CN114548774B - Intelligent manufacturing production control system and control method for workshop scheduling - Google Patents
Intelligent manufacturing production control system and control method for workshop scheduling Download PDFInfo
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- CN114548774B CN114548774B CN202210168722.2A CN202210168722A CN114548774B CN 114548774 B CN114548774 B CN 114548774B CN 202210168722 A CN202210168722 A CN 202210168722A CN 114548774 B CN114548774 B CN 114548774B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 177
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 134
- 238000003860 storage Methods 0.000 claims abstract description 84
- 238000012545 processing Methods 0.000 claims abstract description 9
- 238000009826 distribution Methods 0.000 claims abstract description 6
- 238000012806 monitoring device Methods 0.000 claims abstract description 5
- 238000012544 monitoring process Methods 0.000 claims description 37
- 238000004364 calculation method Methods 0.000 claims description 12
- 238000004458 analytical method Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 3
- 238000013507 mapping Methods 0.000 claims description 3
- 238000012549 training Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/083—Shipping
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses an intelligent manufacturing production control system and a control method for workshop scheduling, which belong to the technical field of control systems, wherein the production condition of each production line device is transmitted to a cloud server through a corresponding production monitoring device, the cloud server is used for carrying out data processing and then storing the data through a cloud database, a scheduling raw material logistics information storage module is used for acquiring the storage condition and the type of each workshop raw material in the cloud database, sending requests for the raw material scheduling in different workshops according to requirements and scheduling raw material distribution by adopting a vehicle scheduling management module for scheduling vehicles, and vehicle positioning information is used for checking the scheduling of the vehicle positions and the type and the quantity of the raw materials for backup scheduling and the scheduling raw material logistics information storage module in the raw material scheduling.
Description
Technical Field
The invention relates to an intelligent manufacturing production control system, in particular to an intelligent manufacturing production control system for workshop scheduling, and also relates to a control method of the intelligent manufacturing production control system, in particular to a control method of the intelligent manufacturing production control system for workshop scheduling, which belongs to the technical field of the intelligent manufacturing production control system.
Background
In the prior art, according to the requirements of different areas and the conditions of raw material storage of production workshops in the production process of products, raw materials are matched in different workshops in the same city to cooperate with efficient production, and the following problems exist in a control system for scheduling workshop raw materials in the prior art:
1. scheduling in workshops is often manually performed, so that confusion is easy to occur;
2. the intelligent statistics and report of the storage capacity of each storage bin in the workshop cannot be performed;
3. the scheduling of different workshops is not provided with a uniformly planned management system, so that single-wire connection among workshops cannot be comprehensively calculated and analyzed and the productivity is improved;
for this purpose, an intelligent manufacturing production control system and control method for shop scheduling are designed to optimize the above problems.
Disclosure of Invention
The invention mainly aims to provide an intelligent manufacturing production control system and a control method for workshop scheduling, wherein a single production line intelligent storage bin is built in each production workshop and is used for storing raw materials of each production line device, the raw materials are continuously reported to an intelligent raw material scheduling module and a cloud database in the workshop, when the raw materials are required to be scheduled in the workshop, the raw materials are scheduled to different single production line intelligent storage bins according to calculation, analysis and regulation of the raw material scheduling intelligent vehicles by the cloud server, production conditions of each production line device are sent to the cloud server through corresponding production monitoring equipment acquisition data, the cloud server is used for data processing and then stored through the cloud database, a raw material scheduling information storage module is used for acquiring storage conditions and types of raw materials of each workshop in the cloud database, a vehicle scheduling management module is used for scheduling raw material distribution according to requirements, vehicle positioning information is used for checking the raw material types and quantity of the scheduling simultaneous scheduling of vehicle positions, and a scheduling raw material logistics information storage module is used for processing.
The aim of the invention can be achieved by adopting the following technical scheme:
an intelligent manufacturing production control system for workshop scheduling comprises a production workshop group, a wireless transceiver group, a cloud server, a cloud database and an intelligent logistics system;
the production workshop group comprises a plurality of groups of production workshops, an intelligent raw material scheduling module in the workshop is arranged in the production workshops, and the intelligent raw material scheduling module in the workshop is coupled with the intelligent storage bin group of the single production line;
the production workshop group is coupled with the wireless transceiver group, transmits production information and raw material storage information to the wireless transceiver group, transmits the production information and the raw material storage information to the cloud database through the wireless transceiver, and classifies and analyzes data in the cloud database through the cloud server;
the intelligent logistics system is used for dispatching data in the cloud database to carry out dispatching management of the transport raw material vehicles and dispatching different drivers to carry out transportation management, wherein dispatching of the vehicles and dispatching management calculation of the drivers are fed back to the intelligent logistics system after the calculation of the cloud server is completed;
the production workshop also comprises a production line equipment group and a production monitoring equipment group, the single production line intelligent storage bin group provides raw materials for the production line equipment group, the production monitoring is carried out by the production line monitoring equipment group, and monitoring information is sent to the cloud database for storage through the wireless transceiver group to be called.
Preferably, the intelligent storage bin group of the single production line comprises N groups of intelligent storage bins of the single production line, and the intelligent storage bins of the single production line are internally provided with a raw material inlet and outlet monitoring module, a data interface and a raw material stock statistics module;
the raw material inlet and outlet monitoring module and the raw material stock counting module are both coupled with a data interface, and the data interface is coupled with an intelligent raw material scheduling module in a workshop.
Preferably, a raw material dispatching intelligent vehicle is arranged in the production workshop and is coupled with an intelligent raw material dispatching module in the workshop through a wireless module.
Preferably, the production line equipment group comprises N production line equipment, the production monitoring equipment group comprises N production monitoring equipment, each production line equipment corresponds to each production monitoring equipment, the production monitoring equipment adopts a monitoring camera, and each production line equipment is coupled with the intelligent storage bin of the single production line.
Preferably, the wireless transceiver set includes N sets of wireless transceivers, each set of wireless transceivers being coupled to a set of line monitoring devices in a production plant.
Preferably, the intelligent logistics system comprises a dispatch raw material logistics information storage module, a vehicle positioning information storage module, a vehicle dispatch management module and a vehicle damage management module;
the scheduling raw material flow information storage module is used for storing the types and the stock of raw materials in the intelligent storage bins of the single production line in different workshops;
the vehicle positioning information storage module is used for timely storing and reporting the positions of different logistics vehicles;
the vehicle dispatching management module is used for mapping the dispatching of the raw materials to the dispatching setting of the logistics vehicles;
and the vehicle damage management module is used for reporting and repairing damaged vehicles and performing centralized management storage inspection.
Preferably, the intelligent logistics system further comprises a vehicle driver information management module, wherein the vehicle driver information management module is used for registering information of all drivers, and on-duty information, holiday information and training information of the drivers.
A control method of an intelligent manufacturing production control system for shop scheduling, comprising the steps of:
step 1: the intelligent storage bin of the single production line is built in each production workshop and is used for storing raw materials of each production line device and continuously reporting the raw materials to the intelligent raw material scheduling module and the cloud database in the workshop;
step 2: when the raw materials need to be scheduled in the workshop, the raw materials are scheduled to different intelligent storage bins of the single production line according to the calculation analysis of the cloud server and the regulation and control of the raw material scheduling intelligent vehicle;
step 3: the production condition of each production line device is transmitted to a cloud server through a wireless transceiver by collecting data through corresponding production monitoring devices, and the cloud server is used for carrying out data processing and then storing the data through a cloud database;
step 4: a scheduling raw material logistics information storage module is adopted to obtain the storage condition and type of each workshop raw material in the cloud database;
step 5: sending requests to the raw material scheduling in different workshops according to the demands, and adopting a vehicle scheduling management module to schedule vehicles for scheduling raw material distribution;
step 6: in the raw material dispatching, the vehicle positioning information is adopted to dispatch the vehicle position, and the type and the quantity of the raw materials to be dispatched are checked with a dispatching raw material logistics information storage module.
The beneficial technical effects of the invention are as follows:
according to the intelligent manufacturing production control system and the control method for workshop scheduling, raw materials of single production line intelligent storage bins are built in each production workshop and are continuously reported to an intelligent raw material scheduling module and a cloud database in the workshop, when raw materials need to be scheduled in the workshop, the raw materials are scheduled to different single production line intelligent storage bins according to calculation analysis and regulation of a raw material scheduling intelligent vehicle by a cloud server, production conditions of each production line device are sent to the cloud server through corresponding production monitoring equipment collection data through a wireless transceiver, the cloud server is used for data processing and then is used for storage through the cloud database, a scheduling raw material logistics information storage module is used for obtaining storage conditions and types of raw materials of each workshop in the cloud database, a vehicle scheduling management module is used for scheduling raw material distribution according to requirements for sending requests to raw material scheduling in different workshops, and vehicle positioning information is used for checking and processing the scheduled raw material types and quantity of the vehicle positions and scheduling raw material logistics information storage modules.
Drawings
FIG. 1 is an overall system diagram of a preferred embodiment of an intelligent manufacturing production control system and control method for shop scheduling in accordance with the present invention;
FIG. 2 is a system diagram of a manufacturing plant of a preferred embodiment of an intelligent manufacturing production control system and control method for plant scheduling in accordance with the present invention;
FIG. 3 is a diagram of an intelligent logistics system in accordance with a preferred embodiment of an intelligent manufacturing production control system and control method for shop scheduling in accordance with the present invention.
Detailed Description
In order to make the technical solution of the present invention more clear and obvious to those skilled in the art, the present invention will be described in further detail with reference to examples and drawings, but the embodiments of the present invention are not limited thereto.
1-3, the intelligent manufacturing production control system for workshop scheduling provided in this embodiment includes a workshop group, a wireless transceiver group, a cloud server, a cloud database and an intelligent logistics system;
the production workshop group comprises a plurality of groups of production workshops, an intelligent raw material scheduling module in the workshop is arranged in the production workshops, and the intelligent raw material scheduling module in the workshop is coupled with the intelligent storage bin group of the single production line;
the production workshop group is coupled with the wireless transceiver group, transmits production information and raw material storage information to the wireless transceiver group, transmits the production information and the raw material storage information to the cloud database through the wireless transceiver, and classifies and analyzes data in the cloud database through the cloud server;
the intelligent logistics system is used for dispatching data in the cloud database to carry out dispatching management of the transport raw material vehicles and dispatching different drivers to carry out transportation management, wherein dispatching of the vehicles and dispatching management calculation of the drivers are fed back to the intelligent logistics system after the calculation of the cloud server is completed;
the production workshop also comprises a production line equipment group and a production monitoring equipment group, the single production line intelligent storage bin group provides raw materials for the production line equipment group, the production monitoring is carried out by the production line monitoring equipment group, and monitoring information is sent to the cloud database for storage through the wireless transceiver group to be called.
The intelligent raw material dispatching module and the cloud database are continuously reported to each production line equipment by setting up a single production line intelligent storage bin in each production workshop and storing raw materials of each production line equipment, when the raw materials are required to be dispatched in the workshop, the intelligent raw materials are dispatched to different single production line intelligent storage bins by the intelligent raw material dispatching vehicle according to calculation, analysis and regulation of the cloud server, production conditions of each production line equipment are sent to the cloud server through corresponding production monitoring equipment acquisition data through a wireless transceiver, the cloud server is adopted for data processing and then the cloud server is adopted for storage through the cloud database, a dispatching raw material logistics information storage module is adopted for acquiring storage conditions and types of raw materials of each workshop in the cloud database, a dispatching raw material is sent to request according to requirements, a vehicle dispatching management module is adopted for dispatching raw materials, vehicle positioning information is adopted for dispatching the vehicle position, and the type and quantity of the raw materials for dispatching are checked with the dispatching raw material logistics information storage module.
In this embodiment, the single-production-line intelligent storage bin group includes N groups of single-production-line intelligent storage bins, and the single-production-line intelligent storage bins are internally provided with a raw material in-out monitoring module, a data interface and a raw material storage quantity statistics module;
the raw material inlet and outlet monitoring module and the raw material stock counting module are both coupled with a data interface, and the data interface is coupled with an intelligent raw material scheduling module in a workshop.
In this embodiment, be equipped with the intelligent car of raw materials dispatch in the workshop, this intelligent car of raw materials dispatch passes through wireless module coupling workshop internal intelligent raw materials dispatch module.
In this embodiment, the production line equipment group includes N production line equipment, and the production monitoring equipment group includes N group production monitoring equipment, and every production line equipment corresponds with every group production monitoring equipment, and this production monitoring equipment adopts the surveillance camera, and every group production line equipment coupling list production line intelligent storage storehouse.
In this embodiment, the wireless transceiver set includes N sets of wireless transceivers, each set of wireless transceivers being coupled to a set of line monitoring equipment within a production facility.
In this embodiment, the intelligent logistics system includes a dispatch raw material logistics information storage module, a vehicle positioning information storage module, a vehicle dispatch management module, and a vehicle damage management module;
the scheduling raw material flow information storage module is used for storing the types and the stock of raw materials in the intelligent storage bins of the single production line in different workshops;
the vehicle positioning information storage module is used for timely storing and reporting the positions of different logistics vehicles;
the vehicle dispatching management module is used for mapping the dispatching of the raw materials to the dispatching setting of the logistics vehicles;
and the vehicle damage management module is used for reporting and repairing damaged vehicles and performing centralized management storage inspection.
In this embodiment, the intelligent logistics system further includes a vehicle driver information management module, where the vehicle driver information management module is configured to register information of all drivers, and on-duty information, holiday information, and training information of the drivers.
A control method of an intelligent manufacturing production control system for shop scheduling, comprising the steps of:
step 1: the intelligent storage bin of the single production line is built in each production workshop and is used for storing raw materials of each production line device and continuously reporting the raw materials to the intelligent raw material scheduling module and the cloud database in the workshop;
step 2: when the raw materials need to be scheduled in the workshop, the raw materials are scheduled to different intelligent storage bins of the single production line according to the calculation analysis of the cloud server and the regulation and control of the raw material scheduling intelligent vehicle;
step 3: the production condition of each production line device is transmitted to a cloud server through a wireless transceiver by collecting data through corresponding production monitoring devices, and the cloud server is used for carrying out data processing and then storing the data through a cloud database;
step 4: a scheduling raw material logistics information storage module is adopted to obtain the storage condition and type of each workshop raw material in the cloud database;
step 5: sending requests to the raw material scheduling in different workshops according to the demands, and adopting a vehicle scheduling management module to schedule vehicles for scheduling raw material distribution;
step 6: in the raw material dispatching, the vehicle positioning information is adopted to dispatch the vehicle position, and the type and the quantity of the raw materials to be dispatched are checked with a dispatching raw material logistics information storage module.
The above is merely a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art will be able to apply equivalents and modifications according to the technical solution and the concept of the present invention within the scope of the present invention disclosed in the present invention.
Claims (3)
1. An intelligent manufacturing production control system for shop scheduling, characterized in that: the system comprises a production workshop group, a wireless transceiver group, a cloud server, a cloud database and an intelligent logistics system;
the production workshop group comprises a plurality of groups of production workshops, an intelligent raw material scheduling module in the workshop is arranged in the production workshops, and the intelligent raw material scheduling module in the workshop is coupled with the intelligent storage bin group of the single production line;
the production workshop group is coupled with the wireless transceiver group, transmits production information and raw material storage information to the wireless transceiver group, transmits the production information and the raw material storage information to the cloud database through the wireless transceiver, and classifies and analyzes data in the cloud database through the cloud server;
the intelligent logistics system is used for dispatching data in the cloud database to carry out dispatching management of the transport raw material vehicles and dispatching different drivers to carry out transportation management, wherein dispatching of the vehicles and dispatching management calculation of the drivers are fed back to the intelligent logistics system after the calculation of the cloud server is completed;
the production workshop also comprises a production line equipment group and a production monitoring equipment group, wherein the single production line intelligent storage bin group provides raw materials for the production line equipment group, the production monitoring is carried out by the production line monitoring equipment group, and monitoring information is sent to the cloud database for storage through the wireless transceiver group to be called;
the intelligent storage bin group of the single production line comprises N groups of intelligent storage bins of the single production line, and a raw material inlet and outlet monitoring module, a data interface and a raw material stock statistics module are arranged in the intelligent storage bins of the single production line;
the raw material inlet and outlet monitoring module and the raw material stock counting module are both coupled with a data interface, and the data interface is coupled with an intelligent raw material scheduling module in a workshop;
the production workshop is internally provided with a raw material dispatching intelligent vehicle which is coupled with an intelligent raw material dispatching module in the workshop through a wireless module;
the production line equipment group comprises N production line equipment, the production monitoring equipment group comprises N production monitoring equipment, each production line equipment corresponds to each production monitoring equipment, the production monitoring equipment adopts a monitoring camera, and each production line equipment is coupled with the intelligent storage bin of the single production line;
the wireless transceiver groups comprise N groups of wireless transceivers, and each group of wireless transceivers is coupled with a production line monitoring equipment group in a production workshop;
the intelligent logistics system comprises a dispatching raw material logistics information storage module, a vehicle positioning information storage module, a vehicle dispatching management module and a vehicle damage management module;
the scheduling raw material flow information storage module is used for storing the types and the stock of raw materials in the intelligent storage bins of the single production line in different workshops;
the vehicle positioning information storage module is used for timely storing and reporting the positions of different logistics vehicles;
the vehicle dispatching management module is used for mapping the dispatching of the raw materials to the dispatching setting of the logistics vehicles;
and the vehicle damage management module is used for reporting and repairing damaged vehicles and performing centralized management storage inspection.
2. An intelligent manufacturing production control system for shop scheduling according to claim 1, wherein: the intelligent logistics system further comprises a vehicle driver information management module, wherein the vehicle driver information management module is used for registering information of all drivers, and on-duty information, holiday information and training information of the drivers.
3. A control method of an intelligent manufacturing production control system for shop scheduling according to claim 2, wherein: the method comprises the following steps:
step 1: the intelligent storage bin of the single production line is built in each production workshop and is used for storing raw materials of each production line device and continuously reporting the raw materials to the intelligent raw material scheduling module and the cloud database in the workshop;
step 2: when the raw materials need to be scheduled in the workshop, the raw materials are scheduled to different intelligent storage bins of the single production line according to the calculation analysis of the cloud server and the regulation and control of the raw material scheduling intelligent vehicle;
step 3: the production condition of each production line device is transmitted to a cloud server through a wireless transceiver by collecting data through corresponding production monitoring devices, and the cloud server is used for carrying out data processing and then storing the data through a cloud database;
step 4: a scheduling raw material logistics information storage module is adopted to obtain the storage condition and type of each workshop raw material in the cloud database;
step 5: sending requests to the raw material scheduling in different workshops according to the demands, and adopting a vehicle scheduling management module to schedule vehicles for scheduling raw material distribution;
step 6: in the raw material dispatching, the vehicle positioning information is adopted to dispatch the vehicle position, and the type and the quantity of the raw materials to be dispatched are checked with a dispatching raw material logistics information storage module.
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