CN114544766A - Concrete compactness detection device and detection method thereof - Google Patents
Concrete compactness detection device and detection method thereof Download PDFInfo
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- CN114544766A CN114544766A CN202210156038.2A CN202210156038A CN114544766A CN 114544766 A CN114544766 A CN 114544766A CN 202210156038 A CN202210156038 A CN 202210156038A CN 114544766 A CN114544766 A CN 114544766A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/045—Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0232—Glass, ceramics, concrete or stone
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The application discloses detection device of concrete compactness includes: the ring body consists of a first half ring and a second half ring which have the same structure and an adjusting seat for connecting the first half ring and the second half ring; the fixed seat comprises a seat body and a seat platform arranged on the seat body, one end of the seat body is hinged with the other end of the first half ring, and the other end of the seat body is hinged with the other end of the second half ring; the knocking device is arranged on the seat platform and comprises a swinging hammer and a driving mechanism for controlling the swinging of the swinging hammer, and the swinging hammer is used for knocking the concrete to be detected; the measuring device is arranged on the ring body and used for collecting sound generated when the knocking device knocks the concrete, and the measuring device comprises a plurality of sound sensors and a display connected with the sound sensors; one end of the first half ring is hinged with the adjusting seat, and one end of the second half ring is detachably connected with the adjusting seat.
Description
Technical Field
The invention belongs to a building construction detection device, and particularly relates to a concrete compactness detection device and a detection method thereof.
Background
In actual engineering construction, the mass of concrete has a significant influence on the whole engineering quality, the hardened concrete has sufficient strength and durability indexes to bear load and resist corrosion of environments, the important index is the compactness of the concrete, the compactness of the concrete is the proportion of the volume of solid substances of the concrete to the total volume, the concrete is filled by the solid substances in the concrete volume, namely the compactness of the concrete is reflected, and the higher the compactness, the higher the density, the better the overall performance of the material.
At present, three common methods for detecting the compactness of the concrete filled steel tubular column are generally adopted:
the core drilling method is characterized in that holes are drilled in a formed concrete-filled steel tube column for core pulling, the quality of concrete in the column core is judged according to the quality condition of a drilled core sample, obviously, the core drilling method can only continuously detect the quality of the concrete at a certain test point, cannot comprehensively judge the quality condition of the whole concrete column, and has large limitation; moreover, the grouting reinforcement of the drilled hole is difficult to meet the strength equal to the whole column core concrete, so that the risk of damaging the integrity of the concrete column exists, and the stress of the concrete column can be weakened in serious cases; in addition, the core drilling method has the defects of long period, high cost, difficult erection of core drilling equipment on the steel pipe concrete column and the like.
The second, ultrasonic method, its basic principle is to utilize the transmitting transducer to radiate the high-frequency vibration at one end of the steel pipe external diameter, transmit to the receiving transducer of the other end of the steel pipe external diameter through the centre of a circle of the steel pipe, the ultrasonic wave will change propagation direction and route when meeting the interface formed by various defects in the course of spreading, its energy will be attenuated in the defect place, cause the ultrasonic wave to reach the relative change of sound time, sound amplitude, frequency when receiving the transducer. The method is high in cost and seriously influenced by construction environment, so that the method is high in theoretical performance but low in feasibility in the actual construction process.
The knocking method is suitable for generally inspecting the quality of the column core concrete, completely depends on the technology and experience of technicians, and is greatly influenced by subjective factors; moreover, the knocking method lacks theoretical basis and data for archiving, and is inconvenient for construction technology management and quality detection technology management; in addition, the tapping method is difficult to accurately judge for a concrete filled steel tubular column with a large wall thickness.
The publication number is: the patent of CN109212030B discloses an accurate detection device for compactness of a concrete filled steel tubular column, which comprises a movable ring, a fixed seat, a connecting seat, a handle, a swinging rod, an impact hammer and a rotating shaft; the other ends of the two movable rings are fixedly connected through a connecting structure to form a closed circular ring, a horizontal threaded hole is formed in the connecting structure, an internal thread is arranged in the threaded hole, a compression adjusting bolt penetrates through the internal thread of the threaded hole, and the other end of the compression adjusting bolt is rotatably connected with a compression piece through a bearing; and a plurality of sound sensors are fixedly arranged on the lower side of the movable ring.
The invention ensures that the formed circular ring is arranged on the outer side of the concrete filled steel tubular column by arranging the movable ring which can be unfolded and connecting the movable ring by the connecting structure which can be quickly assembled and disassembled, thereby being convenient for the installation and the use of the device; the adjustable compressing pieces can change the pressure on the concrete filled steel tubular column, so that the device is supported, the device is prevented from falling, the use is safer, but the device still has the problem that the installation is not stable enough in the use process, the device is fixed by the compressing pieces and is easy to cause fixation instability, the device is inclined towards the end where the impact hammer is located, and in addition, the use of the impact hammer still needs manual lifting, is not accurate enough, wastes time and energy and still needs to be strengthened.
Disclosure of Invention
The invention aims to provide a concrete compactness detection device and a detection method thereof, which can solve the problems.
The utility model aims at providing a detection apparatus of concrete compactness, include: the ring body consists of a first half ring and a second half ring which have the same structure and an adjusting seat for connecting the first half ring and the second half ring; the fixed seat comprises a seat body and a seat platform arranged on the seat body, one end of the seat body is hinged with the other end of the first half ring, and the other end of the seat body is hinged with the other end of the second half ring; the knocking device is arranged on the seat platform and comprises a swinging hammer and a driving mechanism for controlling the swinging of the swinging hammer, and the swinging hammer is used for knocking the concrete to be detected; the measuring device is arranged on the ring body and used for collecting sound generated when the knocking device knocks the concrete, and the measuring device comprises a plurality of sound sensors and a display connected with the sound sensors; one end of the first half ring is hinged with the adjusting seat, and one end of the second half ring is detachably connected with the adjusting seat.
Adopt foretell detection device of concrete compactness through setting up the ring body, can fix detection device on the concrete that needs detected, through setting up knocking device, uses knocking device cooperation measuring device, knocks the concrete through knocking device and produces sound to collect, take notes through measuring device and strike the sound that produces, the user judges the compactness of concrete through the sound of knocking the collection, whole device easy operation uses in a flexible way.
Furthermore, the sound sensors are evenly distributed on the lower surfaces of the first half ring and the second half ring, and each sound sensor is provided with a protective shell.
Through evenly setting up sound sensor in the lower surface of first semi-ring and second semi-ring, sound sensor's position is different, can collect the sound of different positions, and the sound of a plurality of sound sensor examination in real time display different directions can make the data that detect more accurate, moreover, through the installation protective housing on sound sensor, can play the guard action to sound sensor.
Further: the drive mechanism includes: the first driving wheel comprises a first wheel body, a first arc-shaped extending plate and a second arc-shaped extending plate which extend outwards are symmetrically arranged on the first wheel body, a first notch and a second notch are formed between the first arc-shaped extending plate and the first wheel body and between the second arc-shaped extending plate and the first wheel body, and first teeth are arranged on the first notch and the second notch; the second driving wheel comprises a second wheel body, wherein second teeth are arranged on the second wheel body, a first arc-shaped groove and a second arc-shaped groove which are sunken inwards are arranged on the second wheel body, and the first arc-shaped groove and the second arc-shaped groove are matched with the first arc-shaped extending plate and the second arc-shaped extending plate; the third driving wheel comprises a third wheel body, the third wheel body is matched with the first arc-shaped groove and the second arc-shaped groove, a third notch which is sunken inwards is arranged on the third wheel body, third teeth are arranged in the third notch, and one end, far away from the third teeth, of the third wheel body is connected with the swinging hammer; the driving motor is arranged on the seat stand, and an output shaft of the driving motor is connected with the first driving wheel and drives the first driving wheel to rotate; wherein, first tooth and the mutual adaptation of second tooth, second tooth and the mutual adaptation of third tooth, the radian of first arc extension board and second arc extension board is 90, the radian of first arc wall and second arc wall is 90, the radian of third breach also is 90.
When the driving mechanism operates, the driving motor is started, the driving motor drives the first driving wheel to rotate, the first driving wheel can drive the second driving wheel to rotate when rotating, when the first arc-shaped extension plate and the second arc-shaped extension plate are in contact with the first arc-shaped groove or the second arc-shaped groove, the first driving wheel can not drive the second driving wheel to rotate, only when first teeth in the first notch and the second notch are meshed with second teeth on the second wheel body, the first driving wheel can drive the second driving wheel to rotate, when the second driving wheel rotates, the third driving wheel can be driven to rotate, but only when the second teeth are meshed with the third teeth, the third driving wheel can drive the swinging hammer to lift when rotating, because the radians of the first arc-shaped extension plate and the second arc-shaped extension plate are both 90 degrees, the radians of the first arc-shaped groove and the second arc-shaped groove are 90 degrees, the radian of the third notch is also 90 degrees, so the second driving wheel and the third driving wheel are both rotated at intervals, the lifting height of the swinging hammer is influenced by the radian length of the second tooth and the third tooth, the height of the swinging hammer is gradually lifted along with the contact of the second tooth and the third tooth, when the second tooth and the third tooth are not meshed, the swinging hammer falls and strikes concrete under the influence of gravity, and through the cooperation between the first driving wheel, the second driving wheel and the third driving wheel, the swinging hammer can be intermittently lifted and automatically falls to complete the automatic striking work, so that the hands of workers are liberated, the swinging hammer is not required to be manually lifted, and time and labor are saved.
Further, still be equipped with the dead lever on the second wheel body, the dead lever is the rod-shaped body that the center of second wheel body extends to first arc wall and second arc wall direction, be equipped with the first poker rod that is used for stirring the dead lever on the first drive wheel, the quantity of first poker rod is two, be equipped with the second poker rod with the dead lever contact on the third drive wheel, wherein, first poker rod sets up perpendicularly on first drive wheel, and the second poker rod sets up perpendicularly on the third drive wheel.
By arranging the fixed rod on the second wheel body, arranging the first poke rod on the first driving wheel and the second poke rod on the second driving wheel, the cooperation between the first drive wheel, the second drive wheel and the third drive wheel can be made more accurate, when the first driving wheel rotates, the first poke rod pokes the second driving wheel through the fixed rod before the first tooth and the second tooth are meshed, so that the second tooth is perfectly contacted and meshed with the first tooth, detection errors caused by the fact that the first tooth and the second tooth cannot be meshed are effectively prevented, and similarly, when the first poking rod pokes the fixed rod, one end of the fixed rod, which is far away from the first poking rod, can be in contact with the second poking rod on the third driving wheel and poke the third driving wheel through the second poking rod to rotate for a certain angle, and third teeth on the third driving wheel can be perfectly meshed with second teeth on the second driving wheel.
Further, still including holding tightly the device, set up on the ring body, hold tightly the device and include: the first expansion strip is arranged in the first semi-ring and is arc-shaped, the upper surface of the first expansion strip is provided with an upwardly extending gas injection pipe, and the gas injection pipe is provided with a gas injection port; the second expansion strip is arranged in the second semi-ring, the second expansion strip is arc-shaped, and the second expansion strip and the first expansion strip have the same structure; the accommodating groove is of an arc structure, one side of the accommodating groove with the larger diameter is connected with the side wall of the first expansion strip, one end of the accommodating groove with the smaller diameter is provided with an extrusion groove, and when gas is injected into the first expansion strip, the first expansion strip expands outwards through the extrusion groove; the gas injection pipe is characterized in that a first half ring and a second half ring are arranged on the gas injection pipe, the first half ring and the second half ring are respectively provided with a protection ring, the protection rings wrap the gas injection pipe, and the protection rings are also provided with sealing plugs.
When the detection device is used, the first half ring and the second half ring are installed on a concrete column to be detected, the first half ring and the second half ring are fixed through the adjusting seat, gas is injected into the first expansion strip and the second expansion strip through the gas injection pipe, the first expansion strip and the second expansion strip gradually expand outwards through the extrusion groove, the expanded first expansion strip and the expanded second expansion strip can extrude the concrete column, the whole detection device is firmly fixed, the first expansion strip and the second expansion strip are made of rubber materials and can be attached to the outer wall of the concrete, the unevenness of the outer wall of the concrete column to be detected is prevented, the accuracy of the detection column and the stability of installation are influenced, and after the detection is finished, the detection device can be detached only by discharging the gas in the first expansion strip and the second expansion strip, the gas injection pipe is fast and convenient, and in addition, the protection ring is arranged outside the gas injection pipe, so that the gas injection pipe can be protected, and the gas injection pipe is prevented from being damaged.
Further, the sealing plug includes: the sealing table is arranged in the gas injection port, the bottom of the sealing table is connected with the gas injection pipe, the outer wall of the sealing table is connected with the inner wall of the protection ring, and the middle of the sealing table is provided with a vent communicated with the gas injection pipe; the plug body comprises an expansion section, a connecting section and an injection section which are sequentially connected, wherein the expansion section penetrates through the vent hole and extends into the gas injection pipe, a cavity is arranged in the expansion end, the outer wall of the connecting section is attached to the vent hole, and the outer wall of the injection section is attached to the inner wall of the sealing platform; wherein, be equipped with the passageway on the cavity, the passageway runs through the linkage segment in proper order, pours into the section, just it is equipped with the spiral cover that is used for the shutoff passageway to pour into to be equipped with in the section, the spiral cover with pour into section threaded connection, after the cavity inflation, the outer wall and the laminating of gas injection pipe inner wall of cavity.
When the first expansion strip and the second expansion strip are used for plugging through the sealing plug, the plug body is plugged into the sealing platform until the plug body is completely matched, the screw cap is opened, gas is injected through the channel and enters the cavity in the expansion end through the channel, the cavity is gradually expanded and is attached to the inner wall of the gas injection pipe, the screw cap is closed at the moment to complete sealing, wherein the sealing platform is highly connected with the gas injection port, the outer wall of the connecting section in the plug body is larger than the opening size of the vent hole through sealing treatment, the connecting section is in interference fit with the vent hole, the sealing property is improved, the expansion end is made of elastic rubber materials, the expansion end can be expanded through injecting the gas into the cavity, the expanded expansion end can prevent the plug body from returning, the sealing effect can be improved, the gas leakage of the gas injection pipe is prevented, and meanwhile, the whole sealing plug is very convenient to disassemble, the plug body can be pulled out from the sealing platform after the gas is released only by opening the screw cap, so that the plug is convenient and fast.
Furthermore, be equipped with interior slot on the inner wall of guard ring, be equipped with the sealing washer on the interior slot, just the guard ring with be equipped with the regulating part on the link of seal platform, the cross-section of regulating part is "Z" type, the department of buckling of regulating part all is equipped with the sealing washer.
When the in-process that the spiral cover screwed gradually, the outer wall of spiral cover can extrude the sealing washer of interior ditch inslot gradually, plays sealed effect, simultaneously, after the spiral cover screwed completely, the spiral cover can lead to the fact the extrusion to the regulating part, and the cross-section of regulating part is the Z type, and the regulating part still is provided with the sealing washer for the department of buckling of elastic material support regulating part, can warp to a certain extent to increase sealed effect.
Further, the invention also discloses a concrete compactness detection method, which comprises the following steps: s1, fixing a through ring body on concrete to be measured, further fixing the whole detection device through a holding device, and after the fixing is firm S2, turning on power supplies of a sound sensor and a display, turning on a driving mechanism, detecting the change of sound around the concrete by the sound sensor, and transmitting the change of the sound to the display;
s3, turning on a power supply of the driving motor, lifting the swinging hammer to the highest position and then falling down, wherein sound generated by concrete of the swinging hammer device is collected through a sound sensor; s4, moving the position of the detection device to change the knocking position of the swinging hammer, and repeating the step S3 until the detection of all detection points is completed; and S5, judging the compactness of the detected concrete according to the detection data collected by the detection points.
The invention has the beneficial effects that:
1. the detection device can be fixed on the concrete to be detected by arranging the ring body, the knocking device is matched with the measuring device for use by arranging the knocking device, the knocking device knocks the concrete to generate sound, the measuring device collects and records the sound generated by knocking, and a user judges the compactness of the concrete by knocking the collected sound;
2. when the driving mechanism operates, the driving motor is started, only when the first tooth is meshed with the second tooth, the first driving wheel drives the second driving wheel to rotate, only when the second tooth is meshed with the third tooth, the third driving wheel rotates, when the third driving wheel rotates, the swinging hammer is driven to lift, meanwhile, the second driving wheel and the third driving wheel rotate at intervals, the lifting height of the swinging hammer is influenced by the radian length of the second tooth and the third tooth, the height of the swinging hammer is gradually lifted along with the contact of the second tooth and the third tooth, when the second tooth is not meshed with the third tooth, the swinging hammer falls and strikes concrete under the influence of gravity, and through the matching among the first driving wheel, the second driving wheel and the third driving wheel, the swinging hammer can intermittently lift and automatically fall to complete the automatic striking work, thereby liberating the hands of the workers, saving time and labor without manually lifting the swinging hammer;
3. by arranging the fixed rod on the second wheel body and the first poke rod on the first driving wheel, the second poke rod is arranged on the second driving wheel, so that the first driving wheel, the second driving wheel and the third driving wheel can be matched more accurately, when the first driving wheel rotates, the first poke rod pokes the second driving wheel through the fixed rod before the first tooth and the second tooth are meshed, so that the second tooth is perfectly contacted and meshed with the first tooth, detection errors caused by the fact that the first tooth and the second tooth cannot be meshed are effectively prevented, and similarly, when the first poking rod pokes the fixed rod, one end of the fixed rod, which is far away from the first poking rod, can be in contact with the second poking rod on the third driving wheel and poke the third driving wheel through the second poking rod to rotate for a certain angle, and when the third teeth on the third driving wheel can be perfectly meshed with the second teeth on the second driving wheel;
4. when examining time measuring, through adjusting seat and first semi-ring, the second semi-ring is fixed on concrete column, squeeze into first inflation strip and second inflation strip with gas through the gas injection pipe in, first inflation strip and second inflation strip are through extruding the groove outwards inflation gradually and extrude concrete column, thereby firmly fix whole detection device, and first inflation strip and second inflation strip are the rubber material, can with the outer wall laminating of concrete, prevent the concrete column outer wall unevenness that needs to detect, influence the accuracy that detects and the stability of installation, and after the detection is accomplished, only need to emit the gas in first inflation strip and the second inflation strip and can dismantle detection device, it is swift convenient again, in addition, through set up the guard ring outside the gas injection pipe, can play the guard action to the gas injection pipe, prevent that the damage pipe from receiving the damage
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the invention;
FIG. 3 is a schematic structural view of a driving structure of the present invention;
fig. 4 is a schematic view of the construction of the sealing plug of the present invention;
fig. 5 is an enlarged view of a in fig. 4.
The reference numbers in the figures are: 100. a ring body; 110. a first half ring; 120. a second half ring; 130. an adjusting seat; 200. a fixed seat; 210. a base body; 220. a seat stand; 300. a swing hammer; 400. a drive mechanism; 410. a first drive wheel; 411. a first wheel body; 412. a first arc-shaped extension plate; 413. a second arc-shaped extension plate; 414. a first notch; 415. a second notch; 416. a first tooth; 417. a first poke rod; 420. a second drive wheel; 421. a second wheel body; 422. a second tooth; 423. a first arc-shaped slot; 424. a second arc-shaped slot; 425. fixing the rod; 430. a third drive wheel; 431. a third wheel body; 432. a third notch; 433. a third tooth; 434. a second poker rod; 440. a drive motor; 500. a measuring device; 510. a sound sensor; 520. a display; 530. a protective shell; 600. a clasping device; 610. a first expandable strip; 611. a gas injection pipe; 612. a gas injection port; 620. a second expandable strip; 630. a receiving groove; 631. an extrusion groove; 640. a guard ring; 700. a sealing plug; 710. a sealing table; 711. a vent; 720. a plug body; 721. an expansion section; 722. a connecting section; 723. an injection section; 724. a cavity; 725. a channel; 730. screwing a cover; 740. an inner groove; 750. an adjustment member; 760. and (5) sealing rings.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some, but not all, embodiments of the present application. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present disclosure.
The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those illustrated or described herein, and that the terms "first," "second," and the like are generally used herein in a generic sense and do not limit the number of terms, e.g., the first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/", and generally means that the former and latter related objects are in an "or" relationship.
The concrete compactness detecting device and the concrete compactness detecting method provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Example 1:
as shown in fig. 1 and 2, an embodiment of the present application provides a device for detecting concrete compactness, including: the ring body 100 is composed of a first half ring 110 and a second half ring 120 which have the same structure, and an adjusting seat 130 connecting the first half ring 110 and the second half ring 120; the fixing seat 200 comprises a seat body 210 and a seat 220 arranged on the seat body 210, wherein one end of the seat body 210 is hinged with the other end of the first half ring 110, and the other end of the seat body 210 is hinged with the other end of the second half ring 120; the knocking device is arranged on the seat stand 220 and comprises a swinging hammer 300 and a driving mechanism 400 for controlling the swinging of the swinging hammer 300, and the swinging hammer 300 is used for knocking the concrete to be detected; the measuring device 500 is arranged on the ring body 100 and used for collecting the sound generated by knocking the concrete by the knocking device, and the measuring device 500 comprises a plurality of sound sensors 510 and a display 520 connected with the sound sensors 510; wherein, one end of the first half ring 110 is hinged to the adjusting base 130, and one end of the second half ring 120 is detachably connected to the adjusting base 130.
In some embodiments of the present application, as shown in fig. 1, the above-mentioned detection device for detecting concrete compactness is adopted, by setting the ring body 100, the detection device can be fixed on the concrete to be detected, by setting the knocking device, the knocking device is used in cooperation with the measuring device 500, the knocking device is used for knocking the concrete to generate sound, the measuring device 500 is used for collecting and recording the sound generated by knocking, the user judges the compactness of the concrete by the sound collected by knocking, and the whole device is simple in operation and flexible in use.
In addition, the sound sensors 510 are disposed on the lower surfaces of the first half ring 110 and the second half ring 120, the sound sensors 510 are uniformly distributed, and each sound sensor 510 is provided with a protective shell 530.
In the embodiment of the present application, the sound sensors 510 are uniformly disposed on the lower surfaces of the first half ring 110 and the second half ring 120, the sound sensors 510 have different positions, so that sounds at different positions can be collected, the sound sensors 510 display sounds in different directions in real time, so that detected data can be more accurate, and the sound sensors 510 can be protected by installing the protection shell 530 on the sound sensors 510.
Example 2:
the embodiment of the application provides a detection device of concrete compactness, except including above-mentioned technical feature, the detection device of concrete compactness of the embodiment of the application still includes following technical feature.
As shown in fig. 3, the driving mechanism 400 includes: the first driving wheel 410 comprises a first wheel body 411, a first arc-shaped extending plate 412 and a second arc-shaped extending plate 413 which extend outwards are symmetrically arranged on the first wheel body 411, a first gap 414 and a second gap 415 are formed between the first arc-shaped extending plate 412, the second arc-shaped extending plate 413 and the first wheel body 411, and first teeth 416 are arranged on the first gap 414 and the second gap 415; the second driving wheel 420 comprises a second wheel body 421, the second wheel body 421 is provided with a second tooth 422, the second wheel body 421 is provided with a first arc-shaped groove 423 and a second arc-shaped groove 424 which are recessed inwards, and the first arc-shaped groove 423 and the second arc-shaped groove 424 are matched with the first arc-shaped extending plate 412 and the second arc-shaped extending plate 413; the third driving wheel 430 comprises a third wheel body 431, the third wheel body 431 is matched with the first arc-shaped groove 423 and the second arc-shaped groove 424, an inward-concave third notch 432 is formed in the third wheel body 431, a third tooth 433 is arranged in the third notch 432, and one end, far away from the third tooth 433, of the third wheel body 431 is connected with the swinging hammer 300; a driving motor 440 disposed on the base 220, an output shaft of the driving motor 440 being connected to the first driving wheel 410 and driving the first driving wheel to rotate; wherein, first tooth 416 and second tooth 422 are mutually adapted, second tooth 422 and third tooth 433 are mutually adapted, and the radian of first arc extension plate 412 and second arc extension plate 413 is 90 °, and the radian of first arc groove 423 and second arc groove 424 is 90 °, and the radian of third breach 432 is 90 ° also.
In the embodiment of the present application, when the driving mechanism 400 is operated, the driving motor 440 is turned on, the driving motor 440 drives the first driving wheel 410 to rotate, the first driving wheel 410 drives the second driving wheel 420 to rotate when the first driving wheel 410 rotates, when the first arc-shaped extension plate 412 and the second arc-shaped extension plate 413 contact with the first arc-shaped groove 423 or the second arc-shaped groove 424, the first driving wheel 410 does not drive the second driving wheel 420 to rotate, only when the first tooth 416 in the first notch 414 and the second notch 415 is engaged with the second tooth 422 on the second wheel 421, the first driving wheel 410 drives the second driving wheel 420 to rotate, when the second driving wheel 420 rotates, the third driving wheel 430 rotates, but only when the second tooth 422 is engaged with the third tooth 433, the third driving wheel 430 drives the swinging hammer 300 to lift when the third driving wheel 430 rotates, and because the arc-shaped extension plates 412 and the second arc-shaped extension plate 413 are both at an angle of 90,413, the radian of the first arc-shaped groove 423 and the second arc-shaped groove 424 is 90 degrees, the radian of the third notch 432 is 90 degrees, so that the second driving wheel 420 and the third driving wheel 430 rotate at intervals, the lifting height of the swinging hammer 300 is influenced by the radian lengths of the second tooth 422 and the third tooth 433, the height of the swinging hammer 300 is gradually lifted along with the contact of the second tooth 422 and the third tooth 433, when the second tooth 422 and the third tooth 433 are not meshed, the swinging hammer 300 can fall and knock concrete under the influence of gravity, and through the cooperation among the first driving wheel 410, the second driving wheel 420 and the third driving wheel 430, the swinging hammer 300 can intermittently lift and automatically fall to complete the automatic knocking work, so that the hands of a worker are released, the swinging hammer 300 does not need to be manually lifted, and time and labor are saved.
Moreover, the second wheel body 421 is further provided with a fixing rod 425, the fixing rod 425 is a rod-shaped body extending from the center of the second wheel body 421 to the direction of the first arc-shaped groove 423 and the second arc-shaped groove 424, the first driving wheel 410 is provided with a first poking rod 417 for poking the fixing rod 425, the number of the first poking rods 417 is two, and the third driving wheel 430 is provided with a second poking rod 434 contacting with the fixing rod 425, wherein the first poking rod 417 is vertically arranged on the first driving wheel 410, and the second poking rod 434 is vertically arranged on the third driving wheel 430.
In some embodiments of the present application, the fixing rod 425 is disposed on the second wheel body 421, the first poke rod 417 is disposed on the first driving wheel 410, the second poke rod 434 is disposed on the second driving wheel 420, so that the first driving wheel 410, the second driving wheel 420 and the third driving wheel 430 can be matched more precisely, when the first driving wheel 410 rotates, the first poke rod 417 can poke the second driving wheel 420 through the fixing rod 425 before the first tooth 416 and the second tooth 422 are engaged, so that the second tooth 422 can perfectly contact and engage with the first tooth 416, which effectively prevents the first tooth 416 and the second tooth 422 from being unable to engage with each other to cause detection error, and similarly, when the first poke rod 425 pokes the fixing rod 425, one end of the fixing rod 417 far from the first pokes rod 417 can contact with the second poke rod 434 on the third driving wheel 430 and pokes the third driving wheel 430 to rotate a certain angle through the second poke rod 434, the third teeth 433 on the third drive wheel 430 are able to perfectly mesh with the second teeth 422 on the second drive wheel 420.
Example 3:
the embodiment of the application provides a detection device for concrete compactness, except including above-mentioned technical characteristics, the detection device for concrete compactness of the embodiment of the application still includes following technical characteristics.
As shown in fig. 2, further includes a clasping device 600 disposed on the ring body 100, the clasping device 600 includes: the first expansion strip 610 is arranged in the first half-ring 110, the first expansion strip 610 is arc-shaped, the upper surface of the first expansion strip 610 is provided with an upwardly extending gas injection pipe 611, and the gas injection pipe 611 is provided with a gas injection port 612; the second expansion strip 620 is arranged in the second half ring 120, the second expansion strip 620 is arc-shaped, and the second expansion strip 620 has the same structure as the first expansion strip 610; the accommodating groove 630 is formed in both the first half ring 110 and the second half ring 120, the accommodating groove 630 has an arc structure, one side of the accommodating groove 630 with a larger diameter is connected with the side wall of the first expansion strip 610, one end of the accommodating groove 630 with a smaller diameter is provided with an extrusion groove 631, and when gas is injected into the first expansion strip 610, the first expansion strip 610 expands outwards through the extrusion groove 631; wherein, the first half ring 110 and the second half ring 120 are further provided with a protection ring 640, the protection ring 640 is wrapped outside the gas injection pipe 611, and the protection ring 640 is further provided with a sealing plug 700.
In the embodiment of the present application, when performing detection, a detection device needs to be fixed, and the fastening device 600 can further improve the installation stability and the firmness of the detection device, when in use, the first half ring 110 and the second half ring 120 are installed on a concrete column to be detected, and the first half ring 110 and the second half ring 120 are fixed by the adjusting seat 130, at this time, gas is injected into the first expansion strip 610 and the second expansion strip 620 through the gas injection pipe 611, the first expansion strip 610 and the second expansion strip 620 gradually expand outwards through the extrusion groove 631, the expanded first expansion strip 610 and the second expansion strip 620 will extrude the concrete column, so as to firmly fix the whole detection device, and the first expansion strip 610 and the second expansion strip 620 are made of rubber material and can be attached to the outer wall of the concrete column, thereby preventing the outer wall of the concrete column to be detected from being uneven and affecting the detection accuracy and the installation stability, after the detection is finished, the detection device can be disassembled only by discharging the gas in the first expansion strip 610 and the second expansion strip 620, so that the detection device is fast and convenient to disassemble, and in addition, the protection ring 640 is arranged outside the gas injection pipe 611, so that the gas injection pipe 611 can be protected, and the gas injection pipe 611 is prevented from being damaged.
Example 4:
the embodiment of the application provides a detection device of concrete compactness, except including above-mentioned technical feature, the detection device of concrete compactness of the embodiment of the application still includes following technical feature.
As shown in fig. 4 and 5, the sealing plug 700 includes: the sealing table 710 is arranged in the gas injection port 612, the bottom of the sealing table 710 is connected with the gas injection pipe 611, the outer wall of the sealing table 710 is connected with the inner wall of the protection ring 640, and the middle of the sealing table 710 is provided with a vent hole 711 communicated with gas injection; the plug body 720 comprises an expansion section 721, a connecting section 722 and an injection section 723 which are connected in sequence, wherein the expansion section 721 penetrates through the vent hole 711 and extends into the gas injection pipe 611, a cavity 724 is arranged in the expansion end, the outer wall of the connecting section 722 is attached to the vent hole 711, and the outer wall of the injection section 723 is attached to the inner wall of the sealing platform 710; the cavity 724 is provided with a channel 725, the channel 725 sequentially penetrates through the connecting section 722 and the injection section 723, the injection section 723 is provided with a screw cap 730 for plugging the channel 725, the screw cap 730 is in threaded connection with the injection section 723, and after the cavity 724 expands, the outer wall of the cavity 724 is attached to the inner wall of the gas injection pipe 611.
In the embodiment of the present application, after the gas injection of the first expansion strip 610 and the second expansion strip 620 is completed, the plug body 720 needs to be sealed by the sealing plug 700, when the plug is used, the plug body 720 is plugged into the sealing platform 710 until the plug body is completely matched, the screw cap 730 is opened, gas is injected through the channel 725, the gas enters the cavity 724 in the expansion end through the channel 725, the cavity 724 gradually expands and is attached to the inner wall of the gas injection pipe 611, the screw cap 730 is closed, and the sealing is completed, wherein the sealing platform 710 is highly connected with the gas injection port 612, and through the sealing treatment, the outer wall of the connecting section 722 in the plug body 720 is larger than the opening size of the vent hole 711, so that the connecting section 722 and the vent hole 711 are in interference fit, the sealing performance is improved, the expansion end is made of an elastic rubber material, the expansion end can be expanded by injecting gas into the cavity 724, and the expanded expansion end can prevent the plug body 720 from retracting, can also improve sealed effect, prevent that gas injection pipe 611 from leaking gas, simultaneously, the dismantlement of whole sealing plug 700 is also very convenient, only needs to open spiral cover 730, can extract cock body 720 from sealed platform 710 after giving out gas, and is convenient swift again.
Further, an inner groove 740 is formed in the inner wall of the protective ring 640, a sealing ring 760 is arranged on the inner groove 740, an adjusting piece 750 is arranged at the connecting end of the protective ring 640 and the sealing table 710, the cross section of the adjusting piece 750 is Z-shaped, and the sealing ring 760 is arranged at the bent part of the adjusting piece 750.
In some embodiments of the present application, when the cap 730 is screwed gradually, the outer wall of the cap 730 will gradually press the sealing ring 760 in the inner groove 740, thereby achieving a sealing effect, and simultaneously, when the cap 730 is screwed completely, the cap 730 will press the adjusting member 750, the cross section of the adjusting member 750 is Z-shaped, and the bending portion of the adjusting member 750, which is supported by the elastic material, of the adjusting member 750 is further provided with the sealing ring 760, so as to deform to a certain extent, thereby increasing the sealing effect.
Example 5:
the invention also discloses a concrete compactness detection method, which comprises the following steps: s1, fixing a through ring body 100 on concrete to be measured, further fixing the whole detection device through a holding device 600, and after the fixing is firm S2, turning on power supplies of a sound sensor 510 and a display 520, turning on a driving mechanism 400 to work, detecting the change of sound around the concrete by the sound sensor 510, and transmitting the change of the sound to the display 520; s3, turning on the power supply of the driving motor 440, lifting the swinging hammer 300 to the highest position and then falling down, wherein the sound generated by the concrete arranged on the swinging hammer 300 is collected by the sound sensor 510; s4, moving the position of the detection device to change the knocking position of the swinging hammer 300, and repeating the step S3 until the detection of all detection points is completed; and S5, judging the compactness of the detected concrete according to the detection data collected by the detection points.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatus of the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions involved, e.g., the methods described may be performed in an order different than that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.
While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A concrete compactness detection device, characterized by includes:
the ring body (100) consists of a first half ring (110) and a second half ring (120) which have the same structure and an adjusting seat (130) for connecting the first half ring (110) and the second half ring (120);
the fixing seat (200) comprises a seat body (210) and a seat stand (220) arranged on the seat body (210), one end of the seat body (210) is hinged with the other end of the first half ring (110), and the other end of the seat body (210) is hinged with the other end of the second half ring (120);
the knocking device is arranged on the seat stand (220), and comprises a swinging hammer (300) and a driving mechanism (400) for controlling the swinging hammer (300) to swing, wherein the swinging hammer (300) is used for knocking concrete to be detected;
the measuring device (500) is arranged on the ring body (100) and used for collecting sound generated by knocking concrete by the knocking device, and the measuring device (500) comprises a plurality of sound sensors (510) and a display (520) connected with the sound sensors (510);
one end of the first half ring (110) is hinged with the adjusting seat (130), and one end of the second half ring (120) is detachably connected with the adjusting seat (130).
2. A concrete compactness testing device according to claim 1, wherein: the sound sensors (510) are arranged on the lower surfaces of the first half ring (110) and the second half ring (120), the sound sensors (510) are uniformly distributed, and each sound sensor (510) is provided with a protective shell (530).
3. A concrete compactness testing device according to claim 1, wherein: the drive mechanism (400) comprises:
the first driving wheel (410) comprises a first wheel body (411), a first arc-shaped extending plate (412) and a second arc-shaped extending plate (413) which extend outwards are symmetrically arranged on the first wheel body (411), a first gap (414) and a second gap (415) are formed between the first arc-shaped extending plate (412), the second arc-shaped extending plate (413) and the first wheel body (411), and first teeth (416) are arranged on the first gap (414) and the second gap (415);
the second driving wheel (420) comprises a second wheel body (421), a second tooth (422) is arranged on the second wheel body (421), a first arc-shaped groove (423) and a second arc-shaped groove (424) which are sunken inwards are arranged on the second wheel body (421), and the first arc-shaped groove (423) and the second arc-shaped groove (424) are matched with the first arc-shaped extending plate (412) and the second arc-shaped extending plate (413);
the third driving wheel (430) comprises a third wheel body (431), the third wheel body (431) is provided with a third notch (432) which is inwards recessed, a third tooth (433) is arranged in the third notch (432), and one end, far away from the third tooth (433), of the third wheel body (431) is connected with the swinging hammer (300);
the driving motor (440) is arranged on the seat stand (220), and an output shaft of the driving motor (440) is connected with the first driving wheel (410) and drives the first driving wheel to rotate;
the first teeth (416) are matched with the second teeth (422), the second teeth (422) are matched with the third teeth (433), the radians of the first arc-shaped extension plate (412) and the second arc-shaped extension plate (413) are both 90 degrees, the radians of the first arc-shaped groove (423) and the second arc-shaped groove (424) are 90 degrees, and the radian of the third notch (432) is also 90 degrees.
4. A concrete compactness testing device according to claim 3, wherein: still be equipped with dead lever (425) on second wheel body (421), dead lever (425) are the central rod-shaped body to first arc wall (423) and second arc wall (424) direction extension of second wheel body (421), be equipped with first poker rod (417) that is used for stirring dead lever (425) on first drive wheel (410), the quantity of first poker rod (417) is two, be equipped with second poker rod (434) with dead lever (425) contact on third drive wheel (430), wherein, first poker rod (417) set up perpendicularly on first drive wheel (410), and second poker rod (434) set up perpendicularly on third drive wheel (430).
5. A concrete compactness testing device according to claim 1, wherein: still including holding tightly device (600), set up on ring body (100), hold tightly device (600) and include:
the first expansion strip (610) is arranged in the first half ring (110), the first expansion strip (610) is arc-shaped, the upper surface of the first expansion strip (610) is provided with an upwardly extending gas injection pipe (611), and the gas injection pipe (611) is provided with a gas injection port (612);
the second expansion strip (620) is arranged in the second half ring (120), the second expansion strip (620) is arc-shaped, and the second expansion strip (620) and the first expansion strip (610) have the same structure;
the accommodating groove (630) is arranged in the first half ring (110) and the second half ring (120), the accommodating groove (630) is of an arc structure, one side of the accommodating groove (630) with the larger diameter is connected with the side wall of the first expansion strip (610), one end of the accommodating groove (630) with the smaller diameter is provided with an extrusion groove (631), and when gas is injected into the first expansion strip (610), the first expansion strip (610) expands outwards through the extrusion groove (631);
the first half ring (110) and the second half ring (120) are further provided with a protection ring (640), the protection ring (640) is wrapped outside the gas injection pipe (611), and the protection ring (640) is further provided with a sealing plug (700).
6. A concrete compactness testing device according to claim 5, wherein: the sealing plug (700) comprises:
the sealing table (710) is arranged in the gas injection port (612), the bottom of the sealing table (710) is connected with the gas injection pipe (611), the outer wall of the sealing table (710) is connected with the inner wall of the protective ring (640), and a vent hole (711) communicated with the gas injection is formed in the middle of the sealing table (710);
the plug body (720) comprises an expansion section (721), a connecting section (722) and an injection section (723) which are sequentially connected, the expansion section (721) penetrates through the vent hole (711) and extends into the gas injection pipe (611), a cavity (724) is arranged in the expansion end, the outer wall of the connecting section (722) is attached to the vent hole (711), and the outer wall of the injection section (723) is attached to the inner wall of the sealing table (710);
the cavity (724) is provided with a channel (725), the channel (725) sequentially penetrates through the connecting section (722) and the injection section (723), the injection section (723) is provided with a screw cap (730) used for plugging the channel (725), the screw cap (730) is in threaded connection with the injection section (723), and after the cavity (724) expands, the outer wall of the cavity (724) is attached to the inner wall of the gas injection pipe (611).
7. A concrete compactness testing device according to claim 6, wherein: be equipped with interior slot (740) on the inner wall of guard ring (640), be equipped with sealing washer (760) on interior slot (740), just guard ring (640) with be equipped with regulating part (750) on the link of seal platform (710), the cross-section of regulating part (750) is "Z" type, and the department of buckling of regulating part (750) all is equipped with sealing washer (760).
8. A method for detecting the compactness of concrete according to claim 1, wherein: the method comprises the following steps:
s1, fixing a through ring body (100) on concrete to be measured, further fixing the whole detection device through a holding device (600),
s2, after the concrete is firmly fixed, the power supply of the sound sensor (510) and the display (520) is turned on, the driving mechanism (400) is turned on to work, the sound sensor (510) detects the change of the sound around the concrete and transmits the change of the sound to the display (520);
s3, turning on a power supply of the driving motor (440), lifting the swinging hammer (300) to the highest position and then falling down, and collecting the sound generated by the concrete arranged on the swinging hammer (300) through the sound sensor (510);
s4, moving the position of the detection device to change the knocking position of the swinging hammer (300), and repeating the step S3 until the detection of all detection points is finished;
and S5, judging the compactness of the detected concrete according to the detection data collected by the detection points.
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CN116660369A (en) * | 2023-05-23 | 2023-08-29 | 山东林民公路材料有限公司 | Concrete filled steel tube column compactness detection device |
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CN105021700A (en) * | 2015-07-21 | 2015-11-04 | 上海建工七建集团有限公司 | Concrete filled steel tubular column compactness detection device and detection method |
CN109212030A (en) * | 2018-10-12 | 2019-01-15 | 华北水利水电大学 | A kind of accurate detection device of steel core concrete column compactness |
CN215574445U (en) * | 2021-06-21 | 2022-01-18 | 武汉轻工工程技术有限公司 | Steel pipe self-compaction recycled concrete post compactness detection device |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105021700A (en) * | 2015-07-21 | 2015-11-04 | 上海建工七建集团有限公司 | Concrete filled steel tubular column compactness detection device and detection method |
CN109212030A (en) * | 2018-10-12 | 2019-01-15 | 华北水利水电大学 | A kind of accurate detection device of steel core concrete column compactness |
CN215574445U (en) * | 2021-06-21 | 2022-01-18 | 武汉轻工工程技术有限公司 | Steel pipe self-compaction recycled concrete post compactness detection device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116660369A (en) * | 2023-05-23 | 2023-08-29 | 山东林民公路材料有限公司 | Concrete filled steel tube column compactness detection device |
CN116660369B (en) * | 2023-05-23 | 2024-04-16 | 山东林民公路材料有限公司 | Concrete filled steel tube column compactness detection device |
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