CN114561618A - 钛灰色镀膜的制备工艺 - Google Patents
钛灰色镀膜的制备工艺 Download PDFInfo
- Publication number
- CN114561618A CN114561618A CN202210211064.0A CN202210211064A CN114561618A CN 114561618 A CN114561618 A CN 114561618A CN 202210211064 A CN202210211064 A CN 202210211064A CN 114561618 A CN114561618 A CN 114561618A
- Authority
- CN
- China
- Prior art keywords
- metal plate
- titanium
- coating
- coating film
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 239000010936 titanium Substances 0.000 title claims abstract description 58
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 58
- 238000000576 coating method Methods 0.000 title claims abstract description 55
- 239000011248 coating agent Substances 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 92
- 239000002184 metal Substances 0.000 claims abstract description 92
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 238000000016 photochemical curing Methods 0.000 claims abstract description 23
- 238000001771 vacuum deposition Methods 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims abstract description 14
- 230000003213 activating effect Effects 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000007738 vacuum evaporation Methods 0.000 claims description 42
- 239000012495 reaction gas Substances 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 239000007888 film coating Substances 0.000 claims description 10
- 238000009501 film coating Methods 0.000 claims description 10
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 9
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical group [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 7
- 238000007747 plating Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000000750 progressive effect Effects 0.000 abstract description 3
- 238000004381 surface treatment Methods 0.000 abstract description 3
- 239000013077 target material Substances 0.000 description 6
- 229910001069 Ti alloy Inorganic materials 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000004913 activation Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0015—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterized by the colour of the layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/021—Cleaning or etching treatments
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/16—Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/58—After-treatment
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physical Vapour Deposition (AREA)
Abstract
本发明提供钛灰色镀膜的制备工艺,涉及镀膜技术领域,所述钛灰色镀膜的制备工艺包括如下步骤:S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;S2,清洗,通过清洗液对所述金属板材进行清洗。本发明中采用了真空镀膜技术来实现材料表面处理的均匀,有效的提升了颜色质感,使得颜色更加真实,同时在真空镀膜之前,通过对金属板材进行清洗以及活化,可以有效提高真空镀膜过程中的反应效果,最后通过光固化处理能够进一步提高钛灰色镀膜的质量,最后通过合理的配比AR、N2和C2H2的气体流量,能够使钛灰色镀膜色彩度更加贴近钛灰色,相比于现有技术,有效的提升了颜色质感,实用性较高,进步性显著。
Description
技术领域
本发明涉及镀膜技术领域,尤其涉及钛灰色镀膜的制备工艺。
背景技术
目前大型设备以及电梯设备的基础板材往往需要进行表面加工处理,从而对基础板材进行染色,而常见金属和塑料等材料表面加工处理,通常使用油漆或其他涂料进行处理,比较难以控制厚度及颜色容易不均匀或颜色容易有偏差,尤其是部分金属质感颜色的表面加工时,对颜色要求非常高,处理不好极其容易导致不良率提升,因此,需要对现有的镀膜方法进行改进。
发明内容
本发明的目的是为了解决现有技术中存在的缺点,而提出的钛灰色镀膜的制备工艺。
为了实现上述目的,本发明采用了如下技术方案:钛灰色镀膜的制备工艺,所述钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对所述金属板材进行清洗,然后再进行超声波清洗,从而确保所述金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将所述金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将所述金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,然后在80-120℃下进行真空蒸发镀膜处理120-150min,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线所述带有钛灰色镀膜的金属板材进行光固化处理,得到成品钛灰色镀膜金属板材。
为了保证清洗效果,本发明改进有,在S2步骤中,所述清洗液的pH值为10-12。
为了提高活化效果,本发明改进有,在S3步骤中,所述高压变压器的输出电压为3100-3800V,所述高压变压器的输出电流为3-5A。
为了提高镀膜效果,本发明改进有,在S4步骤中,所述真空蒸发室的轰击电压为16A-20A
为了保证质量,本发明改进有,在S4步骤中,所述真空蒸发室中的靶材为钛铝。
为了能够镀膜出钛灰色镀膜,本发明改进有,在S4步骤中,所述反应气体包括AR、N2和C2H2,所述AR的流量为80-150scmm,所述N2的流量为100-150scmm,所述C2H2的流量为1200-1600scmm。
为了提高固化效果,本发明改进有,在S5步骤中,所述紫外线的工作功率为1200W-2200W,所述光固化处理的时间为80min-120min。
为了保证金属板材的洁净度,本发明改进有,在S2步骤中,所述超声波清洗的时间为30-70min。
相比于现有技术,本发明中采用了真空镀膜技术来实现材料表面处理的均匀,有效的提升了颜色质感,使得颜色更加真实,同时在真空镀膜之前,通过对金属板材进行清洗以及活化,可以有效提高真空镀膜过程中的反应效果,最后通过光固化处理能够进一步提高钛灰色镀膜的质量,最后通过合理的配比AR、N2和C2H2的气体流量,能够使钛灰色镀膜色彩度更加贴近钛灰色,相比于现有技术,有效的提升了颜色质感,实用性较高,进步性显著。
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明提出钛灰色镀膜的制备工艺的步骤图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例一
参阅图1,钛灰色镀膜的制备工艺,钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对金属板材进行清洗,清洗液的pH值为12,然后再进行超声波清洗,超声波清洗的时间为70min,从而确保金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,高压变压器的输出电压为3800V,高压变压器的输出电流为5A,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,反应气体包括AR、N2和C2H2,AR的流量为100scmm,N2的流量为100scmm,C2H2的流量为1200scmm,然后在90℃下进行真空蒸发镀膜处理140min,真空蒸发室的轰击电压为18A,真空蒸发室中的靶材为钛铝,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线带有钛灰色镀膜的金属板材进行光固化处理,紫外线的工作功率为2200W,光固化处理的时间为80minmin,得到成品钛灰色镀膜金属板材。
实施例二
参阅图1,钛灰色镀膜的制备工艺,钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对金属板材进行清洗,清洗液的pH值为10-12,然后再进行超声波清洗,超声波清洗的时间为45min,从而确保金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,高压变压器的输出电压为3800V,高压变压器的输出电流为3A,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,反应气体包括AR、N2和C2H2,AR的流量为100scmm,N2的流量为100scmm,C2H2的流量为1300scmm,然后在90℃下进行真空蒸发镀膜处理140min,真空蒸发室的轰击电压为18A,真空蒸发室中的靶材为钛铝,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线带有钛灰色镀膜的金属板材进行光固化处理,紫外线的工作功率为1200W,光固化处理的时间为80min,得到成品钛灰色镀膜金属板材。
实施例三
参阅图1,钛灰色镀膜的制备工艺,钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对金属板材进行清洗,清洗液的pH值为11,然后再进行超声波清洗,超声波清洗的时间为70min,从而确保金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,高压变压器的输出电压为3300V,高压变压器的输出电流为4A,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,反应气体包括AR、N2和C2H2,AR的流量为100scmm,N2的流量为150scmm,C2H2的流量为1500scmm,然后在90℃下进行真空蒸发镀膜处理150min,真空蒸发室的轰击电压为18A,真空蒸发室中的靶材为钛铝,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线带有钛灰色镀膜的金属板材进行光固化处理,紫外线的工作功率为1500W,光固化处理的时间为110min,得到成品钛灰色镀膜金属板材。
实施例四
参阅图1,钛灰色镀膜的制备工艺,钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对金属板材进行清洗,清洗液的pH值为10-12,然后再进行超声波清洗,超声波清洗的时间为70min,从而确保金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,高压变压器的输出电压为3800V,高压变压器的输出电流为4A,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,反应气体包括AR、N2和C2H2,AR的流量为150scmm,N2的流量为150scmm,C2H2的流量为1600scmm,然后在120℃下进行真空蒸发镀膜处理150min,真空蒸发室的轰击电压为16A,真空蒸发室中的靶材为钛铝,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线带有钛灰色镀膜的金属板材进行光固化处理,紫外线的工作功率为2200W,光固化处理的时间为80min,得到成品钛灰色镀膜金属板材。
实施例五
参阅图1,钛灰色镀膜的制备工艺,钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对金属板材进行清洗,清洗液的pH值为12,然后再进行超声波清洗,超声波清洗的时间为55min,从而确保金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,高压变压器的输出电压为3400V,高压变压器的输出电流为5A,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,反应气体包括AR、N2和C2H2,AR的流量为100scmm,N2的流量为100scmm,C2H2的流量为1500scmm,然后在90℃下进行真空蒸发镀膜处理150min,真空蒸发室的轰击电压为16A,真空蒸发室中的靶材为钛铝,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线带有钛灰色镀膜的金属板材进行光固化处理,紫外线的工作功率为1500W,光固化处理的时间为95min,得到成品钛灰色镀膜金属板材。
以LAB颜色空间为基础,其中最佳的钛灰色LAB值数据范围为L值:39;A值:3;B值:3.3,然后对实施例一到五得到的钛灰色镀膜金属板材中的钛灰色镀膜颜色进行测量,结果如下表所示:
实施例一 | 实施例二 | 实施例三 | 实施例四 | 实施例五 | |
L值 | 39 | 39 | 39 | 39 | 39 |
A值 | 2 | 3 | 4 | 4 | 3 |
B值 | 4 | 4 | 3 | 4 | 3.2 |
从上表可以看出,实施例一到五得到的钛灰色镀膜金属板材中的钛灰色镀膜颜色都极其接近最佳的钛灰色LAB值,证明其颜色更加接近真实,其中实施例五为最优选实施例,最接近最佳的钛灰色LAB值。
从上述实施例可以看出,本发明中采用了真空镀膜技术来实现材料表面处理的均匀,有效的提升了颜色质感,使得颜色更加真实,同时在真空镀膜之前,通过对金属板材进行清洗以及活化,可以有效提高真空镀膜过程中的反应效果,最后通过光固化处理能够进一步提高钛灰色镀膜的质量,最后通过合理的配比AR、N2和C2H2的气体流量,能够使钛灰色镀膜色彩度更加贴近钛灰色,相比于现有技术,有效的提升了颜色质感,实用性较高,进步性显著。
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。
Claims (8)
1.钛灰色镀膜的制备工艺,其特征在于,所述钛灰色镀膜的制备工艺包括如下步骤:
S1,准备原料,提供一个需要镀膜的金属板材,并将金属板材放置在一旁备用;
S2,清洗,通过清洗液对所述金属板材进行清洗,然后再进行超声波清洗,从而确保所述金属板材的表面没有杂质,保证镀膜效果;
S3,板材活化,然后将所述金属板材放入真空室内,随后将真空室抽至10Pa真空,随后启动高压变压器,这时空气在辉光放电的状况下被电离成等离子,这时通过等离子轰击金属板材,从而活化金属板材;
S4,真空镀膜,随后将所述金属板材放入真空蒸发室内,然后将真空蒸发室抽真空,然后往真空蒸发室内通入反应气体,然后在80-120℃下进行真空蒸发镀膜处理120-150min,得到带有钛灰色镀膜的金属板材;
S5,光固化处理,随后采用紫外线所述带有钛灰色镀膜的金属板材进行光固化处理,得到成品钛灰色镀膜金属板材。
2.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S2步骤中,所述清洗液的pH值为10-12。
3.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S3步骤中,所述高压变压器的输出电压为3100-3800V,所述高压变压器的输出电流为3-5A。
4.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S4步骤中,所述真空蒸发室的轰击电压为16A-20A。
5.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S4步骤中,所述真空蒸发室中的靶材为钛铝。
6.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S4步骤中,所述反应气体包括AR、N2和C2H2,所述AR的流量为80-150scmm,所述N2的流量为100-150scmm,所述C2H2的流量为1200-1600scmm。
7.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S5步骤中,所述紫外线的工作功率为1200W-2200W,所述光固化处理的时间为80min-120min。
8.根据权利要求1所述的钛灰色镀膜的制备工艺,其特征在于:在S2步骤中,所述超声波清洗的时间为30-70min。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210211064.0A CN114561618A (zh) | 2022-03-03 | 2022-03-03 | 钛灰色镀膜的制备工艺 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210211064.0A CN114561618A (zh) | 2022-03-03 | 2022-03-03 | 钛灰色镀膜的制备工艺 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114561618A true CN114561618A (zh) | 2022-05-31 |
Family
ID=81718653
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210211064.0A Pending CN114561618A (zh) | 2022-03-03 | 2022-03-03 | 钛灰色镀膜的制备工艺 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114561618A (zh) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103132012A (zh) * | 2011-11-30 | 2013-06-05 | 东莞星晖真空镀膜塑胶制品有限公司 | 一种真空镀膜的制备方法 |
-
2022
- 2022-03-03 CN CN202210211064.0A patent/CN114561618A/zh active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103132012A (zh) * | 2011-11-30 | 2013-06-05 | 东莞星晖真空镀膜塑胶制品有限公司 | 一种真空镀膜的制备方法 |
Non-Patent Citations (1)
Title |
---|
戴达煌等: "《功能薄膜及其沉积制备技术》", 机械工业出版社, pages: 288 - 150 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP0205028B1 (de) | Vorrichtung zum Aufbringen dünner Schichten auf ein Substrat | |
CN108914069B (zh) | Rpvd绿色镀膜工艺 | |
DE4010663A1 (de) | Verfahren und vorrichtung zur beschichtung von vorderflaechenspiegeln | |
CN101067204A (zh) | 一种在铝或铝镁合金基材上镀铝或铜的工艺方法 | |
CN107670941A (zh) | 一种提升冲压件耐化学腐蚀性能的方法 | |
US6841926B2 (en) | Transfer film, method for forming metal back layer, and image display | |
CN111057994A (zh) | 一种磁控溅射工艺的咖啡色调色技术 | |
JPH0734332B2 (ja) | 透明導電性フイルムの製造方法 | |
CN114561618A (zh) | 钛灰色镀膜的制备工艺 | |
US3971709A (en) | Method for forming smooth cured coated films | |
EP1156131A1 (de) | Verfahren zur Herstellung beschichteter Kunststoffkörper sowie Verwendung desselben | |
CN112410736A (zh) | 一种物理气相沉积的方法 | |
US20200347490A1 (en) | Metal surface protective layer and preparation method thereof | |
CN114086143A (zh) | 基材镀膜工艺 | |
DE19859695A1 (de) | Verfahren zum Beschichten von Substraten aus Kunststoff | |
US20080145683A1 (en) | Method for treating surface of polymer article | |
CN1310271C (zh) | 玻璃成形用模具及其生产方法,和阴极射线管用的玻璃产品的生产方法 | |
CN211284529U (zh) | 电致变色功能薄膜器件连续沉积装置 | |
CN101667513B (zh) | 等离子显示面板的制造方法 | |
DE4030663C2 (de) | Verfahren zur Elektrotauchlackierung | |
EP0136450B1 (de) | Verfahren zum Herstellen einer Spiegelschicht, insbesondere für Scheinwerferreflektoren | |
JPH06134925A (ja) | 樹脂被覆金属材とその製造方法 | |
DE2163077C3 (de) | Verfahren zur Herstellung von dünnen Schichten aus Eisenoxid auf einem Substrat | |
DE2633362A1 (de) | Waessrige dispersion fuer die elektrische abscheidung eines traegerharzes | |
CN104441841B (zh) | 一种仿金镀膜玻璃及其制备工艺 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220531 |