile, the motors are arranged at the two ends of the workbench, and power output is stable.
The top of the driving component 2 is provided with a clamping component 7 and a fixing component 10, the clamping component 7 comprises a traverse rod 8 and a second support plate 13, the traverse rod 8 is positioned at the top of the first support plate 3, the traverse rod 8 is fixedly connected with the first support plate 3, the second support plate 13 is in bolt connection with the traverse rod 8, the top of the second support plate 13 is fixedly provided with a concave block 14, the middle bearing of the concave area of the concave block 14 is connected with a first adjusting rod 15, the first adjusting rod 15 is fixedly provided with an inclined plate 16, and the bottom of the inclined plate 16 is fixedly provided with a clamping plate 17;
a bearing plate 11 is arranged at the top of the workbench 1, a plurality of groups of damping rollers are arranged on two sides of the top of the bearing plate 11, and castings 12 are placed at the tops of the groups of damping rollers;
place the foundry goods on the loading board, quality inductor receives the instruction on the loading board, then the swash plate drives the grip block operation through the operation of first regulation and control pole 15, the bulge of grip block holds the foundry goods, drive the foundry goods through drive assembly simultaneously and remove, guarantee the operation of whole flow, drive assembly's displacement is fixed simultaneously, by personnel preset, has operated the settlement distance when the grip block, then the grip block loosens the foundry goods, the grip block resets, continue operation next time.
The clamping assembly 7 further comprises a sliding assembly, the sliding assembly comprises a lower fixed groove block 19 and a sliding rail 18, the sliding rail 18 is fixedly arranged at the top of the workbench 1, and the lower fixed groove block 19 is fixedly arranged at the bottom of the cross sliding rod 8;
the top of the lower fixed groove block 19 is provided with a plurality of oil outlet holes, and electromagnetic valves and oil pumping machines are arranged inside the oil outlet holes;
the transverse moving rod moves to drive the lower fixing groove block to move, the lower fixing groove block passes through the sliding rail and is reset, the electromagnetic valve is opened at the moment, the lubricating oil is sprayed out by the oil pumping machine, the transverse moving rod is prevented from being clamped, the lubricating oil is continuously and uninterruptedly added, the equipment is prevented from being clamped, and meanwhile, the service lives of the sliding rail and the lower fixing groove block are prolonged;
the lower fixed groove block finishes setting the distance and then finishes resetting aiming at the completion of the sliding rail and resetting of the lower fixed groove block, so that a complete flow is formed, the electromagnetic valve judges whether the complete flow is finished or not according to the sliding frequency of the lower fixed groove block, and if the complete flow is finished, the oil pumping machine is started while the electromagnetic valve is opened;
the oil outlet holes sequentially discharge oil, and each area on the slide rail is guaranteed to be covered with relatively equal amount of lubricating oil.
The fixing assembly 10 comprises a base 20 and a first lifting column 21, a protective shell 22 is fixedly installed at the top of the first lifting column 21, a telescopic rod is movably installed on one side of the protective shell 22, and a fixing wheel 23 is installed at the other end of the telescopic rod in a bearing mode;
after the foundry goods was placed and is accomplished, first lift post can descend automatically until the fixed pulley pastes the foundry goods, and when the foundry goods was driven by the centre gripping subassembly and removes, the fixed pulley roll and do not hinder the removal of foundry goods and can also guarantee that the foundry goods removes the in-process position and can not deviate.
A detection assembly 9 is arranged at the top of the workbench 1, the detection assembly 9 comprises a detection table 24 and an adjustable rod 25, the detection table 24 is fixed on the table surface of the workbench 1, the adjustable rod 25 is positioned at the top of the detection table 24, a third support plate 26 is fixedly arranged on the side wall of the adjustable rod 25, and a distance detector is arranged at the bottom of the third support plate 26;
when the casting moves to a set position, the detection assembly can detect the casting and mark the convex part on the casting;
the height of the detection assembly is set in advance according to the thickness of the casting;
the height of the detection assembly can be adjusted through the adjustable control rod.
The detection assembly 9 further comprises an operation mechanism 29, the operation mechanism 29 comprises a second lifting column 27 and a fourth supporting plate 28, the second lifting column 27 is located at the bottom of the third supporting plate 26, the fourth supporting plate 28 is fixedly connected with the other end of the second lifting column 27, a pigment storage cavity 38 is arranged at the top of the fourth supporting plate 28, a movable ball block 31 is arranged at the bottom of the fourth supporting plate 28, sealing rings 30 are arranged on two sides of the ball block 31 in a matching manner, and a first sealing area 32 is arranged inside the fourth supporting plate 28;
the convex part of the casting contacts the ball block, the ball block is extruded to be pushed upwards to enter the first sealing area, a hollow area is formed between the ball block and the sealing ring at the moment, the pigment in the first sealing area flows out through the hollow area and is attached to the convex part of the casting, and the unqualified part of the casting is marked obviously.
A third lifting column 33 is fixedly mounted at the top of the ball block 31, a sealing cavity 35 is arranged in the first sealing area 32, the inner wall of the sealing cavity 35 is in sliding connection with the third lifting column 33, a spring 34 is fixedly mounted on the side wall of the third lifting column 33, the other end of the spring 34 is fixedly connected with the inner wall of the sealing cavity 35, two discharge ports 36 are arranged at the top of the sealing cavity 35, one end of each discharge port 36 is communicated with a pigment storage cavity 38, and the other end of each discharge port 36 is communicated with the first sealing area 32;
the ball block pushes up to drive the third lifting column to push up, and simultaneously drives the spring to pull open, the spring plays a limiting role, the ball block is prevented from moving upwards for too long distance, and if the casting moves to keep the convex part away from the ball block, the ball block can descend, and when the ball block descends, the spring has an auxiliary descending role on the ball block, so that the descending speed of the ball block is increased, and pigment is prevented from being stained on the non-convex part of the casting;
the third lifting column is pushed to extrude the sealing cavity, gas in the sealing cavity is extruded into the pigment storage cavity, then the pigment in the pigment storage cavity is discharged to the first sealing area through the discharge hole, the pigment supplementing effect is achieved, part of the pigment is discharged to the surface of the casting when the ball block is lifted every time, and meanwhile the pigment with the corresponding component is supplemented to the first sealing area;
and an air compressor is arranged in the sealing cavity, the air compressor ensures the pressure in the sealing ring to be stable, the third lifting column is lifted to the top each time, and after the third lifting column is lowered and reset, the air compressor raises the air pressure in the sealing cavity to set data to ensure that the pigment is extruded by enough air pressure next time.
A sliding switch is installed on the wheel surface of the fixed wheel 23, and a dryer 37 is installed in the middle of the fixed wheel 23;
the pigment marks the convex parts of the casting, and when the pigment passes through the fixed wheel, the drying machine dries the pigment quickly, so that the pigment is prevented from flowing to other non-convex parts.
The whole working process is as follows:
the clamping plate 17 is lifted through the first adjusting and controlling rod 15, the casting 12 is placed at the top of the bearing plate 11, the clamping plate 17 descends to press the casting 12, the driving part 2 drives the first supporting plate 3 to move longitudinally, the first supporting plate 3 moves to drive the transverse moving rod 8 to move longitudinally, the transverse moving plate 8 moves to drive the clamping assembly 7 to move integrally on the sliding rail 18, the clamping assembly 7 moves to drive the casting 12 to move on the bearing plate 11, and the bottom of the clamping plate 17 is rough, and the top of the bearing plate 11 is provided with a damping roller wheel, so that the casting 12 moves under the driving of the clamping assembly 7, and the casting 12 moved out of the bearing plate 11 is erected on a front high platform to wait for the whole casting 12 to move out, and the condition that the casting 12 is uneven is avoided;
the casting 12 is placed in front of the bearing plate 11, the position of the fixed wheel 23 is in a high position, when the casting 12 is placed on the bearing plate 11, the first lifting column 21 descends to drive the fixed wheel 23 to descend, the fixed wheel 23 fixes the corner of the casting 12, and because the fixed wheel 23 is circular, the fixed wheel 23 rotates and does not influence the movement of the casting 12 in the moving process of the casting 12;
in the moving process of the casting 12, the convex part of the casting 12 contacts the ball block 31, the ball block 31 is extruded and pushed upwards to enter the first sealing area 32, a hollow area is formed between the ball block 31 and the sealing ring 30 at the moment, the pigment in the first sealing area 32 flows out through the hollow area and is attached to the convex part of the casting 12, and the unqualified part of the casting 12 is marked obviously;
the ball block 31 pushes up to drive the third lifting column 33 to push up, and simultaneously drives the spring 34 to pull open, the spring 34 has a limiting effect, the ball block 31 is prevented from moving upwards for a long distance, and if the casting 12 moves to keep the convex part away from the ball block 31, the ball block 31 can descend, and the spring 34 has an auxiliary descending effect on the ball block 31 when the ball block 31 descends, so that the descending speed of the ball block 31 is increased, and pigment is prevented from being infected to the non-convex part of the casting 12;
the third lifting column 33 pushes the sealing cavity upwards, the gas in the sealing cavity 35 is extruded into the pigment storage cavity 38, then the pigment in the pigment storage cavity 38 is discharged to the first sealing area 32 through the discharge hole 36, so that the pigment supplementing effect is achieved, part of the pigment is discharged to the surface of the casting 12 when the ball block 31 is lifted every time, and meanwhile, the pigment with the corresponding component is supplemented to the first sealing area 32;
the air compressor is arranged in the sealing cavity 35 and ensures that the pressure in the sealing ring 30 is stable, the third lifting column 33 rises to the top each time, and after the third lifting column is lowered and reset, the air compressor raises the air pressure in the sealing cavity 35 to set data to ensure that enough air pressure can extrude the pigment next time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. Foundry goods surface quality detection device, including workstation (1) and drive assembly (2), its characterized in that: the driving assembly (2) is located at the bottom of the workbench (1), the driving assembly (2) comprises a lower vertical plate (4) and a screw shaft (6), a concave hole is formed in the middle area of the lower vertical plate (4), a fixing rod (5) is fixedly clamped in the concave hole, one end of the fixing rod (5) is in transmission connection with the screw shaft (6), and a first supporting plate (3) is in transmission connection with the screw shaft (6);
a first motor is arranged in the lower vertical plate (4), an output shaft of the first motor is positioned in the fixing rod (5), and the output shaft of the first motor is fixedly connected with the screw shaft (6);
the detection device is characterized in that a detection assembly (9) is arranged at the top of the workbench (1), the detection assembly (9) comprises a detection table (24) and an adjustable control rod (25), the detection table (24) is fixed on the table top of the workbench (1), the adjustable control rod (25) is positioned at the top of the detection table (24), a third support plate (26) is fixedly installed on the side wall of the adjustable control rod (25), and a distance detector is installed at the bottom of the third support plate (26);
the detection assembly (9) further comprises an operation mechanism (29), the operation mechanism (29) comprises a second lifting column (27) and a fourth supporting plate (28), the second lifting column (27) is located at the bottom of the third supporting plate (26), the fourth supporting plate (28) is fixedly connected with the other end of the second lifting column (27), a pigment storage cavity (38) is formed in the top of the fourth supporting plate (28), a movable ball block (31) is arranged at the bottom of the fourth supporting plate (28), sealing rings (30) are arranged on two sides of the ball block (31) in a matched mode, and a first sealing area (32) is arranged inside the fourth supporting plate (28);
a third lifting column (33) is fixedly mounted at the top of the ball block (31), a sealing cavity (35) is arranged in the first sealing area (32), the inner wall of the sealing cavity (35) is in sliding connection with the third lifting column (33), a spring (34) is fixedly mounted on the side wall of the third lifting column (33), the other end of the spring (34) is fixedly connected with the inner wall of the sealing cavity (35), two discharge holes (36) are formed in the top of the sealing cavity (35), one end of each discharge hole (36) is communicated with a pigment storage cavity (38), and the other end of each discharge hole (36) is communicated with the first sealing area (32);
the clamping component (7) and the fixing component (10) are arranged at the top of the driving component (2), the clamping component (7) comprises a transverse moving rod (8) and a second supporting plate (13), the transverse moving rod (8) is located at the top of the first supporting plate (3), the transverse moving rod (8) is fixedly connected with the first supporting plate (3), the second supporting plate (13) is connected with the transverse moving rod (8) through bolts, a concave block (14) is fixedly mounted at the top of the second supporting plate (13), a first regulating and controlling rod (15) is connected to a concave area of the concave block (14) through a bearing, an inclined plate (16) is fixedly mounted on the first regulating and controlling rod (15), and a clamping plate (17) is fixedly mounted at the bottom of the inclined plate (16);
the top of workstation (1) is provided with loading board (11), the top both sides of loading board (11) are equipped with a plurality of groups damping gyro wheel, and foundry goods (12) have been placed to a plurality of groups damping gyro wheel's top.
2. The casting surface quality inspection device of claim 1, wherein: the clamping assembly (7) further comprises a sliding assembly, the sliding assembly comprises a lower fixed groove block (19) and a sliding rail (18), the sliding rail (18) is fixedly installed at the top of the workbench (1), and the lower fixed groove block (19) is fixedly installed at the bottom of the transverse moving rod (8);
the top of lower fixed groove piece (19) is provided with a plurality of oil outlets, the inside of oil outlet all is provided with solenoid valve and pump oil machine.
3. The casting surface quality inspection device of claim 2, wherein: fixed subassembly (10) including base (20) and first lift post (21), the top fixed mounting of first lift post (21) has protective housing (22), one side movable mounting of protective housing (22) has the telescopic link, tight pulley (23) are installed to the other end bearing of telescopic link.
4. A casting surface quality inspection apparatus according to claim 3, characterized in that: a sliding switch is installed on the wheel surface of the fixed wheel (23), and a dryer (37) is installed in the middle of the fixed wheel (23).
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CN210981218U (en) * | 2019-10-14 | 2020-07-10 | 沈群肖 | Machine tool part flatness detection equipment |
CN113478391B (en) * | 2021-07-04 | 2022-04-26 | 兴化市富翔不锈钢制品有限公司 | Surface flatness detection device for flange processing |
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