CN114538016A - Multi-station integrated intelligent dispatching and distributing assembly line - Google Patents
Multi-station integrated intelligent dispatching and distributing assembly line Download PDFInfo
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- CN114538016A CN114538016A CN202210163525.1A CN202210163525A CN114538016A CN 114538016 A CN114538016 A CN 114538016A CN 202210163525 A CN202210163525 A CN 202210163525A CN 114538016 A CN114538016 A CN 114538016A
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- 238000012545 processing Methods 0.000 claims abstract description 77
- 238000004519 manufacturing process Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 26
- 230000008569 process Effects 0.000 abstract description 25
- 238000013461 design Methods 0.000 abstract description 5
- 230000008520 organization Effects 0.000 abstract description 5
- 230000009191 jumping Effects 0.000 abstract description 2
- 238000005457 optimization Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention relates to the technical field of assembly lines, in particular to a multi-station integrated intelligent dispatching and distributing assembly line which comprises a product presetting frame, a product conveyor, a processing station and a product output frame, wherein the product presetting frame is arranged on the product presetting frame; the product presetting frame is arranged at the head end of the product conveyor and used for stacking the box bodies and inputting the box bodies into the product conveyor, a plurality of product input and output ends are arranged on the side surface of a product conveyor line, and each product input and output end is connected with one processing station; the tail end of the product conveyor is provided with a product output frame for receiving the assembled products from the tail end of the product conveyor; the invention makes the organization and arrangement modes of multi-station same process, station jumping, working hour optimization and the like possible through the structural design of the independent conveyor which does not pass through the stations, reduces the waiting time of each station, can flexibly coordinate the on-duty state of each station and effectively improves the overall production efficiency of the production line.
Description
The technical field is as follows:
the invention relates to the technical field of assembly lines, in particular to a multi-station integrated intelligent dispatching, distributing and assembling production line.
Background art:
the assembly line is also called an assembly line, and is an important component of industrial production, and is used for assembling and integrating scattered parts into products in batches, and the assembly line determines the organization form of related production in the assembly production process. The existing assembly line mostly adopts a synchronous transmission assembly line to increase the operation amount of each workstation and reduce the organization difficulty, and under the situation that the workstations need more process time to complete the process, the synchronous transmission assembly line of intermittent transmission is changed into.
Compared with cabinet type integrated equipment, such as distribution boxes, switch boxes, operation consoles and the like, the box type integrated equipment has the advantages of lower integration complexity, small size, light weight, low cost, convenience in installation and arrangement and better application range due to the difference of design and application. In the assembly production process, because the number of the related parts is large, the types are complicated, and the assembly operation process is long and has a plurality of processes, the requirement on worker training is reduced and the transferring and delivering workload of the parts is reduced by adopting a flow line mode in batch production; compared with a vertical cabinet type integrated device, the whole size and the weight of the box type integrated device are smaller, the time consumption of single processes in the production process of the production line is shorter, but more involvement exists among the processes, the condition that a plurality of processes are required to be completed at the same station exists, namely, the condition that the working hours of the stations are inconsistent occurs, if the conventional production line scheme adopted by the vertical cabinet type integrated device for assembly production is continuously used, namely, the stations are arranged on a conveying line, the conveying operation is suspended at the stations for implementing the assembly process, the working hours of the stations are difficult to be balanced in coordination, the idle time of the stations is overlong, the productivity is influenced, if the conveying operation is carried out at a low speed continuously, a worker carries out the assembly production in the conveying process, the operation of the worker is seriously influenced by the shaking of a box body in the conveying process, the production quality is reduced, and the product percent of pass is reduced.
The invention content is as follows:
in view of this, it is necessary to design a multi-station integrated intelligent scheduling, delivering and assembling line, which optimizes the problem of inconsistent station and working hours in the production process of wall-mounted integrated equipment, separates the delivery operation from the stations, and improves the flexibility of station and working hour distribution.
The multi-station integrated intelligent dispatching, distributing and assembling production line consists of a product pre-placing frame, a product conveyor, a processing station and a product output frame; the product presetting frame is arranged at the head end of the product conveyor and used for stacking the box bodies and inputting the box bodies into the product conveyor, a plurality of product input and output ends are arranged on the side surface of a product conveyor line, and each product input and output end is connected with one processing station; the end of the product conveyor is provided with a product output rack for receiving the assembled products from the end of the product conveyor.
The processing station comprises an operation station, a product pre-placing table, a product processing table, a part supply frame and a tool frame, wherein one end of the product pre-placing table is connected with the product input end and the product output end, the other end of the product pre-placing table is sequentially connected with the product processing table and the part supply frame, the operation station is arranged on one side of the product processing table, and the tool frame is arranged behind the operation station. Wherein, the prefabricated bench top portion of product is the ball platform, and the product processing platform is provided with the pivot, and the product processing platform operating surface can rotate along with this pivot, changes between level and tendency operating position, is provided with the product on the processing operating surface and supports spacing.
In the production process, a box body produced by sheet metal assembly is transported and preset on a product presetting frame, the box body is pushed into a product conveyor according to the production flow arrangement, then the box body is conveyed to the product input and output end of a receiving station by the product conveyor, and then a worker corresponding to the station transfers the box body to a product processing table through a ball table for processing and assembling operation. After the process of any processing station is completed, a worker pushes the box body onto the product conveyor through the ball table, the box body is conveyed to the next process station through the product conveyor, and if the current station is the final process station of the production line, the product conveyor conveys the product to the product output frame for stacking.
Under this design, because the product conveyer does not pass the processing station, can not influence the processing operation of processing station along the way to the transport operation of product, consequently can be convenient realize the organization arrangement of the same process of a plurality of station processing to can be according to the nimble branch work of carrying on of the production progress condition of each station sequencing arrangement, reduce each station because of the latency that the upstream man-hour coordination problem leads to, improve the whole production efficiency of assembly line.
Preferably, the product conveyor adopts a rail plate car, the rail plate car consists of a rail, a walking device and a cargo carrying plate, the cargo carrying plate is arranged at the upper part of the walking device and used for carrying products, and the walking device walks along the rail to realize the transportation of the products among stations.
Furthermore, the walking device consists of a motor, a walking wheel and an electric bow, the track consists of a wheel rail and an electric rail, the walking wheel walks along the wheel rail under the driving of the motor, and the electric bow slides in the electric rail to be electrified to supply energy to the motor.
Preferably, the product conveyor face, the product preparation table face, and the product processing table face are of the same height to facilitate a worker moving the cassette therebetween.
Preferably, the product supporting and limiting frame consists of a box body supporting frame and a box door supporting frame, wherein the box body supporting frame is arranged at the end, close to the operating station, of the working surface of the product processing table and is used for supporting the box body to prevent the box body from sliding down when the working surface of the product processing table inclines; the box door supporting frame is arranged on the side face of the product processing table and used for lifting the box door to facilitate operation and preventing the box door from being broken or damaged. Furthermore, the product support limiting frame and the product processing table are connected in a folding, unfolding or easy assembling and disassembling mode, and do not protrude out of the upper surface of the product processing table when not used, so that a worker can conveniently move the box body.
The invention provides an assembly line, which enables organization and arrangement modes such as multi-station same working procedure, station jumping, working hour optimization and the like to be possible through the structural design of an independent conveyor which does not pass through stations, reduces the waiting time of each station, can flexibly coordinate the on-duty state of each station, and effectively improves the overall production efficiency of the assembly line.
Description of the drawings:
FIG. 1 is a schematic structural diagram of a multi-station integrated intelligent dispatching, distributing and assembling production line;
FIG. 2 is a schematic view of a rail plate car partial structure of a multi-station integrated intelligent dispatching assembly line;
FIG. 3 is a schematic view of a part of a product processing table of a multi-station integrated intelligent dispatching, distributing and assembling production line;
FIG. 4 is a schematic view of a local action structure of a box body support frame of a multi-station integrated intelligent dispatching, distributing and assembling production line; fig. 5 is a schematic view of a local action structure of a box door support frame of a multi-station integrated intelligent dispatching assembly line. In the figure: the product pre-placing frame 1, the rail plate car 2, the rail 3, the wheel rail 301, the electric rail 302, the walking device 4, the motor 401, the walking wheel 402, the electric bow 403, the walking control button 404, the brake button 405, the loading plate 5, the operation station 6, the product pre-placing table 601, the product processing table 602, the box body supporting frame 603, the jack 6031, the hinge face 6032, the box body supporting frame four-bar mechanism 6033, the box door supporting frame 604, the corner protection wheel frame 6041, the main wheel frame 6042, the box door supporting frame four-bar mechanism 6043, the part supplying frame 605, the tool frame 606 and the product output frame 7.
The specific implementation mode is as follows:
the multi-station integrated intelligent dispatching, distributing and assembling production line consists of a product presetting frame 1, a product conveyor, a processing station and a product output frame 7; the product pre-placing frame 1 is arranged at the head end of a product conveyor and used for stacking and inputting boxes to the product conveyor, a plurality of product input and output ends are arranged on the side surface of a product conveyor line, and each product input and output end is connected with a processing station; the product conveyor end is provided with a product output rack 7 for receiving the assembled products from the product conveyor end.
The product conveyor adopts a rail plate car 2, the rail plate car 2 consists of a rail 3, a walking device 4 and a cargo carrying plate 5, the cargo carrying plate 5 is arranged on the upper part of the walking device 4 and is used for carrying products, and the walking device 4 walks along the rail 3 to realize the transportation of the products among stations. The walking device 4 is composed of a motor 401, a walking wheel 402 and an electric bow 403, the track 3 is composed of a wheel rail 301 and an electric rail 302, the walking wheel 402 is driven by the motor 401 to walk along the wheel rail 301, and the electric bow 403 slides in the electric rail 302 to be electrically connected to supply power to the motor 401.
The processing station comprises an operation station 6, a product pre-placing table 601, a product processing table 602, a part supplying frame 605 and a tool frame 606, wherein one end of the product pre-placing table 601 is connected with a product input end and a product output end, the other end of the product pre-placing table 601 is sequentially connected with the product processing table 602 and the part supplying frame 605, one side of the product processing table 602 is the operation station 6, and the tool frame 606 is arranged behind the operation station 6. Wherein, the prefabricated bench top of product is the ball platform, and product processing platform 602 is provided with the pivot, and product processing platform 602 operation face can rotate along with this pivot, changes between level and tendency operation station 6, is provided with the product on the processing operation face and supports spacing. The product conveyor work surface, the product preparation table 601 work surface, and the product processing table 602 work surface are of the same height to facilitate the workers moving the cases therebetween.
The working surfaces of the loading plate 5 and the product processing table 602 can also be arranged as ball tables, but a limit locking structure is required to be arranged at the same time to prevent sliding and falling in the conveying or processing process.
The product supporting and limiting frame consists of a box body supporting frame 603 and a box door supporting frame 604, wherein the box body supporting frame 603 is arranged at the end, close to the operation station 6, of the working surface of the product processing table 602 and is used for supporting the box body to prevent the box body from sliding down when the working surface of the product processing table 602 is inclined; the box door support frame 604 is installed at the side of the product processing table 602, and is used for lifting the box door to facilitate operation and preventing the box door from being broken or damaged. The product support limiting frame is connected with the product processing table 602 in a folding, unfolding or easy-to-assemble and disassembling mode, and does not protrude out of the upper surface of the product processing table 602 when not in use, so that a worker can conveniently move the box body.
Referring to fig. 3, box body supporting frame 603 is detachably mounted at the inner edge of the working surface of product processing table 602 through jack 6031, box door supporting frame 604 is composed of corner protection wheel frame 6041 and main wheel frame 6042, corner protection wheel frame 6041 is mounted at the right corner of product processing table 602, and is fixedly mounted for preventing the sharp corner protruding from damaging the box door after product processing table 602 is inclined, main wheel frame 6042 is mounted at the right center of product processing table 602, and its mounting structure can be folded and laid down for lifting the box door.
Or as shown in fig. 4 and 5, a hinge surface 6032 is provided at an inner edge of a working surface of the product processing table 602, and when the working surface of the product processing table 602 is inclined, the hinge surface 6032 is folded upwards and protrudes out of the working surface by a four-bar linkage 6033 arranged below the product processing table 602 to form a box body supporting frame 603, and at the same time, the box door supporting frame 604 is lifted by a four-bar linkage 6043 arranged at a side surface of the product processing table 602 to support the box door.
In the production process, a box body produced by sheet metal assembly is transported and preset on the product presetting frame 1, the box body is pushed into the product conveyor according to the production flow arrangement, then the box body is conveyed to the product input and output end of the receiving station by the product conveyor, and then a worker corresponding to the station transfers the box body to the product processing table 602 through the ball table for processing and assembling operation, the box body is fixed on the operation surface of the product processing table 602 through the product supporting limiting frame in the period, and the area to be processed is inclined to the operation station 6 along with the action of the rotating shaft, so that the worker can conveniently contact and operate, the part supplying frame 605 is used for stacking parts related to the station process, and the tool frame 606 is used for providing an assembling tool. After the process of any processing station is completed, a worker pushes the box body onto the product conveyor through the ball table, and the box body is conveyed to the next process station through the product conveyor, and if the current station is the final process station of the production line, the product conveyor conveys the product to the product output frame 7 for stacking.
In the conveying process, a computer terminal is configured on each station and connected with a server, a walking device 4 is driven by a motor 401 to move along a track 3, wherein an electric rail 302 and an electric bow 403 are used for providing a control signal for the motor 401 and are electrically connected in parallel, the walking device 4 humps a box body to a designated station through a cargo carrying plate 5, the position of the station is automatically identified by an optical signal sensor mark or an electric signal switch mark, each station can call the walking device 4 through a walking control button 404, then the box body is transferred to a subsequent process station according to process presetting, when the subsequent process station has a plurality of stations, the server knows the material input and output conditions of each station according to the historical moving route of the walking device, and synthesizes the on-duty information of each station to feed back and determine which station of the process to convey the box body. When the walking device 4 arrives at any station, a signal lamp or a buzzer is required to be arranged for reminding a worker to receive materials, a material receiving completion button is arranged in the control button 404, and a server is informed through the button after the material receiving operation is completed, so that the server can coordinate the subsequent work of the walking device 4.
Claims (8)
1. The multi-station integrated intelligent dispatching, distributing and assembling production line is characterized by comprising a product presetting frame, a product conveyor, a processing station and a product output frame;
the product presetting frame is arranged at the head end of the product conveyor and used for stacking the box bodies and inputting the box bodies into the product conveyor, a plurality of product input and output ends are arranged on the side surface of a product conveyor line, and each product input and output end is connected with one processing station; the tail end of the product conveyor is provided with a product output frame for receiving the assembled products from the tail end of the product conveyor;
the processing station comprises an operation station, a product pre-placing table, a product processing table, a part supply frame and a tool frame, wherein one end of the product pre-placing table is connected with the product input end and the product output end, the other end of the product pre-placing table is sequentially connected with the product processing table and the part supply frame, the operation station is arranged on one side of the product processing table, and the tool frame is arranged behind the operation station. Wherein, the prefabricated bench upper portion of product is the ball platform, and the product processing platform is provided with the pivot, and the product processing platform operation face can rotate along with this pivot, changes between level and tendency operating position, is provided with the product on the processing operation face and supports spacing.
2. A multi-station integrated intelligent scheduling, distributing and assembling production line as claimed in claim 1, wherein the product conveyor is a rail-guided plate vehicle, the rail-guided plate vehicle is composed of rails, a walking device and a cargo carrying plate, the cargo carrying plate is installed on the upper portion of the walking device and used for carrying products, and the walking device walks along the rails to achieve transportation of the products among stations.
3. The production line of claim 2, wherein the traveling device comprises a motor, traveling wheels and an electric bow, the track comprises wheel rails and electric rails, the traveling wheels travel along the wheel rails under the driving of the motor, and the electric bow slides in the electric rails to supply power to the motor.
4. A multi-station integrated intelligent scheduling delivery assembly line as claimed in any one of claims 1 to 3, wherein said product conveyor, product preparation table and product processing table work surfaces are of the same height to facilitate movement of the cases therebetween by workers.
5. The assembly line of claim 4, wherein the product support limiting frame is composed of a box support frame and a box door support frame, wherein the box support frame is installed at the end of the working surface of the product processing table close to the operating position and used for supporting and fixing the box when the working surface of the product processing table is inclined; the box door supporting frame is arranged on the side surface of the product processing table and used for lifting the box door.
6. The assembly line of claim 5, wherein the product support limiting frame is connected with the product processing table in a folding, unfolding or easy-to-assemble and-disassemble manner, and does not protrude out of the upper surface of the product processing table when not in use.
7. The assembly line of claim 6, wherein the inner edge of the working surface of the product processing table is provided with a hinge surface, when the working surface of the product processing table is inclined, the hinge surface is folded upwards and protrudes out of the working surface through a four-bar mechanism arranged below the product processing table to form a box body supporting frame, and meanwhile, the box door supporting frame is lifted by the four-bar mechanism arranged on the side surface of the product processing table to support the box door.
8. The production line of claim 6, wherein the box body supporting frame is detachably mounted at the inner edge of the working surface of the product processing table through a jack, the box door supporting frame is composed of a corner protection wheel frame and a main wheel frame, the corner protection wheel frame is mounted at the right corner of the product processing table and is fixedly mounted, the main wheel frame is mounted at the right center of the product processing table, and the mounting structure of the main wheel frame can be folded and laid down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210163525.1A CN114538016A (en) | 2022-02-22 | 2022-02-22 | Multi-station integrated intelligent dispatching and distributing assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210163525.1A CN114538016A (en) | 2022-02-22 | 2022-02-22 | Multi-station integrated intelligent dispatching and distributing assembly line |
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| Publication Number | Publication Date |
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| CN114538016A true CN114538016A (en) | 2022-05-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210163525.1A Pending CN114538016A (en) | 2022-02-22 | 2022-02-22 | Multi-station integrated intelligent dispatching and distributing assembly line |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10029159A1 (en) * | 2000-06-19 | 2002-01-17 | Erwin Berger | Trolley for transporting door between work stations and supporting it during processing has posts at each end which carry holders consisting of bars which are thinner than the door and are positioned symmetrically at each end of it |
| CN205602603U (en) * | 2016-04-21 | 2016-09-28 | 福建易动力电子科技有限公司 | Box equipment drive unit of battery system line |
| CN209206869U (en) * | 2018-12-06 | 2019-08-06 | 太原重工股份有限公司 | A kind of Heavy-duty Machinary Products Multi-station semi-automatic assembling line |
| CN215701472U (en) * | 2021-07-09 | 2022-02-01 | 芜湖博远机电工程有限公司 | Nonstandard equipment workbench |
-
2022
- 2022-02-22 CN CN202210163525.1A patent/CN114538016A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10029159A1 (en) * | 2000-06-19 | 2002-01-17 | Erwin Berger | Trolley for transporting door between work stations and supporting it during processing has posts at each end which carry holders consisting of bars which are thinner than the door and are positioned symmetrically at each end of it |
| CN205602603U (en) * | 2016-04-21 | 2016-09-28 | 福建易动力电子科技有限公司 | Box equipment drive unit of battery system line |
| CN209206869U (en) * | 2018-12-06 | 2019-08-06 | 太原重工股份有限公司 | A kind of Heavy-duty Machinary Products Multi-station semi-automatic assembling line |
| CN215701472U (en) * | 2021-07-09 | 2022-02-01 | 芜湖博远机电工程有限公司 | Nonstandard equipment workbench |
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