CN114551011B - Automatic painting device for enameled copper wire - Google Patents
Automatic painting device for enameled copper wire Download PDFInfo
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- CN114551011B CN114551011B CN202210436811.0A CN202210436811A CN114551011B CN 114551011 B CN114551011 B CN 114551011B CN 202210436811 A CN202210436811 A CN 202210436811A CN 114551011 B CN114551011 B CN 114551011B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to an automatic painting device for an enameled copper wire, which comprises a painting unit and a drying unit, wherein the drying unit is fixedly arranged at the lower end of the painting unit.
Description
Technical Field
The invention relates to the technical field of enameled wire processing, in particular to an automatic painting device for an enameled copper wire.
Background
The enameled copper wire consists of a copper wire and an insulating layer, is formed by processing the copper wire, painting and drying for multiple times, and is widely applied to products such as motors, electric appliances and the like.
Processing man-hour to the enameled copper wire, the enameled copper wire need carry out a lot of japanning and drying process, consequently, the work site area requirement of processing the enameled copper wire is great, and each equipment station all need arrange the staff and observe, in order to prevent the mistake from appearing in the enameled copper wire course of working, consequently, the processing cost of enameled copper wire is higher, and the unnecessary paint vehicle on the copper wire is at the in-process that drips and flow to the collection device, all be in under shining of stoving light, lead to the paint vehicle to solidify, reduce the recycle ratio of paint vehicle.
Disclosure of Invention
In order to solve the technical problem, the invention provides an automatic painting device for an enameled copper wire, which comprises a painting unit and a drying unit, wherein the drying unit is fixedly installed on the painting unit.
The painting unit comprises a paint containing frame, a paint containing groove is formed in the upper end of the middle of the paint containing frame, a fixed column is connected to the front end of the left side of the paint containing frame in a rotating mode, a polishing frame is connected to the front end of the paint containing frame and located on the right side of the fixed column, a cleaning frame is fixedly installed at the front end of the paint containing frame and located on the right side of the polishing frame, a rectangular groove is formed in the front end of the middle of the paint containing frame, a threaded rod is connected to the rectangular groove in a rotating mode, a movable right-angle block is connected to the threaded rod in a threaded connection mode, guide columns are uniformly and fixedly installed in the rectangular groove, the guide columns are connected with the movable right-angle block in a sliding fit mode, a wire resisting column is connected to the front end of the right side of the paint containing frame in a rotating mode, a winding column is sleeved on the winding column, a motor I is fixedly installed at the rear end of the paint containing frame through a motor base, a chain wheel I is fixedly installed on an output shaft of the motor I, and the chain wheel I is fixedly connected with the winding column, the rear end of the fixing column is fixedly provided with a second chain wheel, the first chain wheel is in transmission connection with the second chain wheel through a toothed chain belt, a copper wire sleeve is sleeved on the fixing column, and positioning grooves are uniformly formed in the inner end face of the copper wire sleeve.
The drying unit comprises a traction column, the left side and the right side of the front end of the paint containing frame are respectively and rotatably connected with the traction column, the upper side of the traction column at the front end of the paint containing frame and positioned on the right side is rotatably connected with a support column, the outer end surface of the traction column is fixedly provided with a sponge block, the upper end of the right side of the paint containing frame is uniformly and fixedly provided with a support cylindrical rod, a V-shaped reflection lens is respectively and fixedly arranged between the two support cylindrical rods at the rear side and between the two support cylindrical rods at the front side, the upper ends of the support cylindrical rods are jointly and fixedly provided with a drying lamp bracket, the upper end of the paint containing frame is fixedly provided with a guide plate under the drying lamp bracket, the upper end of the guide plate is uniformly and fixedly provided with a support rod I, the upper end of the support rod I is jointly and fixedly provided with a hollow plate I, the upper end of the support rod II is jointly and fixedly provided with a hollow plate II, and the hollow plate II is not overlapped with holes on the hollow plate I in a staggered manner, the guide plate, the first hollow-out plate and the second hollow-out plate are all arranged to be high at the right side and low at the left side.
The first preferred technical scheme is as follows: the fixed column includes the cylinder, and flourishing lacquer frame left side front end rotates and is connected with the cylinder, evenly is connected with the locating part with sliding fit's mode on the cylinder, and the cylinder middle part is connected with the screw thread carriage release lever with threaded connection's mode, and screw thread carriage release lever rear end rotates and is connected with the location awl post, is connected with sliding fit's mode between location awl post and the cylinder, is connected with sliding fit's mode between location awl post and the locating part.
The preferred technical scheme is as follows: the polishing frame comprises a limiting groove, the front end of the paint containing frame is located on the right side of a fixed column, the limiting groove is formed in the limiting groove, a bidirectional screw rod is connected in the limiting groove in a rotating mode, spiral grooves opposite in rotating direction are formed in the upper side and the lower side of the bidirectional screw rod, polishing pieces are connected in a threaded connection mode in the up-and-down symmetry mode of the bidirectional screw rod, the polishing pieces are connected with the limiting groove in a sliding fit mode, extrusion springs are evenly and fixedly mounted on the rear sides of the opposite end faces of the polishing pieces on the upper side and the lower side, arc-shaped shells are fixedly mounted at the tail ends of the extrusion springs, grinding balls are arranged in the arc-shaped shells in a rolling mode, rubber sheets are fixedly connected between the adjacent arc-shaped shells, fixed cotton grooves are formed in the front sides of the opposite end faces of the polishing pieces on the upper side and the lower side, and wool polishing cotton grooves are pasted with wool polishing cotton on the opposite end faces.
The preferred technical scheme is three: the clearance frame includes Y shape spare, and flourishing lacquer frame front end just is located polishing frame right side fixed mounting has the Y shape spare, and Y shape spare front side inner about symmetry fixed mounting has the cleaning brush, the brush hair slope on the cleaning brush, the common joint of the Y shape spare downside left and right sides has the collection box, and the cleaning brush of Y shape spare downside and downside is hollow out construction.
The preferable technical scheme is four: support the even fixed mounting of the outer terminal surface of terminal line post and support the pressure spring, along supporting the linear support common fixed mounting who arranges of line post and having the piece of supporting line, support the line piece and keep away from supporting line post one end and evenly seted up half waist shape recess, the volume of half waist shape recess is followed from the back and is grown gradually to the front, the rotation of the interior rear side of half waist shape recess is connected with the gag lever post through the round pin axle, the gag lever post outer end is rotated and is connected with the section of thick bamboo post that rolls, it has the torsional spring to sell epaxial cover, torsional spring one end and support line piece fixed connection, the torsional spring other end and gag lever post fixed connection.
The preferred technical scheme is five: the rolling post includes the reference column, and flourishing lacquer frame right side front end rotates and is connected with the reference column, and the reference column middle part is connected with the screw thread with threaded connection's mode and supports the post, and the screw thread supports post rear end and rotates and is connected with the control post, and the symmetry rotates around being connected with along the connecting piece that its circumference evenly set up around through the round pin axle on the control post, and the connecting piece end rotates and is connected with the sector, is connected with sliding fit's mode between sector and the reference column, and the even fixed mounting of the relative terminal surface of sector of longitudinal symmetry has the stopper.
The preferred technical scheme is six: the winding barrel comprises an I-shaped barrel, the I-shaped barrel is sleeved on the winding post, limiting grooves are evenly formed in the front end face and the rear end face of the I-shaped barrel along the circumferential direction of the I-shaped barrel, a balancing weight is fixedly mounted at the middle of the lower side of the I-shaped barrel, an arc groove is formed in the middle of the I-shaped barrel, an arc-shaped fixture block is rotatably connected onto the arc groove through a pin shaft, a protruding hemisphere is fixedly mounted at one end, close to the arc groove, of the arc-shaped fixture block, and a concave groove matched with the protruding hemisphere is formed in the arc groove.
The preferred technical scheme is seven: the brightness of the bulb on the drying lamp holder gradually becomes stronger from back to front.
The invention has the following beneficial effects: 1. according to the automatic painting device for the enameled copper wire, the surface of the copper wire is polished and cleaned through the matching of the painting unit and the drying unit, the surface of the copper wire is finally painted, the surface of the enameled copper wire is guaranteed to be uniform in thickness through multiple times of painting, meanwhile, redundant paint on the surface of the copper wire in the painting process is collected, the paint is prevented from being solidified and influencing the utilization rate of the paint due to the fact that the paint is in contact with drying light in the flowing and collecting processes of the paint, the whole process does not need to be processed through arrangement of multiple devices, a large number of workers do not need to observe, and the processing cost of the enameled copper wire is reduced.
2. The painting unit polishes the paint layer on the surface of the copper wire through the wool polishing cotton, so that the paint amount attached to the copper wire after subsequent paint dipping is reduced, and the paint dipping effect of the copper wire is improved.
3. The painting unit provided by the invention drives the rolling cylinder column on the wire supporting piece to restore to the original state through the torsion spring, so that the copper wire is prevented from being separated from the semi-waist-shaped groove, and the paint dipping effect of the copper wire is prevented from being influenced.
4. According to the painting unit provided by the invention, the copper wire is contacted with the paint on the rolling cylinder column through the rolling cylinder column, so that the condition that the lower end of the copper wire cannot be contacted with the paint to influence the paint dipping effect of the copper wire is prevented.
Drawings
Fig. 1 is a schematic front perspective view of the present invention.
Fig. 2 is a schematic rear view of the present invention.
Fig. 3 is a schematic structural diagram of a front view plane of the present invention.
Fig. 4 is a partial enlarged view of the present invention at N of fig. 3.
Fig. 5 is a partial enlarged view of the present invention at M of fig. 3.
FIG. 6 is a schematic left-side plan view of the line supporting member and the semi-kidney-shaped groove of the present invention.
Fig. 7 is a left side plan view schematically illustrating the fixing post of the present invention.
Fig. 8 is a schematic left-side plan view of the fixed cotton groove and the wool polishing cotton according to the present invention.
Fig. 9 is a schematic left-view plane structure diagram of the control column and the limiting block of the present invention.
In the figure: 1. a painting unit; 11. a paint containing rack; 111. supporting the cylindrical rod; 12. a paint containing groove; 13. fixing a column; 131. a cylinder; 132. a limiting member; 133. a threaded travel bar; 134. positioning the conical column; 14. a polishing frame; 141. a limiting groove; 142. a bidirectional screw rod; 143. polishing the workpiece; 144. a compression spring; 145. an arc-shaped shell; 146. a frosted ball; 147. a rubber sheet; 148. fixing a cotton groove; 149. polishing cotton with wool; 15. cleaning the rack; 151. a Y-shaped piece; 152. cleaning a brush; 153. a collection box; 16. a rectangular groove; 17. a threaded rod; 18. moving the right-angle block; 19. a guide post; 20. a wire support post; 201. pressing the spring; 202. a wire-supporting member; 203. a semi-kidney shaped groove; 204. a limiting rod; 205. rolling the cylinder; 206. a torsion spring; 211. rolling up the column; 2011. a positioning column; 2012. a threaded prop; 2013. a control column; 2014. a sector block; 2015. a limiting block; 2016. a connecting member; 212. winding the roll; 2021. an I-shaped cylinder; 2022. a balancing weight; 2023. an arc-shaped fixture block; 2024. a convex hemisphere; 2121. a first motor; 213. a chain wheel I; 214. a second chain wheel; 215. a toothed chain belt; 2. a drying unit; 21. a traction column; 22. a support pillar; 23. a sponge block; 24. a V-shaped mirror plate; 25. drying the lamp bracket; 26. a baffle; 27. a first supporting rod; 28. a first hollow plate; 29. a second supporting rod; 30. a second hollow plate; 4. copper wire sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the automatic painting device for the enameled copper wires comprises a painting unit 1 and a drying unit 2, wherein the drying unit 2 is fixedly installed on the painting unit 1.
Referring to fig. 1 and 2, the painting unit 1 includes a paint containing frame 11, a paint containing groove 12 is formed in the upper end of the middle of the paint containing frame 11, a fixed column 13 is rotatably connected to the front end of the left side of the paint containing frame 11, a polishing frame 14 is connected to the front end of the paint containing frame 11 and positioned on the right side of the fixed column 13, a cleaning frame 15 is fixedly installed at the front end of the paint containing frame 11 and positioned on the right side of the polishing frame 14, a rectangular groove 16 is formed in the front end of the middle of the paint containing frame 11, a threaded rod 17 is rotatably connected to the rectangular groove 16, a movable right-angle block 18 is connected to the threaded rod 17 in a threaded connection manner, guide posts 19 are uniformly and fixedly installed in the rectangular groove 16, the guide posts 19 are connected to the movable right-angle block 18 in a sliding fit manner, a wire abutting post 20 is rotatably connected to the front end of the movable right-side of the paint containing frame 11, a winding post 211 is rotatably connected to the front end of the right-side of the paint containing frame 11, a winding post 211 is sleeved with a winding barrel 212, a motor 2121 is fixedly installed at the rear end of the paint containing frame 11, a first chain wheel 213 is fixedly mounted on an output shaft of the first motor 2121, the first chain wheel 213 is fixedly connected with the winding column 211, a second chain wheel 214 is fixedly mounted at the rear end of the fixed column 13, the first chain wheel 213 is in transmission connection with the second chain wheel 214 through a toothed chain belt 215, a copper wire sleeve 4 is sleeved on the fixed column 13, and positioning grooves are uniformly formed in the inner end face of the copper wire sleeve 4; firstly, a copper wire sleeve 4 is sleeved on a fixed column 13, the copper wire sleeve 4 is fixed through the fixed column 13, a copper wire on the copper wire sleeve 4 is pulled rightwards, the surface of the copper wire is polished through a polishing frame 14, scraps on the surface of the copper wire are cleaned through a cleaning frame 15, at the moment, a threaded rod 17 is rotated according to needs, a wire supporting column 20 on a movable right-angle block 18 extrudes the copper wire, the copper wire is contacted with paint in a paint containing groove 12 on the paint containing frame 11, the copper wire subjected to primary paint dipping treatment is dried through a drying unit 2, the front side of the polishing frame 14 is wound back from the lower part of the paint containing frame 11, the copper wire subjected to primary drying is subjected to paint dipping treatment again through the wire supporting column 20 for a plurality of times, the copper wire is wound from back to front, when the thickness of a paint layer on the surface of the dried copper wire reaches a standard, the tail end of the copper wire is contacted with a winding drum 212 and is positioned, the first motor 2121 drives the first chain wheel 213 to rotate, the fixed column 13 and the winding column 211 synchronously rotate under the matching of the chain belt 215 and the second chain wheel 214, so that the copper wire is driven by coherent traction force to be painted, and the moving right-angle block 18 in the moving process is guided and positioned by the guide column 19.
Referring to fig. 1 and 3, the drying unit 2 includes a traction column 21, the left and right sides of the front end of the paint containing frame 11 are rotatably connected with the traction column 21, the upper side of the traction column 21 at the front end of the paint containing frame 11 and located at the right side is rotatably connected with a support column 22, the outer end surface of the traction column 21 is fixedly provided with a sponge block 23, the upper end of the right side of the paint containing frame 11 is uniformly and fixedly provided with a support cylindrical rod 111, a V-shaped reflection lens 24 is fixedly arranged between the two support cylindrical rods 111 at the rear side and between the two support cylindrical rods 111 at the front side, the upper ends of the support cylindrical rods 111 are commonly and fixedly provided with a drying lamp bracket 25, the upper end of the paint containing frame 11 and located under the drying lamp bracket 25 is fixedly provided with a guide plate 26, the upper end of the guide plate 26 is uniformly and fixedly provided with a support rod one 27, the upper end of the support rod one 27 is commonly and fixedly provided with a hollow plate one 28, the upper end of the hollow plate one 28 is uniformly and fixedly provided with a support rod two 29, the upper ends of the second support rods 29 are fixedly provided with a second hollow plate 30, the second hollow plate 30 is staggered with the holes in the first hollow plate 28 and does not overlap, and the guide plate 26, the first hollow plate 28 and the second hollow plate 30 are all arranged to be higher at the right side and lower at the left side; the right side of a copper wire subjected to drying treatment is supported and dragged through a supporting column 22, after the copper wire subjected to primary paint dipping treatment is dried, the copper wire is supported through a traction column 21 to be in a tensioning state and is wound back to the front side of a polishing frame 14 from the lower part of a paint containing frame 11, so that the copper wire subjected to primary drying is subjected to re-paint dipping treatment through a line abutting column 20, the copper wire is dried through a drying lamp bracket 25, light rays emitted by the drying lamp bracket 25 are reflected through a V-shaped reflection lens 24 to ensure that the outer surface of the copper wire is completely contacted with the light rays, further ensure that the outer surface of the copper wire is completely dried, redundant paint on the surface of the copper wire flows to a paint containing groove 12 through a guide plate 26 which is arranged to be high at the right side and low at the left side through matching of a hollow plate two 30 and a hollow plate 28, and the holes on the hollow plate two 30 and the hollow plate 28 are arranged to be staggered and not overlapped to prevent the paint from entering the guide plate 26, the light emitted by the drying lamp bracket 25 irradiates the paint through the holes on the second hollow-out plate 30 and the first hollow-out plate 28, so that the paint on the guide plate 26 is dried, and waste is caused.
Referring to fig. 7, the fixing posts 13 include posts 131, the front end of the left side of the paint containing frame 11 is rotatably connected with the posts 131, the posts 131 are uniformly connected with limiting members 132 in a sliding fit manner, the middle of the posts 131 is connected with a threaded moving rod 133 in a threaded connection manner, the rear end of the threaded moving rod 133 is rotatably connected with a positioning conical post 134, the positioning conical post 134 is connected with the posts 131 in a sliding fit manner, and the positioning conical post 134 is connected with the limiting members 132 in a sliding fit manner; after copper line sleeve 4 overlaps on cylinder 131, through rotating screw movable rod 133, make location awl post 134 remove, under the drive of location awl post 134, locating part 132 stretches out cylinder 131, finally contacts with the positioning groove on the copper line sleeve 4, fixes a position copper line sleeve 4.
Referring to fig. 3, 4 and 8, the polishing frame 14 includes a limiting groove 141, the limiting groove 141 is formed at the front end of the paint containing frame 11 and located at the right side of the fixing column 13, a bidirectional screw rod 142 is rotatably connected in the limiting groove 141, spiral grooves with opposite rotation directions are formed at the upper and lower sides of the bidirectional screw rod 142, polishing members 143 are symmetrically connected to the bidirectional screw rod 142 in a threaded connection manner, the polishing members 143 are connected to the limiting groove 141 in a sliding fit manner, extrusion springs 144 are uniformly and fixedly installed at the rear sides of the opposite end surfaces of the polishing members 143 at the upper and lower sides, an arc-shaped shell 145 is fixedly installed at the tail end of the extrusion spring 144, a polishing ball 146 is rotatably installed in the arc-shaped shell 145, a rubber sheet 147 is fixedly connected between the adjacent arc-shaped shells 145, a fixed cotton groove 148 is formed at the front side of the opposite end surfaces of the polishing members 143 at the upper and lower sides, and the fixed cotton groove 148 is an inclined surface structure, wool polishing cotton 149 is stuck to the opposite end face of the fixed cotton groove 148; make the piece 143 of polishing move in opposite directions through rotating two-way hob 142, until frosted ball 146 on the arc casing 145 and the copper line surface contact who has not been through dipping lacquer processing, elasticity through extrusion spring 144 makes frosted ball 146 hug closely with the copper line surface, polish to the copper line surface through frosted ball 146, prevent through rubber sheet 147 that the piece falls behind to contact with extrusion spring 144, interfere extrusion spring 144's flexible, prevent through fixed cotton groove 148 that the piece 143 of polishing that hugs closely from top to bottom from interfering the copper line after dipping lacquer processing is dried and the contact of wool polishing cotton 149, polish through the paint layer on wool polishing cotton 149 to copper line surface, in order to improve the follow-up dipping lacquer effect of copper line.
Referring to fig. 3, the cleaning frame 15 includes a Y-shaped member 151, the Y-shaped member 151 is fixedly mounted at the front end of the paint containing frame 11 and located on the right side of the polishing frame 14, cleaning brushes 152 are vertically and symmetrically fixedly mounted at the inner end of the front side of the Y-shaped member 151, bristles on the cleaning brushes 152 are inclined, collecting boxes 153 are jointly clamped at the left side and the right side of the lower side of the Y-shaped member 151, and the cleaning brushes 152 on the lower side and the lower side of the Y-shaped member 151 are all of a hollow structure; the cleaning brush 152 through the brush hair slope cleans the piece on copper line surface, and the piece that drops falls to collecting box 153 through hollow out construction's Y shape piece 151 and the cleaning brush 152 of downside and collects.
Referring to fig. 3, 5 and 6, the outer end face of the wire supporting column 20 is uniformly and fixedly provided with pressing springs 201, the ends of the pressing springs 201 linearly arranged along the wire supporting column 20 are jointly and fixedly provided with wire supporting pieces 202, one ends of the wire supporting pieces 202 far away from the wire supporting column 20 are uniformly provided with semi-kidney-shaped grooves 203, the volume of the semi-kidney-shaped grooves 203 is gradually increased from back to front, the rear sides of the inner ends of the semi-kidney-shaped grooves 203 are rotatably connected with limiting rods 204 through pin shafts, the outer ends of the limiting rods 204 are rotatably connected with rolling cylinder columns 205, the pin shafts are sleeved with torsion springs 206, one ends of the torsion springs 206 are fixedly connected with the wire supporting pieces 202, and the other ends of the torsion springs 206 are fixedly connected with the limiting rods 204; at first pass half waist shape recess 203 with the copper line, after the copper line gets into half waist shape recess 203, torsional spring 206 drives and supports rolling bobbin column 205 on the line piece 202 and resume to original state, prevent that copper line and half waist shape recess 203 from breaking away from, because the lacquer layer on the copper line surface of arranging cloth before from the back increases gradually, consequently half waist shape recess 203's volume sets up to grow gradually after to before from, at copper line removal in-process, rolling bobbin column 205 rolls, make the paint vehicle contact on copper line and the rolling bobbin column 205, in order to prevent that the copper line lower extreme can't contact with the paint vehicle.
Referring to fig. 3 and 9, the winding post 211 comprises a positioning post 2011, the front end of the right side of the paint containing frame 11 is rotatably connected with the positioning post 2011, the middle part of the positioning post 2011 is connected with a threaded abutting post 2012 in a threaded connection mode, the rear end of the threaded abutting post 2012 is rotatably connected with a control post 2013, the control post 2013 is rotatably connected with connecting pieces 2016 which are uniformly arranged along the circumferential direction of the control post through pin shafts in a front-back symmetrical mode, the tail end of each connecting piece 2016 is rotatably connected with a fan-shaped block 2014, the fan-shaped blocks 2014 are connected with the positioning post 2011 in a sliding fit mode, and limiting blocks 2015 are uniformly and fixedly arranged on the opposite end faces of the fan-shaped blocks 2014 which are symmetrical in the front-back direction; the control column 2013 moves backwards by rotating the screw retaining column 2012, so as to drive the fan-shaped blocks 2014 and the limiting blocks 2015 to extend out of the positioning columns 2011, and enable the limiting blocks 2015 to extend into the limiting grooves to position the winding drum 212.
Referring to fig. 3 and 9, the winding drum 212 includes an i-shaped drum 2021, the winding column 211 is sleeved with the i-shaped drum 2021, the front end surface and the rear end surface of the i-shaped drum 2021 are uniformly provided with a limiting groove along the circumferential direction thereof, the middle part of the lower side of the i-shaped drum 2021 is fixedly provided with a counterweight block 2022, the middle part of the i-shaped drum 2021 is provided with an arc groove, the arc groove is rotatably connected with an arc-shaped fixture block 2023 through a pin shaft, one end of the arc-shaped fixture block 2023 close to the arc groove is fixedly provided with a convex hemisphere 2024, and the arc groove is provided with a concave groove matched with the convex hemisphere 2024; the I-shaped cylinder 2021 is positioned by matching the limiting groove on the I-shaped cylinder 2021 with the limiting block 2015, the I-shaped cylinder 2021 is ensured to be in a fixed position when positioned on the positioning column 2011 by the balancing weight 2022, the fan-shaped block 2014 and the limiting block 2015 are ensured to be matched with the limiting groove after extending out of the positioning column 2011, the arc-shaped fixture block 2023 is rotated to separate the convex hemisphere 2024 from the I-shaped cylinder 2021, the tail end of a copper wire is extended into the arc-shaped groove, and the arc-shaped fixture block 2023 is rotated to clamp the convex hemisphere 2024 and the I-shaped cylinder 2021 tightly, so that the purpose of positioning the copper wire is achieved.
Referring to fig. 1, the brightness of the bulb on the drying lamp holder 25 gradually increases from back to front; since the paint layer on the surface of the copper wire arranged from back to front is gradually increased, the brightness of the bulb on the drying lamp holder 25 is set to be gradually increased from back to front.
When the copper wire impregnating machine works, firstly, the copper wire sleeve 4 is sleeved on the fixed column 13, the copper wire sleeve 4 is fixed through the fixed column 13, the copper wire on the copper wire sleeve 4 is pulled rightwards, the surface of the copper wire is polished through the polishing frame 14, the scraps on the surface of the copper wire are cleaned through the cleaning frame 15, at the moment, the threaded rod 17 is rotated according to needs, the wire supporting column 20 on the movable right-angle block 18 extrudes the copper wire, the copper wire is in contact with paint in the paint containing groove 12 on the paint containing frame 11, the copper wire subjected to primary paint impregnating treatment is dried through the drying unit 2, the right side of the copper wire subjected to drying treatment is supported and pulled through the supporting column 22, after the copper wire subjected to primary paint impregnating treatment is dried, the copper wire is supported through the pulling column 21 and is in a tensioning state and is wound back to the front side of the polishing frame 14 from the lower side of the paint containing frame 11, so that the copper wire subjected to primary drying treatment is subjected to secondary paint impregnating treatment through the wire supporting column 20, still dry the copper line through stoving lighting fixture 25 after the dip coating, after the lacquer layer thickness on the copper line surface after drying reaches the standard, contact copper line end and take-up reel 212 and fix a position, later drive sprocket 213 through a motor 2121 and rotate, cooperate with two 214 at toothed chain belt 215 and sprocket, fixed column 13 and rolling post 211 rotate in step to guarantee that the copper line carries out continuous painting under the drive of traction force that links up and handle, after the copper line on copper wire sleeve 4 is whole to dip coating and is accomplished, take-up reel 212 off can.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic painting device of enameled copper wire, includes painting unit (1) and stoving unit (2), its characterized in that: the painting unit (1) is fixedly provided with a drying unit (2); wherein:
the painting unit (1) comprises a paint containing frame (11), a paint containing groove (12) is formed in the upper end of the middle of the paint containing frame (11), a fixed column (13) is rotatably connected to the front end of the left side of the paint containing frame (11), a polishing frame (14) is connected to the front end of the paint containing frame (11) and is positioned on the right side of the fixed column (13), a cleaning frame (15) is fixedly installed at the front end of the paint containing frame (11) and is positioned on the right side of the polishing frame (14), a rectangular groove (16) is formed in the front end of the middle of the paint containing frame (11), a threaded rod (17) is rotatably connected in the rectangular groove (16), a movable right angle block (18) is connected to the threaded rod (17) in a threaded connection mode, guide columns (19) are uniformly and fixedly installed in the rectangular groove (16), the guide columns (19) and the movable right angle block (18) are connected in a sliding fit mode, and a wire abutting column (20) is rotatably connected to the front end of the movable right angle block (18), the front end of the right side of the paint containing frame (11) is rotatably connected with a winding column (211), a winding drum (212) is sleeved on the winding column (211), a first motor (2121) is fixedly mounted at the rear end of the paint containing frame (11) through a motor base, a first chain wheel (213) is fixedly mounted on an output shaft of the first motor (2121), the first chain wheel (213) is fixedly connected with the winding column (211), a second chain wheel (214) is fixedly mounted at the rear end of a fixed column (13), the first chain wheel (213) is in transmission connection with the second chain wheel (214) through a chain belt (215), a copper wire sleeve (4) is sleeved on the fixed column (13), and positioning grooves are uniformly formed in the inner end face of the copper wire sleeve (4);
the drying unit (2) comprises a traction column (21), the left side and the right side of the front end of the paint containing frame (11) are rotatably connected with the traction column (21), the upper side of the traction column (21) at the front end of the paint containing frame (11) and positioned on the right side is rotatably connected with a support column (22), a sponge block (23) is fixedly arranged on the outer end face of the traction column (21), supporting cylindrical rods (111) are uniformly and fixedly arranged at the upper end of the right side of the paint containing frame (11), a V-shaped reflection lens (24) is fixedly arranged between the two supporting cylindrical rods (111) at the rear side and between the two supporting cylindrical rods (111) at the front side, a drying lamp bracket (25) is fixedly arranged at the upper end of the support column (22) together, a guide plate (26) is fixedly arranged at the upper end of the paint containing frame (11) and positioned under the drying lamp bracket (25), a first support rod (27) is uniformly and fixedly arranged at the upper end of the guide plate (26), a first hollow plate (28) is fixedly arranged at the upper end of the first support rod (27) together, the upper end of the first hollow-out plate (28) is uniformly and fixedly provided with a second supporting rod (29), the upper ends of the second supporting rods (29) are jointly and fixedly provided with a second hollow-out plate (30), the second hollow-out plate (30) is staggered with the holes in the first hollow-out plate (28) and is not overlapped, and the guide plate (26), the first hollow-out plate (28) and the second hollow-out plate (30) are all arranged to be higher at the right side and lower at the left side.
2. The automated painting device for enameled copper wires according to claim 1, characterized in that: the fixed column (13) comprises a column body (131), the front end of the left side of the paint containing frame (11) is rotatably connected with the column body (131), the column body (131) is uniformly connected with a limiting piece (132) in a sliding fit mode, the middle of the column body (131) is connected with a threaded moving rod (133) in a threaded connection mode, the rear end of the threaded moving rod (133) is rotatably connected with a positioning conical column (134), the positioning conical column (134) is connected with the column body (131) in a sliding fit mode, and the positioning conical column (134) is connected with the limiting piece (132) in a sliding fit mode.
3. The automated painting apparatus for enameled copper wires according to claim 1, wherein: the polishing frame (14) comprises a limiting groove (141), the limiting groove (141) is formed in the front end of the paint containing frame (11) and located on the right side of the fixing column (13), a bidirectional screw rod (142) is connected in the limiting groove (141) in a rotating mode, spiral grooves with opposite rotating directions are formed in the upper side and the lower side of the bidirectional screw rod (142), polishing pieces (143) are connected to the bidirectional screw rod (142) in a vertically symmetrical mode in a threaded connection mode, the polishing pieces (143) are connected with the limiting groove (141) in a sliding fit mode, extrusion springs (144) are uniformly and fixedly installed on the rear sides of the opposite end faces of the polishing pieces (143) on the upper side and the lower side, arc-shaped shells (145) are fixedly installed at the tail ends of the extrusion springs (144), polishing balls (146) are arranged in the arc-shaped shells (145) in a rolling mode, rubber sheets (147) are fixedly connected between the adjacent arc-shaped shells (145), and fixed cotton grooves (148) are formed in the front sides of the opposite end faces of the polishing pieces (143) on the upper side and the lower side, wool polishing cotton (149) is stuck on the opposite end face of the fixed cotton groove (148).
4. The automated painting device for enameled copper wires according to claim 1, characterized in that: clearance frame (15) include Y shape piece (151), and it has Y shape piece (151) just to be located polishing frame (14) right side fixed mounting to hold lacquer frame (11) front end, and Y shape piece (151) front side inner longitudinal symmetry fixed mounting has clearance brush (152), the brush hair slope on clearance brush (152), and the common joint of Y shape piece (151) downside left and right sides has collection box (153), and Y shape piece (151) downside is hollow out construction with clearance brush (152) of downside.
5. The automated painting apparatus for enameled copper wires according to claim 1, wherein: support even fixed mounting of terminal surface has to support pressure spring (201) outside terminal surface of terminal post (20), support line piece (202) along supporting pressure spring (201) common fixed mounting who supports that post (20) linearity was arranged, it keeps away from support post (20) one end and evenly has seted up half waist shape recess (203) to support line piece (202), the volume of half waist shape recess (203) is followed the back and is grown before to gradually, half waist shape recess (203) the inner rear side is connected with gag lever post (204) through the round pin hub rotation, gag lever post (204) outer end is rotated and is connected with rolling section of thick bamboo post (205), it has torsional spring (206) to sell epaxial cover, torsional spring (206) one end with support line piece (202) fixed connection, torsional spring (206) the other end and gag lever post (204) fixed connection.
6. The automated painting device for enameled copper wires according to claim 1, characterized in that: the coiling column (211) includes reference column (2011), flourishing lacquer frame (11) right side front end rotates and is connected with reference column (2011), reference column (2011) middle part is connected with the screw thread with threaded connection's mode and supports post (2012), the screw thread supports post (2012) rear end rotation and is connected with control post (2013), on control post (2013) through round pin axle front and back symmetry rotation be connected with along connecting piece (2016) that its circumference evenly set up, connecting piece (2016) end rotation is connected with sector (2014), be connected with sliding fit's mode between sector (2014) and reference column (2011), the sector (2014) of front and back symmetry relative terminal surface even fixed mounting has stopper (2015).
7. The automated painting device for enameled copper wires according to claim 1, characterized in that: the winding drum (212) comprises an I-shaped drum (2021), the I-shaped drum (2021) is sleeved on the winding column (211), limiting grooves are uniformly formed in the front end face and the rear end face of the I-shaped drum (2021) along the circumferential direction of the I-shaped drum, a balancing weight (2022) is fixedly mounted in the middle of the lower side of the I-shaped drum (2021), an arc-shaped groove is formed in the middle of the I-shaped drum (2021), an arc-shaped clamping block (2023) is rotatably connected to the arc-shaped groove through a pin shaft, a protruding hemisphere (2024) is fixedly mounted at one end, close to the arc-shaped groove, of the arc-shaped clamping block (2023), and a concave groove matched with the protruding hemisphere (2024) is formed in the arc-shaped groove.
8. The automated painting device for enameled copper wires according to claim 1, characterized in that: the brightness of the bulb on the drying lamp holder (25) gradually becomes stronger from back to front.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210436811.0A CN114551011B (en) | 2022-04-25 | 2022-04-25 | Automatic painting device for enameled copper wire |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210436811.0A CN114551011B (en) | 2022-04-25 | 2022-04-25 | Automatic painting device for enameled copper wire |
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| CN114551011B true CN114551011B (en) | 2022-06-24 |
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| CN115608582B (en) * | 2022-11-15 | 2023-05-02 | 江西联峰熔模铸造有限公司 | Surface treatment process of lost foam |
| CN117427826B (en) * | 2023-12-20 | 2024-03-12 | 江苏星火汽车部件制造有限公司 | Paint spraying device for spiral blade production and working method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011168645A (en) * | 2010-02-16 | 2011-09-01 | Hitachi Cable Ltd | Method for producing porous body, and insulated electric wire and method for producing the same |
| CN110675996A (en) * | 2019-10-16 | 2020-01-10 | 陶惠芹 | Production, manufacturing and processing technology of enameled wire |
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2022
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011168645A (en) * | 2010-02-16 | 2011-09-01 | Hitachi Cable Ltd | Method for producing porous body, and insulated electric wire and method for producing the same |
| CN110675996A (en) * | 2019-10-16 | 2020-01-10 | 陶惠芹 | Production, manufacturing and processing technology of enameled wire |
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| CN114551011A (en) | 2022-05-27 |
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