CN114542424A - Pipeline sealing structures, compressors, air conditioning equipment and vehicles - Google Patents
Pipeline sealing structures, compressors, air conditioning equipment and vehicles Download PDFInfo
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- CN114542424A CN114542424A CN202011339389.4A CN202011339389A CN114542424A CN 114542424 A CN114542424 A CN 114542424A CN 202011339389 A CN202011339389 A CN 202011339389A CN 114542424 A CN114542424 A CN 114542424A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/123—Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gasket Seals (AREA)
Abstract
本申请提供了一种管路密封结构、压缩机、空调设备及车辆,管路密封结构包括相连接的第一接头和第二接头,以及密封垫,第一接头具有第一端面,第二接头具有设于第一端面一侧的第二端面,密封垫夹设于第一端面与第二端面之间,第一端面和第二端面上设置有相互适配的凸台和凹槽。本申请提供的管路密封结构,通过在第一接头和第二接头之间设置匹配的凸台和凹槽,使得密封垫在装配后被凸台挤压并在凹槽内发生弹性变形,进而实现第一接头和第二接头之间的密封,可以避免密封垫受压屈服的问题,从而避免密封失效,密封压力大幅度提升;同时,凹槽的设置,使得密封垫在挤压变形后与两侧的端面之间的接触面积增加,提升了密封性能。
The application provides a pipeline sealing structure, a compressor, an air conditioner and a vehicle. The pipeline sealing structure includes a first joint and a second joint connected to each other, and a gasket, the first joint has a first end face, and the second joint It has a second end surface arranged on one side of the first end surface, the sealing gasket is sandwiched between the first end surface and the second end surface, and the first end surface and the second end surface are provided with mutually matching bosses and grooves. In the pipeline sealing structure provided by the present application, by arranging matching bosses and grooves between the first joint and the second joint, the gasket is squeezed by the bosses and elastically deformed in the grooves after assembly, and further Achieving the sealing between the first joint and the second joint can avoid the problem of the gasket yielding under pressure, so as to avoid seal failure and greatly increase the sealing pressure; The contact area between the end faces on both sides is increased, improving the sealing performance.
Description
技术领域technical field
本申请属于管路密封技术领域,更具体地说,是涉及一种管路密封结构、压缩机、空调设备及车辆。The present application belongs to the technical field of pipeline sealing, and more particularly, relates to a pipeline sealing structure, a compressor, an air conditioner and a vehicle.
背景技术Background technique
目前,随着新能源汽车的发展,消费者对车载空调设备的稳定性要求进一步提高,而车载空调设备的稳定性与其压缩机的密封性有着密不可分的关系。压缩机机壳的吸气口或排气口处安装有管路,通过管路与外界设备连接并连通,而管路与管路之间一般采用两个接头实现连通,两个接头之间常采用密封垫进行密封。为提高密封性能,常用的方法是在密封垫上一体形成具有弹性的凸筋,凸筋被挤压后,发生弹性变形,这样可借助凸筋的弹性实现密封,但是,当接头的密封端面受到的压力比较大的时候,容易使密封垫上的凸筋产生屈服现象,而凸筋屈服后的密封能力会急剧下降,容易造成泄漏。At present, with the development of new energy vehicles, consumers have higher requirements for the stability of on-board air-conditioning equipment, and the stability of on-board air-conditioning equipment is inseparably related to the tightness of its compressor. There is a pipeline installed at the suction port or exhaust port of the compressor casing, which is connected and communicated with external equipment through the pipeline, and two joints are generally used to achieve communication between the pipeline and the pipeline. Seal with gasket. In order to improve the sealing performance, the commonly used method is to form an elastic rib on the gasket. After the rib is squeezed, elastic deformation occurs, so that the sealing can be achieved by the elasticity of the rib. When the pressure is relatively large, it is easy to cause the convex ribs on the gasket to yield, and the sealing ability of the convex ribs will drop sharply after yielding, which is easy to cause leakage.
发明内容SUMMARY OF THE INVENTION
本申请实施例的目的在于提供一种管路密封结构、压缩机、空调设备及车辆,以解决现有技术中存在的接头的密封端面受到的压力较大时,容易使两个接头之间的密封垫上的凸筋产生屈服现象,进而容易造成泄漏的技术问题。The purpose of the embodiments of the present application is to provide a pipeline sealing structure, a compressor, an air conditioner and a vehicle, so as to solve the problem that when the pressure on the sealing end face of the joint existing in the prior art is relatively large, it is easy to cause the joint between the two joints. The rib on the gasket produces a yield phenomenon, which is easy to cause technical problems of leakage.
为实现上述目的,本申请采用的技术方案是:提供一种管路密封结构,包括相连接的第一接头和第二接头,以及密封垫,所述第一接头具有第一端面,所述第二接头具有设于所述第一端面一侧的第二端面,所述密封垫夹设于所述第一端面与所述第二端面之间,其中,所述第一端面和所述第二端面上设置有相互适配的凸台和凹槽,所述密封垫被所述凸台挤压并在所述凹槽内变形。In order to achieve the above purpose, the technical solution adopted in the present application is to provide a pipeline sealing structure, comprising a first joint and a second joint connected to each other, and a sealing gasket, the first joint has a first end surface, the first joint has a first end surface, and the The two joints have a second end surface disposed on one side of the first end surface, the gasket is sandwiched between the first end surface and the second end surface, wherein the first end surface and the second end surface The end face is provided with a boss and a groove that are adapted to each other, and the gasket is pressed by the boss and deformed in the groove.
在一个实施例中,所述密封垫为中空的密封垫,所述凸台为环形凸台,所述凹槽为环形凹槽。In one embodiment, the gasket is a hollow gasket, the boss is an annular boss, and the groove is an annular groove.
在一个实施例中,所述第一接头内设有容置槽,所述容置槽的内底面上凸设有环形台阶,所述环形台阶的外径小于所述容置槽的直径,所述环形台阶的端面形成所述第一端面,所述第二接头包括大径端和小径端,所述大径端抵接于所述第一接头的端面上,所述小径端的外径与所述容置槽适配,所述小径端插入所述容置槽中,所述小径端的端面形成所述第二端面。In one embodiment, an accommodating groove is provided in the first joint, an annular step is protruded on the inner bottom surface of the accommodating groove, and the outer diameter of the annular step is smaller than the diameter of the accommodating groove, so The end face of the annular step forms the first end face, the second joint includes a large diameter end and a small diameter end, the large diameter end abuts on the end face of the first joint, and the outer diameter of the small diameter end is the same as that of the first joint. The accommodating groove is adapted, the small diameter end is inserted into the accommodating groove, and the end face of the small diameter end forms the second end face.
在一个实施例中,所述密封垫的外径大于等于所述第一端面的外径。In one embodiment, the outer diameter of the gasket is greater than or equal to the outer diameter of the first end surface.
在一个实施例中,所述密封垫的外径与所述容置槽的直径适配。In one embodiment, the outer diameter of the sealing gasket is adapted to the diameter of the accommodating groove.
在一个实施例中,所述环形凸台和所述环形凹槽均设置有多个,多个所述环形凸台之间间隔布设。In one embodiment, a plurality of the annular bosses and the annular grooves are provided, and the plurality of annular bosses are arranged at intervals.
在一个实施例中,所述第一端面和第二端上均设置有多个所述环形凸台,所述第一端面上相邻的两个所述环形凸台之间形成所述环形凹槽,所述第二端面上相邻的两个所述环形凸台之间形成所述环形凹槽,所述第一端面上的所述环形凸台和所述环形凹槽形成连续的锯齿状结构。In one embodiment, a plurality of the annular bosses are provided on both the first end face and the second end, and the annular recess is formed between two adjacent annular bosses on the first end face. A groove, the annular groove is formed between the two adjacent annular bosses on the second end surface, and the annular boss and the annular groove on the first end surface form a continuous sawtooth shape structure.
在一个实施例中,所述锯齿状结构延伸至所述第一端面的内周缘及外周缘。In one embodiment, the sawtooth-like structure extends to the inner periphery and the outer periphery of the first end surface.
在一个实施例中,所述环形凸台的平行于所述第一接头轴线方向的截面呈三角形或梯形。In one embodiment, the cross section of the annular boss parallel to the axis of the first joint is triangular or trapezoidal.
在一个实施例中,所述环形凹槽的槽壁包括第一底面和连接于所述第一底面相对两侧的第一侧面,所述第一底面为平面,所述第一侧面为弧面。In one embodiment, the groove wall of the annular groove includes a first bottom surface and first side surfaces connected to opposite sides of the first bottom surface, the first bottom surface is a plane surface, and the first side surface is an arc surface .
在一个实施例中,所述环形凹槽的平行于所述第一接头轴线方向的高度小于所述环形凹槽的垂直于所述第一接头轴线方向的宽度。In one embodiment, the height of the annular groove parallel to the axis of the first joint is smaller than the width of the annular groove perpendicular to the axis of the first joint.
本申请提供的管路密封结构的有益效果在于:与现有技术相比,本申请管路密封结构,通过在第一接头和第二接头之间设置匹配的凸台和凹槽,并在第一接头和第二接头设置密封垫,使得密封垫在装配后被凸台挤压并在凹槽内发生弹性变形,进而实现第一接头和第二接头之间的密封,采用此密封结构可以避免密封垫受压屈服的问题,从而避免密封失效,密封压力大幅度提升;同时,凹槽的设置,使得密封垫在挤压变形后与两侧的端面之间的接触面积增加,提升了密封性能。The beneficial effect of the pipeline sealing structure provided by the present application is that, compared with the prior art, the pipeline sealing structure of the present application has the advantages of arranging matching bosses and grooves between the first joint and the second joint, and at the first joint and the second joint. A joint and a second joint are provided with a sealing gasket, so that the gasket is squeezed by the boss and elastically deformed in the groove after assembly, so as to realize the sealing between the first joint and the second joint. This sealing structure can avoid The problem of the gasket yielding under pressure, so as to avoid seal failure, and the sealing pressure is greatly increased; at the same time, the setting of the groove increases the contact area between the gasket and the end faces on both sides after extrusion deformation, which improves the sealing performance .
本申请的另一目的在于提供一种压缩机,包括上述管路密封结构。Another object of the present application is to provide a compressor including the above-mentioned pipeline sealing structure.
本申请提供的压缩机的有益效果在于:与现有技术相比,本申请提出的压缩机,通过设置上述管路密封结构,即通过在第一接头和第二接头之间设置匹配的凸台和凹槽,使得密封垫在装配后被凸台挤压并在凹槽内弹性变形,进而实现第一接头和第二接头之间的密封,采用此密封结构可以避免密封垫受压屈服的问题,从而避免密封失效,密封压力大幅度提升,同时,凹槽的设置,使得密封垫在挤压变形后增加了密封面积,提升了压缩机的密封性能和可靠性。The beneficial effect of the compressor provided by the present application is that compared with the prior art, the compressor provided by the present application is provided with the above-mentioned pipeline sealing structure, that is, by providing a matching boss between the first joint and the second joint. and groove, so that the gasket is squeezed by the boss and elastically deformed in the groove after assembly, so as to realize the sealing between the first joint and the second joint. The use of this sealing structure can avoid the problem of the gasket yielding under pressure. , so as to avoid seal failure and greatly increase the sealing pressure. At the same time, the setting of the groove increases the sealing area of the gasket after extrusion and deformation, and improves the sealing performance and reliability of the compressor.
本申请的又一目的在于提供一种空调设备,包括上述压缩机。Yet another object of the present application is to provide an air-conditioning apparatus including the above compressor.
本申请提供的空调设备的有益效果在于:与现有技术相比,本申请提出的空调设备,通过设置上述压缩机,保证了压缩机的密封性能,具体地,密封垫在装配后被凸台挤压并在凹槽内发生弹性变形,进而实现第一接头和第二接头之间的密封,采用此密封结构可以避免密封垫受压屈服的问题,从而避免密封失效,密封压力大幅度提升,同时,凹槽的设置,使得密封垫在挤压变形后密封面积增加,提升了压缩机的密封性能,提高了空调设备的可靠性。The beneficial effect of the air-conditioning equipment provided by the present application is that compared with the prior art, the air-conditioning equipment proposed by the present application ensures the sealing performance of the compressor by setting the above-mentioned compressor. It is squeezed and elastically deformed in the groove, thereby realizing the sealing between the first joint and the second joint. The use of this sealing structure can avoid the problem of the gasket yielding under pressure, so as to avoid seal failure, and the sealing pressure is greatly increased. At the same time, the arrangement of the groove increases the sealing area of the gasket after extrusion and deformation, which improves the sealing performance of the compressor and improves the reliability of the air-conditioning equipment.
本申请的再一目的在于提供一种车辆,包括上述空调设备。Still another object of the present application is to provide a vehicle including the above air conditioner.
本申请提供的车辆的有益效果在于:与现有技术相比,本申请提出的车辆,通过设置上述空调设备,保证了压缩机的密封性能,具体地,密封垫在装配后被凸台挤压并在凹槽内发生弹性变形,进而实现第一接头和第二接头之间的密封,采用此密封结构能有效避免密封垫受压屈服的问题,从而避免密封失效,密封压力大幅度提升,同时,凹槽的设置,能增加密封面积,提升压缩机的密封性能,进而提高车辆的可靠性。The beneficial effect of the vehicle provided by the present application is that, compared with the prior art, the vehicle proposed by the present application ensures the sealing performance of the compressor by setting the above air-conditioning equipment. Specifically, the sealing gasket is pressed by the boss after assembly. And elastic deformation occurs in the groove, so as to realize the sealing between the first joint and the second joint. The use of this sealing structure can effectively avoid the problem of the gasket yielding under pressure, thereby avoiding sealing failure, and the sealing pressure is greatly increased. , The setting of the groove can increase the sealing area, improve the sealing performance of the compressor, and then improve the reliability of the vehicle.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present application. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本申请一实施例提供的管路密封结构的第一接头和第二接头未连接在一起时的剖切视图;1 is a cross-sectional view of a first joint and a second joint of a pipeline sealing structure provided in an embodiment of the application when they are not connected together;
图2为图1所示管路密封结构中将第二接头和密封垫安装中A部的放大示意图;Fig. 2 is an enlarged schematic view of part A in the installation of the second joint and the gasket in the pipeline sealing structure shown in Fig. 1;
图3为图2中A部的放大示意图;Fig. 3 is the enlarged schematic diagram of A part in Fig. 2;
图4为3所示管路密封结构的局部放大示意图;Fig. 4 is a partial enlarged schematic view of the pipeline sealing structure shown in Fig. 3;
图5为3所示管路密封结构中第一端面一侧的放大示意图;5 is an enlarged schematic view of one side of the first end face in the pipeline sealing structure shown in FIG. 3;
图6为本申请另一实施例提供管路密封结构中第一端面一侧的部分结构示意图;FIG. 6 is a partial structural schematic diagram of one side of the first end face in the pipeline sealing structure according to another embodiment of the present application;
图7为本申请又一实施例提供的管路密封结构的部分剖切视图。FIG. 7 is a partial cutaway view of a pipeline sealing structure provided by another embodiment of the present application.
其中,图中各附图标记:Among them, each reference sign in the figure:
10-壳体;11-腔室;12-排气口;100-第一接头;200-第二接头;300-密封垫;101-容置槽;102-内倒角;103-安装孔;110-第一端面;120-凸台;121-环形凸台;130-凹槽;131-环形凹槽;132-第一底面;133-第一侧面;140-扩径段;150-环形台阶;201-外倒角;210-第二端面;220-小径端;230-大径端;240-通气孔;310-涂层。10-shell; 11-chamber; 12-exhaust port; 100-first joint; 200-second joint; 300-seal; 101-accommodating groove; 102-inner chamfer; 103-installation hole; 110-first end face; 120-boss; 121-annular boss; 130-groove; 131-annular groove; 132-first bottom surface; 133-first side; 140-diameter expansion section; 150-annular step ; 201-external chamfer; 210-second end face; 220-small diameter end; 230-large diameter end; 240-vent hole; 310-coating.
具体实施方式Detailed ways
为了使本申请所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the application and simplifying the description, rather than indicating or implying the indicated A device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "plurality" means two or more, unless otherwise expressly and specifically defined.
图1示出了压缩机在排气口12处的剖视结构,压缩机的壳体10具有腔室11,壳体10的侧壁开设有与腔室11连通的排气口12,壳体10可以采用铝合金制作,其具有质量轻、加工性好及成本低的特点,这样可降低生产成本;壳体10的最小厚度可以设置在3mm~8mm的范围内,可以保证壳体10具有足够的强度,避免壳体10在压力的作用下发生变形,壳体10的厚度可以根据冷媒的压力确定。壳体10的侧壁开设有排气口12,该排气口12处设有第一接头100,第一接头100与壳体10一体成型,即壳体10的侧壁径向向外延伸形成中空的第一接头100。FIG. 1 shows the cross-sectional structure of the compressor at the
现对本申请实施例提供的管路密封结构进行说明。参阅图2至图4,管路密封结构包括第一接头100、第二接头200和密封垫300,密封垫300夹设于第一接头100和第二接头200之间,第一接头100用于与第一管路连通,第二接头200用于与第二管路连通,第一管路和第二管路之间通过第一接头100和第二接头200的相接实现连通。第一接头100和第二接头200之间可拆卸连接,两者可通过连接件固定,具体第一接头100和第二接头200之间可采用螺栓连接,第一接头100和第二接头200的对应位置分别开设安装孔103,螺栓穿过第一接头100和第二接头200的安装孔103实现装配;第一接头100和第二接头200之间也可以采用其它方式装配在一起,如采用螺纹配合实现连接固定。第一接头100具有第一端面110,第二接头200具有第二端面210,第二端面210设于第一端面110的一侧,第一端面110的内径等于第二端面210的内径,密封垫300为中空的结构,密封垫300的内径大致与第一端面110的内径相等,密封垫300夹设于第一端面110与第二端面210之间,第一端面110和第二端面210上设置有相互适配的凸台120和凹槽130。第一接头100、第二接头200及密封垫300安装后,凸台120对密封垫300的对应位置挤压,且在对应的凹槽130中发生弹性变形,进而实现密封。凸台120和凹槽130的数量可根据实际应用需求进行设置,凸台120和凹槽130可通过机械加工形成,也可以是在注塑时一体形成的。第一端面110上可以仅设置有凸台120,第二端面210上仅设置相配合的凹槽130;可以在第一端面110上间隔设置多个凸台120,在第二端面210上设置多个凹槽130,各凸台120与各凹槽130的位置一一对应设置;第一端面110上也可以同时设置有凸台120和凹槽130,第二端面210的对应位置设置有凹槽130和凸台120,第一端面110上的凸台120与第二端面210上的凹槽130匹配,第一端面110上的凹槽130与第二端面210上的凸台120匹配。可以理解地,上述管路密封结构也可以应用于压缩机壳体10的吸气口处,或者应用于其它压力容器的排气口或吸气口处,或者直接应用于两管路的连接装配结构中,具体第一管路可以是压缩机壳体10或其它压力容器的吸、排气口,第二管路为空调系统管路,第一管路和第二管路也可以均为空调系统管路。The pipeline sealing structure provided by the embodiments of the present application will now be described. 2 to 4 , the pipeline sealing structure includes a first joint 100, a second joint 200 and a
也就是说,放入密封垫300后,在第二接头200和第一接头100连接装配的过程中,密封垫300对应位置会被凸台120挤压到对应的凹槽130中,密封垫300挤压后发生弹性变形,变形后在对应位置形成凸起,凸起相对的两面分别紧贴凸台120和凹槽130的槽壁,这样不仅增加了密封面积,提升密封性能,而且密封垫300变形后形成的凸起的相对两面被压紧,在高压环境下密封垫300上的凸起也不会发生屈服现象,这样能保证密封效果,该密封结构能适于高压环境下的密封需求。相较于直接在密封垫300上设置凸台120的密封结构,本实施例中通过在相对的端面设置配合的凸台120和凹槽130,使密封垫300对应位置挤压变形,不仅能避免发生屈服现象,而且第一接头100和第二接头200之间能形成稳定的密封,密封垫300能长期使用,提高了密封垫300的使用寿命;同时,密封垫300在凹槽130中变形后,密封垫300与两侧的第一端面110和第二端面210之间的接触面积增加,这样便提升了密封性能。That is to say, after the sealing
本申请提供的管路密封结构,通过在第一接头100和第二接头200之间设置匹配的凸台120和凹槽130,并在第一接头100和第二接头200设置密封垫300,使得密封垫300在装配后被凸台120挤压并在凹槽130内发生弹性变形,进而实现密封,采用此密封结构可以避免密封垫300受压屈服的问题,从而避免密封失效,密封压力大幅度提升;同时,凹槽130的设置,使得密封垫300在挤压变形后与两侧的端面之间的接触面积增加,提升了密封性能。In the pipeline sealing structure provided by the present application, the matching
在一实施例中,参阅图3及图4,密封垫300为中空的密封垫,即为环形垫,凸台120为环形凸台121,凹槽130为环形凹槽131。环形凸台121为周向封闭的结构,密封垫300被环形凸台121挤压后,在环形凹槽131内发生弹性变形,这样,在第一接头100和第二接头200之间形成周向封闭的密封结构。In one embodiment, referring to FIG. 3 and FIG. 4 , the
在一实施例中,参阅图3及图4,密封垫300的外径设置为大于第一端面110的外径,密封垫300安装后,密封垫300的外周缘相对于第一端面110伸出。参阅图1至图4,壳体10的侧壁开设有排气口12,第一接头100的前端具有扩径段140,扩径段140的内径大于第一接头100的内径,扩径段140围成与排气口12连通的容置槽101,容置槽101的内底面凸出设置有环形台阶150,该环形台阶150的端面形成第一端面110;第二接头200具有小径端220和大径端230,大径端230的外径大于小径端220的外径,即大径端230具有相对小径端220伸出的凸缘,小径端220插入容置槽101中,小径端220的端面形成第二端面210,大径端230的凸缘抵接于第一接头100的扩径段140的端面上,大径端230的侧面开设有通气孔240,通过该通气孔240与空调系统的管路连通;密封垫300的外径可设置为与容置槽101的直径匹配,这样密封垫300放入容置槽101的过程中可起到定位作用,密封垫300推入容置槽101直至与第一端面110相抵,无需对密封垫300的位置左右调节。也就是说,密封垫300的外径设置为大于第一端面110的外径,且适配于容置槽101的直径,使得密封垫300安装时起到定位作用,在第一接头100和第二接头200安装后,密封垫300在第一接头100和第二接头200之间能进行较好的密封结构,密封垫300在第一接头100和第二接头200之间的密封面积较大,能改善密封性能。In one embodiment, referring to FIGS. 3 and 4 , the outer diameter of the
安装时,将密封垫300推入容置槽101中,使密封垫300与第一端面110相抵,然后将第二接头200的小径端220对准插入第一接头100的容置槽101中,直至小径端220与密封垫300相抵,最后采用螺栓将第二接头200和第一接头100连接固定,拧紧螺栓时,第二接头200的小径端220对密封垫300挤压,同时环形凸台121挤压密封垫300,密封垫300在对应的环形凹槽131内发生变形,从而实现密封。可以理解地,密封垫300的外径也可以设置为与第一端面110的外径相等,即密封垫300安装后,第一端面110覆盖密封垫300,密封垫300的外周缘相对于第一端面110不凸伸。密封垫300的上表面和下表面可分别设有涂层310,能起到一定的缓冲作用,提高密封垫300的使用寿命。During installation, push the
可以理解地,管路密封结构并不局限于应用在空调系统管路与压缩机吸、排气口之间,也可以应用于空调系统管路中。如图7所示,管路密封结构包括第一接头100、第二接头200和设于第一接头100与第二接头200之间的密封垫300,第一接头100和第二接头200相对的两端分别用于与空调系统的管路连通,第一接头100的外径和第二接头200的外径相等,第一接头100的内径和第二接头200的内径相等。将第一接头100和第二接头200分别安装在对应的管路之后,再将密封垫300放入第一接头100,然后将第二接头200对准第一接头100,将第二接头200插入第一接头100,采用螺栓穿过两个接头的安装孔103,拧紧螺栓,完成安装。It can be understood that the pipeline sealing structure is not limited to be applied between the pipeline of the air-conditioning system and the suction and exhaust ports of the compressor, and can also be applied to the pipeline of the air-conditioning system. As shown in FIG. 7 , the pipeline sealing structure includes a first joint 100, a second joint 200, and a
在一实施例中,参阅图3及图4,环形凸台121和环形凹槽131均设置有多个,多个环形凸台121之间为间隔布设,多个环形凹槽131之间为间隔布设。具体地,可以在第一端面110上间隔设置有多个环形凸台121,各环形凸台121为同心布设,对应的,在第二端面210上间隔设置多个多个环形凹槽131,各环形凹槽131为同心布设,各环形凸台121与各环形凹槽131的位置一一对应设置。可以理解地,也可以在第一端面110上间隔设置有多个环形凸台121和多个环形凹槽131,在第二端面210上间隔设置有多个环形凹槽131和多个环形凸台121,即第一端面110上的各环形凸台121和第二端面210上的各环形凹槽131的位置一一对应,第一端面110上的各环形凹槽131与第二端面210上的各环形凸台121的位置一一对应。In one embodiment, referring to FIGS. 3 and 4 , a plurality of
在一实施例中,第一端面110和第二端面210上均设置有多个环形凸台121,第一端面110上相邻的两个环形凸台121之间形成环形凹槽131,第二端面210上的相邻两个环形凸台121之间形成环形凹槽131。第一端面110上的环形凸台121和环形凹槽131可以仅占用第一端面110的一部分,也可以全部占用第一端面110;第二端面210上的环形凸台121和环形凹槽131可以仅占用第二端面210的一部分,也可以全部占用第二端面210。In one embodiment, a plurality of
参阅图4、图5,第一端面110上间隔设置有多个环形凸台121,相邻的两个环形凸台121之间形成环形凹槽131,第一端面110上的环形凸台121和环形凹槽131构成连续的锯齿状结构;第二端面210上间隔设置有多个环形凸台121,相邻的两个环形凸台121之间形成环形凹槽131,第二端面210上的环形凸台121和环形凹槽131构成连续的锯齿状结构,第一端面110上的锯齿状结构和第二端面210上的锯齿状结构形成互补。这里的锯齿状并非局限于严格的几何意义上的锯齿状,也可以是各种类似锯齿状的不规则形状的组合。当第一端面110上的各环形凹槽131的截面为弧形时,在第一端面110上形成波浪形的锯齿状结构,在第二端面210上形成波浪形的锯齿状结构,第二端面210上形成波浪形的锯齿状结构。Referring to FIGS. 4 and 5 , a plurality of
在一实施例中,参阅图4,第一端面110上的锯齿状结构延伸至第一端面110的内周缘及外周缘,第二端面210上的锯齿状结构延伸至第二端面210的内周缘及外周缘,这样,通过在相对的第一端面110和第二端面210上设置相互配合的锯齿状结构,使得密封垫300被挤压发生弹性变形后,形成连续的波浪形的凹凸结构,由于密封垫300和两侧的端面接触的部分各处都发生弹性变形,这样密封面积增大,相邻的两个环形凸台121之间具有较小的间隔距离,能有效提升密封性能。在一实施方式中,各环形凸台121的底面均为弧面,底面两侧的侧面为斜面,这样在环形凸台121挤压密封垫300时不易损坏密封垫300,且密封垫300与第一端面110和第二端面210之间的接触面积较大。In one embodiment, referring to FIG. 4 , the zigzag structures on the
在一实施例中,环形凸台121的截面呈三角形或梯形,即平行于第一接头100轴线方向,环形凸台121的截面为三角形或梯形。第一端面110上可均匀间隔设置有多个截面呈梯形的多个环形凸台121,相邻的两个环形凸台121之间形成截面呈梯形的环形凹槽131;第二端面210上均匀间隔设置有多个截面呈梯形的环形凹槽131,两个相邻的环形凹槽131之间形成截面呈梯形的环形凸台121,第一端面110和第二端面210上均形成连续的锯齿状结构,第一端面110上的环形凸台121与第二端面210上的环形凹槽131的位置对应,第一端面110上的环形凹槽131与第二端面210上的环形凸台121的位置对应。In one embodiment, the cross section of the
在一实施例中,环形凹槽131的平行于第一接头100轴线方向的截面呈弧形,这样,由于环形凹槽131内没有棱角,第一接头100、第二接头200及密封垫300在装配时,密封垫300被环形凸台121挤压变形后不会受到破坏,在增加密封面积的同时,密封垫300能保持完整性。环形凹槽131的该截面的形状具体可以是圆弧形或其它规则的弧形,保证密封垫300结构上的稳定性。具体可在第一端面110上间隔设置有截面呈弧形的多个环形凸台121,在第二端面210上间隔设置有截面呈弧形的多个环形凹槽131,第一端面110上的多个环形凸台121可以均匀间隔布设,同时,第二端面210上的多个环形凹槽131均匀间隔布设。In one embodiment, the cross section of the
在一实施例中,参阅图6,环形凹槽131的槽壁包括第一底面132和第一侧面133,第一侧面133连接于第一底面132相对的两侧,其中,第一底面132设置为平面,第一侧面133设置为弧面,两侧的第一侧面133可以是呈镜像对称地设置在第一底面132相对的两侧。也就是说,环形凹槽131中的底壁为平面,侧壁为弧面,对应的环形凸台121的各表面与环形凹槽131的槽壁相匹配,这样,第一底面132的宽度可以设计得更大,相较于环形凹槽131的截面采用全弧形的结构,本实施例的密封垫300受环形凸台121挤压后,在环形凹槽131中能产生更大的形变量,进而使得密封垫300变形后与第一接头100和第二接头200之间具有更多的接触面积,进而提升密封性能。In one embodiment, referring to FIG. 6 , the groove wall of the
在一实施例中,参阅图4、图6,环形凹槽131的第一底面132设置为与第一接头100的径向方向垂直,即第一底面132与第一接头100的轴线方向平行,环形凸台121的表面中与第一底面132平行的面也和第一接头100的轴线方向平行,这样,密封垫300被环形凸台121挤压后,在环形凹槽131中的变形较为平稳,密封垫300在环形凹槽131中受到应力较为分散,能有效提高密封垫300的使用寿命。In one embodiment, referring to FIGS. 4 and 6 , the first
在一实施例中,参阅图4、图6,环形凹槽131的第一底面132与第一侧面133的衔接处呈圆滑过渡设置,这样,密封垫300被环形凸台121挤压变形时在该衔接处不易被刮坏,保证了密封垫300的完整性。第一端面110上设有环形凹槽131,环形凹槽131的第一侧面133与第一端面110的衔接处为圆滑过渡,密封垫300被环形凸台121挤压变形时在该衔接处不易被刮坏,保证了密封垫300的完整性。In one embodiment, referring to FIGS. 4 and 6 , the joint of the first
环形凹槽131的平行于第一接头100轴线方向的高度D1设置为小于环形凹槽131的垂直于第一接头100轴线方向的的宽度D2,即环形凹槽131的深度小于其宽度,这样密封垫300被环形凸台121挤压变形时不易受损,密封垫300的变形过程较为顺畅,不易被挤压损坏,如此,保证了密封的可靠性和稳定性。The height D1 of the
在一实施例中,参阅图1、图4,第一接头100于容置槽101的入口处设置内倒角102,第二接头200于小径端220的外周缘设有外倒角201,即第二端面210的外缘具有外倒角201,这样便于第二接头200插入第一接头100的容置槽101的操作。In one embodiment, referring to FIGS. 1 and 4 , the first joint 100 is provided with an inner chamfer 102 at the entrance of the
本申请实施例还提供了一种压缩机,包括上述实施例描述的管路密封结构。本实施例提出的压缩机,通过设置上述管路密封结构,即通过在第一接头100和第二接头200相对的端面之间设置匹配的凸台120和凹槽130,并在第一接头100和第二接头200之间设置密封垫300,使得密封垫300在装配后被凸台120挤压并在凹槽130内发生弹性变形,进而实现第一接头100和第二接头200的密封,采用此密封结构可以避免密封垫300受压屈服的问题,从而避免密封失效,密封压力也大幅度提升,对应的管路能适于高压环境下的作业,压缩机的可靠性大幅提升。同时,凹槽130的设置,使得密封垫300在挤压变形后能增加密封面积,进而提升压缩机的密封性能和可靠性。The embodiments of the present application further provide a compressor, including the pipeline sealing structure described in the above embodiments. In the compressor proposed in this embodiment, the above-mentioned pipeline sealing structure is provided, that is, matching
另外,在本申请实施例中,该压缩机还包括泵体组件、电机和曲轴(附图中未画出)等,其中,泵体组件和电机安装于曲轴的两端,曲轴的中心轴线与壳体10的中心轴线重合,电机通过曲轴与泵体组件连接,电机通过曲轴能带动泵体组件运转作业。In addition, in the embodiment of the present application, the compressor also includes a pump body assembly, a motor and a crankshaft (not shown in the drawings), etc., wherein the pump body assembly and the motor are installed at both ends of the crankshaft, and the central axis of the crankshaft is the same as The central axes of the
本申请实施例还提供了一种空调设备,包括上述实施例描述的压缩机。本实施例提供的空调设备,通过设置上述压缩机,保证了压缩机的密封性能,具体地,密封垫300在装配后被凸台120挤压并在凹槽130内发生弹性变形,实现第一接头100和第二接头200之间的密封,采用此密封结构可以避免密封垫300受压屈服的问题,从而避免密封失效,密封压力大幅度提升;同时,凹槽130的设置,使得密封垫300在挤压变形后与第一接头100和第二接头200之间具有更多的接触面积,这样提升了压缩机的密封性能,提高了空调设备的可靠性。Embodiments of the present application further provide an air conditioner, including the compressor described in the foregoing embodiments. In the air conditioner provided in this embodiment, the above compressor is provided to ensure the sealing performance of the compressor. Specifically, the
本申请实施例提供的车辆,包括上述实施例的空调设备。根据本实施例的车辆,设置有上述空调设备,由于该空调设备采用了上述压缩机,从而保证了压缩机的密封性能和可靠性,具体地,通过在第一接头100和第二接头200相对的端面之间设置匹配的凸台120和凹槽130,第一接头100、第二接头200及密封垫300装配后,密封垫300被凸台120挤压,并在凹槽130内发生弹性变形实现密封,采用此密封结构能有效避免密封垫300受压产生屈服现象的问题,从而避免密封失效,密封压力大幅度提升,同时,凹槽130的设置,使得密封垫300在挤压变形后与第一接头100和第二接头200之间具有更多的接触面积,提升压缩机的密封性能,进而提高车辆的可靠性。The vehicle provided by the embodiment of the present application includes the air conditioner of the above embodiment. The vehicle according to this embodiment is provided with the above-mentioned air-conditioning apparatus. Since the air-conditioning apparatus adopts the above-mentioned compressor, the sealing performance and reliability of the compressor are ensured. Matching
本申请提出的车辆,无论型号大小,只要其结构合适安装上述空调设备即可。具体地,车辆可包括车身和车头(附图未画出),车身内设有供人乘坐的驾驶室(附图未画出),该空调设备至少部分设置在车辆的车头中。在此需说明的是,为顺利完成整个制冷或制热循环,通常在空调设备中,还设有出风组件(附图未画出)与冷凝器连通,该出风组件的出风口与需温度调节的空间连通,例如与车辆的驾驶室连通,从而可将与制冷剂进行热交换后的空气排放至该空间,以实现空调设备对驾驶室等车辆室内空间的温度调控作用。由于本车辆采用了上述所有实施例的全部技术方案,因此同样具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The vehicle proposed in the present application, no matter the model or size, can be installed with the above-mentioned air-conditioning equipment as long as its structure is suitable. Specifically, the vehicle may include a body and a front (not shown in the drawings), a cab (not shown in the drawings) for people to ride in is arranged in the vehicle body, and the air conditioner is at least partially arranged in the front of the vehicle. It should be noted here that, in order to successfully complete the entire refrigeration or heating cycle, usually in the air-conditioning equipment, an air outlet assembly (not shown in the drawings) is also provided to communicate with the condenser, and the air outlet of the air outlet assembly is connected to the required The temperature-regulated space is communicated, for example, with the cab of the vehicle, so that the air after heat exchange with the refrigerant can be discharged to the space, so as to realize the temperature control effect of the air conditioner on the interior space of the vehicle such as the cab. Since this vehicle adopts all the technical solutions of all the above-mentioned embodiments, it also has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.
另外,在本申请中,上述车辆的具体类型不限,例如,该车辆可以是传统的燃油车,也可以是新能源汽车,所说的新能源汽车包括但不限于纯电动汽车、增程式电动汽车、混合动力汽车、燃料电池电动汽车、氢发动机汽车等,本实施例对此不作特别限制。In addition, in this application, the specific type of the above-mentioned vehicle is not limited. For example, the vehicle can be a traditional fuel vehicle or a new energy vehicle. The new energy vehicle includes but is not limited to pure electric vehicles, extended-range electric vehicles Vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen-engine vehicles, etc., are not particularly limited in this embodiment.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
Claims (15)
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