CN114538478A - Preparation method of sodium bicarbonate particles - Google Patents

Preparation method of sodium bicarbonate particles Download PDF

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Publication number
CN114538478A
CN114538478A CN202210252870.2A CN202210252870A CN114538478A CN 114538478 A CN114538478 A CN 114538478A CN 202210252870 A CN202210252870 A CN 202210252870A CN 114538478 A CN114538478 A CN 114538478A
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reaction
sodium bicarbonate
concentration
sodium
additive
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刘畅
陈桂平
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Nanjing Anhuai Innovative Drug Research Institute Co ltd
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Nanjing Anhuai Innovative Drug Research Institute Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D7/00Carbonates of sodium, potassium or alkali metals in general
    • C01D7/38Preparation in the form of granules, pieces or other shaped products
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D7/00Carbonates of sodium, potassium or alkali metals in general
    • C01D7/10Preparation of bicarbonates from carbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/51Particles with a specific particle size distribution
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

Abstract

The invention relates to a preparation method of sodium bicarbonate particles, which comprises the following steps: s1, adding one or more additives into a mixed solution of sodium carbonate and sodium bicarbonate; s2, raising the temperature of the mixed solution to 50-80 ℃, continuously introducing carbon dioxide gas with the flow rate of 10-40 mL/min for reaction, filtering after 6-10 h of reaction to obtain reaction liquid and reaction products, and drying the reaction products at 40 ℃ for 12 hours to obtain sodium bicarbonate particles; s3, desalting the reaction liquid obtained by filtering after the reaction in the step S2 by using a nanofiltration membrane or an ultrafiltration membrane, and analyzing the concentration of the additive in the solution after the reaction by using an ultraviolet-visible spectrophotometry; s4, adding additives and sodium carbonate into the residual filtered reaction liquid to reach the required concentration, and then repeating the step S2 to continue the reaction to prepare sodium bicarbonate particles; in the process of preparing the sodium bicarbonate particles, the concentration of the additive can be rapidly determined, and the detection method is simple, accurate, rapid and good in practicability.

Description

Preparation method of sodium bicarbonate particles
Technical Field
The invention belongs to the technical field of sodium bicarbonate preparation, and particularly relates to a preparation method of sodium bicarbonate particles.
Background
Sodium bicarbonate is an important green chemical, is also an industrial chemical, has low toxicity, and is widely applied to foods, medicines, pesticides, light industry, additives and detergents. Different application fields have different requirements on the particle size. For example, in the production of certain products, it is desirable that the sodium bicarbonate crystals have a larger size to reduce the energy consumption of the filtration separation and drying processes and to reduce the caking of the product. When sodium bicarbonate is used as the desulfurization catalyst, it is desirable to have a smaller crystal grain size to enhance the catalytic desulfurization effect.
In order to adjust the particle size of sodium bicarbonate, patent WO2014/207120 discloses a method for preparing large-particle alkali metal bicarbonate particles by adding an additive such as sodium polyacrylate, and the like, although the crystal size can be controlled, the amount of the added material cannot be controlled, and the method cannot be industrially carried out in a circulating column. Journal of Crystal Growth 270(2004)573-581 discloses a method for increasing the particle size of sodium bicarbonate by adding sodium polystyrene sulfonate with different molecular weights, and the optimal concentration range of the additive is narrow and is not suitable for industrialization. Journal of Crystal Growth 275(2005)1333-1339 report Ca2+Has certain effect on increasing the particle size of the sodium bicarbonate, but the effect is not obvious, and the factory solution already contains a small amount of Ca2+Impurities, the amount of which cannot be controlled. And the experimental results obtained by the method are from laboratory bench tests and are not reported industrially.
In the preparation process of sodium bicarbonate particles, certain additives are required to adjust the particle size of the sodium bicarbonate particles, but the concentration of the additives is difficult to detect in the industrial production process. Several methods for measuring the concentration of additives are disclosed in the prior art, for example, the method for measuring trace polyacrylic acid in industrial circulating water by using a turbidity method is reported by the Limb-swallow method (industrial water treatment, 2014,34 (4): 76-78), but the method can only be used in the field of industrial water, and the NaCl content in the water is less than 400ppm, so that the method cannot be used for detecting high-salt solution.
Disclosure of Invention
The invention aims to provide a preparation method of sodium bicarbonate particles on the basis of the prior art, which can monitor the concentration of an additive in real time in the industrial production process so as to obtain sodium bicarbonate particles with expected particle size, and the detection method of the concentration of the additive is simple, accurate, rapid and good in practicability, and can be widely used in the industrial production process.
In order to achieve the purpose, the invention provides the following technical scheme:
a method for preparing sodium bicarbonate particles, comprising the steps of:
s1, adding one or more additives into a mixed solution of sodium carbonate and sodium bicarbonate to obtain a salt solution;
s2, raising the temperature of the salt solution to 50-80 ℃, continuously introducing carbon dioxide gas with the flow rate of 10-40 mL/min for reaction, filtering after 6-10 h of reaction to obtain reaction liquid and reaction products, and drying the reaction products for 12 hours at 40 ℃ to obtain sodium bicarbonate particles;
s3, filtering the reaction solution obtained after the reaction in the step S2, taking 1ml of water, diluting to 100ml, desalting by using a nanofiltration membrane or an ultrafiltration membrane, and analyzing the concentration of the additive in the reaction solution after the reaction by using an ultraviolet-visible spectrophotometry.
S4, adding additives and sodium carbonate into the residual filtered reaction liquid to reach the required concentration, and then repeating the step S2 to continue the reaction to prepare sodium bicarbonate particles.
Further, the concentration of the sodium carbonate in the mixed solution in the step S1 is less than or equal to 160g/Kg, and the concentration of the sodium bicarbonate in the mixed solution is less than or equal to 90 g/Kg.
In step S4, the concentration of sodium carbonate in the supplemented solution is less than or equal to 160 g/Kg.
Further, the additive in step S1 is one or more of hydrolyzed polymaleic anhydride (HPMA), polyepoxysuccinic acid, sodium polystyrene sulfonate (NaPSS), acrylic acid-2-acrylamide-2-methylpropanesulfonic acid copolymer, 2-phosphonobutane-1, 2, 4-tricarboxylic acid, hydroxyethylidene diphosphonic acid tetrasodium salt, maleic acid acrylic acid copolymer sodium salt, aminotrimethylene phosphonic acid, sodium polyaspartate, iminodisuccinic acid tetrasodium salt, hydroxyethylidene diphosphonic acid, sodium ethylene diamine tetra methylene phosphate, or diethylenetriamine pentamethylene phosphonic acid.
Preferably, the additive is HPMA, NaPSS.
Further, the concentration of the additive in the salt solution in the step S1 is 5 mg/L-100 mg/L.
In step S4, the concentration of the additive in the solution after being supplemented is 5 mg/L-100 mg/L.
Further, the method for detecting the concentration of the additive in the reaction solution in the step S3 includes the following steps:
(1) preparing additive solutions with different concentrations by using ultrapure water, measuring the absorbance of the additive solutions with different concentrations by using an ultraviolet-visible spectrophotometer, determining the optimal wavelength, and drawing a standard curve by taking the concentration of the additive as a horizontal coordinate and the absorbance as a vertical coordinate.
(2) The reaction liquid is filtered by a nanofiltration membrane or an ultrafiltration membrane according to different additives, the molecular weight cut-off of the filtration membrane is 150-20000Dal, the filtration pressure is 1-3MPa, and the filtration time is 1-6 hours. And then measuring the absorbance of the filtrate by using an ultraviolet-visible spectrophotometer, and calculating the concentration of the filtrate according to a standard curve.
Compared with the prior art, the invention has the following advantages and beneficial effects:
in the preparation process of the sodium bicarbonate, sodium bicarbonate particles with different particle sizes are obtained by controlling the concentration of the additive. Because the concentration of the additive in the salt solution to be measured is low, the additive is gradually lost in the industrial production process, and the concentration of the additive is difficult to monitor in real time, so that the sodium bicarbonate particles with expected particle size are obtained. Aiming at the problem that the concentration of an additive is too low to be monitored in real time in the prior art, the invention provides the preparation method of the sodium bicarbonate particles, which can monitor the concentration of the additive in real time in the industrial production process so as to obtain the sodium bicarbonate particles with expected particle size; the method can rapidly determine the concentration of the additive in the process of preparing the sodium bicarbonate particles, has simple, accurate and rapid detection method and good practicability, and can be widely applied to the industrial production process.
Drawings
FIG. 1 is a scanning electron micrograph (a) and a corresponding particle size distribution (b) of sodium bicarbonate particles obtained in example 1;
FIG. 2 is a scanning electron micrograph (a) and a corresponding particle size distribution (b) of sodium bicarbonate particles obtained in example 2;
FIG. 3 is a scanning electron micrograph (a) and a corresponding particle size distribution (b) of sodium bicarbonate particles obtained in example 3;
FIG. 4 is a scanning electron micrograph (a) and a corresponding particle size distribution (b) of sodium bicarbonate particles obtained in example 4;
fig. 5 is a scanning electron micrograph (a) and a corresponding particle size distribution (b) of the sodium bicarbonate particles obtained in comparative example 1.
Detailed Description
The technical solutions provided by the present invention will be described in detail below with reference to specific examples, and it should be understood that the following specific embodiments are only illustrative of the present invention and are not intended to limit the scope of the present invention.
Example 1
To 100g of water were added 15.9g of sodium carbonate and 9g of sodium bicarbonate to give salt solution I.
Adding HPMA into 200mL of salt solution I, uniformly stirring to ensure that the concentration of the HPMA in the salt solution I is 20ppm, then stirring the salt solution I containing the HPMA at a stirring speed of 500r/min, heating to 60 ℃ while stirring, continuously introducing carbon dioxide gas at a flow rate of 10mL/min for 8h, stopping introducing the carbon dioxide gas after the reaction is finished, filtering the obtained reaction solution while the reaction solution is hot, and collecting crystals. Taking out 1ml of the filtered reaction solution, adding water to dilute the reaction solution to 100ml, desalting the reaction solution by using a nanofiltration membrane (with the molecular weight cutoff of 150Dal), and measuring the concentration of the additive in the solution by using an ultraviolet-visible spectrophotometry. Then adding HPMA to 20ppm in the residual reaction liquid, adding sodium carbonate to 15.9g/100g of water, continuing to perform crystallization reaction, and continuing to collect crystals. The crystals were washed with absolute ethanol and dried at 40 ℃ for 12 hours to obtain sodium bicarbonate particles having an average particle diameter of 47um and a particle size distribution as shown in FIG. 1.
Example 2
To 100g of water were added 14.5g of sodium carbonate and 8.5g of sodium bicarbonate, after complete dissolution, as salt solution II.
HPMA was added to 200ml of the salt solution II, and after stirring to uniformity, the concentration of HPMA in the salt solution II was made 60ppm as a salt solution III. And then stirring the salt solution III at a stirring speed of 500r/min, heating to 60 ℃ while stirring, continuously introducing carbon dioxide gas with the flow rate of 40mL/min, introducing the carbon dioxide gas for 8h, stopping introducing the gas after the reaction is finished, filtering the obtained reaction solution while the reaction solution is hot, collecting crystals, taking out 1mL of the filtered reaction solution, adding water to dilute the reaction solution to 100mL, desalting by using a nanofiltration membrane (the molecular weight cut-off is 150Dal), and determining the concentration of the additive in the solution by using an ultraviolet-visible spectrophotometry. Then adding HPMA to 60ppm in the residual reaction liquid, adding sodium carbonate to 14.5g/100g of water, continuing to perform crystallization reaction and collecting crystals. The crystals were washed with absolute ethanol and dried at 40 ℃ for 12 hours to obtain sodium bicarbonate particles having an average particle diameter of 31um and a particle size distribution as shown in FIG. 2.
Example 3
To 100g of water were added 15.9g of sodium carbonate and 9g of sodium bicarbonate to give salt solution I.
Adding NaPSS into 200mL of salt solution I, uniformly stirring to ensure that the concentration of NaPSS in the salt solution I is 5ppm, then stirring the salt solution I containing NaPSS at a stirring speed of 500r/min, heating to 60 ℃ while stirring, continuously introducing carbon dioxide gas with the flow rate of 10mL/min into the salt solution I, introducing the carbon dioxide gas for 8 hours, stopping introducing the gas after the reaction is finished, filtering the obtained reaction solution while the reaction solution is hot, collecting crystals, taking 1mL of the filtered reaction solution out, adding water to dilute the reaction solution to 100mL, removing salt by using a nanofiltration membrane (the molecular weight cutoff is 20000Dal), and determining the concentration of an additive in the solution by using an ultraviolet-visible spectrophotometry. And then, adding NaPSS to 5ppm in the residual reaction solution, adding sodium carbonate to 15.9g/100g of water, continuing to perform crystallization reaction and collecting crystals. The collected crystals were washed with anhydrous ethanol and dried at 40 ℃ for 12 hours to obtain sodium bicarbonate particles having an average particle diameter of 38um and a particle size distribution as shown in FIG. 3.
Example 4
To 100g of water were added 15.9g of sodium carbonate and 9g of sodium bicarbonate to give salt solution I.
Adding NaPSS into 200mL of salt solution I, uniformly stirring to ensure that the concentration of NaPSS in the salt solution I is 100ppm, then stirring the salt solution I containing PSS at a stirring speed of 500r/min, heating to 60 ℃ while stirring, continuously introducing carbon dioxide gas with the flow rate of 10mL/min into the salt solution I, introducing the carbon dioxide gas for 8 hours, stopping introducing the gas after the reaction is finished, filtering the obtained reaction solution while the reaction solution is hot, collecting crystals, taking 1mL of the filtered reaction solution out, adding water to dilute the reaction solution to 100mL, removing salt by using a nanofiltration membrane (the molecular weight cutoff is 20000Dal), and determining the concentration of an additive in the solution by using an ultraviolet-visible spectrophotometry method. And then, adding NaPSS to 100ppm in the residual reaction solution, adding sodium carbonate to 15.9g/100g of water, continuing to perform crystallization reaction and collecting crystals. The collected crystals were washed with anhydrous ethanol and dried at 40 ℃ for 12 hours to obtain sodium bicarbonate particles having an average particle diameter of 42um and a particle size distribution as shown in FIG. 4.
Comparative example 1
Taking 200mL of the salt solution I prepared in the example 2, stirring at a stirring speed of 500r/min, heating to 60 ℃ while stirring, continuously introducing carbon dioxide gas at a flow rate of 10mL/min for 8h, stopping introducing the carbon dioxide gas after the reaction is finished, filtering the obtained reaction solution while the reaction solution is hot, collecting crystals, washing the collected crystals with absolute ethyl alcohol, and drying at 40 ℃ for 12h to obtain sodium bicarbonate particles with an average particle size of 19um and a particle size distribution shown in figure 5.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and such improvements and modifications are also considered to be within the scope of the present invention.

Claims (5)

1. A method for preparing sodium bicarbonate particles is characterized by comprising the following steps:
s1, adding one or more additives into a mixed solution of sodium carbonate and sodium bicarbonate to obtain a salt solution;
s2, raising the temperature of the salt solution to 50-80 ℃, continuously introducing carbon dioxide gas with the flow rate of 10-40 mL/min for reaction, filtering after 6-10 h of reaction to obtain reaction liquid and reaction products, and drying the reaction products for 12 hours at 40 ℃ to obtain sodium bicarbonate particles;
s3, in the reaction liquid obtained by filtering after the reaction in the step S2, 1ml of water is taken and diluted to 100ml, a nanofiltration membrane or an ultrafiltration membrane is used for desalting, and then the concentration of the additive in the reaction liquid after the reaction is analyzed by an ultraviolet-visible spectrophotometry.
S4, adding additives and sodium carbonate into the residual filtered reaction liquid to reach the required concentration, and then repeating the step S2 to continue the reaction to prepare sodium bicarbonate particles.
2. The method of claim 1, wherein the concentration of sodium bicarbonate in the mixed solution of step S1 is less than or equal to 160g/Kg, and the concentration of sodium bicarbonate in the mixed solution is less than or equal to 90 g/Kg.
3. The method of claim 1, wherein the additive in steps S1 and S3 is one or more of hydrolyzed polymaleic anhydride, polyepoxysuccinic acid, sodium polystyrene sulfonate, acrylic acid-2-acrylamide-2-methylpropanesulfonic acid copolymer, 2-phosphonobutane-1, 2, 4-tricarboxylic acid, hydroxyethylidene diphosphonic acid tetrasodium salt, maleic acid acrylic acid copolymer sodium salt, aminotrimethylene phosphonic acid, sodium polyaspartate, iminodisuccinic acid tetrasodium salt, hydroxyethylidene diphosphonic acid, sodium ethylene diamine tetra methylene phosphate, or diethylenetriamine pentamethylene phosphonic acid.
4. The method of claim 1, wherein the concentration of the additive in the salt solution in step S1 is 5mg/L to 100 mg/L.
5. The method as claimed in claim 1, wherein the molecular weight cut-off of the nanofiltration membrane or ultrafiltration membrane in step S3 is 150-.
CN202210252870.2A 2022-03-15 2022-03-15 Preparation method of sodium bicarbonate particles Pending CN114538478A (en)

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