CN114542018A - Heavy load speed reduction driving system and pumping unit using same - Google Patents
Heavy load speed reduction driving system and pumping unit using same Download PDFInfo
- Publication number
- CN114542018A CN114542018A CN202210244530.5A CN202210244530A CN114542018A CN 114542018 A CN114542018 A CN 114542018A CN 202210244530 A CN202210244530 A CN 202210244530A CN 114542018 A CN114542018 A CN 114542018A
- Authority
- CN
- China
- Prior art keywords
- rope
- handed
- wheel assembly
- self
- sucker rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
- E21B43/126—Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/14—Counterbalancing
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Landscapes
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- General Details Of Gearings (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种石油行业的机械采油设备,具体涉及塔式抽油机的组合传动系统。The invention relates to a mechanical oil extraction equipment in the petroleum industry, in particular to a combined transmission system of a tower pumping unit.
背景技术Background technique
目前,塔式抽油机因其具有节能、效率高、智能化程度高、能延长抽油杆和抽油泵的使用寿命的优点而被广泛应用,但同时其也存在缺点:传动系统采用减速机减速传动,寿命短维修量大。具体地说,塔式抽油机采用组合传动系统,即一级齿轮减速加一级V带、同步带减速的传动结构,其中,V带是易损件,在使用中需经常调整V带的张紧度才能维持塔式抽油机的正常运行;中型塔式抽油机采用进口同步带,成本高、采购周期长,并需要定期强制更换;大型塔式抽油机一级齿轮转速限制在160转以内,增加了电机的制造成本;两对钢制齿轮传动系统减速比i为35至42,一级齿轮的转速为600转,超过了蘸油润滑适应的最高转速250转,联动的叠加效应噪音大,齿轮箱密封困难,增大了维护成本,以上问题的存在制约了重载塔式抽油机的生产和推广。因此有必要在原组合传动系统的成功经验的基础上结合自然环境的特点用其他材料解决一级齿轮减速的问题,适应市场的使用需求。At present, tower pumping units are widely used because of their advantages of energy saving, high efficiency, high intelligence, and prolonging the service life of sucker rods and oil pumps, but they also have disadvantages: the transmission system adopts a reducer Reduced transmission, short life and large maintenance. Specifically, the tower pumping unit adopts a combined transmission system, that is, a transmission structure with a first-stage gear reduction plus a first-stage V-belt and a synchronous belt reduction. Among them, the V-belt is a wearing part, and the V-belt needs to be adjusted frequently during use. The tension level can maintain the normal operation of the tower pumping unit; the medium-sized tower pumping unit adopts imported synchronous belt, which has high cost, long procurement cycle, and needs to be replaced regularly; the speed of the primary gear of the large tower pumping unit is limited to Within 160 rpm, the manufacturing cost of the motor is increased; the reduction ratio i of the two pairs of steel gear transmission systems is 35 to 42, and the speed of the first stage gear is 600 rpm, which exceeds the maximum speed of 250 rpm for oil lubrication. The effect noise is large, the gearbox is difficult to seal, and the maintenance cost is increased. The existence of the above problems restricts the production and promotion of heavy-duty tower pumping units. Therefore, it is necessary to use other materials to solve the problem of primary gear reduction based on the successful experience of the original combined transmission system and the characteristics of the natural environment to meet the needs of the market.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种结构简单,噪音小,比直驱抽油机成本低,比常规抽油机牢固耐用,抗风载,维护成本更低的重载荷减速驱动系统及使用该减速驱动系统的塔式抽油机。The technical problem to be solved by the present invention is to provide a heavy-load deceleration drive system with simple structure, low noise, lower cost than a direct-drive pumping unit, firmness and durability, wind resistance, and lower maintenance cost than a conventional pumping unit, and its use This geared drive system is a tower pumping unit.
本发明重载荷减速驱动系统,包括电机、电机输出轴、传动轴、装于驱动轮总成齿轮箱内的驱动轮总成、驱动轮总成轴、组合传动支架,所述驱动轮总成的两端分别开有抽油杆吊绳固定孔和配重吊绳固定孔,驱动轮总成轴的两端通过一对轴承安装在组合传动支架上,还包括自润滑尼龙小齿轮、自润滑尼龙大齿轮、钢套、涨紧套、锻钢小齿轮、锻钢大齿圈、还包括抽油杆吊绳、配重吊绳,所述自润滑尼龙小齿轮通过涨紧套装在电机输出轴的端部,所述钢套镶嵌在自润滑尼龙小齿轮的内孔,传动轴通过一对轴承支承固定在组合传动支架上,所述自润滑尼龙小齿轮与自润滑尼龙大齿轮啮合,所述自润滑尼龙大齿轮固定安装在传动轴的一端,所述锻钢小齿轮固定在传动轴的另一端,所述锻钢大齿圈装在驱动轮总成上并与所述锻钢小齿轮啮合,所述驱动轮总成上外圆中心两侧各设有6-8个左旋绳槽和6-8个右旋绳槽,所述抽油杆吊绳和配重吊绳分别固定在驱动轮总成上,抽油杆吊绳和配重吊绳反方向缠绕在驱动轮总成上,所述抽油杆吊绳和配重吊绳共用驱动轮总成上的左旋绳槽和右旋绳槽。The heavy-load deceleration drive system of the present invention includes a motor, an output shaft of the motor, a transmission shaft, a drive wheel assembly installed in a gear box of the drive wheel assembly, a drive wheel assembly shaft, and a combined transmission bracket. Sucker rod hanging rope fixing holes and counterweight hanging rope fixing holes are respectively opened at both ends, and both ends of the drive wheel assembly shaft are installed on the combined transmission bracket through a pair of bearings, and also include self-lubricating nylon pinion, self-lubricating nylon Large gear, steel sleeve, tensioning sleeve, forged steel pinion, forged steel large ring gear, also including sucker rod sling, counterweight sling, the self-lubricating nylon pinion is mounted on the output shaft of the motor through the tensioning sleeve. At the end, the steel sleeve is embedded in the inner hole of the self-lubricating nylon pinion. The transmission shaft is supported and fixed on the combined transmission bracket through a pair of bearings. The self-lubricating nylon pinion meshes with the self-lubricating nylon large gear. The lubricating nylon large gear is fixedly installed on one end of the transmission shaft, the forged steel pinion is fixed on the other end of the transmission shaft, and the forged steel large ring gear is mounted on the drive wheel assembly and meshes with the forged steel pinion, There are 6-8 left-handed rope grooves and 6-8 right-handed rope grooves on both sides of the upper outer circle center of the driving wheel assembly, and the sucker rod hanging rope and the counterweight hanging rope are respectively fixed on the driving wheel assembly. In this case, the sucker-rod sling and the counterweight sling are wound on the drive wheel assembly in opposite directions, and the sucker-rod sling and the counterweight sling share the left-hand rope groove and the right-hand rope groove on the drive wheel assembly .
本发明重载荷减速驱动系统,包括电机、电机输出轴、驱动轮总成、驱动轮总成轴、组合传动支架,所述驱动轮总成的两端分别开有抽油杆吊绳固定孔和配重吊绳固定孔,驱动轮总成轴的两端通过一对轴承安装在组合传动支架上,还包括自润滑尼龙小齿轮、自润滑尼龙大齿圈、还包括抽油杆吊绳、配重吊绳,所述自润滑尼龙小齿轮通过涨紧套装在电机输出轴的端部,自润滑尼龙小齿轮的内孔镶有钢套,所述自润滑尼龙大齿圈通过定位销固定在驱动轮总成上,所述自润滑尼龙小齿轮与自润滑尼龙大齿圈啮合,所述驱动轮总成上外圆中心两侧各设有6-8个左旋绳槽和6-8个右旋绳槽,所述抽油杆吊绳和配重吊绳分别固定在驱动轮总成上,抽油杆吊绳和配重吊绳反方向缠绕在驱动轮总成上,所述抽油杆吊绳和配重吊绳共用驱动轮总成上的左旋绳槽和右旋绳槽。The heavy-load deceleration drive system of the present invention includes a motor, a motor output shaft, a drive wheel assembly, a drive wheel assembly shaft, and a combined transmission bracket. Both ends of the drive wheel assembly are respectively provided with a sucker rod suspending rope fixing hole and The fixing hole of the counterweight hanging rope, the two ends of the drive wheel assembly shaft are installed on the combined transmission bracket through a pair of bearings, and also includes self-lubricating nylon pinion, self-lubricating nylon large ring gear, and also includes sucker rod hanging rope, Heavy sling, the self-lubricating nylon pinion is sleeved on the end of the motor output shaft by tensioning, the inner hole of the self-lubricating nylon pinion is inlaid with a steel sleeve, and the self-lubricating nylon ring gear is fixed on the drive through a positioning pin. On the wheel assembly, the self-lubricating nylon pinion meshes with the self-lubricating nylon large ring gear, and there are 6-8 left-handed rope grooves and 6-8 right-handed rope grooves on both sides of the outer circle center of the driving wheel assembly. Rope groove, the sucker rod suspension rope and the counterweight suspension rope are respectively fixed on the drive wheel assembly, the sucker rod suspension rope and the counterweight suspension rope are wound on the drive wheel assembly in opposite directions, the sucker rod suspension rope The rope and the counterweight hanging rope share the left-hand rope groove and the right-hand rope groove on the drive wheel assembly.
本发明重载荷减速驱动系统,其中,所述抽油杆吊绳分为左旋抽油杆吊绳和右旋抽油杆吊绳,左旋抽油杆吊绳和右旋抽油杆吊绳绕过驱动轮总成一侧的左旋绳槽和右旋绳槽并固定在抽油杆吊绳固定孔上,所述配重吊绳分为左旋配重吊绳和右旋配重吊绳,右旋配重吊绳和左旋配重吊绳绕过驱动轮总成另一侧的右旋绳槽和左旋绳槽并固定在配重吊绳固定孔上。The heavy-load deceleration drive system of the present invention, wherein the sucker rod suspension rope is divided into a left-handed sucker rod suspension rope and a right-handed sucker rod suspension rope, and the left-handed sucker rod suspension rope and the right-handed sucker rod suspension rope bypass the The left-handed rope groove and the right-handed rope groove on one side of the drive wheel assembly are fixed on the fixing hole of the sucker rod hanging rope. The counterweight hanging rope is divided into a left-handed counterweight hanging rope and a right-handed counterweight hanging rope. The heavy lifting rope and the left-handed counterweight hanging rope go around the right-handed rope groove and the left-handed rope groove on the other side of the driving wheel assembly and are fixed on the fixing hole of the counterweight hanging rope.
本发明重载荷减速驱动系统,其中,所述电机输出轴为锥度轴,锥度轴与自润滑尼龙小齿轮内的带锥度的钢套连接。The heavy-load deceleration drive system of the present invention, wherein the motor output shaft is a tapered shaft, and the tapered shaft is connected with a tapered steel sleeve in the self-lubricating nylon pinion.
本发明重载荷减速驱动系统,其中,所述电机的额定扭矩在3000nm以下,额定转速在160-600rpm以内。The heavy-load deceleration drive system of the present invention, wherein the rated torque of the motor is below 3000nm, and the rated rotational speed is within 160-600rpm.
本发明抽油机,使用上述重载荷减速驱动系统,所述驱动轮总成上所述左旋绳槽和右旋绳槽的配置是依据塔式抽油机的冲程设置的,左旋绳槽和右旋绳槽分别为6槽时所能实现的冲程是驱动轮周长的1.7倍,左旋绳槽和右旋绳槽分别为8槽时所能实现的冲程是驱动轮周长的2.7倍。The pumping unit of the present invention uses the above-mentioned heavy-load deceleration drive system. The configuration of the left-handed rope groove and the right-handed rope groove on the drive wheel assembly is set according to the stroke of the tower pumping unit. The left-handed rope groove and the right-handed rope groove The stroke that can be achieved when the rope grooves are 6 grooves is 1.7 times the circumference of the driving wheel, and the stroke that can be achieved when the left-hand rope grooves and the right-hand rope grooves are 8 grooves is 2.7 times the circumference of the driving wheel.
本发明2级减速重载荷减速驱动系统的大型塔式抽油机(抽油机最大悬点载荷160kn以上),为一级齿轮减速和一级自润滑尼龙齿轮减速,其中,所述电机采用异步伺服电机,额定功率7.5至90kw,额定转速300-600转,额定扭矩200-3000N·m,传动系统减速比i为35至42。The large-scale tower pumping unit of the 2-stage deceleration heavy-load deceleration drive system of the present invention (the maximum suspended point load of the pumping unit is more than 160kn) is a first-stage gear deceleration and a first-stage self-lubricating nylon gear deceleration, wherein the motor adopts asynchronous Servo motor, rated power of 7.5 to 90kw, rated speed of 300-600 rpm, rated torque of 200-3000N m, transmission system reduction ratio i is 35 to 42.
本发明1级减速重载荷减速驱动系统的中型塔式抽油机(抽油机最大悬点载荷140kn以下),为一级自润滑尼龙齿轮减速,其中,所述电机采用永磁同步电机,额定功率10至75kw,额定转速80-160转,额定扭矩900-3000N·m,传动系统减速比i为8以内。The medium-sized tower pumping unit of the first-stage deceleration heavy-load deceleration drive system of the present invention (the maximum suspended point load of the pumping unit is less than 140kn) is a first-stage self-lubricating nylon gear deceleration, wherein the motor adopts a permanent magnet synchronous motor with a rated The power is 10 to 75kw, the rated speed is 80-160 rpm, the rated torque is 900-3000N m, and the reduction ratio i of the transmission system is within 8.
本发明与现有技术不同之处在于本发明塔式抽油机的组合传动系统第一级减速使用自润滑尼龙小齿轮与第二级钢制齿轮组成的减速机构,总速比在i为35至42,转速控制范围在1000rpm内,额定扭矩控制在3000N·m内,满足了自润滑尼龙齿轮的使用条件,且锻钢主动齿轮转速在160转以内,也符合蘸油润滑的条件,噪音降到了最低,发挥了自润滑尼龙齿轮和钢制齿轮的各自优势,起到了扬长避短的效果,本发明结构简单,噪音小,降低了电机的制造成本,维护的成本更低。The difference between the present invention and the prior art is that the first-stage deceleration of the combined transmission system of the tower pumping unit of the present invention uses a deceleration mechanism composed of a self-lubricating nylon pinion and a second-stage steel gear, and the total speed ratio i is 35 To 42, the speed control range is within 1000rpm, and the rated torque is controlled within 3000N m, which meets the use conditions of self-lubricating nylon gears, and the forged steel driving gear speed is within 160 rpm, which also meets the conditions of oil-dipping lubrication, and the noise is reduced. At the lowest level, the respective advantages of self-lubricating nylon gears and steel gears are brought into play, and the effect of promoting strengths and avoiding weaknesses is achieved. The present invention has simple structure, low noise, reduced motor manufacturing cost and lower maintenance cost.
下面结合附图对本发明重载荷减速驱动系统及使用该减速驱动系统的抽油机作进一步说明。The heavy-load deceleration drive system of the present invention and the oil pumping unit using the deceleration drive system of the present invention will be further described below with reference to the accompanying drawings.
附图说明Description of drawings
图1为本发明实施例1的结构示意图;1 is a schematic structural diagram of
图2为沿图1中A-A的剖视图;Fig. 2 is a sectional view along A-A in Fig. 1;
图3为本发明实施例2的主视图;3 is a front view of
图4为沿图3中B-B的剖视图;Fig. 4 is a sectional view along B-B in Fig. 3;
图5为本发明中自润滑尼龙小齿轮的结构示意图;Fig. 5 is the structural representation of self-lubricating nylon pinion in the present invention;
图6为沿图5中C-C的剖视图。FIG. 6 is a cross-sectional view taken along C-C in FIG. 5 .
具体实施方式Detailed ways
实施例1Example 1
本实施例1抽油机,包括两级减速的重载荷减速驱动系统,如图1、2、5、6所示,重载荷减速驱动系统包括电机1、电机输出轴2、传动轴7、装于驱动轮总成齿轮箱13内的驱动轮总成10、驱动轮总成轴11、组合传动支架12,驱动轮总成10的两端分别开有抽油杆吊绳固定孔16和配重吊绳固定孔17,驱动轮总成轴11的两端通过一对轴承安装在组合传动支架12上,还包括自润滑尼龙小齿轮3、自润滑尼龙大齿轮4、钢套5、涨紧套6、锻钢小齿轮8、锻钢大齿圈9、抽油杆吊绳14和配重吊绳15,自润滑尼龙小齿轮3通过涨紧套6装在电机输出轴2的端部,钢套5镶嵌在自润滑尼龙小齿轮3的内孔,传动轴7通过一对轴承支承固定在组合传动支架12上,自润滑尼龙小齿轮3与自润滑尼龙大齿轮4啮合,自润滑尼龙大齿轮4固定安装在传动轴7的一端,锻钢小齿轮8固定在传动轴7的另一端,锻钢大齿圈9装在驱动轮总成10上并与锻钢小齿轮8啮合,抽油杆吊绳14和配重吊绳15分别固定在驱动轮总成10上,抽油杆吊绳14和配重吊绳15反方向缠绕在驱动轮总成10上,抽油杆吊绳14和配重吊绳15共用驱动轮总成10上的绳槽。The pumping unit in Example 1 includes a heavy-duty deceleration drive system with two-stage deceleration. As shown in Figures 1, 2, 5, and 6, the heavy-load deceleration drive system includes a
驱动轮总成10上外圆中心两侧各设有6-8个左旋绳槽和6-8个右旋绳槽,抽油杆吊绳14分为左旋抽油杆吊绳和右旋抽油杆吊绳,左旋抽油杆吊绳和右旋抽油杆吊绳绕过驱动轮总成10一侧的左旋绳槽19和右旋绳槽20并固定在抽油杆吊绳固定孔16上,配重吊绳15分为左旋配重吊绳和右旋配重吊绳,右旋配重吊绳和左旋配重吊绳绕过驱动轮总成10另一侧的右旋绳槽20和左旋绳槽19并固定在配重吊绳固定孔17上。There are 6-8 left-handed rope grooves and 6-8 right-handed rope grooves on both sides of the center of the upper outer circle of the
如图6所示,电机输出轴2为锥度轴,锥度轴与自润滑尼龙小齿轮3内的带锥度的钢套5连接。As shown in FIG. 6 , the
其中,电机1采用异步伺服电机,额定功率5.5至90kw,额定转速300-600rpm,额定扭矩200-3000N·m,传动系统减速比i为35至42,带动驱动轮的拖动扭矩12000-166000N·m。。Among them, the
驱动轮总成10上的左旋绳槽19和右旋绳槽20的配置是依据塔式抽油机的冲程设置的,左旋绳槽19和右旋绳槽20分别为6槽时所能实现的冲程是驱动轮周长的1.7倍,左旋绳槽19和右旋绳槽20分别为8槽时所能实现的冲程是驱动轮周长的2.7倍,本实施例中,驱动轮总成10外径周长3.77米,设置8个左旋绳槽19,8个右旋绳槽20(见图2),可满足塔式抽油机10米冲程的要求。The configuration of the left-
本实施例1采用两级减速机构,包括一级一对自润滑尼龙齿轮和一级一对锻钢齿轮。本发明总速比i在35至42,转速控制范围在1000rpm以内,额定扭矩控制在3000N·m以内,满足了自润滑尼龙齿轮的使用条件;而自润滑尼龙齿轮由于抗弯强度的限制达不到第二级减速齿轮的使用要求,使用钢制齿轮,小齿轮转速在160转内,也符合蘸油润滑的条件,噪音降到了最低,即将一对自润滑尼龙齿轮和一对锻钢齿轮组合,发挥了自润滑尼龙齿轮和钢制齿轮的各自优势,起到了扬长避短的效果,结构简单,噪音小,降低了电机的制造成本,也降低了维护成本。而现有技术的两级齿轮中,钢制齿轮由于小齿轮转速在250转才满足蘸油润滑的条件,总速比i为19至23,电机额定扭矩要加大1.75倍(与本实施例1相比),加大了组合传动系统的电机成本,并且两级钢制齿轮传动的叠加效应噪音大,很难满足环保的要求。This
实施例2Example 2
本实施例2抽油机包括1级减速的重载荷减速驱动系统,如图3-6所示,重载荷减速驱动系统包括永磁同步电机1’、电机输出轴2’、驱动轮总成10’、驱动轮总成轴11’、组合传动支架12’,驱动轮总成10’的两端分别开有抽油杆吊绳固定孔16’和配重吊绳固定孔17’,驱动轮总成轴11’的两端通过一对轴承安装在组合传动支架12’上,还包括自润滑尼龙小齿轮3’、自润滑尼龙大齿圈4’、抽油杆吊绳和配重吊绳,自润滑尼龙小齿轮3’通过涨紧套6’装在电机输出轴2’的端部,自润滑尼龙小齿轮3’的内孔镶有钢套5’,自润滑尼龙大齿圈4’通过定位销18’固定在驱动轮总成10’上,自润滑尼龙小齿轮3’与自润滑尼龙大齿圈4’啮合,驱动轮总成10’上外圆中心两侧各设有6-8个左旋绳槽19’和6-8个右旋绳槽20’,抽油杆吊绳和配重吊绳分别固定在驱动轮总成10’上,抽油杆吊绳和配重吊绳反方向缠绕在驱动轮总成10’上,抽油杆吊绳和配重吊绳共用驱动轮总成10’上的左旋绳槽19’和右旋绳槽20’。The pumping unit of the second embodiment includes a heavy-load deceleration drive system with 1-stage deceleration. As shown in Figure 3-6, the heavy-load deceleration drive system includes a permanent magnet synchronous motor 1', a motor output shaft 2', and a
其中,抽油杆吊绳分为左旋抽油杆吊绳和右旋抽油杆吊绳,左旋抽油杆吊绳和右旋抽油杆吊绳绕过驱动轮总成10’一侧的左旋绳槽19’和右旋绳槽20’并固定在抽油杆吊绳固定孔16’上,配重吊绳分为左旋配重吊绳和右旋配重吊绳,右旋配重吊绳和左旋配重吊绳绕过驱动轮总成10’另一侧的右旋绳槽20’和左旋绳槽19’并固定在配重吊绳固定孔17’上。Among them, the sucker rod suspension rope is divided into left-handed sucker rod suspension rope and right-handed sucker-rod suspension rope. The rope groove 19' and the right-handed rope groove 20' are fixed on the sucker rod hanging rope fixing hole 16'. The counterweight hanging rope is divided into left-handed counterweight hanging rope and right-handed counterweight hanging rope. Right-handed counterweight hanging rope The left-handed counterweight suspension rope bypasses the right-handed rope groove 20' and the left-handed rope groove 19' on the other side of the driving wheel assembly 10' and is fixed on the counterweight suspension rope fixing hole 17'.
本实施例中,电机输出轴2’为锥度轴,锥度轴与自润滑尼龙小齿轮3’内的带锥度的钢套连接。In this embodiment, the motor output shaft 2' is a tapered shaft, and the tapered shaft is connected to the tapered steel sleeve in the self-lubricating nylon pinion 3'.
其中,电机1’的额定扭矩在3000N·m以下,额定转速在160rpm以内,带动驱动轮的拖动扭矩9600-40000N·m。Among them, the rated torque of the motor 1' is below 3000N·m, the rated speed is within 160rpm, and the driving torque of the driving wheel is 9600-40000N·m.
驱动轮总成10’上的左旋绳槽和右旋绳槽的配置是依据塔式抽油机的冲程设置的,左旋绳槽19’和右旋绳槽20’分别为6槽时所能实现的冲程是驱动轮周长的1.7倍,左旋绳槽19’和右旋绳槽20’分别为8槽时所能实现的冲程是驱动轮周长的2.7倍,本实施例中,驱动轮总成10’外径周长4.71米,设置6个左旋绳槽19’和6个右旋绳槽20’(见图4),可满足塔式抽油机8米冲程的要求。The configuration of the left-handed rope groove and the right-handed rope groove on the drive wheel assembly 10' is set according to the stroke of the tower pumping unit, which can be realized when the left-handed rope groove 19' and the right-handed rope groove 20' are respectively 6 grooves. The stroke is 1.7 times the circumference of the driving wheel. When the left-hand rope groove 19' and the right-hand rope groove 20' are 8 grooves respectively, the stroke that can be achieved is 2.7 times the circumference of the driving wheel. It has a 10' outer diameter and a circumference of 4.71 meters, and is provided with 6 left-
本实施例2与实施例1的不同在于减速机构的级数不同,但减速机构中均采用尼龙齿轮,构思相同。The difference between the second embodiment and the first embodiment is that the number of stages of the deceleration mechanism is different, but nylon gears are used in the deceleration mechanism, and the concept is the same.
本实施例中,采用一级自润滑尼龙齿圈与电机输出轴的自润滑尼龙小齿轮啮合,速比在1:8以下,转速控制范围在160rpm以内,满足了自润滑尼龙齿轮的使用条件;自润滑尼龙齿圈设置8-16个连接孔,齿圈内沿与钢套外沿过渡配合,将自润滑尼龙齿圈用定位销紧配合的方式固定在驱动轮总成的连接板(该连接板可采用尼龙板)上,无需全封闭的齿轮箱,无需添加更换润滑油,维护成本大大降低。In this embodiment, the first-level self-lubricating nylon ring gear is used to mesh with the self-lubricating nylon pinion of the motor output shaft, the speed ratio is below 1:8, and the speed control range is within 160rpm, which meets the use conditions of the self-lubricating nylon gear; The self-lubricating nylon ring gear is provided with 8-16 connecting holes, and the inner edge of the ring gear is in transition fit with the outer edge of the steel sleeve, and the self-lubricating nylon ring gear is fixed on the connecting plate of the drive wheel assembly by tight fitting with positioning pins (this connection The plate can be made of nylon plate), there is no need for a fully enclosed gear box, no need to add or replace lubricating oil, and the maintenance cost is greatly reduced.
以上所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred embodiments of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can make various Variations and improvements should fall within the protection scope determined by the claims of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210244530.5A CN114542018A (en) | 2022-03-14 | 2022-03-14 | Heavy load speed reduction driving system and pumping unit using same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210244530.5A CN114542018A (en) | 2022-03-14 | 2022-03-14 | Heavy load speed reduction driving system and pumping unit using same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114542018A true CN114542018A (en) | 2022-05-27 |
Family
ID=81664078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210244530.5A Pending CN114542018A (en) | 2022-03-14 | 2022-03-14 | Heavy load speed reduction driving system and pumping unit using same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114542018A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5375657A (en) * | 1992-07-05 | 1994-12-27 | Oil Production Technology Institute | Chain long-stroke oil-well pumping unit |
| CN101560873A (en) * | 2008-04-18 | 2009-10-21 | 沈阳金田石油机械制造有限公司 | Intelligent pumping unit with double-conical drums |
| CN102562834A (en) * | 2012-02-23 | 2012-07-11 | 河南科技大学 | Device for identical rotation angles synchronous driving |
| US20140241918A1 (en) * | 2011-01-21 | 2014-08-28 | Yuan Xiang | Oil-pumping machine |
| CN207406324U (en) * | 2017-11-15 | 2018-05-25 | 袁东升 | Pin tooth transmission pumping unit |
| CN214465941U (en) * | 2020-09-28 | 2021-10-22 | 毛宏伟 | Combined transmission system of tower type oil pumping unit |
| CN216894352U (en) * | 2022-03-14 | 2022-07-05 | 毛宏伟 | Heavy load speed reduction driving system and pumping unit using same |
-
2022
- 2022-03-14 CN CN202210244530.5A patent/CN114542018A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5375657A (en) * | 1992-07-05 | 1994-12-27 | Oil Production Technology Institute | Chain long-stroke oil-well pumping unit |
| CN101560873A (en) * | 2008-04-18 | 2009-10-21 | 沈阳金田石油机械制造有限公司 | Intelligent pumping unit with double-conical drums |
| US20140241918A1 (en) * | 2011-01-21 | 2014-08-28 | Yuan Xiang | Oil-pumping machine |
| CN102562834A (en) * | 2012-02-23 | 2012-07-11 | 河南科技大学 | Device for identical rotation angles synchronous driving |
| CN207406324U (en) * | 2017-11-15 | 2018-05-25 | 袁东升 | Pin tooth transmission pumping unit |
| CN214465941U (en) * | 2020-09-28 | 2021-10-22 | 毛宏伟 | Combined transmission system of tower type oil pumping unit |
| CN216894352U (en) * | 2022-03-14 | 2022-07-05 | 毛宏伟 | Heavy load speed reduction driving system and pumping unit using same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101413387B (en) | Tower type combined transmission pumping unit | |
| CN211314459U (en) | A speed-increasing gearbox for double-fed wind turbines | |
| WO2018233238A1 (en) | Automatic gear shifting planetary gear transmission and hoist mounting the same | |
| CN110513452A (en) | Electromechanical combined variable-speed transmission device and oil pumping unit | |
| WO2012097493A1 (en) | Oil-pumping machine | |
| CN114526202A (en) | High-integration-level high-speed wind generating set | |
| CN105697664A (en) | Gear transmission mechanism and lifting gearbox | |
| WO2010063171A1 (en) | A top mounted tower type nc pumping unit | |
| WO2013091402A1 (en) | Oil-pumping machine with multiple deceleration and multiple balance | |
| CN216894352U (en) | Heavy load speed reduction driving system and pumping unit using same | |
| CN205715473U (en) | A kind of gear drive and a kind of lifting gear-box | |
| CN204921896U (en) | Aerogenerator acceleration rate transmission | |
| CN218882976U (en) | Mining integral large-speed-ratio inner three-ring speed reduction transmission mechanism | |
| CN201407017Y (en) | Tower type numerical control oil extractor | |
| CN218761167U (en) | Tower crane rotary speed reducer | |
| CN102134983A (en) | Rack-type planet driving linear pumping unit | |
| CN219317538U (en) | High-power three-stage planetary semi-direct-drive wind power gear box | |
| CN110030331A (en) | Self-elevating ocean platform cycloidal-pin wheel structure promotes gear-box | |
| CN101881145A (en) | Tower frame type combined transmission numerically controlled pumping unit | |
| CN216691344U (en) | High-integration-level high-speed wind generating set | |
| CN205101470U (en) | Drilling platform promotes gear box | |
| CN202441337U (en) | Double-decelerating and double-balancing energy saving oil pumper with positive torque | |
| CN207421283U (en) | wind power generation speed-increasing gearbox | |
| CN216894350U (en) | Non-beam type large-transmission-ratio speed-reducing oil pumping machine | |
| CN215673542U (en) | Electric lubricating structure of integrated speed reducer |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220527 |
|
| RJ01 | Rejection of invention patent application after publication |