CN111822224A - Asphalt coating extrusion equipment for asphalt waterproof coiled material - Google Patents

Asphalt coating extrusion equipment for asphalt waterproof coiled material Download PDF

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Publication number
CN111822224A
CN111822224A CN202010569597.7A CN202010569597A CN111822224A CN 111822224 A CN111822224 A CN 111822224A CN 202010569597 A CN202010569597 A CN 202010569597A CN 111822224 A CN111822224 A CN 111822224A
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CN
China
Prior art keywords
coating
asphalt
fixing frame
extrusion
squeeze roll
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Granted
Application number
CN202010569597.7A
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Chinese (zh)
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CN111822224B (en
Inventor
曾昭奇
匡奕楠
丁爱国
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Keshun Waterproof Technology Co Ltd
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Keshun Waterproof Technology Co Ltd
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Priority to CN202010569597.7A priority Critical patent/CN111822224B/en
Publication of CN111822224A publication Critical patent/CN111822224A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/02Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
    • B05C11/023Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
    • B05C11/025Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with an essentially cylindrical body, e.g. roll or rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0245Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to a moving work of indefinite length, e.g. to a moving web

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Abstract

The invention relates to the technical field of asphalt waterproof coiled material production equipment, in particular to asphalt coating extrusion equipment for an asphalt waterproof coiled material, which comprises a base fabric, an installation frame, a material pool fixed by the installation frame and coating equipment, wherein the coating equipment comprises an adjustable extrusion device and a feeding device, and the material pool is positioned below the base fabric and is used for containing asphalt; the extrusion device and the feeding device are positioned above and below the tire base cloth, the extrusion device is used for carrying out fine pressing and rough pressing on the asphalt-coated tire base cloth, the feeding device is used for supplementing asphalt to the tire base cloth, and the front and the rear are defined at the two ends of the tire base cloth entering and leaving the coating equipment. The invention does not relate to the pulling deformation of the base fabric of the tire, has uniform coating, higher compactness and uniformity, reduces the shrinkage of the waterproof coiled material to a great extent, and can adjust the thickness of the asphalt coated on the coiled material.

Description

Asphalt coating extrusion equipment for asphalt waterproof coiled material
Technical Field
The invention relates to the technical field of asphalt waterproof coiled material production equipment, in particular to asphalt coating extrusion equipment for asphalt waterproof coiled materials.
Background
The asphalt waterproof coiled material is a coiled material made of asphalt material, base material and surface spreading anti-sticking material, also called asphalt felt, and is commonly used for a pasting type waterproof layer. The asphalt waterproof coiled material comprises a filled coiled material and a non-filled coiled material. The roll-shaped material is made by impregnating base materials such as thick paper or glass fiber cloth, asbestos cloth, cotton and linen fabrics and the like with petroleum asphalt and is called as a base coiled material; asbestos, rubber powder, etc. are mixed into asphalt material, and the rolled material is called rolled coiled material, i.e. tubeless coiled material.
The modified asphalt waterproof coiled material is commonly called modified asphalt felt, and is a curlable sheet-like waterproof material which is prepared by taking a glass fiber felt, a polyester felt, a jute cloth, a polyethylene film, a polyester non-woven fabric, a metal foil or two composite materials as a base, taking synthetic high molecular polymer modified asphalt and oxidized asphalt with the mixing amount of not less than 10% as dip-coating materials and taking powder, sheet and granular mineral materials, synthetic high molecular films and metal films as covering materials. Due to inherent disadvantages of low softening point, high penetration and low temperature brittleness of asphalt itself, the application range of the asphalt is limited when the asphalt is used as a waterproof material. After the asphalt is modified by adding the high molecular polymer, the performances are greatly improved, the weather resistance, the temperature sensitivity (high-temperature characteristic and low-temperature flexibility) and the adaptability to substrate cracking are obviously improved, and the waterproof material prepared by using the modified asphalt is realistic and possible from the traditional 'heavy, thick, long and big' era to the 'light, thin, short and small' industrialized era.
The waterproof roll material is an unmodified waterproof roll material with the asphalt in the tire or a modified waterproof roll material with the asphalt in the tire. The production process of the waterproof roll material generally comprises the steps of dipping asphalt on base fabric of a tire, such as non-woven fabric, and the like, and then extruding the base fabric of the tire dipped with the asphalt to tamp the asphalt on the base fabric of the tire. Two procedures of pre-dipping and coating are needed during production; the pre-dipping has the function of soaking the pre-dipping asphalt into the tire base fabric, so that the tire base fabric can be completely soaked with the asphalt, and water channeling and layering of a finished product after the finished product is in contact with water are avoided; on one hand, the coating is to meet the requirement of certain thickness, and more importantly, to finally obtain a strict and uniform waterproof coiled material, however, the strict and uniform degree of the waterproof coiled material produced by the existing coating device is not high, and air bubbles are easily left, so that the production quality is not high, and the service life of the waterproof coiled material is influenced; in addition, child base itself has certain elastic deformation space, in case will appear contracting deformation by being dragged, because pitch has certain viscosity, the child base of coating pitch can produce stress when tensile to lead to child base and pitch layer to appear the contracting deformation of bigger degree, how reduce the shrinkage of coiled material, be present waterproofing membrane production line urgent need to solve waterproofing membrane's thickness change, the strict even degree is not high, and how reduce the problem of coiled material shrinkage.
Disclosure of Invention
The invention aims to overcome at least one defect of the prior art and provides asphalt coating and extruding equipment for an asphalt waterproof coiled material, which is used for solving the problems of large shrinkage of the coiled material, real-time adjustment of the asphalt thickness of the coiled material and low tightness and uniformity.
The technical scheme adopted by the invention is that,
an asphalt coating extrusion device for asphalt waterproof coiled materials comprises a base fabric, an installation frame, a material pool fixed by the installation frame and a coating device, wherein the coating device comprises an adjustable extrusion device and a feeding device, and the material pool is positioned below the base fabric and used for containing asphalt; the extrusion device and the feeding device are positioned above and below the tire base cloth, the extrusion device is used for carrying out fine pressing and rough pressing on the asphalt-coated tire base cloth, the feeding device is used for supplementing asphalt to the tire base cloth, and the front and the rear are defined at the two ends of the tire base cloth entering and leaving the coating equipment.
According to the invention, the material pool and the coating equipment are fixed above and below the base cloth through the mounting frame, so that the base cloth is prevented from being immersed in the material pool to be coated with asphalt, although the base cloth is completely immersed in the asphalt to coat a larger area, the asphalt has certain viscosity, and the stress is generated when the base cloth coated with the asphalt is stretched, so that the base cloth and an asphalt layer are subjected to more shrinkage deformation. The extrusion device can be used for processing products with different thicknesses of the asphalt on the upper surface and the asphalt on the lower surface of the tire base cloth by carrying out fine pressing and rough pressing on the waterproof coiled material through a solid line after adjustment.
Furthermore, extrusion device includes that two pairs of scribble covers squeeze roll, be respectively for the first squeeze roll and the first squeeze roll down of being used for the finish pressing waterproofing membrane and be used for the second squeeze roll and the second squeeze roll down of thick pressing waterproofing membrane, and squeeze roll and second are gone up to first squeeze roll and the second and are located child base cloth top, and squeeze roll and second are located child base cloth below down. Carry out the compaction to waterproofing membrane under the squeezing action of squeeze roll and first squeeze roll on the clearance is less relatively, realize the coining to waterproofing membrane, through feedway feed supplement back, squeeze roll and second squeeze roll's thick pressure is realized to waterproofing membrane under squeeze roll's the extrusion in the relatively great second in rethread clearance, and the second is to covering squeeze roll extrusion thicknessing with pitch, and the improvement extruded rigidness and the homogeneity that combine together of two smart thick processes. The second upper extrusion roller and the second lower extrusion roller are higher than the horizontal line of the first pair of extrusion rollers through the adjusting device, and the waterproof roll is extruded to be thick at the top and thin at the bottom; and the second upper extrusion roller and the second lower extrusion roller are lower than the horizontal line of the first pair of extrusion rollers through an adjusting device, the waterproof coiled material is extruded to be thin at the top and thick at the bottom, and the diameter of the middle part of the coating extrusion roller is larger than the diameters of the two ends. The length of the squeeze roll is generally large, the squeeze roll with a certain length is easy to deform to a certain degree due to the action of gravity or pressure, which causes the waterproof roll to have the defects of thick middle and thin two sides, and therefore, the squeeze roll is preferably designed to have a structure with the diameter of the middle part larger than that of the two ends.
Furthermore, a feeding roller immersed into partial asphalt is arranged in the material pool, the surface of the feeding roller is a frosted surface, and the feeding roller coats the lower surface of the base fabric with the asphalt through rotation. In order to ensure a certain coating effect, the surface of the feeding roller is processed into a frosted surface, so that the friction force can be increased, and the coating rate of asphalt is increased.
Furthermore, the feeding device comprises a coating pipe and a flash hopper, the coating pipe is positioned above the tire base cloth, the coating pipe positioned in front of the first upper squeeze roller is a first coating pipe, the coating pipe positioned between the first upper squeeze roller and the second upper squeeze roller is a second coating pipe, the first coating pipe and the second coating pipe are coated with asphalt on the upper surface of the tire base cloth, and the flash hopper is positioned below the tire base cloth and behind the upper squeeze roller. The coating pipe comprises a coating inner pipe used for flowing asphalt and a double-layer jacket structure used for a coating outer pipe used for flowing heat conduction oil, wherein a coating inner pipe blanking port and a coating outer pipe blanking port are formed in the bottom of the coating pipe, the coating outer pipe blanking port is arranged right below the coating inner pipe blanking port, and the asphalt is coated downwards to the upper surface of the base fabric. The coating pipe is set to be of a double-layer jacket structure, so that heat conduction oil can be conveniently introduced into the coating outer pipe, heat preservation is carried out on asphalt flowing into the coating pipe, and the asphalt is prevented from being solidified when meeting condensation. The heat conducting oil circulates in a U-shaped track in the outer pipe, so that a good heat preservation effect is ensured. Coating outward appearance blanking mouth locates just below the coating inner tube blanking mouth, and its cross section is the trapezoidal shape of width under the upper narrow, when saving the processing cost, guarantees that pitch flows smoothly. Furthermore, the first material conveying pipe and the second material conveying pipe penetrate through the coating outer pipe and are communicated with the coating inner pipe, and the diameters of the first material conveying pipe and the second material conveying pipe are the same as the diameter of the coating inner pipe. The first material conveying pipe and the second material conveying pipe penetrate through the coating outer pipe and are directly communicated with the coating inner pipe, cross contamination between the first material conveying pipe and the coating inner pipe is avoided, and the diameters of the first material conveying pipe and the second material conveying pipe are the same so as to ensure that asphalt flows into the coating inner pipe from the material conveying pipes at the maximum flow speed. Furthermore, the flash fill includes first lateral wall and has the second lateral wall of certain inclination towards pitch waterproofing membrane direction of transfer, second lateral wall longitudinal section length is greater than first lateral wall longitudinal section length, flash fill upper surface opening is the level form. Further, the second sidewall longitudinal cross-sectional length exceeds 2 times the first sidewall longitudinal cross-sectional length. Further, the inclination angle of the second side wall of the overflow hopper is 60-80 degrees. The different inclination angles of the first side wall and the second side wall form a shallow opening of the overflow hopper, so that residual asphalt in the overflow hopper can be conveniently and quickly removed.
Further, the installation frame includes whole mounting bracket, material pond mount, scribbles and covers equipment alignment jig, whole mounting bracket bottom is located to the material pond mount for fixed material pond, scribble and cover equipment mount and scribble and cover equipment alignment jig locate whole mounting bracket middle part and material pond mount top, be used for fixed and regulation scribble and cover equipment, scribble and cover equipment alignment jig locate scribble and cover equipment mount rear, improve the stability of whole device.
Further, the material pool fixing frame comprises a feeding roller fixing frame and a material pool, two ends of the feeding roller fixing frame are erected on edges of two sides of the material pool, and stability of the material pool device is improved.
Furthermore, the fixing frame of the coating equipment comprises a first coating pipe fixing frame, a first pair of extrusion roller fixing frames and a second feeding portion fixing frame, the first coating pipe fixing frame is arranged above the material pool fixing frame, the first pair of extrusion roller fixing frames are arranged behind the first coating pipe fixing frame, and the second feeding portion fixing frame is arranged behind the first pair of extrusion roller fixing frames.
Furthermore, the first pair of squeeze roll fixing frames comprise a first upper squeeze roll fixing frame and a first lower squeeze roll fixing frame, the first upper squeeze roll fixing frame is arranged vertically above the first lower squeeze roll fixing frame, and two sides of the first lower squeeze roll fixing frame are fixedly connected to edges of two sides of the material pool fixing frame. And a first upper squeeze roll adjusting motor for adjusting the height of the first upper squeeze roll is arranged on the first upper squeeze roll fixing frame and/or a first lower squeeze roll adjusting motor for adjusting the height of the first lower squeeze roll is arranged on the first lower squeeze roll fixing frame. The second feeding part fixing frame comprises a second coating pipe fixing frame and a flash hopper fixing frame arranged below the second coating pipe fixing frame.
Furthermore, the cover coating equipment adjusting frame comprises a second pair of squeeze roll fixing frames and a second pair of squeeze roll adjusting frames which are arranged behind the cover coating equipment fixing frames, and a second pair of squeeze roll adjusting motors used for adjusting the second pair of squeeze roll fixing frames to move and reset are arranged on the second pair of squeeze roll adjusting frames. And an adjusting device is arranged for each extrusion roller, so that the position of the extrusion roller can be flexibly and finely adjusted, the extrusion control on the thickness of the waterproof roll can be adjusted in real time, and the waterproof rolls with different thicknesses can be processed. The height of each extrusion roller can be adjusted within the range of 0.5 mm-2.5 mm. In order to improve the pressing accuracy of the waterproof roll, the adjustment unit of each pressing roller is set to a millimeter level.
Furthermore, the second pair of squeeze roll fixing frames comprise a second upper squeeze roll fixing frame and a second lower squeeze roll fixing frame, the second upper squeeze roll fixing frame is arranged vertically above the second lower squeeze roll fixing frame, and two sides of the second lower squeeze roll fixing frame are fixedly connected to two side edges of the material pool fixing frame.
Compared with the prior art, the invention has the beneficial effects that: the extrusion device and the feeding device are used for coating the base fabric with the asphalt in the horizontal moving state, so that the base fabric is not involved in pulling deformation of the base fabric, the coating is uniform, the compactness and the uniformity are high, and the shrinkage of the waterproof roll is reduced to a great extent. In addition, through realize under the less first pair of squeeze roll extrusion of coating in clearance the coining to waterproofing membrane, realize the coarse crush to waterproofing membrane under the relatively great second pair of squeeze roll extrusion of coating in clearance to and adjust waterproofing membrane's thickness through the upper and lower regulation of second pair of squeeze roll extrusion of coating, can also process out the waterproofing membrane of different thickness when improving the roughness.
Drawings
Fig. 1 is an overall structural view of the present invention.
Fig. 2 is a schematic structural diagram of the material pool and the feeding roller.
Fig. 3 is a schematic view of the structure of the coating tube.
FIG. 4 is a schematic view of the blanking opening of the inner and outer tubes of the coating tube.
Fig. 5 is a schematic structural view of the overflow hopper.
FIG. 6 is a schematic view of the pitch inlet configuration of the overflow hopper.
Fig. 7 is a schematic structural view of the overflow port of the third conveying pipe.
Fig. 8 is a schematic structural view of the integral mounting bracket.
Fig. 9 is a schematic structural diagram of a coating device fixing frame and a coating device adjusting frame.
Fig. 10 is a schematic structural view of a fixing frame of the coating device.
Fig. 11 is a schematic structural diagram of an adjusting bracket of the coating equipment.
Fig. 12 is a schematic view of a structure of a coating extrusion roller adjusting motor.
Description of reference numerals: the device comprises an integral mounting rack 100, a top cover 101, a material tank 111, a feeding roller fixing rack 120, a coating equipment fixing rack 130, a first coating pipe fixing rack 131, a first pair of squeezing roller fixing racks 132, a first upper squeezing roller fixing rack 1321, a first lower squeezing roller fixing rack 1322, a second feeding part fixing rack 133, a second coating pipe fixing rack 1331, a flash hopper fixing rack 1332 and a coating equipment adjusting rack 140; a second pair of squeeze roll holders 141; a second upper squeeze roller mount 1411; a second lower squeeze roller mount 1412; a second pair of squeeze roll adjustment brackets 142; a second upper squeeze roller adjustment motor 253; a second lower squeeze roller adjustment motor 254; the device comprises a first upper squeezing roller 210, a first lower squeezing roller 220, a second upper squeezing roller 230, a second lower squeezing roller 240, a first upper squeezing roller adjusting motor 251, a first lower squeezing roller adjusting motor 252, a second upper squeezing roller adjusting motor 253, a second lower squeezing roller adjusting motor 254, a second pair of squeezing roller adjusting motors 255, a first coating pipe 310, a second coating pipe 320, coating inner pipes 311 and 321, coating outer pipes 312 and 322, coating inner pipe blanking ports 3111 and 3211, coating outer pipe blanking ports 3121 and 3221, a flash hopper 400, a flash hopper lower surface 401, an asphalt inlet 402, a flash hopper upper surface 403, a first side wall 404, a second side wall 406, a control device 700, a first conveying pipe 610, a second conveying pipe 620 and a third conveying pipe 630.
Detailed Description
The drawings are only for purposes of illustration and are not to be construed as limiting the invention. For a better understanding of the following embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Example 1
As shown in fig. 1, the present embodiment is an asphalt coating extrusion apparatus for asphalt waterproof coiled material, which includes a base fabric, a mounting frame, a material tank 111 fixed by the mounting frame, and a coating apparatus, where the coating apparatus includes an adjustable extrusion device and a feeding device, and the material tank 111 is located below the base fabric and is used for containing asphalt; the extrusion device and the feeding device are positioned above and below the tire base cloth, the extrusion device is used for carrying out fine pressing and rough pressing on the asphalt-coated tire base cloth, the feeding device is used for supplementing asphalt to the tire base cloth, and the front and the rear are defined at the two ends of the tire base cloth entering and leaving the coating equipment. According to the invention, the material pool and the coating equipment are fixed above and below the base cloth through the mounting frame, so that the base cloth is prevented from being immersed in the material pool to be coated with asphalt, although the base cloth is completely immersed in the asphalt to coat a larger area, the asphalt has certain viscosity, and the stress is generated when the base cloth coated with the asphalt is stretched, so that the base cloth and an asphalt layer are subjected to more shrinkage deformation. The extrusion device can be used for processing products with different thicknesses of the asphalt on the upper surface and the asphalt on the lower surface of the tire base cloth by carrying out fine pressing and rough pressing on the waterproof coiled material through a solid line after adjustment. The squeezing device comprises two pairs of coating squeezing rollers, namely a first upper squeezing roller 210 and a first lower squeezing roller 220 for finely squeezing the waterproof coiled material and a second upper squeezing roller and a second lower squeezing roller 230 and 240 for coarsely squeezing the waterproof coiled material, the first upper squeezing roller 210 and the second upper squeezing roller 230 are positioned above the tire base cloth, and the first lower squeezing roller 220 and the second lower squeezing roller 240 are positioned below the tire base cloth. Squeeze roll 210 and the first squeezing roll 220's of going up squeezing roll 220 down in the relatively less first in clearance action carry out the compaction to waterproofing membrane, realize the coining to waterproofing membrane, through feedway feed supplement back, squeeze roll 230 and second squeezing roll 240's extrusion realization is to waterproofing membrane's thick pressure under the relatively great second in rethread clearance, the extrusion of second pair of cover-coated squeeze roll is pressed the pitch thickly, the improvement extruded rigidness and the homogeneity that combine together of two smart thick processes. The second upper squeeze roll 230 and the second lower squeeze roll 240 are higher than the horizontal line of the first pair of squeeze rolls by an adjusting device, so that the waterproof roll is squeezed to be thick at the top and thin at the bottom; and the second upper extrusion roller and the second lower extrusion roller are lower than the horizontal line of the first pair of extrusion rollers through an adjusting device, the waterproof coiled material is extruded to be thin at the top and thick at the bottom, and the diameter of the middle part of the coating extrusion roller is larger than the diameters of the two ends. The length of the squeeze roll is generally large, the squeeze roll with a certain length is easy to deform to a certain degree due to the action of gravity or pressure, which causes the waterproof roll to have the defects of thick middle and thin two sides, and therefore, the squeeze roll is preferably designed to have a structure with the diameter of the middle part larger than that of the two ends.
As shown in fig. 2, a feeding roller 121 for dipping a part of asphalt is disposed inside the material tank 111, the surface of the feeding roller 121 is a frosted surface, and the feeding roller 121 coats the lower surface of the base fabric with asphalt by rotation. In order to ensure a certain coating effect, the surface of the feeding roller 121 is processed into a frosted surface, so that the friction force can be increased, and the coating rate of asphalt is increased.
As shown in fig. 3 and 4, the supply device includes a coating pipe located above the tire base fabric, the coating pipe located in front of the first upper squeeze roll is a first coating pipe 610, the coating pipe located between the first upper squeeze roll 210 and the second upper squeeze roll 230 is a second coating pipe 620, the first coating pipe 610 and the second coating pipe 620 are asphalt coated on the upper surface of the tire base fabric, and the overflow hopper 400 is located below the tire base fabric and behind the feeding roll 121. The coating tube comprises a double-layer jacket structure of coating inner tubes 311 and 321 for flowing asphalt and coating outer tubes 312 and 322 for flowing heat conduction oil, coating inner tube blanking ports 3111 and 3211 and coating outer tube blanking ports 3121 and 3221 are arranged at the bottom of the coating tube, and the coating outer tube blanking ports 3121 and 3221 are arranged right below the coating inner tube blanking ports 3111 and 3211 and are used for downwards coating the asphalt on the upper surface of the base fabric. The coating pipe is set to be of a double-layer jacket structure, so that heat conduction oil can be conveniently introduced into the coating outer pipe, heat preservation is carried out on asphalt flowing into the coating pipe, and the asphalt is prevented from being solidified when meeting condensation. The heat conducting oil circulates in a U-shaped track in the outer pipe, so that a good heat preservation effect is ensured. The coating outer pipe blanking ports 3121, 3221 are arranged under the coating inner pipe blanking ports 3111, 3211, the cross section of the coating outer pipe blanking ports is in a trapezoidal shape with a narrow top and a wide bottom, and the asphalt is ensured to flow smoothly while the processing cost is saved. The first and second transporting pipes 610 and 620 pass through the coating outer pipes 312 and 322 and communicate with the coating inner pipes 311 and 321, and the diameters of the first and second transporting pipes 610 and 620 are the same as the diameters of the coating inner pipes 311 and 321. The first and second transporting pipes 610 and 620 pass through the coating outer pipes 312 and 322 and are directly communicated with the coating inner pipes 311 and 321, so that cross contamination with heat transfer oil is avoided, and the diameters of the first and second transporting pipes are the same, so that asphalt can flow into the coating inner pipes from the transporting pipes at the maximum flow rate.
As shown in fig. 5, 6 and 7, the overflow hopper 400 includes a first side wall 404 and a second side wall 406 having a certain inclination toward the conveying direction of the asphalt waterproofing membrane, the longitudinal section length of the second side wall 406 is greater than that of the first side wall 404, and the upper surface 403 of the overflow hopper is opened horizontally. The third material conveying pipe 630 is arranged below the overflow hopper 400, the lower surface 401 of the overflow hopper is provided with an asphalt inlet 402, the upper end of the third material conveying pipe 630 is provided with a third material conveying pipe overflow port 631, and the third material conveying pipe overflow port 631 is arranged in the asphalt inlet 402. Pitch inlet 402 is wider than third transfer pipe overflow 631. The third conveying pipe 630 is rectangular in longitudinal section. This structure adaptation is in the structure of flash fill 400, because flash fill lower surface 401 is the plane, establishes third fortune material pipe 630 into cuboid or square convenience and flash fill cooperation, is favorable to processing.
The installation frame includes integral erection frame 100, material pond mount 110, scribbles and covers equipment mount 130, scribbles and covers equipment alignment jig 140, integral erection frame 100 bottom is located to material pond 111 mount for fixed material pond 111, scribble and cover equipment mount 110 and scribble and cover equipment alignment jig 140 and locate integral erection frame 100 middle part and material pond mount 110 top, be used for fixed and regulation to scribble and cover equipment, it locates to scribble and cover equipment alignment jig 140 scribble and cover equipment mount 130 rear, improve the stability of whole device.
As shown in fig. 8, the material pool fixing frame 110 includes a feeding roller fixing frame 120 and a material pool 111, and two ends of the feeding roller fixing frame 110 are erected on two side edges of the material pool 111, so as to improve the stability of the material pool device.
As shown in fig. 9 and 10, the fixing frame 130 of the coating device includes a first coating tube fixing frame 131, a first pair of squeeze roll fixing frames 132, and a second feeding portion fixing frame 133, the first coating tube fixing frame 131 is disposed above the material tank fixing frame 110, the first pair of squeeze roll fixing frames 132 is disposed behind the first coating tube fixing frame 131, and the second feeding portion fixing frame 133 is disposed behind the first pair of squeeze roll fixing frames 132. The first pair of squeeze roll fixing frames 132 includes a first upper squeeze roll fixing frame 1321 and a first lower squeeze roll fixing frame 1322, the first upper squeeze roll fixing frame 1321 is disposed vertically above the first lower squeeze roll fixing frame 1322, and two sides of the first lower squeeze roll fixing frame 1322 are fixedly connected to two side edges of the material pool fixing frame 110. A first upper squeeze roll adjusting motor 251 for adjusting the height of the first upper squeeze roll 210 is disposed on the first upper squeeze roll fixing frame 1321 and/or a first lower squeeze roll adjusting motor 252 for adjusting the height of the first lower squeeze roll 220 is disposed on the first lower squeeze roll fixing frame 1322. The second feeding portion fixing frame 133 includes a second coating pipe fixing frame 1331 and a flash hopper fixing frame 1332 disposed below the second coating pipe fixing frame 1331.
As shown in fig. 11, the cover coating device adjusting frame 140 includes a second pair of squeeze roll fixing frames 141 and a second pair of squeeze roll adjusting frames 142 disposed behind the cover coating device fixing frame 140, and a second pair of squeeze roll adjusting motors 255 for adjusting the movement and the return of the second pair of squeeze roll fixing frames 141 is disposed on the second pair of squeeze roll adjusting frames 142. And the adjusting device 250 is arranged for each extrusion roller, so that the position of the extrusion roller can be flexibly adjusted finely, the extrusion control on the thickness of the waterproof roll can be adjusted in real time, and the waterproof rolls with different thicknesses can be processed. The height of each extrusion roller can be adjusted within the range of 0.5 mm-2.5 mm. In order to improve the pressing accuracy of the waterproof roll, the adjustment unit of each pressing roller is set to a millimeter level. The second pair of squeeze roll fixing frames 141 comprises a second upper squeeze roll fixing frame 1411 and a second lower squeeze roll fixing frame 1412, the second upper squeeze roll fixing frame 1411 is arranged vertically above the second lower squeeze roll fixing frame 1412, and two sides of the second lower squeeze roll fixing frame 1412 are fixedly connected to two side edges of the stock tank fixing frame 110.
As shown in fig. 12, the adjusting device is an adjusting motor, and includes a first upper squeeze roll adjusting motor 251, a first lower squeeze roll adjusting motor 252, a second upper squeeze roll adjusting motor 253, and a second lower squeeze roll adjusting motor 254, which respectively adjust the height of each squeeze roll, and a second pair of squeeze roll adjusting motors 255, where the second pair of squeeze roll adjusting motors 255 drives the second pair of coated squeeze rolls to move up and down, which is beneficial to accurately controlling the thickness of the waterproof roll.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the specific embodiments of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention claims should be included in the protection scope of the present invention claims.

Claims (10)

1. The asphalt coating extrusion equipment for the asphalt waterproof coiled material is characterized by comprising a base fabric, an installation frame, a material pool fixed by the installation frame and a coating device, wherein the coating device comprises an adjustable extrusion device and a feeding device, and the material pool is positioned below the base fabric and used for containing asphalt; the extrusion device and the feeding device are positioned above and below the tire base cloth, the extrusion device is used for carrying out fine pressing and rough pressing on the asphalt-coated tire base cloth, the feeding device is used for supplementing asphalt to the tire base cloth, and the front and the rear are defined at the two ends of the tire base cloth entering and leaving the coating equipment.
2. The asphalt coating extrusion equipment for asphalt waterproofing membrane according to claim 1, characterized in that the extrusion device comprises two pairs of coating extrusion rollers, respectively a first upper extrusion roller and a first lower extrusion roller for finish-pressing the waterproofing membrane and a second upper extrusion roller and a second lower extrusion roller for rough-pressing the waterproofing membrane, the first upper extrusion roller and the second upper extrusion roller are located above the tire base cloth, and the first lower extrusion roller and the second lower extrusion roller are located below the tire base cloth.
3. The asphalt coating extrusion equipment for asphalt waterproof rolls according to claim 1, wherein a feeding roller for dipping a part of asphalt is arranged inside the material pool, the surface of the feeding roller is a frosted surface, and the feeding roller coats the lower surface of the base fabric with asphalt by rotating.
4. The asphalt coating extrusion equipment for asphalt waterproof rolls according to claim 1, wherein the feeding device comprises a coating pipe and a flash hopper, the coating pipe is positioned above the base fabric, the coating pipe positioned in front of the first upper extrusion roll is a first coating pipe, the coating pipe positioned between the first upper extrusion roll and the second upper extrusion roll is a second coating pipe, the first coating pipe and the second coating pipe are used for coating asphalt on the upper surface of the base fabric, and the flash hopper is positioned below the base fabric and behind the upper extrusion roll.
5. The asphalt coating extrusion equipment for the asphalt waterproof coiled material according to any one of claims 1 to 4, wherein the mounting frame comprises an integral mounting frame, a material pool fixing frame, a coating equipment fixing frame and a coating equipment adjusting frame, the material pool fixing frame is arranged at the bottom end of the integral mounting frame and used for fixing the material pool, the coating equipment fixing frame and the coating equipment adjusting frame are arranged in the middle of the integral mounting frame and above the material pool fixing frame and used for fixing and adjusting the coating equipment, and the coating equipment adjusting frame is arranged behind the coating equipment fixing frame.
6. The asphalt coating extrusion equipment for asphalt waterproof rolls according to claim 5, wherein the material pool fixing frame comprises a feeding roller fixing frame and a material pool, and two ends of the feeding roller fixing frame are erected on two side edges of the material pool.
7. The asphalt coating extrusion device for asphalt waterproof rolls according to claim 5, wherein the coating device fixing frame comprises a first coating pipe fixing frame, a first pair of extrusion roller fixing frames and a second feeding portion fixing frame, the first coating pipe fixing frame is arranged above the material pool fixing frame, the first pair of extrusion roller fixing frames are arranged behind the first coating pipe fixing frame, and the second feeding portion fixing frame is arranged behind the first pair of extrusion roller fixing frames.
8. The asphalt coating extrusion equipment for asphalt waterproof rolls according to claim 7, wherein the first pair of squeeze roll fixing frames comprises a first upper squeeze roll fixing frame and a first lower squeeze roll fixing frame, the first upper squeeze roll fixing frame is arranged vertically above the first lower squeeze roll fixing frame, and two sides of the first lower squeeze roll fixing frame are fixedly connected to two side edges of the stock tank fixing frame. And a first upper squeeze roll adjusting motor for adjusting the height of the first upper squeeze roll is arranged on the first upper squeeze roll fixing frame and/or a first lower squeeze roll adjusting motor for adjusting the height of the first lower squeeze roll is arranged on the first lower squeeze roll fixing frame. The second feeding part fixing frame comprises a second coating pipe fixing frame and a flash hopper fixing frame arranged below the second coating pipe fixing frame.
9. The asphalt coating extrusion device for the asphalt waterproof coiled material according to claim 5, wherein the coating device adjusting frame comprises a second pair of extrusion roll fixing frames and a second pair of extrusion roll adjusting frames which are arranged behind the coating device fixing frames, and a second pair of extrusion roll adjusting motors for adjusting the second pair of extrusion roll fixing frames to move and reset are arranged on the second pair of extrusion roll adjusting frames.
10. The asphalt coating extrusion equipment for asphalt waterproof rolls according to claim 9, wherein the second pair of squeeze roll fixing frames comprises a second upper squeeze roll fixing frame and a second lower squeeze roll fixing frame, the second upper squeeze roll fixing frame is arranged vertically above the second lower squeeze roll fixing frame, and two sides of the second lower squeeze roll fixing frame are fixedly connected to two side edges of the stock tank fixing frame.
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Publication number Priority date Publication date Assignee Title
CN113769965A (en) * 2021-09-17 2021-12-10 王建胜 Waterproofing membrane production facility and waterproofing membrane

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CN111036484A (en) * 2019-12-26 2020-04-21 科顺防水科技股份有限公司 Child waterproof coiled material dip-coating process and system
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CN103949373A (en) * 2014-04-13 2014-07-30 泰州市创富新型建材有限公司 Dip coating mechanism of asphalt dip coater
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