CN114562016B - Integrated sewage lifting pump station - Google Patents
Integrated sewage lifting pump station Download PDFInfo
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- CN114562016B CN114562016B CN202111563509.3A CN202111563509A CN114562016B CN 114562016 B CN114562016 B CN 114562016B CN 202111563509 A CN202111563509 A CN 202111563509A CN 114562016 B CN114562016 B CN 114562016B
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- 239000010865 sewage Substances 0.000 title claims abstract description 143
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000005086 pumping Methods 0.000 claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 53
- 238000000926 separation method Methods 0.000 claims description 38
- 238000003756 stirring Methods 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000011010 flushing procedure Methods 0.000 claims description 17
- 230000007423 decrease Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 abstract description 9
- 239000010802 sludge Substances 0.000 description 48
- 230000005484 gravity Effects 0.000 description 7
- 239000012535 impurity Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- -1 dirt Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/22—Adaptations of pumping plants for lifting sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F7/00—Other installations or implements for operating sewer systems, e.g. for preventing or indicating stoppage; Emptying cesspools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B23/00—Pumping installations or systems
- F04B23/04—Combinations of two or more pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/208—Off-grid powered water treatment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种一体化污水提升泵站,旨在解决现有技术中污水提升泵站排出污水效果不彻底,内部清洗困难的不足,本发明通过以下技术手段解决上述技术问题:包括:泵站壳,作为一体化污水提升泵站的基础;泵底,设置在泵站壳的底部;潜污泵组,设置在泵站壳的内部,用于将污水从泵站壳底部抽出;潜污泵组包括大潜污泵和小潜污泵;检测控制模块,用于监测泵站壳内部污水的水位;其中,检测控制模块通过监测泵站壳内部污水的水位进行控制大潜污泵和小潜污泵的工作,当污水量较多时,检测控制模块控制大潜污泵进行工作,当污水量较少时,检测控制模块控制小潜污泵进行工作,使得泵站壳内的污水能够及时的排出且更加彻底。
The invention discloses an integrated sewage lifting pumping station, which aims to solve the problems in the prior art that the sewage lifting pumping station does not discharge sewage thoroughly and the internal cleaning is difficult. The invention solves the above technical problems through the following technical means: including: pump The station shell serves as the foundation of the integrated sewage lifting pump station; the pump bottom is set at the bottom of the pump station shell; the submersible sewage pump set is set inside the pump station shell and is used to pump sewage from the bottom of the pump station shell; submersible sewage pump set The pump unit includes a large submersible sewage pump and a small submersible sewage pump; a detection control module is used to monitor the water level of the sewage inside the pump station shell; among them, the detection control module controls the large submersible sewage pump and the small submersible sewage pump by monitoring the water level of the sewage inside the pump station shell. For the work of the submersible sewage pump, when the amount of sewage is large, the detection control module controls the large submersible sewage pump to work. When the amount of sewage is small, the detection control module controls the small submersible sewage pump to work, so that the sewage in the pump station shell can be discharged in time. The discharge is more thorough.
Description
技术领域Technical field
本发明涉及一体化泵站技术领域,更具体地说,它涉及一种一体化污水提升泵站。The present invention relates to the technical field of integrated pumping stations, and more specifically, to an integrated sewage lifting pumping station.
背景技术Background technique
污水处理厂在运行工艺流程中一般采用重力流的方法通过各个构筑物和设备。但由于厂区地形和地质的限制。必须在前处理处加提升泵站将污水提到某一高度后才能按重力流方法运行。污水提升泵站的作用就是将上游来的污水提升至后续处理单元所要求的高度,使其实现重力流。提升泵站一般由水泵、集水池和泵房组成。现有技术中的一体化污水提升泵站一般情况下,在泵站底部的污水都排不干净,存在一定量的积水、杂质、污垢、污泥等等,杂质、污垢、污泥及积水在长时间不流水的情况下,容易发黑、发臭、腐烂并产生有害气体,并且容易滋生蚊子等害虫。对周边的人群、畜牧产生不良的影响,因此如何能将一体化污水提升泵内的积水、杂质和污泥及时清理是一个亟需解决的问题。Sewage treatment plants generally use gravity flow to pass through various structures and equipment during the operation process. However, due to the limitations of the terrain and geology of the factory area. A lifting pump station must be added at the pre-treatment area to lift the sewage to a certain height before it can be operated according to the gravity flow method. The function of the sewage lifting pumping station is to lift the sewage from the upstream to the height required by the subsequent treatment unit so that it can achieve gravity flow. Lifting pump stations generally consist of water pumps, collection tanks and pump rooms. In the integrated sewage lifting pumping station in the existing technology, under normal circumstances, the sewage at the bottom of the pumping station cannot be drained cleanly, and there is a certain amount of accumulated water, impurities, dirt, sludge, etc. The impurities, dirt, sludge and accumulated water When water does not flow for a long time, it is easy to turn black, smelly, rot and produce harmful gases, and it is easy to breed mosquitoes and other pests. It has a negative impact on the surrounding people and livestock. Therefore, how to clean the accumulated water, impurities and sludge in the integrated sewage lifting pump in a timely manner is an urgent problem that needs to be solved.
中国专利公告号CN110984299A,公告日2020年4月10日,发明的名称为一种多功能型的一体化泵站,该申请案公开了一种多功能型的一体化泵站,包括泵站主体,所述泵站主体的下表面设置有台座,所述台座的前表面安装有排污口,所述泵站主体的下端外表面贯通焊接有进水口,所述泵站主体的下端外表面位于进水口的下方位置处安装有除污板,所述泵站主体的上端外表面贯通焊接有出水口,所述泵站主体的上表面转动安装有顶盖,所述泵站主体的上表面一侧贯通焊接有出气管,所述泵站主体的上表面另一侧焊接有支撑杆,所述支撑杆的上表面安装有控制柜,所述泵站主体的内部下端设置有搅拌箱。上述发明中设置有多种过滤装置,能在运行过程中对装置进行远程监控,装置的排污与出水为不同的通道,但是在使用的过程中并不能对所述一体化泵站内进行打扫和清理。Chinese Patent Announcement No. CN110984299A, the announcement date is April 10, 2020, the name of the invention is a multi-functional integrated pump station. The application discloses a multi-functional integrated pump station, including the main body of the pump station , the lower surface of the main body of the pump station is provided with a pedestal, the front surface of the pedestal is equipped with a sewage outlet, the outer surface of the lower end of the main body of the pump station is welded with a water inlet, and the outer surface of the lower end of the main body of the pump station is located at the inlet. A decontamination plate is installed below the water outlet. The water outlet is welded through the upper outer surface of the main body of the pump station. A top cover is rotatably installed on the upper surface of the main body of the pump station. One side of the upper surface of the main body of the pump station An air outlet pipe is welded through, a support rod is welded on the other side of the upper surface of the main body of the pump station, a control cabinet is installed on the upper surface of the support rod, and a mixing box is provided at the inner lower end of the main body of the pump station. The above invention is equipped with a variety of filtering devices, which can remotely monitor the device during operation. The sewage discharge and water outlet of the device are different channels, but the integrated pump station cannot be cleaned during use. .
中国专利号CN202022190621.0,公告日为2021年6月4日,实用新型的名称为一体化污水提升泵站,该申请公开了一体化污水提升泵站,包括底座,所述底座的顶部设置有筒体,所述筒体一侧的底部设置有进水口,所述筒体内部的中间位置处安装有水泵,所述水泵的输出端安装有第一排水管,且第一排水管的顶端延伸至筒体的外部,所述筒体的内顶部固定有清洁管,且清洁管的底部均匀设置有喷头。上述实用新型筒体内部环形清洁管的设置,利用清洁管底部的喷头朝向筒体的内壁进行喷水,并通过第二排水管将清洁管与第一排水管进行导通,使得在利用水泵进行提升排水的过程中,能够将水源分流到清洁管的内部,对筒体进行清洁的同时,持续进行排水,但是上述使用新型采用的是通过过滤网将水污水进行过滤,用过滤后的水对泵体内壁进行清洗,但是有污水内的细沙以及颗粒等杂质较多,很容易使得过滤网被堵塞,使得过滤网的效果变差;且上述实用新型虽然能够在一定程度上将泵体内壁上的杂质进行清洗,但是并不能够将底座上的污泥或杂志排出;使得排污的能力降低。Chinese patent number CN202022190621.0, the announcement date is June 4, 2021, the name of the utility model is an integrated sewage lifting pump station. The application discloses an integrated sewage lifting pump station, including a base. The top of the base is provided with Cylinder, a water inlet is provided at the bottom of one side of the cylinder, a water pump is installed at the middle position inside the cylinder, a first drainage pipe is installed at the output end of the water pump, and the top of the first drainage pipe extends To the outside of the cylinder, a cleaning tube is fixed on the inner top of the cylinder, and nozzles are evenly arranged on the bottom of the cleaning tube. The arrangement of the annular cleaning pipe inside the cylinder of the above-mentioned utility model uses the nozzle at the bottom of the cleaning pipe to spray water towards the inner wall of the cylinder, and connects the cleaning pipe and the first drainage pipe through the second drainage pipe, so that the water pump is used for cleaning. During the process of lifting and draining, the water source can be diverted to the inside of the cleaning pipe, and the cylinder can be cleaned while continuing to drain. However, the above-mentioned new method uses a filter to filter the water and sewage, and uses the filtered water to filter the water. The inner wall of the pump needs to be cleaned, but there are many impurities such as fine sand and particles in the sewage, which can easily block the filter, making the filter effect worse; and although the above utility model can clean the inner wall of the pump to a certain extent, The impurities on the base are cleaned, but the sludge or magazines on the base cannot be discharged; this reduces the ability to discharge sewage.
发明内容Contents of the invention
本发明克服了上述技术中的不足,提供了一种一体化污水提升泵站,它能解决现有技术中泵体内壁的清理能力差、底部积水、杂质、污垢、污泥聚集难以清理的问题。The present invention overcomes the deficiencies in the above technology and provides an integrated sewage lifting pumping station, which can solve the problems in the prior art of poor cleaning ability of the inner wall of the pump and accumulation of water, impurities, dirt and sludge at the bottom that are difficult to clean. question.
为了解决上述技术问题,本发明采用以下技术方案:一种一体化污水提升泵站,其特征是,包括:In order to solve the above technical problems, the present invention adopts the following technical solution: an integrated sewage lifting pumping station, which is characterized by including:
泵站壳,作为一体化污水提升泵站的基础;Pumping station shell, as the foundation of the integrated sewage lifting pumping station;
泵底,设置在所述泵站壳的底部;A pump bottom is provided at the bottom of the pump station shell;
泵组,设置在所述泵站壳的内部,用于将污水从所述泵站壳底部抽出;所述泵组包括大泵和小泵;A pump set is arranged inside the pump station shell and used to pump sewage from the bottom of the pump station shell; the pump set includes a large pump and a small pump;
检测控制模块,用于监测泵站壳内部污水的水位;Detection control module, used to monitor the water level of sewage inside the pump station shell;
其中,所述检测控制模块通过监测泵站壳内部污水的水位进行控制所述大泵和小泵的工作。Wherein, the detection control module controls the work of the large pump and the small pump by monitoring the water level of the sewage inside the pump station shell.
本发明通过在泵站壳内设置大泵和小泵,通过大泵和小泵之间的配合使得能够通过监测控制模块监测泵站壳内水位的高低,来进行控制大泵和小泵工作状态,当污水量较多时,检测控制模块控制大泵进行工作,当污水量较少时,检测控制模块控制小泵进行工作,使得泵站壳内的污水能够及时的排出;且通过小泵的排污功能,能够使得小泵将污水清理的更加的彻底。The present invention sets a large pump and a small pump in the pump station shell, and through the cooperation between the large pump and the small pump, the monitoring control module can monitor the water level in the pump station shell to control the working status of the large pump and the small pump. , when the amount of sewage is large, the detection control module controls the large pump to work. When the amount of sewage is small, the detection control module controls the small pump to work, so that the sewage in the pump station shell can be discharged in time; and through the discharge of the small pump function, the small pump can clean the sewage more thoroughly.
作为优选,所述泵站壳内设置有一出水管,所述大泵通过一大管路与所述出水管进行连接,所述小泵通过一小管路与所述出水管连接;所述小管路上连接有一环形冲洗管。Preferably, a water outlet pipe is provided in the pump station housing, the large pump is connected to the water outlet pipe through a large pipe, and the small pump is connected to the water outlet pipe through a small pipe; on the small pipe A circular flushing pipe is connected.
设置环形冲洗管能够对泵站壳内的污水进行二次利用,利用污水从环形冲洗管冲出对泵站壳的侧壁进行清理。Setting up an annular flushing pipe can reuse the sewage in the pump station shell, and use the sewage to flush out from the annular flushing pipe to clean the side walls of the pump station shell.
作为优选,所述泵底的底部设置成倒锥形。Preferably, the bottom of the pump bottom is arranged in an inverted conical shape.
将泵底的底部设置成倒锥形,方便污水的汇集,使得污水能够方便的排出。The bottom of the pump bottom is set into an inverted cone shape to facilitate the collection of sewage and enable the sewage to be discharged conveniently.
作为优选,所述小管路和所述大管路上设置有用于防止污水回流的止回阀。Preferably, the small pipeline and the large pipeline are provided with check valves for preventing the backflow of sewage.
在大管路和小管路上设置止回阀,防止在将污水排出时污水从其他的水管进行倒流。Install check valves on large and small pipes to prevent sewage from flowing back from other water pipes when sewage is discharged.
作为优选,所述泵底上设置有一分液盘,所述分液盘的圆周方向上设置有分液壁,所述分液壁的圆周方向设置有穿槽;所述分液盘的上设置有一导污扇,所述导污扇与一转轴连接,所述导污扇的扇叶为圆弧形,所述扇叶与所述分液盘的底壁相接触。Preferably, a liquid separation plate is provided on the bottom of the pump, a liquid separation wall is provided in the circumferential direction of the liquid separation plate, and a through groove is provided in the circumferential direction of the liquid separation wall; There is a dirt guide fan, the dirt guide fan is connected to a rotating shaft, the fan blades of the dirt guide fan are arc-shaped, and the fan blades are in contact with the bottom wall of the liquid separation tray.
为了使得能够将污水进行初步的分离,使得重量较重的污泥和污水能够分开,设置排污扇,扇叶与分液盘的底壁相接触,使得导污扇在工作的时候能够通过扇叶将分液盘底壁的污泥进行及时的刮除,同时通过圆弧形扇叶的作用将污泥向分液盘的圆周方向扫动,使得污泥集中在分液壁的外围;使得底部的污泥得到更好的清理。In order to enable preliminary separation of sewage, so that heavier sludge and sewage can be separated, a sewage fan is set up. The fan blades are in contact with the bottom wall of the liquid separation tray, so that the sewage guide fan can pass through the fan blades when working. The sludge on the bottom wall of the liquid separation pan is scraped off in time, and at the same time, the sludge is swept toward the circumferential direction of the liquid separation pan through the action of the arc-shaped fan blades, so that the sludge is concentrated on the periphery of the liquid separation wall; the bottom The sludge is better cleaned.
作为优选,所述小泵设置在所述分液盘内,所述分液盘与所述泵底的侧壁配合形成环状导污槽,所述大泵设置在所述环状导污槽内。Preferably, the small pump is arranged in the liquid separator tray, and the liquid separator pan cooperates with the side wall of the pump bottom to form an annular sewage guide trough, and the large pump is arranged in the annular sewage guide trough. Inside.
通过导污扇的作用使得污泥与废水进行初步的分离,使得分液盘内的污水较为清洁,通过重力的作用污泥会聚集在环状导污槽内,而较为赶紧的污水则在分液盘内,通过大泵和小泵的分工作用,大泵用于污泥含量较高的污水排出,而小泵用于分液盘内污水的排出,提高污水排出的效率;同时由于环形冲洗管是与小泵相连接,使得小泵通过抽取分液盘内较为干净的污水,能够使得环形冲洗管冲洗泵站壳侧壁更加的干净。Through the action of the sewage guide fan, the sludge and wastewater are initially separated, so that the sewage in the dispensing tray is relatively clean. Through the action of gravity, the sludge will gather in the annular sewage guide trough, while the more urgent sewage will be separated in the separation tray. In the liquid tray, through the separate work of the large pump and the small pump, the large pump is used to discharge sewage with a high sludge content, while the small pump is used to discharge sewage in the liquid separation tray to improve the efficiency of sewage discharge; at the same time, due to the annular flushing The pipe is connected to the small pump, so that the small pump can make the annular flushing pipe flush the side wall of the pump station shell cleaner by extracting relatively clean sewage in the drip tray.
作为优选,所述分液盘的中心设置有一导液孔,所述分液盘的底部与所述泵底之间形成容污腔,所述转轴穿过所述导液孔延伸至容污腔,所述容污腔内设置一搅拌桨,所述搅拌桨通过所述转轴的带动进行转动。Preferably, a liquid guide hole is provided in the center of the liquid separator plate, a dirt-containing cavity is formed between the bottom of the liquid separator pan and the bottom of the pump, and the rotating shaft extends through the liquid guide hole to the dirt-containing cavity. , a stirring paddle is provided in the dirt-containing chamber, and the stirring paddle rotates driven by the rotating shaft.
通过搅拌桨的转动能够搅动容污腔内的污泥,使得容污腔内的污泥不会沉积在容污腔内,使得容污腔内的污泥能够从大泵排出。The rotation of the stirring paddle can stir the sludge in the sewage chamber, so that the sludge in the sewage chamber will not be deposited in the sewage chamber, so that the sludge in the sewage chamber can be discharged from the large pump.
作为优选,所述分液盘的底壁从中心向圆周方向的高度逐渐减小。Preferably, the height of the bottom wall of the liquid separation tray gradually decreases from the center to the circumferential direction.
设置分液盘的底壁从中心向圆周方向的高度逐渐减小,使得污泥通过重力的作用能够更加容易的从分液盘向圆周方向排出。The height of the bottom wall of the separator plate gradually decreases from the center to the circumferential direction, so that the sludge can be more easily discharged from the separator plate to the circumferential direction through the action of gravity.
作为优选,所述搅拌桨包括:Preferably, the stirring paddle includes:
中心套,套设在所述转轴上,所述中心套与所述转轴两者可进行相对的转动;A central sleeve is sleeved on the rotating shaft, and the central sleeve and the rotating shaft can rotate relative to each other;
桨叶,所述桨叶均匀设置在所述中心套的圆周方向,所述桨叶靠近所述中心套的端面上设置有圆孔,所述转轴上设置有与所述圆孔对应的销孔,所述销孔内设置有弹簧和销钉;Paddles, the paddles are evenly arranged in the circumferential direction of the center sleeve, the blades are provided with round holes on the end surfaces close to the center sleeve, and the rotating shaft is provided with pin holes corresponding to the round holes. , a spring and a pin are provided in the pin hole;
其中,所述弹簧的两端分别抵接在销孔的底面和销钉,使得所述搅拌桨通过销钉的连接作用能够随着转轴进行转动。Wherein, the two ends of the spring are respectively in contact with the bottom surface of the pin hole and the pin, so that the stirring paddle can rotate along with the rotating shaft through the connection of the pin.
当污泥的密度达到一定的程度时,会阻止搅拌桨的运转,为了防止搅拌桨在污泥阻力的作用下发生变形或折断,将搅拌桨设置成中心套和桨叶,当桨叶所受到较大的阻力时,会使得销钉向销孔内进行收缩,使得中心套与转轴之间发生相对的转动,进而防止桨叶被折断。When the density of sludge reaches a certain level, the operation of the stirring paddle will be prevented. In order to prevent the stirring paddle from deforming or breaking under the resistance of the sludge, the stirring paddle is set with a center sleeve and a blade. When the blade is subjected to When the resistance is large, the pin will shrink into the pin hole, causing relative rotation between the center sleeve and the rotating shaft, thus preventing the blade from being broken.
作为优选,所述桨叶可转动的设置在所述中心套内,所述桨叶靠近所述中心套的一端的圆周方向设置有第一传动齿轮,所述转轴在所述中心套内的圆周方向设置有转动环,所述转动环的圆周方向上设置有第二传动齿轮,所述第一传动齿轮和第二传动齿轮相啮合。Preferably, the blades are rotatably arranged in the central sleeve, a first transmission gear is provided at one end of the blades close to the central sleeve in the circumferential direction, and the rotating shaft is located on the circumference of the central sleeve. A rotating ring is provided in the circumferential direction of the rotating ring, and a second transmission gear is provided in the circumferential direction of the rotating ring. The first transmission gear meshes with the second transmission gear.
当桨叶由于污泥的阻力使得桨叶不能够发生转动时,中心套与转轴之间会发生转动,当中心套与转轴之间发生相对转动时,第一转动齿轮随着转轴的转动可以带动第二转动齿轮进行转动,第二齿轮的转动使得桨叶发生转动,桨叶的转动可以对污泥进行搅拌,减小污泥的阻力,使得销钉抵接在圆孔内的力大于污泥对桨叶的阻力,使得转轴能够重新带动转动套进行转动。When the blade cannot rotate due to the resistance of the sludge, rotation will occur between the central sleeve and the rotating shaft. When relative rotation occurs between the central sleeve and the rotating shaft, the first rotating gear can drive the rotation of the rotating shaft. The second rotating gear rotates, and the rotation of the second gear causes the blade to rotate. The rotation of the blade can stir the sludge and reduce the resistance of the sludge, so that the force of the pin against the round hole is greater than the force of the sludge against the sludge. The resistance of the paddle enables the rotating shaft to drive the rotating sleeve to rotate again.
与现有技术相比,本发明的有益效果是:(1)能够根据污水的量控制泵组的工作状态,使得污水能够更好的清理;(2)将污水与含有较多污泥分离,使得所述提高污水的排放效率;(3)利用污水对泵站壳的内壁进行清理,提高了能源的利用效率。Compared with the existing technology, the beneficial effects of the present invention are: (1) The working state of the pump unit can be controlled according to the amount of sewage, so that the sewage can be better cleaned; (2) The sewage can be separated from the sewage containing more sludge, This improves the discharge efficiency of sewage; (3) Use sewage to clean the inner wall of the pump station shell, thereby improving energy utilization efficiency.
附图说明Description of drawings
图1是本发明的剖视图;Figure 1 is a cross-sectional view of the present invention;
图2是本发明的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of the present invention;
图3是本发明的另一实施例的剖视图;Figure 3 is a cross-sectional view of another embodiment of the present invention;
图4是图3中的局部放大图;Figure 4 is a partial enlarged view of Figure 3;
图5是本发明的分液盘的结构图;Figure 5 is a structural diagram of the liquid separation tray of the present invention;
图6是本发明的另一实施例的结构图;Figure 6 is a structural diagram of another embodiment of the present invention;
图7是图6中的局部放大图;Figure 7 is a partial enlarged view of Figure 6;
图8是中心套的剖视图;Figure 8 is a cross-sectional view of the center sleeve;
图中:1、泵站壳,11、进水口,2、泵底,21、容污腔,22、到污槽,3、泵组,31、大泵,311、大管路,32、小泵,321、小管路,322、冲洗管,4、分液盘,41、分液壁,411、穿槽,42、导污扇,421、扇叶,422、延伸结构,5、转轴,51、销孔,52、弹簧,53、销钉,54、转动环,541、第二传动齿轮,6、搅拌桨,61、中心套,62、桨叶,621、圆孔,622、传动齿轮。In the picture: 1. Pump station shell, 11. Water inlet, 2. Pump bottom, 21. Sewage chamber, 22. To sewage tank, 3. Pump set, 31. Large pump, 311. Large pipeline, 32. Small Pump, 321, small pipeline, 322, flushing pipe, 4, liquid separation plate, 41, liquid separation wall, 411, through groove, 42, sewage guide fan, 421, fan blade, 422, extension structure, 5, rotating shaft, 51 , Pin hole, 52. Spring, 53. Pin, 54. Rotating ring, 541. Second transmission gear, 6. Stirring paddle, 61. Center sleeve, 62. Blade, 621. Round hole, 622. Transmission gear.
具体实施方式Detailed ways
下面通过具体实施例,并结合附图,对本发明的技术方案作进一步的具体描述:The technical solution of the present invention will be further described in detail below through specific examples and in conjunction with the accompanying drawings:
实施例1:参照图1至图2,一种一体化污水提升泵站,其特征是,包括:Embodiment 1: Referring to Figures 1 to 2, an integrated sewage lifting pumping station is characterized by including:
泵站壳1,作为一体化污水提升泵站的基础;Pumping station shell 1, as the foundation of the integrated sewage lifting pumping station;
泵底2,设置在泵站壳1的底部;The pump bottom 2 is set at the bottom of the pump station shell 1;
泵组3,设置在泵站壳1的内部,用于将污水从泵站壳1底部抽出;泵组3包括大泵31和小泵32,本实施例中小泵32设置在池底,且小泵32为带有搅拌功能的小型高扬程潜水排污泵,大泵32采用的是潜水排污泵;The pump set 3 is arranged inside the pump station shell 1 and is used to pump sewage from the bottom of the pump station shell 1; the pump set 3 includes a large pump 31 and a small pump 32. In this embodiment, the small pump 32 is set at the bottom of the pool, and is small The pump 32 is a small high-lift submersible sewage pump with a stirring function, and the large pump 32 uses a submersible sewage pump;
检测控制模块,用于监测泵站壳1内部污水的水位,检测控制模块由传感器组成,检测模块包括不限于压力传感器、浮子开关,水位电极等设备;The detection control module is used to monitor the water level of the sewage inside the pump station shell 1. The detection control module is composed of sensors. The detection module includes but is not limited to pressure sensors, float switches, water level electrodes and other equipment;
其中,检测控制模块通过监测泵站壳1内部污水的水位进行控制大泵31和小泵32的工作。Among them, the detection control module controls the work of the large pump 31 and the small pump 32 by monitoring the water level of the sewage inside the pump station shell 1 .
本发明通过在泵站壳1内设置大泵31和小泵32,通过大泵31和小泵32之间的配合使得能够通过监测控制模块监测泵站壳内水位的高低,来进行控制大泵31和小泵32工作状态,当污水量较多时,检测控制模块控制大泵31进行工作,当污水量较少时,检测控制模块控制小泵32进行工作,使得泵站壳1内的污水能够及时的排出;且通过小泵32的排污功能,能够使得小泵32将污水清理的更加的彻底。The present invention sets a large pump 31 and a small pump 32 in the pump station shell 1, and the cooperation between the large pump 31 and the small pump 32 enables the monitoring and control module to monitor the water level in the pump station shell to control the large pump. 31 and the working status of the small pump 32. When the amount of sewage is large, the detection control module controls the large pump 31 to work. When the amount of sewage is small, the detection control module controls the small pump 32 to work, so that the sewage in the pump station shell 1 can Timely discharge; and through the sewage discharge function of the small pump 32, the small pump 32 can clean the sewage more thoroughly.
泵站壳1内设置有一出水管11,大泵31通过一大管路311与出水管11进行连接,小泵32通过一小管路321与出水管11连接;小管路321上连接有一环形冲洗管322。泵底2的底部设置成倒锥形。小管路321和大管路311上设置有用于防止污水回流的止回阀33。The pump station shell 1 is provided with a water outlet pipe 11. The large pump 31 is connected to the water outlet pipe 11 through a large pipe 311. The small pump 32 is connected to the water outlet pipe 11 through a small pipe 321; the small pipe 321 is connected to an annular flushing pipe. 322. The bottom of the pump bottom 2 is set in an inverted cone shape. The small pipeline 321 and the large pipeline 311 are provided with check valves 33 for preventing the backflow of sewage.
设置环形冲洗管能够对泵站壳内的污水进行二次利用,利用污水从环形冲洗管冲出对泵站壳的侧壁进行清理。将泵底的底部设置成倒锥形,方便污水的汇集,使得污水能够方便的排出。在大管路和小管路上设置止回阀,防止在将污水排出时污水从其他的水管进行倒流。Setting up an annular flushing pipe can reuse the sewage in the pump station shell, and use the sewage to flush out from the annular flushing pipe to clean the side walls of the pump station shell. The bottom of the pump bottom is set into an inverted cone shape to facilitate the collection of sewage and enable the sewage to be discharged conveniently. Install check valves on large and small pipes to prevent sewage from flowing back from other water pipes when sewage is discharged.
实施例2:参照图3至图5所示,本实施例与实施1结构相似,不同之处在于,泵底2上设置有一分液盘4,分液盘4的圆周方向上设置有分液壁41,分液壁41的圆周方向设置有穿槽411,分液盘4通过设置在分液壁41外圆周方向的肋板(图中未画出)与泵底2的内圆周壁连接;分液盘4的上设置有一导污扇42,导污扇42与一转轴5连接,导污扇42的扇叶421为圆弧形,扇叶421与分液盘4的底壁相接触;本实施例中大泵31采用的是功率较大的潜水排污泵,小泵32采用的功率较小的潜水排污泵。Embodiment 2: Referring to Figures 3 to 5, the structure of this embodiment is similar to that of Embodiment 1. The difference is that a liquid separation plate 4 is provided on the pump bottom 2, and a liquid separation plate 4 is provided in the circumferential direction of the liquid separation plate 4. Wall 41, the liquid separation wall 41 is provided with a through groove 411 in the circumferential direction, and the liquid separation plate 4 is connected to the inner circumferential wall of the pump bottom 2 through a rib (not shown in the figure) provided in the outer circumferential direction of the liquid separation wall 41; A dirt guide fan 42 is provided on the liquid separator 4. The dirt guide fan 42 is connected to a rotating shaft 5. The fan blades 421 of the dirt guide fan 42 are arc-shaped, and the fan blades 421 are in contact with the bottom wall of the liquid separator 4; In this embodiment, the large pump 31 adopts a submersible sewage pump with larger power, and the small pump 32 adopts a submersible sewage pump with smaller power.
小泵32设置在分液盘4内,分液盘4与泵底2的侧壁配合形成环状导污槽22,大泵设置在环状导污槽22内,分液盘4的底壁从中心向圆周方向的高度逐渐减小。扇叶421可以向环形导污槽22进行延伸形成延伸结构422,使得扇叶421的转动能够同时在环形导污槽22内进行转动,进而实现对环形导污槽22内污水的搅拌功能。The small pump 32 is arranged in the liquid separation tray 4. The liquid separation tray 4 cooperates with the side wall of the pump bottom 2 to form an annular sewage guide groove 22. The large pump 32 is arranged in the annular sewage guide trough 22. The bottom wall of the liquid separation tray 4 The height gradually decreases from the center toward the circumference. The fan blade 421 can extend toward the annular waste guide trough 22 to form an extension structure 422, so that the rotation of the fan blade 421 can simultaneously rotate in the annular waste guide trough 22, thereby achieving the stirring function of the sewage in the annular waste guide trough 22.
在实施例1中,由于污水是直接与通过小泵相连接从环形冲洗管内排出,使得污水可能二次将泵站壳的侧壁进行污染;固在实施1的基础上进行改进,且上述排污效果不好,并不能够对污泥进行处理;本实施例为了使得能够将污水进行初步的分离,使得重量较重的污泥和污水能够分开,设置排污扇42,扇叶421与分液盘4的底壁相接触,使得导污扇42在工作的时候能够通过扇叶421将分液盘4底壁的污泥进行及时的刮除,同时通过圆弧形扇叶421的作用将污泥向分液盘4的圆周方向扫动,使得污泥集中在分液壁41的外围;使得底部的污泥得到更好的清理;通过导污扇42的作用使得污泥与废水进行初步的分离,使得分液盘4内的污水较为清洁,通过重力的作用污泥会聚集在环状导污槽22内,而较为赶紧的污水则在分液盘4内,通过大泵31和小泵32的分工作用,大泵31用于污泥含量较高的污水排出,而小泵32用于分液盘4内污水的排出,提高污水排出的效率;同时由于环形冲洗管322是与小泵32相连接,使得小泵32通过抽取分液盘4内较为干净的污水,能够使得环形冲洗管322冲洗泵站壳1侧壁更加的干净,且污泥较少的污水也能够减小污泥对小泵32的影响,减少因为大污泥的作用而影响小泵32的使用效率。In Embodiment 1, since the sewage is directly connected to the small pump and discharged from the annular flushing pipe, the sewage may contaminate the side wall of the pump station shell for a second time; improvements are made on the basis of Embodiment 1, and the above-mentioned sewage discharge The effect is not good and the sludge cannot be treated; in this embodiment, in order to enable preliminary separation of sewage so that heavier sludge and sewage can be separated, a sewage fan 42 is provided, with fan blades 421 and a separator plate. 4 are in contact with each other, so that when the sewage guide fan 42 is working, the sludge on the bottom wall of the liquid separator 4 can be scraped off in time through the fan blades 421, and at the same time, the sludge can be removed by the action of the arc-shaped fan blades 421. Sweeping in the circumferential direction of the separator plate 4 makes the sludge concentrate on the periphery of the separator wall 41; the sludge at the bottom is better cleaned; and the sludge and wastewater are initially separated by the action of the sewage guide fan 42. , so that the sewage in the dispensing tray 4 is relatively clean, and the sludge will gather in the annular sewage guide groove 22 due to the action of gravity, while the more urgent sewage is in the dispensing tray 4 and passes through the large pump 31 and the small pump 32 The large pump 31 is used to discharge sewage with a high sludge content, while the small pump 32 is used to discharge sewage in the separator plate 4 to improve the efficiency of sewage discharge; at the same time, the annular flushing pipe 322 is connected with the small pump 32 are connected, so that the small pump 32 can make the annular flushing pipe 322 flush the side wall of the pump station shell 1 cleaner by extracting relatively clean sewage in the dispensing tray 4, and sewage with less sludge can also reduce the impact of sludge on The influence of the small pump 32 reduces the impact of the large sludge on the efficiency of the small pump 32.
实施例三:参照图6至图8所示,本实施例与实施例2结构相似,不同之处在于,分液盘4的中心设置有一导液孔44,分液盘4的底部与泵底2之间形成容污腔21,转轴5穿过导液孔44延伸至容污腔21,容污腔21内设置一搅拌桨6,搅拌桨6通过转轴5的带动进行转动。分液盘4的底壁从中心向圆周方向的高度逐渐减小。Embodiment 3: Referring to Figures 6 to 8, this embodiment is structurally similar to Embodiment 2. The difference is that a liquid guide hole 44 is provided in the center of the liquid separator 4, and the bottom of the liquid separator 4 is in contact with the bottom of the pump. A dirt-containing cavity 21 is formed between 2, and the rotating shaft 5 extends through the liquid guide hole 44 to the dirt-containing cavity 21. A stirring paddle 6 is arranged in the dirt-containing cavity 21, and the stirring paddle 6 is driven by the rotating shaft 5 to rotate. The height of the bottom wall of the liquid separation tray 4 gradually decreases from the center toward the circumferential direction.
作为优选,搅拌桨6包括:Preferably, the stirring paddle 6 includes:
中心套61,套设在转轴5上,中心套61与转轴50两者可进行相对的转动;The central sleeve 61 is sleeved on the rotating shaft 5, and the central sleeve 61 and the rotating shaft 50 can rotate relative to each other;
桨叶62,桨叶62均匀设置在中心套61的圆周方向,桨叶62靠近中心套61的端面上设置有圆孔621,转轴5上设置有与圆孔621对应的销孔51,销孔51内设置有弹簧52和销钉53;The paddles 62 are evenly arranged in the circumferential direction of the center sleeve 61. The paddles 62 are provided with a round hole 621 on the end surface close to the center sleeve 61. The rotating shaft 5 is provided with a pin hole 51 corresponding to the circular hole 621. The pin hole A spring 52 and a pin 53 are provided in 51;
其中,弹簧52的两端分别抵接在销孔51的底面和销钉53,使得搅拌桨6通过销钉53的连接作用能够随着转轴5进行转动。The two ends of the spring 52 are respectively in contact with the bottom surface of the pin hole 51 and the pin 53 , so that the stirring paddle 6 can rotate along with the rotating shaft 5 through the connection function of the pin 53 .
桨叶62可转动的设置在中心套61内,桨叶62靠近中心套61的一端的圆周方向设置有第一传动齿轮622,转轴5在中心套61内的圆周方向设置有转动环54,转动环54的圆周方向上设置有第二传动齿轮521,第一传动齿轮622和第二传动齿轮541相啮合。The paddle 62 is rotatably arranged in the center sleeve 61. A first transmission gear 622 is provided in the circumferential direction of one end of the paddle 62 close to the center sleeve 61. The rotating shaft 5 is provided with a rotating ring 54 in the circumferential direction in the center sleeve 61. A second transmission gear 521 is provided in the circumferential direction of the ring 54, and the first transmission gear 622 and the second transmission gear 541 mesh with each other.
实施例2中,由于环状导污槽的容积有限,使得如果污泥量较多时可能将环状污槽填满,使得还是会有大量的污泥聚集在分液盘中;因此设置容污腔21使得污泥收集到容污腔21内,由于重力的作用,使得随着污泥的增加可以将污泥上层较少的污水从导液孔44向上涌出;同时当污泥的密度达到一定的程度时,会阻止搅拌桨6的运转,为了防止搅拌桨6在污泥阻力的作用下发生变形或折断,将搅拌桨6设置成中心套61和桨叶62,当桨叶62所受到较大的阻力时,会使得销钉52向销孔51内进行收缩,使得中心套61与转轴62之间发生相对的转动,进而防止桨叶62被折断。当桨叶62由于污泥的阻力使得桨叶62不能够发生转动时,中心套61与转轴62之间会发生转动,当中心套61与转轴62之间发生相对转动时,第二传动齿轮541随着转轴5的转动可以带动第一传动齿轮622进行转动,第一传动齿轮622的转动使得桨叶62发生转动,桨叶62的转动可以对污泥进行搅拌,减小污泥的阻力,使得销钉52抵接在圆孔621内的力大于污泥对桨叶72的阻力,使得转轴5能够重新带动转动套61进行转动。In Embodiment 2, due to the limited volume of the annular sewage trough, if there is a large amount of sludge, the annular sewage trough may be filled, so that a large amount of sludge will still accumulate in the liquid separation tray; therefore, a sewage holding tank is set The cavity 21 allows the sludge to be collected into the sewage chamber 21. Due to the effect of gravity, as the sludge increases, the less sewage in the upper layer of the sludge can flow upward from the liquid guide hole 44; at the same time, when the density of the sludge reaches To a certain extent, the operation of the stirring blade 6 will be prevented. In order to prevent the stirring blade 6 from deforming or breaking under the action of sludge resistance, the stirring blade 6 is set with a center sleeve 61 and a blade 62. When the blade 62 is subjected to When the resistance is large, the pin 52 will shrink into the pin hole 51, causing relative rotation between the center sleeve 61 and the rotating shaft 62, thus preventing the blade 62 from being broken. When the blade 62 cannot rotate due to the resistance of the sludge, the center sleeve 61 and the rotating shaft 62 will rotate. When the relative rotation occurs between the central sleeve 61 and the rotating shaft 62, the second transmission gear 541 The rotation of the rotating shaft 5 can drive the first transmission gear 622 to rotate. The rotation of the first transmission gear 622 causes the blade 62 to rotate. The rotation of the blade 62 can stir the sludge and reduce the resistance of the sludge, so that The force of the pin 52 abutting in the circular hole 621 is greater than the resistance of the sludge to the paddle 72, so that the rotating shaft 5 can drive the rotating sleeve 61 to rotate again.
本发明通过设置大泵31和小泵32,使得能够根据污水量的大小来控制大泵31和小泵32的工作,同时小泵32采用的是小型高扬程泵,使得排出污水的同时能够起到对污水搅拌的作用,使得污水能够及时的排出;同时设置环形冲洗管322可以使得通过环形冲洗管322的冲洗作用能够对泵站壳1的内壁进行冲洗,使得泵站壳1的内壁保持清洁,且冲洗利用的是污水进行冲洗,更加的环保;并将泵底2设置成倒锥形,方便污水的收集与排出。By arranging the large pump 31 and the small pump 32, the present invention can control the work of the large pump 31 and the small pump 32 according to the amount of sewage. At the same time, the small pump 32 adopts a small high-lift pump, so that it can discharge the sewage while simultaneously It has the effect of stirring the sewage, so that the sewage can be discharged in time; at the same time, the annular flushing pipe 322 is provided so that the inner wall of the pump station shell 1 can be flushed through the flushing effect of the annular flushing pipe 322, so that the inner wall of the pump station shell 1 can be kept clean , and flushing uses sewage, which is more environmentally friendly; and the pump bottom 2 is set in an inverted cone shape to facilitate the collection and discharge of sewage.
以上所述的实施例只是本发明较佳的方案,并非对本发明作任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。The above-described embodiments are only preferred solutions of the present invention and do not limit the present invention in any form. There are other variations and modifications without exceeding the technical solution described in the claims.
Claims (6)
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