CN114535016A - Production process, device and application of rubber coated fabric with leather-imitated appearance - Google Patents
Production process, device and application of rubber coated fabric with leather-imitated appearance Download PDFInfo
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- CN114535016A CN114535016A CN202210167274.4A CN202210167274A CN114535016A CN 114535016 A CN114535016 A CN 114535016A CN 202210167274 A CN202210167274 A CN 202210167274A CN 114535016 A CN114535016 A CN 114535016A
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- Prior art keywords
- guide
- adjusting
- roller
- horizontal
- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0065—Organic pigments, e.g. dyes, brighteners
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/128—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/06—Properties of the materials having thermal properties
- D06N2209/067—Flame resistant, fire resistant
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/103—Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/12—Permeability or impermeability properties
- D06N2209/121—Permeability to gases, adsorption
- D06N2209/123—Breathable
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/12—Permeability or impermeability properties
- D06N2209/126—Permeability to liquids, absorption
- D06N2209/128—Non-permeable
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/14—Properties of the materials having chemical properties
- D06N2209/143—Inert, i.e. inert to chemical degradation, corrosion resistant
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1635—Elasticity
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/26—Vehicles, transportation
- D06N2211/263—Cars
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Abstract
The invention relates to the technical field of processing equipment, in particular to a production process, a device and application of rubber coated cloth with a leather-imitated appearance, wherein the production process, the device and the application comprise an equipment shell, a feeding guide roller, a discharging guide roller and an adjusting assembly; the adjusting assembly comprises a horizontal guide rail, a guiding adjusting component, a guide roller, an inclined adjusting component and a horizontal adjusting component, the horizontal guide rail is fixedly connected with the equipment shell, the guide roller is connected with the horizontal guide rail through the guiding adjusting component, the guiding adjusting component drives the guide roller to vertically slide on the horizontal guide rail, the inclined adjusting roller is connected with the horizontal guide rail through the inclined adjusting component, the inclined adjusting component drives the inclined adjusting roller to vertically move, the horizontal adjusting component drives the guide roller and the inclined adjusting roller to horizontally move respectively, the coating angle of the rubber coated cloth base cloth is adjusted, so that the rubber coated cloth can coat coating raw materials with different thicknesses, and the coating uniformity of the coating raw materials is ensured.
Description
Technical Field
The invention relates to the technical field of processing equipment, in particular to a production process, a device and application of rubber coated cloth with a leather-imitated appearance.
Background
At present, the rubber coated cloth coated with the mixed slurry is conveyed through the conveying roller, and the coating on the surface of the coated cloth is subjected to blade coating to ensure that the coating thickness is less than 1mm, so that the flowability of the mixed slurry on the base cloth is different due to different composition components, different coating temperatures and different requirements on the coating thickness of the mixed slurry.
Because when carrying out emulation skin outward appearance to rubber coated fabric base cloth and adding, need use the decorative pattern roller to carry out the calendering to the thick liquids on base cloth surface, it is even to guarantee the skin outward appearance shaping on base cloth surface when the calendering, so coating to rubber coated fabric base cloth need guarantee that the coating thickness is even, and present transfer roller can't drive base cloth and carry out the change of multi-angle, and then can't carry out the regulation of angle to base cloth according to different production environment.
Disclosure of Invention
The invention aims to provide a production process, a device and application of rubber coated cloth with a leather-imitated appearance, and aims to solve the technical problems that a conveying roller of a rubber coated cloth production device in the prior art cannot drive base cloth to change in multiple angles, and further cannot adjust the angle of the base cloth according to different production environments.
In order to achieve the purpose, the invention adopts a production device of rubber coated cloth with a leather-imitated appearance, which comprises an equipment shell, a feeding guide roller, a discharging guide roller and an adjusting assembly, wherein the feeding guide roller is arranged on the equipment shell;
the feeding guide roller is rotatably arranged on one side of the equipment shell, and the discharging guide roller is rotatably arranged on the other side of the equipment shell;
the adjusting part comprises a horizontal guide rail, a guiding adjusting component, a guide roller, an inclined adjusting component and a horizontal adjusting component, wherein the horizontal guide rail is fixedly connected with the equipment shell and installed between the feeding guide roller and the discharging guide roller, the guide roller is connected with the horizontal guide rail through the guiding adjusting component, the guiding adjusting component drives the guide roller to vertically slide on the horizontal guide rail, the inclined adjusting roller is connected with the horizontal guide rail through the inclined adjusting component, the inclined adjusting component drives the inclined adjusting roller to vertically move, and the horizontal adjusting component drives the guide roller and the inclined adjusting roller to horizontally move respectively.
The horizontal adjusting component comprises a guide adjusting sliding seat, a guide driving part, an inclination adjusting sliding seat and an inclination driving part, the guide adjusting sliding seat is connected with the horizontal guide rail in a sliding mode and is positioned on one side, close to the guide roller, of the horizontal guide rail, and the guide roller is installed on the guide adjusting sliding seat through the guide adjusting component; the guide driving component drives the guide adjusting sliding seat to move horizontally; the inclination adjusting sliding seat is connected with the horizontal guide rail in a sliding mode and is positioned on one side, close to the inclination adjusting roller, of the horizontal guide rail, and the inclination adjusting roller is installed on the inclination adjusting sliding seat through the inclination adjusting component.
The inclination driving component comprises an inclination driving cylinder and an inclination driving telescopic rod, and the inclination driving cylinder is fixedly connected with the horizontal guide rail and is positioned on one side of the horizontal guide rail, which is close to the inclination adjusting sliding seat; one end of the inclination driving telescopic rod is connected with the output end of the inclination driving cylinder, and the other end of the inclination driving telescopic rod is connected with the inclination adjusting sliding seat.
The guide driving component comprises a guide driving cylinder and a guide driving telescopic rod, and the guide driving cylinder is fixedly connected with the horizontal guide rail and is positioned on one side of the horizontal guide rail, which is close to the guide adjusting sliding seat; one end of the guide driving telescopic rod is connected with the output end of the guide driving cylinder, and the other end of the guide driving telescopic rod is connected with the guide adjusting sliding seat.
The guide adjusting component comprises a vertical guide rail, a vertical guide sliding block and a guide sliding block driving part, and the vertical guide rail is fixedly connected with the guide adjusting sliding seat and is positioned on one side of the guide adjusting sliding seat; the vertical guide sliding block is connected with the vertical guide rail in a sliding mode and is positioned on one side of the vertical guide rail, and the guide roller is installed on the vertical guide sliding block; the guide slide block driving component drives the vertical guide slide block to move.
The guide sliding block driving component comprises a guide sliding block driving cylinder and a guide sliding block telescopic rod, and the guide sliding block driving cylinder is fixedly connected with the vertical guide rail and is positioned on one side, close to the vertical guide sliding block, of the vertical guide rail; one end of the guide sliding block telescopic rod is connected with the output end of the guide sliding block driving cylinder, and the other end of the guide sliding block telescopic rod is connected with the vertical guide sliding block.
The invention also comprises a production process of the rubber coated fabric with the appearance of the imitated leather, which comprises the following steps of preparing a mixed raw material of the vinyl silicone rubber component, the vinyl silicone oil and the color paste pigment;
sequentially passing the rubber coated fabric base fabric through a feeding guide roller, a guide roller, an inclined adjusting roller and a discharging guide roller;
calculating the thickness and the flowability of the rubber coating of the rubber coated fabric;
the horizontal positions of the guide roller and the inclined adjusting roller are respectively adjusted through a horizontal adjusting component;
adjusting the vertical position of the guide roller through a guide adjusting member;
the vertical position of the inclined adjusting roller is adjusted through the inclined adjusting component, and the raw material coating angle of the rubber coated fabric base cloth is adjusted.
The invention also comprises rubber coated cloth with a leather-imitated appearance, which is applied to cases and new energy automobile flame-retardant seats.
The invention relates to a production process, a device and application of rubber coated cloth with a leather-imitated appearance, which comprises an equipment shell, a feeding guide roller, a discharging guide roller and an adjusting assembly, wherein the feeding guide roller is arranged on the equipment shell; the feeding guide roller is rotatably arranged on one side of the equipment shell, and the discharging guide roller is rotatably arranged on the other side of the equipment shell; the adjusting component comprises a horizontal guide rail, a guiding adjusting component, a guiding roller, an inclined adjusting component and a horizontal adjusting component, the horizontal guide rail is fixedly connected with the equipment shell, and is arranged between the feeding guide roller and the discharging guide roller, the guide roller is connected with the horizontal guide rail through the guide adjusting component, the guide adjusting component drives the guide roller to vertically slide on the horizontal guide rail, the inclined adjusting roller is connected with the horizontal guide rail through the inclined adjusting component, the inclination adjusting component drives the inclination adjusting roller to vertically move, the horizontal adjusting component respectively drives the guide roller and the inclination adjusting roller to horizontally move, through the regulation to rubber coated fabric base cloth coating angle for rubber coated fabric can coat the coating raw materials of different thickness, has guaranteed the homogeneity of coating raw materials coating.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view showing the overall structure of an apparatus for producing a coated rubber sheet having a real leather-like appearance according to the present invention.
Fig. 2 is a schematic view of the structure of the adjustment assembly of the present invention.
Fig. 3 is a schematic structural view of a guide slider driving part and a displacer driving part of the present invention.
Fig. 4 is a schematic structural view of the leveling member of the present invention.
FIG. 5 is a flow chart of the process for producing the rubber-coated cloth with a simulated leather appearance of the present invention.
In the figure: 1-equipment shell, 2-feeding guide roller, 3-discharging guide roller, 4-adjusting component, 5-coating cloth base cloth, 6-coating equipment, 41-horizontal guide rail, 42-guiding adjusting component, 43-guiding roller, 44-inclined adjusting roller, 45-inclined adjusting component, 46-horizontal adjusting component, 421-vertical guide rail, 422-vertical guide slider, 423-guide slider driving component, 451-inclined guide rail, 452-inclined displacement slider, 453-displacement slider driving component, 461-guiding adjusting slider, 462-guiding driving component, 463-inclined adjusting slider, 464-inclined driving component, 4231-guide slider driving cylinder, 4232-guide slider telescopic rod, 4531-displacement slider driving cylinder, 4-adjusting component, 4532-displacement slide block telescopic rod, 4621-guide driving cylinder, 4622-guide driving telescopic rod, 4641-tilt driving cylinder and 4642-tilt driving telescopic rod.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 4, the present invention provides a device for producing rubber coated fabric with a genuine leather-like appearance, comprising a device housing 1, a feeding guide roller 2, a discharging guide roller 3 and an adjusting assembly 4;
the feeding guide roller 2 is rotatably arranged on one side of the equipment shell 1, and the discharging guide roller 3 is rotatably arranged on the other side of the equipment shell 1;
the adjusting assembly 4 comprises a horizontal guide rail 41, a guiding adjusting member 42, a guide roller 43, an inclined adjusting roller 44, an inclined adjusting member 45 and a horizontal adjusting member 46, wherein the horizontal guide rail 41 is fixedly connected with the equipment shell 1 and is installed between the feeding guide roller 2 and the discharging guide roller 3, the guide roller 43 is connected with the horizontal guide rail 41 through the guiding adjusting member 42, the guiding adjusting member 42 drives the guide roller 43 to vertically slide on the horizontal guide rail 41, the inclined adjusting roller 44 is connected with the horizontal guide rail 41 through the inclined adjusting member 45, the inclined adjusting member 45 drives the inclined adjusting roller 44 to vertically move, and the horizontal adjusting member 46 drives the guide roller 43 and the inclined adjusting roller 44 to horizontally move respectively.
In the embodiment, the equipment shell 1 is a mounting shell of a production device, the equipment shell 1 comprises a mounting shell for mounting the feeding guide roller 2, the discharging guide roller 3 and the adjusting assembly 4, and a mounting bracket for mounting the coating equipment 6, a power supply and a control system for running the equipment are mounted in the equipment shell 1, and a containing box for receiving the falling coating is mounted at the bottom of the inner side of the equipment shell 1; the front end of the equipment shell 1 is provided with the feeding guide roller 2, the rear end of the equipment shell 1 is provided with the discharging guide roller 3, the feeding guide roller 2 and the discharging guide roller 3 are cylindrical rotating rollers, the end parts of the feeding guide roller 2 and the discharging guide roller 3 are provided with motors for driving the rotating rollers to rotate, and the motors are connected to a control system through radio so as to adjust the rotating speed of the feeding guide roller 2 and the discharging guide roller 3; the horizontal guide rail 41 is installed on the inner side surface of the equipment shell 1, the horizontal guide rail 41 is arranged between the feeding guide roller 2 and the discharging guide roller 3, the horizontal guide rail 41 is horizontally installed through bolts, the guide roller 43 and the inclined adjusting roller 44 are respectively installed on the horizontal guide rail 41, the guide roller 43 and the inclined adjusting roller 44 are respectively in a cylindrical shape, the end parts of the guide roller 43 and the inclined adjusting roller 44 are provided with motors for driving shaft rollers to rotate, the motors of the guide roller 43 and the inclined adjusting roller 44 are respectively connected to a control system, and control commands are output through the control system, so that the rotation rates of the guide roller 43 and the inclined adjusting roller 44 are adjusted; the horizontal adjusting member 46 is arranged on the horizontal guide rail 41, and drives the guide roller 43 and the inclined adjusting roller 44 to move horizontally through the horizontal adjusting member 46, so as to adjust the relative distance between the guide roller 43 and the inclined adjusting roller 44, and the guide adjusting member 42 drives the guide roller 43 to move in the vertical direction, so as to adjust the installation height of the guide roller 43; the inclined adjusting member 45 drives the inclined adjusting roller 44 to move vertically, so that the rubber coating cloth base cloth 5 sequentially passes through the feeding guide roller 2, the guide roller 43, the inclined adjusting roller 44 and the discharging guide roller 3, the rubber coating thickness and the flowability of the rubber coating cloth are calculated, the horizontal positions of the guide roller 43 and the inclined adjusting roller 44 are respectively adjusted by the horizontal adjusting member 46, the vertical position of the guide roller 43 is adjusted by the guide adjusting member 42, the vertical position of the inclined adjusting roller 44 is adjusted by the inclined adjusting member 45, the direction of the coating height of the rubber coating cloth base cloth 5 is adjusted, after the coating raw material is prepared, the coating angle of the base cloth is adjusted according to the flowability of the raw material, the raw material covers the surface of the base cloth due to gravity and flowability in the coating process of the coating equipment 6, and then the base cloth coated with the coating is dried to be processed into leather grains, so, through the regulation to 5 coating angles of rubber coating cloth base cloth for the rubber coating cloth can coat the coating raw materials of different thickness, has guaranteed the homogeneity of coating raw materials coating.
Further, referring to fig. 2 to 4, the horizontal adjustment member 46 includes a guiding adjustment slide 461, a guiding driving part 462, a tilting adjustment slide 463 and a tilting driving part 464, the guiding adjustment slide 461 is slidably connected to the horizontal guide rail 41 and is located on a side of the horizontal guide rail 41 close to the guiding roller 43, and the guiding roller 43 is mounted on the guiding adjustment slide 461 through the guiding adjustment member 42; the guide driving part 462 drives the guide adjusting slider 461 to move horizontally; the tilt adjustment slide 463 is slidably connected to the horizontal guide rail 41 and is located on a side of the horizontal guide rail 41 close to the tilt adjustment roller 44, and the tilt adjustment roller 44 is mounted on the tilt adjustment slide 463 through the tilt adjustment member 45.
In the present embodiment, the guide adjusting slide 461 and the tilt adjusting slide 463 are rectangular sliders, and are horizontally mounted on the horizontal guide rail 41, the guide adjusting slide is used for mounting the guide adjusting member 42 and the guide roller 43, and the guide driving part 462 drives the guide adjusting slide 461 to horizontally move on the horizontal guide rail 41; the tilt adjusting slider 463 is used to mount the tilt adjusting member 45 and the tilt adjusting roller 44, and the tilt driving part 464 drives the tilt adjusting slider 463 to horizontally move on the horizontal guide rail 41, thus adjusting the horizontal positions of the guide roller 43 and the tilt adjusting roller 44.
Further, referring to fig. 1 to 4, the tilt driving member 464 includes a tilt driving cylinder 4641 and a tilt driving telescopic rod 4642, the tilt driving cylinder 4641 is fixedly connected to the horizontal guiding rail 41 and is located at a side of the horizontal guiding rail 41 close to the tilt adjusting slide 463; one end of the tilt driving extension rod 4642 is connected to an output end of the tilt driving cylinder 4641, and the other end of the tilt driving extension rod 4642 is connected to the tilt adjusting slide 463.
In this embodiment, the tilt driving cylinder 4641 is an air cylinder and is fixedly installed inside the track of the horizontal guide rail 41 through a bracket and located at one end of the horizontal guide rail 41, the tilt driving telescopic rod 4642 is installed at the output end of the tilt driving cylinder 4641, the tilt driving telescopic rod 4642 is horizontally extended and contracted by the driving of the tilt driving cylinder 4641, and the free end of the tilt driving telescopic rod 4642 is connected to the tilt adjusting slide 463, so as to adjust the horizontal position of the tilt adjusting slide 463.
Further, referring to fig. 1 to 4, the guiding driving component 462 includes a guiding driving cylinder 4621 and a guiding driving telescopic rod 4622, the guiding driving cylinder 4621 is fixedly connected to the horizontal guiding rail 41 and is located at one side of the horizontal guiding rail 41 close to the guiding adjustment sliding seat 461; one end of the guiding driving telescopic rod 4622 is connected with the output end of the guiding driving cylinder 4621, and the other end of the guiding driving telescopic rod 4622 is connected with the guiding adjusting slide 461.
In this embodiment, the guiding driving cylinder 4621 is an air cylinder and is fixedly mounted on one end of the horizontal guiding rail 41 far away from the tilting driving cylinder 4641 through a bracket, the telescopic guiding driving telescopic rod 4622 is mounted on the output end of the guiding driving cylinder 4621, the telescopic guiding driving telescopic rod 4622 is driven to extend and retract by the guiding driving cylinder 4621, and the free end of the telescopic guiding driving rod 4622 is connected to the guiding adjustment sliding seat 461, so as to drive the guiding adjustment sliding seat 461 to adjust the horizontal position.
Further, referring to fig. 1 to 3, the guiding adjustment member 42 includes a vertical guide rail 421, a vertical guide slider 422 and a guide slider driving part 423, wherein the vertical guide rail 421 is fixedly connected to the guiding adjustment slider 461 and is located at one side of the guiding adjustment slider 461; the vertical guide sliding block 422 is connected with the vertical guide rail 421 in a sliding manner and is positioned on one side of the vertical guide rail 421, and the guide roller 43 is installed on the vertical guide sliding block 422; the guide slider driving part 423 drives the vertical guide slider 422 to move.
In this embodiment, the vertical guide rail 421 is fixedly installed on the guide adjusting slide 461 through a bolt, the guide adjusting slide 461 slides on the horizontal guide rail 41 to drive the vertical guide rail 421 to move horizontally, the vertical guide slider 422 is installed on the vertical guide rail 421 in a sliding manner, the vertical guide slider 422 is used for installing the guide roller 43, and the guide slider driving component 423 drives the vertical guide slider 422 and the guide roller 43 to move vertically together.
Further, referring to fig. 3, the guide slider driving part 423 includes a guide slider driving cylinder 4231 and a guide slider telescopic rod 4232, and the guide slider driving cylinder 4231 is fixedly connected to the vertical guide rail 421 and is located on one side of the vertical guide rail close to the vertical guide slider 422; one end of the guide slider telescopic rod 4232 is connected with the output end of the guide slider driving cylinder 4231, and the other end of the guide slider telescopic rod 4232 is connected with the vertical guide slider 422.
In this embodiment, the guide slider driving cylinder 4231 is fixedly installed inside the track of the vertical guide rail 421 by a bolt and is disposed at one end of the vertical guide rail 421, the output end of the guide slider driving cylinder 4231 is installed with the telescopic guide slider expansion link 4232, the guide slider expansion link 4232 expands and contracts under the driving of the guide slider driving cylinder 4231, and the guide slider driving cylinder 4231 drives the vertical guide slider 422 to move because the free end of the guide slider expansion link 4232 is connected with the vertical guide slider 422.
Further, referring to fig. 1 to 3, the tilt adjusting member 45 includes a tilt guide rail 451, a tilt shift slider 452, and a shift slider driving part 453, wherein the tilt guide rail 451 is fixedly connected to the tilt adjusting slide 463 and is located at one side of the tilt adjusting slide 463; the tilt displacing block 452 is slidably coupled to the tilt guide rail 451 and is located at one side of the tilt guide rail 451, and the tilt adjusting roller 44 is installed on the tilt displacing block 452; the displacer drive section 453 drives the inclined displacer 452 to slide.
In this embodiment, the inclined guide rail 451 is fixedly installed on the inclined adjustment slide 463 by a bolt, the inclined guide rail 451 is horizontally moved by the slide of the inclined adjustment slide 463 on the horizontal guide rail 41, the inclined shift slider 452 is slidably installed on the inclined guide rail 451, the inclined shift slider 452 is used for installing the guide roller 43, and the shift slider driving part 453 drives the inclined shift slider 452 to vertically move together with the guide roller 43.
Further, referring to fig. 3, the traveling block driving part 453 includes a traveling block driving cylinder 4531 and a traveling block telescopic rod 4532, the traveling block driving cylinder 4531 is fixedly connected to the inclined guide rail 451 and is located at a side of the inclined guide rail 451 close to the inclined traveling block 452; one end of the displacement slide block telescopic rod 4532 is connected with the output end of the displacement slide block driving cylinder 4531, and the other end of the displacement slide block telescopic rod 4532 is connected with the inclined displacement slide block 452.
In this embodiment, the shift block driving cylinder 4531 is fixedly installed inside the track of the inclined guide rail 451 by a bolt and is disposed at one end of the inclined guide rail 451, the output end of the shift block driving cylinder 4531 is installed with the telescopic shift block telescopic rod 4532, the telescopic shift block telescopic rod 4532 is driven by the shift block driving cylinder 4531 to extend and retract, and the free end of the shift block telescopic rod 4532 is connected to the inclined shift block 452, so that the shift block driving cylinder 4531 drives the inclined shift block 452 to move.
Referring to fig. 5, a process for producing a rubber coated fabric with a real leather-like appearance includes the steps of preparing a mixed raw material of a vinyl silicone rubber component, vinyl silicone oil and a color paste pigment;
sequentially enabling the rubber coated fabric base fabric 5 to pass through a feeding guide roller 2, a guide roller 43, an inclined adjusting roller 44 and a discharging guide roller 3;
calculating the thickness and the flowability of the rubber coating of the rubber coated fabric;
the horizontal positions of the guide roller 43 and the tilt regulating roller 44 are respectively regulated by a horizontal regulating member 46;
the vertical position of the guide roller 43 is adjusted by the guide adjusting member 42;
the vertical position of the inclined adjusting roller 44 is adjusted by the inclined adjusting member 45, and the raw material coating angle of the rubber coated fabric base fabric 5 is adjusted.
In the present embodiment, the raw materials include a vinyl silicone rubber a component, a vinyl silicone rubber B component, a vinyl silicone oil, and a color paste pigment; firstly, stirring the obtained raw materials in vacuum, coating the obtained mixed slurry on the obtained base cloth, wherein the coating thickness is less than 1mm, determining the water content in the raw materials after determining the coating thickness, and calculating the fluidity of the rubber coating of the rubber coated cloth according to the proportion of the water content, so that the coating range of the rubber coating on the base cloth can be determined; after the coating is finished, the leather appearance rubber coating cloth is conveyed to a drying device for drying, wherein the drying adopts a multi-layer drying mode with gradually increased temperature, and after the drying is finished each time, a pattern roller (the texture of the leather pattern) is used, and the leather appearance rubber coating cloth is formed through the stretching and pressing of the pattern roller and a microwave vulcanization mode. The rubber coated cloth with leather appearance can be formed, and has smooth surface, acid and alkali resistance, solvent resistance, high strength, soft hand feeling, good air permeability, good elasticity, dust prevention, water prevention and moisture prevention.
A rubber coated fabric with a real leather-imitated appearance is applied to cases and new energy automobile flame-retardant seats.
In the embodiment, the rubber coated fabric with the leather-like appearance has smooth surface, acid and alkali resistance, solvent resistance, high strength, soft hand feeling, good air permeability, good elasticity, dust prevention, water prevention and moisture prevention, and is currently used on the surface of bags and flame-retardant seats of new energy automobiles.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. A production device of rubber coated cloth with a leather-imitated appearance is characterized by comprising an equipment shell, a feeding guide roller, a discharging guide roller and an adjusting assembly;
the feeding guide roller is rotatably arranged on one side of the equipment shell, and the discharging guide roller is rotatably arranged on the other side of the equipment shell;
the adjusting part comprises a horizontal guide rail, a guiding adjusting component, a guide roller, an inclined adjusting component and a horizontal adjusting component, wherein the horizontal guide rail is fixedly connected with the equipment shell and installed between the feeding guide roller and the discharging guide roller, the guide roller is connected with the horizontal guide rail through the guiding adjusting component, the guiding adjusting component drives the guide roller to vertically slide on the horizontal guide rail, the inclined adjusting roller is connected with the horizontal guide rail through the inclined adjusting component, the inclined adjusting component drives the inclined adjusting roller to vertically move, and the horizontal adjusting component drives the guide roller and the inclined adjusting roller to horizontally move respectively.
2. The apparatus for producing a rubber-coated cloth having a real leather-like appearance according to claim 1,
the horizontal adjusting component comprises a guide adjusting sliding seat, a guide driving part, an inclination adjusting sliding seat and an inclination driving part, the guide adjusting sliding seat is connected with the horizontal guide rail in a sliding manner and is positioned on one side of the horizontal guide rail close to the guide roller, and the guide roller is arranged on the guide adjusting sliding seat through the guide adjusting component; the guide driving component drives the guide adjusting sliding seat to move horizontally; the inclination adjusting sliding seat is connected with the horizontal guide rail in a sliding mode and is positioned on one side, close to the inclination adjusting roller, of the horizontal guide rail, and the inclination adjusting roller is installed on the inclination adjusting sliding seat through the inclination adjusting component.
3. The apparatus for producing a rubber-coated cloth having a real leather-like appearance according to claim 2,
the inclination driving component comprises an inclination driving cylinder and an inclination driving telescopic rod, and the inclination driving cylinder is fixedly connected with the horizontal guide rail and is positioned on one side of the horizontal guide rail close to the inclination adjusting sliding seat; one end of the inclination driving telescopic rod is connected with the output end of the inclination driving cylinder, and the other end of the inclination driving telescopic rod is connected with the inclination adjusting sliding seat.
4. The apparatus for producing a rubber-coated cloth having a real leather-like appearance according to claim 2,
the guide driving component comprises a guide driving cylinder and a guide driving telescopic rod, and the guide driving cylinder is fixedly connected with the horizontal guide rail and is positioned on one side of the horizontal guide rail close to the guide adjusting sliding seat; one end of the guide driving telescopic rod is connected with the output end of the guide driving cylinder, and the other end of the guide driving telescopic rod is connected with the guide adjusting sliding seat.
5. The apparatus for producing a rubber-coated cloth having a real leather-like appearance according to claim 2,
the guide adjusting component comprises a vertical guide rail, a vertical guide sliding block and a guide sliding block driving part, and the vertical guide rail is fixedly connected with the guide adjusting sliding seat and is positioned on one side of the guide adjusting sliding seat; the vertical guide sliding block is connected with the vertical guide rail in a sliding mode and is positioned on one side of the vertical guide rail, and the guide roller is installed on the vertical guide sliding block; the guide slide block driving component drives the vertical guide slide block to move.
6. The apparatus for producing a rubber-coated cloth having a real leather-like appearance according to claim 5,
the guide sliding block driving part comprises a guide sliding block driving cylinder and a guide sliding block telescopic rod, and the guide sliding block driving cylinder is fixedly connected with the vertical guide rail and is positioned on one side, close to the vertical guide sliding block, of the vertical guide rail; one end of the guide sliding block telescopic rod is connected with the output end of the guide sliding block driving cylinder, and the other end of the guide sliding block telescopic rod is connected with the vertical guide sliding block.
7. A production process of rubber coated cloth with a real leather-imitated appearance is characterized by comprising the following steps,
preparing a mixed raw material of a vinyl silicone rubber component, vinyl silicone oil and a color paste pigment;
sequentially passing the rubber coated fabric base fabric through a feeding guide roller, a guide roller, an inclined adjusting roller and a discharging guide roller;
calculating the thickness and the flowability of the rubber coating of the rubber coated fabric;
the horizontal positions of the guide roller and the inclined adjusting roller are respectively adjusted through a horizontal adjusting component;
adjusting the vertical position of the guide roller through a guide adjusting member;
the vertical position of the inclined adjusting roller is adjusted through the inclined adjusting component, and the raw material coating angle of the rubber coated fabric base cloth is adjusted.
8. A rubber coated fabric with a real leather-imitated appearance is characterized by being applied to cases and new energy automobile flame-retardant seats.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210167274.4A CN114535016A (en) | 2022-02-23 | 2022-02-23 | Production process, device and application of rubber coated fabric with leather-imitated appearance |
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| CN202210167274.4A CN114535016A (en) | 2022-02-23 | 2022-02-23 | Production process, device and application of rubber coated fabric with leather-imitated appearance |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116200946A (en) * | 2023-03-06 | 2023-06-02 | 安徽隆润高分子材料有限公司 | Low-temperature-resistant rubber coating cloth and preparation method thereof |
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