CN114557384B - Yoghurt fermentation system and method capable of preparing yoghurt with various consistencies - Google Patents
Yoghurt fermentation system and method capable of preparing yoghurt with various consistencies Download PDFInfo
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- CN114557384B CN114557384B CN202210283720.8A CN202210283720A CN114557384B CN 114557384 B CN114557384 B CN 114557384B CN 202210283720 A CN202210283720 A CN 202210283720A CN 114557384 B CN114557384 B CN 114557384B
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- 235000013618 yogurt Nutrition 0.000 title claims abstract description 80
- 238000000855 fermentation Methods 0.000 title claims abstract description 72
- 230000004151 fermentation Effects 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 153
- 238000002156 mixing Methods 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 235000021262 sour milk Nutrition 0.000 claims abstract description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 8
- 241001330002 Bambuseae Species 0.000 claims abstract description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 8
- 239000011425 bamboo Substances 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims description 84
- 230000032258 transport Effects 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000203 mixture Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 235000013336 milk Nutrition 0.000 description 3
- 239000008267 milk Substances 0.000 description 3
- 210000004080 milk Anatomy 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000008369 fruit flavor Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C9/00—Milk preparations; Milk powder or milk powder preparations
- A23C9/12—Fermented milk preparations; Treatment using microorganisms or enzymes
- A23C9/122—Apparatus for preparing or treating fermented milk products
- A23C9/1223—Apparatus for preparing or treating fermented milk products for making stirred yoghurt; Apparatus with agitating or stirring means; Continuous bulk fermentation, heating or cooling, i.e. continuous inlet and outlet flow of yoghurt
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- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
- Dairy Products (AREA)
Abstract
The invention discloses a yoghurt fermentation system and method capable of preparing a plurality of thick yoghurt, and belongs to the technical field of yoghurt production. The utility model provides a sour milk fermentation system that can modulate multiple thick consistency sour milk, including the frame that is provided with the supporting leg, be provided with the circular slot in the frame, the circular slot is rotated and is connected with the transportation section of thick bamboo, has offered a plurality of transportation grooves in the transportation section of thick bamboo, and the upside of frame is provided with just mixes the piece, just mixes the piece in having offered the just mix groove that communicates each other with transportation groove, just mix the inslot and be provided with just mixing the mechanism, just mix the top of piece and be provided with main workbin and auxiliary workbin respectively, and main workbin and auxiliary workbin link to each other with just mixing the mechanism; the invention can prepare the yoghourt with different consistencies simultaneously, and the main material and the auxiliary material are primarily and fully mixed by the arrangement of the mixing mechanism and the rotating cylinder and then are stirred and mixed by the fermentation tank, so that the mixing effect and the mixing efficiency between the materials are improved, and the production efficiency and the production quality of the yoghourt are further improved.
Description
Technical Field
The invention relates to the technical field of yogurt production, in particular to a yogurt fermentation system and method capable of preparing yogurt with various concentrations.
Background
The yoghurt is a dairy product which takes milk as raw material, adds beneficial bacteria into the milk after pasteurization, and fills after fermentation. At present, the yogurt products in the market are mostly in the form of solidification type, stirring type and fruit flavor type with various auxiliary materials such as fruit jam and the like. The yoghurt not only maintains all the advantages of milk, but also becomes a nutritional health care product more suitable for human beings when beneficial bacteria are added.
During the production process of the yoghourt, a fermentation tank is required to be used for fermentation treatment, and the fermentation quality of the yoghourt depends on the inoculation amount of strains, the activity of a starter, fermentation environment factors and the like. When the existing yoghourt is produced and fermented, auxiliary materials in the yoghourt are generally added into the main materials in a concentrated mode, and then are mixed through a stirring device in a fermentation tank, but the stirring and mixing mode is simple, the auxiliary materials and the main materials are slowly mixed and permeated, the mixing efficiency is low, the mixing effect is reduced, and the production efficiency of the yoghourt is influenced.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a yoghurt fermentation system and method capable of preparing yoghurt with various consistencies.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a sour milk fermentation system of adaptable multiple thick consistency sour milk, includes the frame that is provided with the supporting leg, be provided with the circular slot in the frame, the circular slot internal rotation is connected with and transports a section of thick bamboo, a plurality of transport grooves have been seted up in the transport section of thick bamboo, the upside of frame is provided with and mixes the piece just, just mix the piece just in having seted up and transport the groove mutually connected just of groove, just be provided with in the groove of just mixing and mix the mechanism just, the top of just mixing the piece just is provided with main workbin and auxiliary workbin respectively and mix the mechanism just in advance, the downside of frame is provided with and transports the groove intercommunication and be used for sour milk fermentation's fermentation cylinder, every all be provided with the puddler that is used for stirring sour milk in the fermentation cylinder, be provided with the discharging pipe on the fermentation cylinder, be provided with the actuating mechanism that is used for driving the puddler work in the frame just, it links to each other with actuating mechanism through drive assembly.
Preferably, the driving mechanism comprises a supporting plate fixedly arranged on the frame, a driving motor is arranged on the supporting plate, the output end of the driving motor penetrates through the supporting plate and is connected with a rotating shaft, first synchronous wheels are arranged on the rotating shaft and the stirring rod, a first belt is arranged between the first synchronous wheels, second synchronous wheels are arranged on the stirring rod and adjacent two stirring rods, and a second belt is arranged between the second synchronous wheels.
Preferably, the transmission assembly comprises a rotating rod connected with the rotating cylinder in a rotating way, a driven gear is arranged on the rotating rod, a driving gear meshed with the driven gear is arranged on the rotating shaft, the transmission assembly further comprises a first gear fixedly arranged on the rotating rod, a gear ring is fixedly arranged on the rotating cylinder, a second gear is connected between the gear ring and the first gear in a meshed way, and an L-shaped plate is connected with the second gear through a pin shaft and fixedly connected with the frame.
Preferably, a connecting plate is arranged in the transfer groove, the inner wall of the connecting plate is rotationally connected with a stirring shaft, stirring blades are arranged on the stirring shaft, a driven bevel gear is further arranged on the stirring shaft, and a driving bevel gear matched with the driven bevel gear is arranged on the rotating rod.
Preferably, the primary mixing mechanism comprises a first guide pipe which is mutually communicated with the main material box and a second guide pipe which is mutually communicated with the auxiliary material box, one end of the first guide pipe, which is far away from the main material box, passes through the primary mixing block and is communicated with a U-shaped plate provided with a closed cavity, a water outlet which is uniformly distributed and is connected with the closed cavity is further formed in the U-shaped plate, one end of the second guide pipe, which is far away from the auxiliary material box, passes through the primary mixing block and is connected with a working pipe, the U-shaped plate and the working pipe are both connected with the inner wall of the primary mixing tank through a bracket, a spraying plate is further arranged on the working pipe, and a material inlet and outlet mechanism used for discharging and sucking auxiliary materials is arranged in the working pipe.
Preferably, the feeding and discharging mechanism comprises a movable piston which is slidably connected in the working pipe, a screw is arranged on the movable piston, an elastic element is sleeved on the screw, two ends of the elastic element are respectively connected with the movable piston and the inner wall of the working pipe, a connecting rod is connected to the screw, and one end of the connecting rod, far away from the screw, penetrates through the primary mixing block and is connected with a stress plate.
Preferably, the feeding and discharging mechanism further comprises a rotating rod rotatably arranged in the frame, a third synchronous wheel is arranged on the rotating rod and the stirring rod, a third belt is arranged between the two third synchronous wheels, a cam is arranged on the rotating rod, and the cam is movably propped against the stress plate.
Preferably, the movable piston comprises a first piston and a second piston, the first piston is in threaded connection with the screw rod, the second piston is fixedly connected with the screw rod, a guide rod is arranged in the working tube, and the first piston is in sliding connection with the guide rod.
Preferably, the inner wall of the main material box is provided with an electric telescopic rod, one end, far away from the inner wall of the main material box, of the electric telescopic rod is connected with a baffle plate, and the baffle plate is used for isolating the communication between the first guide pipe and the main material box.
The invention also discloses a yoghurt fermentation method capable of preparing a plurality of thick yoghurt, which comprises the yoghurt fermentation system capable of preparing a plurality of thick yoghurt and further comprises the following steps:
s1: when the yoghurt is prepared, the main materials and the auxiliary materials are firstly placed in a main material box and an auxiliary material box respectively, then the connecting rods are rotated, so that the connecting rods drive the screw rods to rotate, the positions of the first pistons in the working pipes are further adjusted, the using amount of the auxiliary materials in different working pipes is adjusted, the consistency of the yoghurt is further adjusted, when the yoghurt preparation device works, the driving motor synchronously operates, the output end of the driving motor drives the rotating shaft to rotate, the stirring rod rotates along with the rotating shaft under the action of the first belt and the first synchronous wheel, the stirring rod starts stirring work in the fermentation tanks, and the stirring rods between the fermentation tanks jointly rotate under the action of the second synchronous wheel and the second belt, so that the fermentation tanks simultaneously stir;
s2: when the device works, the electric telescopic rod is controlled to shrink, the electric telescopic rod drives the baffle to stop the communication between the first guide pipe and the main material box, so that main materials in the main material box enter the U-shaped plate through the first guide pipe, the main materials in the main material box drop down to form a thin water curtain, the stirring rod drives the rotating rod to rotate through the third synchronous wheel and the third belt, the cam at the end part of the rotating rod intermittently offsets the stress plate, the stress plate drives the screw rod and the movable piston to reciprocate left and right in the working pipe through the connecting rod, when the movable piston moves right, auxiliary materials in the auxiliary material box can be extracted through the second guide pipe, the second guide pipe and the discharge hole of the working pipe are respectively provided with a one-way valve, and when the movable piston moves right, the auxiliary materials extracted into the working pipe can be discharged, and the main materials in the form of a thin water curtain flowing out of the U-shaped plate are sprayed through the spraying plate, so that the main materials and the auxiliary materials can be fully mixed in a mixing mode;
s3: the primary materials and the auxiliary materials after primary mixing fall to the bottom of the primary mixing tank, the transfer tank and the primary mixing tank are communicated with each other along with the continuous rotation of the transfer cylinder in the circular tank, and in the process, the materials after primary mixing enter the transfer tank, the transfer tank is not communicated with the primary mixing tank any more, and the materials after primary mixing in the transfer tank are turned over along with the rotation of the transfer cylinder;
s4: when the mixed materials are transported in the transport tank, as the rotation direction of the transport cylinder driven by the gear ring is opposite to that of the rotating rod, the driving bevel gear on the rotating rod is meshed with the driven bevel gear on the stirring shaft in the transport tank, so that the stirring shaft drives the stirring blade to mix and stir the materials in the transport process again;
s5: along with the rotation of the transfer cylinder, the transfer groove is communicated with the fermentation tank, the auxiliary materials and the main materials after stirring and mixing enter the fermentation tank, fermentation work is carried out under the stirring and mixing of the stirring rod in the fermentation tank, and the fermented yoghourt is discharged from the discharge pipe, so that the yoghourt with different consistencies is obtained.
Compared with the prior art, the invention provides a yoghurt fermentation system and method capable of preparing yoghurt with various concentrations, and the yoghurt fermentation system and method have the following beneficial effects:
1. according to the yoghurt fermentation system and method capable of preparing the yoghurt with various consistencies, through the arrangement of the mixing mechanism and the transfer cylinder, the main materials and the auxiliary materials are primarily and fully mixed and then are stirred and mixed by the fermentation tank, so that the mixing effect and mixing efficiency between the materials are improved, and further the production efficiency and production quality of the yoghurt are improved.
2. According to the yoghurt fermentation system and method capable of preparing the yoghurt with various consistencies, the main material in the form of a thin water curtain is sprayed to the U-shaped plate in a spraying mode through the spraying plate, so that the main material and the auxiliary material can be fully mixed.
3. This sour milk fermentation system and method that can modulate multiple thick consistency sour milk through transporting the section of thick bamboo and continuously rotate in the circular slot, transport groove and just mix the groove each other and communicate, and at this in-process, the material after the preliminary mixing gets into and transports the groove, transport the groove and no longer mix the groove intercommunication with just, transport the inside material after mixing of groove and overturn along with transporting the rotation of section of thick bamboo, has further improved the effect of mixing.
4. According to the yoghurt fermentation system and method capable of preparing the yoghurt with various consistencies, the transfer cylinder driven by the gear ring and the rotating rod are opposite in rotation direction, so that the driving bevel gear on the rotating rod is meshed with the driven bevel gear on the stirring shaft in the transfer groove, the stirring shaft drives the stirring blade to mix and stir materials in the transfer process again, and the stirring efficiency is improved.
5. According to the yoghurt fermentation system and method capable of preparing the yoghurt with various consistencies, the connecting rod is rotated to drive the screw rod to rotate, and then the position of the first piston in the working tube is adjusted, so that the auxiliary material consumption in different working tubes is adjusted, and under the condition that the main material consumption is the same, the consistency of the yoghurt is adjusted by changing the auxiliary material consumption.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is an enlarged schematic view of part A of FIG. 1 in accordance with the present invention;
FIG. 3 is a second schematic diagram of the structure of the present invention;
FIG. 4 is a schematic diagram III of the structure of the present invention;
FIG. 5 is an enlarged schematic view of part B of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic view of a partial cross-sectional structure of the present invention;
FIG. 7 is a schematic cross-sectional view of a transfer drum of the present invention;
FIG. 8 is a schematic cross-sectional view of a working tube according to the present invention;
FIG. 9 is a schematic cross-sectional structure of the fermenter according to the present invention;
FIG. 10 is a schematic view of the structure of the frame of the present invention;
FIG. 11 is a schematic cross-sectional view of the main tank of the present invention;
fig. 12 is a flow chart of the mixing process of the main material and the auxiliary material of the present invention.
In the figure: 1. a frame; 101. a circular groove; 2. a transfer drum; 201. a transfer tank; 3. a primary mixing block; 4. a primary mixing tank; 5. a main feed box; 501. a first conduit; 502. a U-shaped plate; 6. an auxiliary material box; 601. a second conduit; 602. a working tube; 6021. a guide rod; 603. a spray plate; 7. a fermentation tank; 701. a stirring rod; 702. a discharge pipe; 8. a support plate; 801. a driving motor; 802. a rotating shaft; 8021. a drive gear; 9. a first synchronizing wheel; 901. a first belt; 902. a second synchronizing wheel; 903. a second belt; 10. a gear ring; 11. a rotating lever; 111. a driven gear; 112. a first gear; 113. a drive bevel gear; 12. an L-shaped plate; 121. a second gear; 13. a connecting plate; 131. a stirring shaft; 132. stirring blades; 133. a driven bevel gear; 14. moving the piston; 141. a first piston; 142. a second piston; 15. a screw; 151. an elastic element; 152. a connecting rod; 153. a force-bearing plate; 16. a rotating rod; 161. a cam; 17. a third synchronizing wheel; 171. a third belt; 18. an electric telescopic rod; 181. and a baffle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1:
referring to fig. 1, fig. 3, fig. 4, fig. 6, fig. 7 and fig. 10, a yogurt fermentation system capable of preparing yogurt with various consistencies comprises a frame 1 provided with supporting legs, a circular groove 101 is arranged in the frame 1, a transfer cylinder 2 is connected in the circular groove 101 in an rotating manner, a plurality of transfer grooves 201 are arranged in the transfer cylinder 2, a primary mixing block 3 is arranged on the upper side of the frame 1, a primary mixing groove 4 communicated with the transfer grooves 201 is arranged in the primary mixing block 3, a primary mixing mechanism is arranged in the primary mixing groove 4, the top of the primary mixing block 3 is respectively provided with a main material box 5 and an auxiliary material box 6, the main material box 5 and the auxiliary material box 6 are connected with the primary mixing mechanism, the lower side of the frame 1 is provided with a fermentation cylinder 7 communicated with the transfer grooves 201 and used for yogurt fermentation, stirring rods 701 used for stirring the yogurt are arranged in each fermentation cylinder 7, a discharging pipe 702 is arranged on the fermentation cylinder 7, a driving mechanism used for driving the stirring rods is arranged on the frame 1, and the transfer cylinder 2 is connected with the driving mechanism through a transmission component.
Specifically, when preparing the yoghurt, the main materials and the auxiliary materials are firstly placed in the main material box 5 and the auxiliary material box 6 respectively, then the driving mechanism is controlled to work, the driving mechanism drives the transfer cylinder 2 to transfer the main materials and the auxiliary materials which are uniformly mixed after the primary mixing mechanism works through the transmission component, the transferred mixed materials are stirred and mixed again through the stirring rod 701 of the fermentation tank 7, and the fermented yoghurt is discharged through the discharging pipe 702.
Example 2:
referring to fig. 1, fig. 2, fig. 4, fig. 5 and fig. 6, a yogurt fermentation system capable of preparing yogurt with various consistencies is the same as that of embodiment 1, further, the driving mechanism comprises a support plate 8 fixedly arranged on the frame 1, a driving motor 801 is arranged on the support plate 8, an output end of the driving motor 801 passes through the support plate 8 and is connected with a rotating shaft 802, first synchronous wheels 9 are arranged on the rotating shaft 802 and the stirring rod 701, a first belt 901 is arranged between the two first synchronous wheels 9, second synchronous wheels 902 are arranged on the two adjacent stirring rods 701, and a second belt 903 is arranged between the two second synchronous wheels 902.
Specifically, the driving motor 801 operates, so that the output end of the driving motor 801 drives the rotation shaft 802 to rotate, the stirring rod 701 rotates along with the rotation shaft 802 under the action of the first belt 901 and the first synchronizing wheel 9, and then the stirring rod 701 starts stirring in the first fermentation tank 7, and the stirring rods 701 between the plurality of fermentation tanks 7 rotate together under the action of the second synchronizing wheel 902 and the second belt 903, so that the plurality of fermentation tanks 7 simultaneously perform stirring.
Example 3:
referring to fig. 1, 2, 6 and 7, in a yogurt fermentation system capable of preparing yogurt with various consistencies, as in embodiment 2, further, the transmission assembly comprises a rotating rod 11 rotatably connected with a transfer cylinder 2, a driven gear 111 is arranged on the rotating rod 11, a driving gear 8021 meshed with the driven gear 111 is arranged on a rotating shaft 802, the transmission assembly further comprises a first gear 112 fixedly arranged on the rotating rod 11, a gear ring 10 is fixedly arranged on the transfer cylinder 2, a second gear 121 is meshed and connected between the gear ring 10 and the first gear 112, the second gear 121 is connected with an L-shaped plate 12 through a pin, and the L-shaped plate 12 is fixedly connected with the frame 1; when the driving motor 801 works, the driving gear 8021 on the rotating shaft 802 is meshed with the driven gear 111 on the rotating rod 11, so that the rotating rod 11 rotates relative to the transferring cylinder 2, and the first gear 112 on the outer side of the rotating rod 11 is meshed with the gear ring 10 through the second gear 121 when the rotating rod 11 rotates, so that the gear ring 10 drives the transferring cylinder 2 to rotate in the opposite direction to the rotating rod 11, and the main material and the auxiliary material mixed by the primary mixing mechanism are overturned along with the rotation of the transferring cylinder 2, so that the mixing effect of the main material and the auxiliary material is improved.
As a preferable technical scheme of the invention, a connecting plate 13 is arranged in a transfer groove 201, a stirring shaft 131 is rotatably connected to the inner wall of the connecting plate 13, stirring blades 132 are arranged on the stirring shaft 131, a driven bevel gear 133 is also arranged on the stirring shaft 131, and a driving bevel gear 113 matched with the driven bevel gear 133 is arranged on a rotating rod 11; when the mixed materials are transferred to the groove 201, the transfer cylinder 2 driven by the gear ring 10 and the rotating rod 11 rotate in opposite directions, so that the driving bevel gear 113 on the rotating rod 11 is meshed with the driven bevel gear 133 on the stirring shaft 131 inside the transfer groove 201, and the stirring shaft 131 drives the stirring blades 132 to mix and stir the materials again in the transfer process, so that the mixing uniformity of the materials is further improved.
Example 4:
referring to fig. 3, fig. 4, fig. 6 and fig. 8, a yogurt fermentation system capable of preparing yogurt with various consistencies is the same as embodiment 3, further, the primary mixing mechanism comprises a first conduit 501 which is mutually communicated with the main tank 5 and a second conduit 601 which is mutually communicated with the auxiliary tank 6, one end of the first conduit 501 far away from the main tank 5 penetrates through the primary mixing block 3 and is communicated with a U-shaped plate 502 provided with a closed cavity, water outlets which are uniformly distributed and are connected with the closed cavity are further formed in the U-shaped plate 502, one end of the second conduit 601 far away from the auxiliary tank 6 penetrates through the primary mixing block 3 and is connected with a working pipe 602, the U-shaped plate 502 and the working pipe 602 are connected with the inner wall of the primary mixing tank 4 through a bracket, a spraying plate 603 is further arranged on the working pipe 602, and a material inlet and outlet mechanism for discharging and sucking auxiliary materials is arranged in the working pipe 602.
Further, the feeding and discharging mechanism comprises a movable piston 14 which is slidably connected in the working pipe 602, a screw rod 15 is arranged on the movable piston 14, an elastic element 151 is sleeved on the screw rod 15, two ends of the elastic element 151 are respectively connected with the movable piston 14 and the inner wall of the working pipe 602, a connecting rod 152 is connected on the screw rod 15, and one end, far away from the screw rod 15, of the connecting rod 152 penetrates through the primary mixing block 3 and is connected with a stress plate 153.
Further, the feeding and discharging mechanism further comprises a rotating rod 16 rotatably arranged in the frame 1, a third synchronizing wheel 17 is arranged on the rotating rod 16 and the stirring rod 701, a third belt 171 is arranged between the two third synchronizing wheels 17, a cam 161 is arranged on the rotating rod 16, and the cam 161 is movably propped against the stress plate 153.
Specifically, the main material in the main material box 5 and the auxiliary material in the auxiliary material box 6 are respectively outflow through the first guide pipe 501 and the second guide pipe 601, so that the main material in the main material box 5 enters the U-shaped plate 502 through the first guide pipe 501, the main material in the falling state presents a thin water curtain, the stirring rod 701 drives the rotating rod 16 to rotate through the third synchronous wheel 17 and the third belt 171 when rotating, the cam 161 at the end part of the rotating rod 16 intermittently offsets the stress plate 153, the stress plate 153 drives the screw rod 15 and the movable piston 14 to reciprocate left and right in the working pipe 602 through the connecting rod 152, the movable piston 14 can extract the auxiliary material in the auxiliary material box 6 through the second guide pipe 601 when moving the piston 14 to move right, the second guide pipe 601 and the discharge port of the working pipe 602 are all provided with one-way valves, the auxiliary material extracted into the working pipe 602 can be discharged when moving the piston 14 to move right, and the main material in the form of a thin water curtain is sprayed to the U-shaped plate 502 through the spraying plate 603, the main material and the auxiliary material in the form of a thin water curtain can be prevented from being fully mixed by the intermittent mixing of the main material and the auxiliary material through the spraying plate 603, and the auxiliary material can be prevented from being poured into the main material to mix.
Example 5:
referring to fig. 8, in a yogurt fermentation system capable of preparing yogurt of various consistencies, as in embodiment 3, further, the moving piston 14 comprises a first piston 141 and a second piston 142, the first piston 141 is screwed with the screw 15, the second piston 142 is fixedly connected with the screw 15, a guide rod 6021 is provided in the working tube 602, and the first piston 141 is slidably connected to the guide rod 6021.
Specifically, by rotating the connecting rod 152, the connecting rod 152 drives the screw 15 to rotate, and then the position of the first piston 141 in the working tube 602 is adjusted, so that the auxiliary material dosage in different working tubes 602 is adjusted, and under the condition that the main material dosage is the same, the consistency of the yoghurt is adjusted by changing the auxiliary material dosage.
Example 5:
referring to fig. 11 and 12, a yogurt fermentation system capable of preparing yogurt with various concentrations is the same as embodiment 3, further, an electric telescopic rod 18 is arranged on the inner wall of the main tank 5, one end of the electric telescopic rod 18 far away from the inner wall of the main tank 5 is connected with a baffle 181, and the baffle 181 is used for blocking the communication between the first conduit 501 and the main tank 5; by controlling the electric telescopic rod 18 to shrink, the baffle 181 does not obstruct the main material box 5 to discharge, and the main material box 5 simultaneously and outwards guides out main materials through the plurality of first guide pipes 501, so that the discharge amount of the main materials is the same.
The invention also discloses a yoghurt fermentation method capable of preparing the yoghurt with various consistencies, which comprises the yoghurt fermentation system capable of preparing the yoghurt with various consistencies and further comprises the following steps:
s1: when the yoghurt is prepared, the main materials and the auxiliary materials are firstly placed in the main material box 5 and the auxiliary material box 6 respectively, then the connecting rod 152 is rotated, the connecting rod 152 drives the screw 15 to rotate, and then the position of the first piston 141 in the working pipe 602 is adjusted, so that the auxiliary material dosage in different working pipes 602 is adjusted, and further the consistency of the yoghurt is adjusted;
s2: when the device works, the electric telescopic rod 18 is controlled to shrink, so that the electric telescopic rod 18 drives the baffle 181 to not plug the communication between the first guide pipe 501 and the main material box 5 any more, the main material in the main material box 5 enters the U-shaped plate 502 through the first guide pipe 501, the main material in the falling state presents a thin water curtain, the stirring rod 701 drives the rotating rod 16 to rotate through the third synchronous wheel 17 and the third belt 171 when rotating, the cam 161 at the end part of the rotating rod 16 intermittently props against the stress plate 153, the stress plate 153 drives the screw 15 and the movable piston 14 to reciprocate left and right in the working pipe 602 through the connecting rod 152, the auxiliary material in the auxiliary material box 6 can be extracted through the second guide pipe 601 and the discharge hole of the working pipe 602 when the movable piston 14 moves right, the auxiliary material extracted into the working pipe 602 can be discharged, and the main material in the form of the thin water curtain flowing out of the U-shaped plate 502 is sprayed through the spraying plate 603, and the main material and the auxiliary material can be fully mixed;
s3: the primary materials and the auxiliary materials after primary blending and mixing fall to the bottom of the primary mixing tank 4, the transfer tank 201 and the primary mixing tank 4 are communicated with each other along with the continuous rotation of the transfer cylinder 2 in the round tank 101, in the process, the materials after primary mixing enter the transfer tank 201, the transfer tank 201 is not communicated with the primary mixing tank 4 any more, and the materials after internal mixing of the transfer tank 201 are overturned along with the rotation of the transfer cylinder 2, so that the mixing effect is further improved;
s4: when the mixed materials are transported in the transport groove 201, as the rotation direction of the transport cylinder 2 driven by the gear ring 10 is opposite to that of the rotating rod 11, the driving bevel gear 113 on the rotating rod 11 is meshed with the driven bevel gear 133 on the stirring shaft 131 in the transport groove 201, so that the stirring shaft 131 drives the stirring blades 132 to mix and stir the materials again in the transport process, and the stirring efficiency is improved;
s5: along with the rotation of the transfer cylinder 2, the transfer tank 201 is mutually communicated with the fermentation tank 7, the auxiliary materials and the main materials after stirring and mixing enter the fermentation tank 7, fermentation work is carried out under the stirring and mixing of the stirring rod 701 in the fermentation tank 7, and the fermented yoghourt is discharged from the discharge pipe 702, so that the yoghourt with different consistencies is obtained.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (3)
1. The utility model provides a can modulate sour milk fermentation system of multiple thick consistency sour milk, includes frame (1) that is provided with the supporting leg, its characterized in that, be provided with circular slot (101) in frame (1), circular slot (101) internal rotation is connected with and is transported section of thick bamboo (2), it has offered a plurality of transport grooves (201) to transport in section of thick bamboo (2), the upside of frame (1) is provided with just thoughtlessly piece (3), just thoughtlessly piece (3) internal offer with transport groove (201) intercommunication just thoughtlessly piece (4), just be provided with first thoughtlessly mechanism in groove (4), just the top of just thoughtlessly piece (3) is provided with main workbin (5) and auxiliary material case (6) respectively, just main workbin (5) and auxiliary material case (6) link to each other with first thoughtlessly mechanism, the downside of frame (1) is provided with and transports groove (201) intercommunication and be used for sour milk fermentation cylinder (7), every fermentation cylinder (7) are provided with puddler (701) that are used for the sour milk in, be provided with in fermentation cylinder (7) each, be provided with on the fermentation cylinder (7) and be provided with in connection with on the drive assembly (702) and be used for transporting subassembly (702);
the driving mechanism comprises a supporting plate (8) fixedly arranged on the frame (1), a driving motor (801) is arranged on the supporting plate (8), the output end of the driving motor (801) penetrates through the supporting plate (8) and is connected with a rotating shaft (802), first synchronous wheels (9) are arranged on the rotating shaft (802) and the stirring rod (701), a first belt (901) is arranged between the two first synchronous wheels (9), second synchronous wheels (902) are arranged on the two adjacent stirring rods (701), and a second belt (903) is arranged between the two second synchronous wheels (902);
the transmission assembly comprises a rotating rod (11) which is rotationally connected with the transfer cylinder (2), a driven gear (111) is arranged on the rotating rod (11), a driving gear (8021) which is meshed with the driven gear (111) is arranged on the rotating shaft (802), the transmission assembly further comprises a first gear (112) which is fixedly arranged on the rotating rod (11), a gear ring (10) is fixedly arranged on the transfer cylinder (2), a second gear (121) is meshed and connected between the gear ring (10) and the first gear (112), an L-shaped plate (12) is connected with the second gear (121) through a pin shaft, and the L-shaped plate (12) is fixedly connected with the frame (1);
a connecting plate (13) is arranged in the transfer groove (201), a stirring shaft (131) is rotatably connected to the inner wall of the connecting plate (13), stirring blades (132) are arranged on the stirring shaft (131), a driven bevel gear (133) is further arranged on the stirring shaft (131), and a driving bevel gear (113) matched with the driven bevel gear (133) is arranged on the rotating rod (11);
the primary mixing mechanism comprises a first guide pipe (501) which is mutually communicated with a main material box (5) and a second guide pipe (601) which is mutually communicated with an auxiliary material box (6), one end of the first guide pipe (501) which is far away from the main material box (5) penetrates through a primary mixing block (3) and is communicated with a U-shaped plate (502) provided with a closed cavity, water outlets which are uniformly distributed and are connected with the closed cavity are further formed in the U-shaped plate (502), one end of the second guide pipe (601) which is far away from the auxiliary material box (6) penetrates through the primary mixing block (3) and is connected with a working pipe (602), the U-shaped plate (502) and the working pipe (602) are connected with the inner wall of the primary mixing tank (4) through brackets, a spraying plate (603) is further arranged on the working pipe (602), and a material inlet and outlet mechanism which is used for discharging and sucking auxiliary materials is arranged in the working pipe (602);
the feeding and discharging mechanism comprises a movable piston (14) which is slidably connected in a working pipe (602), a screw rod (15) is arranged on the movable piston (14), an elastic element (151) is sleeved on the screw rod (15), two ends of the elastic element (151) are respectively connected with the movable piston (14) and the inner wall of the working pipe (602), a connecting rod (152) is connected to the screw rod (15), and one end, far away from the screw rod (15), of the connecting rod (152) penetrates through the primary mixing block (3) and is connected with a stress plate (153);
the feeding and discharging mechanism further comprises a rotating rod (16) rotatably arranged in the frame (1), a third synchronous wheel (17) is arranged on the rotating rod (16) and the stirring rod (701), a third belt (171) is arranged between the two third synchronous wheels (17), a cam (161) is arranged on the rotating rod (16), and the cam (161) is movably abutted against the stress plate (153);
the movable piston (14) comprises a first piston (141) and a second piston (142), the first piston (141) is in threaded connection with the screw rod (15), the second piston (142) is fixedly connected with the screw rod (15), a guide rod (6021) is arranged in the working tube (602), and the first piston (141) is in sliding connection with the guide rod (6021).
2. Yoghurt fermentation system in which a plurality of thick yoghurt can be prepared according to claim 1, wherein the inner wall of the main tank (5) is provided with an electric telescopic rod (18), one end of the electric telescopic rod (18) far away from the inner wall of the main tank (5) is connected with a baffle (181), and the baffle (181) is used for isolating the communication between the first conduit (501) and the main tank (5).
3. A yoghurt fermentation method capable of preparing a plurality of concentrated yoghurt, comprising the yoghurt fermentation system capable of preparing a plurality of concentrated yoghurt as claimed in claim 2, and further comprising the steps of:
s1: when the yoghurt is prepared, the main materials and the auxiliary materials are firstly placed in a main material box (5) and an auxiliary material box (6) respectively, then a connecting rod (152) is rotated, the connecting rod (152) drives a screw rod (15) to rotate, and then the position of a first piston (141) in a working pipe (602) is adjusted, so that the auxiliary material consumption in different working pipes (602) is adjusted, the consistency of the yoghurt is adjusted, when the yoghurt stirring device works, a driving motor (801) synchronously operates, the output end of the driving motor (801) drives a rotating shaft (802) to rotate, a stirring rod (701) rotates along with the rotating shaft (802) under the action of a first belt (901) and a first synchronous wheel (9), and then the stirring rod (701) starts stirring work in a fermentation tank (7), and the stirring rods (701) among the fermentation tanks (7) jointly rotate under the action of a second synchronous wheel (902) and a second belt (903), so that the fermentation tanks (7) simultaneously stir;
s2: when the device works, the electric telescopic rod (18) is controlled to shrink, so that the electric telescopic rod (18) drives the baffle (181) to not be communicated with the main material box (5) any more, main materials in the main material box (5) enter the U-shaped plate (502) through the first conduit (501), the main materials in the falling state show a thin water curtain of one layer, the stirring rod (701) drives the rotating rod (16) to rotate through the third synchronous wheel (17) and the third belt (171) when rotating, the cam (161) at the end part of the rotating rod (16) intermittently offsets the stress plate (153), the stress plate (153) drives the screw (15) and the movable piston (14) to reciprocate left and right in the working pipe (602) through the connecting rod (152), the auxiliary materials in the auxiliary material box (6) can be extracted through the second conduit (601) when the movable piston (14) moves right, the second conduit (601) and the discharge port of the working pipe (602) are respectively provided with one-way valves, and the auxiliary materials can be discharged to the thin water curtain of the main material (602) in a mixed mode when the movable piston (14) moves right, and the auxiliary materials can flow out of the thin water curtain (502) in a full mode;
s3: the primary materials and the auxiliary materials after primary blending and mixing fall to the bottom of the primary mixing tank (4), the transfer tank (201) and the primary mixing tank (4) are communicated with each other along with the continuous rotation of the transfer cylinder (2) in the round tank (101), in the process, the materials after primary mixing enter the transfer tank (201), the transfer tank (201) is not communicated with the primary mixing tank (4) any more, and the materials after internal mixing of the transfer tank (201) are overturned along with the rotation of the transfer cylinder (2);
s4: when the mixed materials are transported in the transport groove (201), as the rotation direction of the transport cylinder (2) driven by the gear ring (10) is opposite to that of the rotating rod (11), the driving bevel gear (113) on the rotating rod (11) is meshed with the driven bevel gear (133) on the stirring shaft (131) in the transport groove (201), and the stirring shaft (131) drives the stirring blade (132) to mix and stir the materials in the transport process again;
s5: along with the rotation of the transfer cylinder (2), the transfer groove (201) is communicated with the fermentation tank (7), auxiliary materials and main materials after stirring and mixing enter the fermentation tank (7), fermentation work is carried out under the stirring and mixing of a stirring rod (701) in the fermentation tank (7), and yoghurt produced after fermentation is discharged from a discharge pipe (702), so that yoghurt with different consistencies is obtained.
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| CN202210283720.8A CN114557384B (en) | 2022-03-22 | 2022-03-22 | Yoghurt fermentation system and method capable of preparing yoghurt with various consistencies |
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| CN115090156B (en) * | 2022-06-30 | 2024-05-28 | 上海仁良药业(集团)有限公司 | Device and method for manufacturing condensed milk flavored milk calcium |
| CN116175795B (en) * | 2022-12-01 | 2023-08-29 | 福建凯邦锦纶科技有限公司 | Masterbatch raw material proportioning and proportioning equipment and method for nylon 6 production |
| CN117298977B (en) * | 2023-12-01 | 2024-01-26 | 烟台富慧农业科技有限公司 | Organic green suspension fertilizer preparation device and preparation method |
| CN118418320B (en) * | 2024-07-03 | 2024-09-03 | 山东泰山瑞豹复合材料有限公司 | Carbon fiber composite material mixing and forming device |
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| CN2853159Y (en) * | 2006-01-05 | 2007-01-03 | 向红跃 | Drum solid-liquid charging mixer |
| CN211435915U (en) * | 2019-12-06 | 2020-09-08 | 河北新希望天香乳业有限公司 | Sour milk processing is with batching jar |
| CN214710078U (en) * | 2021-05-10 | 2021-11-16 | 青海师范大学 | Yogurt fermentation device capable of preparing yogurt with various consistencies |
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Effective date of registration: 20231116 Address after: No. 17 Jinyuan Road, Mazhang District, Zhanjiang City, Guangdong Province, 524003 Applicant after: Zhanjiang Yan Tong Dairy Co.,Ltd. Address before: 330000 room 1003, floor 10, building 3, wanhaocheng, No. 298, Yinhuan Road, Chaoyang new town, Xihu District, Nanchang City, Jiangxi Province Applicant before: Nanchang Hengfu Health Management Co.,Ltd. |
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