CN114532378A - Hob device and method for dividing dough into blocks and quickly disassembling dough - Google Patents
Hob device and method for dividing dough into blocks and quickly disassembling dough Download PDFInfo
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- CN114532378A CN114532378A CN202210096396.9A CN202210096396A CN114532378A CN 114532378 A CN114532378 A CN 114532378A CN 202210096396 A CN202210096396 A CN 202210096396A CN 114532378 A CN114532378 A CN 114532378A
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- hob
- triangular
- seat
- dough
- machine table
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C5/00—Dough-dividing machines
- A21C5/003—Dough-dividing machines with revolving bodies, e.g. with bodies having spaces separated by radially oriented elements or walls
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to a device and a method for dividing dough into blocks and quickly disassembling a hobbing cutter, and the device comprises a machine table lower seat, wherein the machine table lower seat is of a frame structure with an opening on the upper plane, a feeding funnel is installed on the upper plane of the machine table lower seat in a matching manner, a conveying seat is installed at a hollow position below the machine table lower seat, one end of the conveying seat is located inside the machine table lower seat, the other end of the conveying seat extends out of the machine table lower seat, a blocking device is installed inside the upper part of the machine table lower seat, and the blocking device corresponds to a discharge hole of the feeding funnel. The dough is divided into pieces by arranging the hobbing cutter assembly, so that the dough is divided into pieces quickly and quantitatively; meanwhile, a hob assembly structure and a left mounting seat structure which can rapidly disassemble the hob are arranged, so that the rear triangle hob and the front triangle hob can be rapidly disassembled and cleaned conveniently; the conveying seat is arranged to transfer the dough to the next procedure, and automatic butt joint is achieved.
Description
Technical Field
The invention relates to the technical field of food processing equipment, in particular to a dough blocking device.
Background
The wheaten food gradually becomes diversified on the aspect of the whole civil clothes, the volume production gradually extends from the manual small-amount production of the traditional industry to the 21 st century, the pressure of meeting the shortage of supply is gradually developed along with the market demand, although the population is large at present, the new generation is minority, the rapid rise of the price of goods is serious in the shortage of labor, and the volume production must depend on professional automatic equipment.
In the prior art, although various dough guiding machines are used for feeding the whole dough (medium rib or high rib) which is well stirred into a material holding hopper at one time, the dough is led out from a device and directly rolled to provide downstream continuous processing. Although the above method is feasible, there is a disadvantage that the limited width gap between the wheels of the uppermost group of guide surface rollers can be extruded to generate excessive dough to reversely extrude and rebound and to circularly roll when the guide dough is put in, so that the effective toughness of the stirred dough is repeatedly torn to lose the original complete toughness, and the taste and the chewiness of products such as bread, steamed stuffed bun and steamed bun made of the dough can be influenced. Therefore, the problems can be solved by cutting the stirred dough into small pieces in advance, the bisection hob in the dough dividing equipment can not be detached and cleaned at present, the dough remains are inevitable, the accumulated flour remains can generate strawberry bacteria and live insects after a long time, the food sanitation requirements are inconsistent due to the circular use, the health of people is influenced, the production efficiency is low, the automation degree is not high, and the existing automation degree can not be adapted.
Disclosure of Invention
The applicant aims at the problems that excessive dough is easily extruded reversely and rebounds and the gluten property of the dough is influenced by circular rolling when the dough is directly rolled in the prior art, a splitting device cannot detach and clean a splitting hob, and the production efficiency is low, and provides a device and a method for splitting the dough and rapidly detaching the splitting hob, so that the gluten property of the dough is not influenced after the dough is rapidly quantitatively split, the rear triangular hob and the front triangular hob can be rapidly detached and cleaned, the quantitatively split dough is conveniently transferred to a next procedure, and automatic butt joint is realized.
The technical scheme adopted by the invention is as follows:
a hobbing cutter device capable of dividing dough into blocks and quickly disassembling dough comprises a machine table lower seat, wherein the machine table lower seat is of a frame structure with a hole in the upper plane, a feeding funnel is installed on the upper plane of the machine table lower seat in a matched mode, a conveying seat is installed in the hollow position below the machine table lower seat, one end of the conveying seat is located inside the machine table lower seat, the other end of the conveying seat extends out of the machine table lower seat, a dividing device is installed inside the upper portion of the machine table lower seat and corresponds to a discharge hole of the feeding funnel, the dividing device is structurally characterized by comprising hobbing cutter assembly installing seats installed on the left side and the right side of the machine table lower seat, a hobbing cutter assembly is installed on each hobbing cutter assembly installing seat, and the hobbing cutter assemblies are in transmission connection with a driving mechanism; still include detection mechanism, detection mechanism structure does, including installing the back triangle hobbing cutter right outer end location response piece on the piecemeal device, install the inductor on the board footstock of back triangle hobbing cutter right outer end location response piece one side.
The further technical scheme is as follows:
the hob assembly comprises a rear triangle hob and a front triangle hob which are arranged in parallel, the rear triangle hob and the front triangle hob are identical in structure and are symmetrically arranged, a plurality of rear triangular hobbing cutter edges are arranged outside the rear triangular hobbing cutter, a plurality of front triangular hobbing cutter edges are arranged outside the front triangular hobbing cutter, the front triangular hob edge and the rear triangular hob edge are opposite between the rear triangular hob and the front triangular hob, the rear triangular hob is of a hollow structure, the two ends of the hollow structure are provided with a rear triangular hob middle shaft hole, a rear triangular hob middle shaft hole key groove is formed in the rear triangular hob middle shaft hole, the front triangular hob is of a hollow structure, the two ends of the hollow structure are provided with a front triangular hob middle shaft hole, a front triangular hob middle shaft hole key groove is formed in the front triangular hob middle shaft hole, a rear triangular hob shaft penetrates through the rear triangular hob middle shaft hole and is provided with a front triangular hob shaft, and the front triangular hob shaft penetrates through the front triangular hob middle shaft hole and is provided with a front triangular hob shaft.
The rear triangular hob shaft is structurally characterized by comprising a rear triangular hob middle shaft center, wherein a rear shaft center left and right fixed key and a rear triangular hob left shaft center are sequentially arranged at one end of the rear triangular hob middle shaft center, and a rear shaft center left and right fixed key and a rear triangular hob right shaft center are sequentially arranged at the other end of the rear triangular hob middle shaft center; the front triangular hob shaft is structurally characterized by comprising a front triangular hob middle shaft center, wherein a front shaft center left and right fixed key and a front triangular hob left shaft center are sequentially arranged at one end of the front triangular hob middle shaft center, and a front shaft center left and right fixed key and a front triangular hob right shaft center are sequentially arranged at the other end of the front triangular hob middle shaft center; the rear axle center left and right fixing keys are assembled with the rear triangular hob middle hole key groove, and the front axle center left and right fixing keys are assembled with the front triangular hob middle hole key groove.
The hob assembly mounting base is divided into a left mounting base and a right mounting base;
structure of left side mount pad:
the left fixed triangular hob device plate is fixedly arranged on the lower base of the machine table through a plum screw, and a left bearing of a rear triangular hob and a left bearing of a front triangular hob are arranged on the left plane of the left fixed triangular hob device plate; a rear handle fixing block and a front handle fixing block are respectively arranged on the outer sides of the left bearing of the rear triangular hob and the left bearing of the front triangular hob, and a rear hob dismounting device handle and a front hob dismounting device handle are respectively arranged on the rear handle fixing block and the front handle fixing block;
structure of right side mount pad:
the bearing comprises a rear right inner bearing and a front right inner bearing which are arranged on a machine table lower seat, and a rear right outer bearing and a front right outer bearing are respectively arranged on the machine table lower seat on the right side of the rear right inner bearing and the front right inner bearing.
The driving mechanism comprises a triangular hob fixedly arranged on the right side of the lower base of the machine table and drives a speed reduction motor, the end part of the triangular hob driving the speed reduction motor is provided with a speed reducer output shaft center, an output shaft sprocket is arranged on the speed reducer output shaft center in a transmission manner, the output shaft sprocket is connected with a gear set in a transmission manner, and the gear set is connected with the output shaft sprocket through a double-row chain;
the gear train includes the driven sprocket of back triangle hobbing cutter sprocket and preceding triangle hobbing cutter that is connected with the transmission of hobbing cutter subassembly, still including transferring chain elasticity sprocket and adjusting chain elasticity fixing base, it has a plurality of slotted holes to open on the adjusting chain elasticity fixing base, adjusting chain elasticity fixing base fixed mounting in the board lower base right side, transfer chain elasticity sprocket and install on adjusting chain elasticity fixing base, transfer the inside cover of chain elasticity sprocket and be equipped with sprocket inner bearing, connect through double chain transmission between back triangle hobbing cutter sprocket, the driven sprocket of preceding triangle hobbing cutter and the chain of adjusting elasticity sprocket.
Throw material funnel structure and do, including the hopper mounting bracket, hopper mounting bracket fixed mounting is on the plane under the board on the seat, open at hopper mounting bracket both ends has the mounting hole, still includes the hopper body, the hopper body is the open tubular structure in both ends, one side bottom of hopper body is provided with throws material funnel bolt hole, passes throw the mounting hole of material funnel bolt hole and hopper mounting bracket one side and install and throw material funnel dead bolt, throw the hopper body bottom of material funnel bolt hole offside and be provided with and throw material funnel and lift fixed button, throw material funnel and lift fixed button and be connected with hopper mounting bracket is articulated.
The left side of the inner part above the lower base of the machine table is provided with a left inner car wall, a hob assembly penetrating hole is formed in the left inner car wall, and a left inner car wall reinforcing plate is arranged on the right side of the left inner car wall; the right side of the inner part above the lower seat of the machine table is a right inner vehicle wall, a right inner vehicle wall reinforcing plate is arranged on the left side plane of the right inner vehicle wall, a right outer side fixed transmission device plate is arranged on the right side plane of the right inner vehicle wall, a plurality of columnar plate fixed cushion feet are arranged on the right outer side fixed transmission device plate, and the right outer side fixed transmission device plate is fixedly connected with the right inner vehicle wall through the plate fixed cushion feet; the upper plane of the lower machine table seat is provided with a pushing machine table handle rod, the left side of the lower machine table seat is externally provided with a left side cover of the machine table, and the right side of the lower machine table seat is externally provided with a right side cover of the machine table.
The conveying seat structure comprises a conveying seat mounting frame, wherein a left bearing seat and a right bearing seat are symmetrically mounted at one end of the conveying seat mounting frame, a conveying belt pulley is mounted on the left bearing seat and the right bearing seat, a speed reducer insertion end axis is arranged at one end of the conveying belt pulley, a left correcting belt pulley screw and a right correcting belt pulley screw are symmetrically mounted at the other end of the conveying seat mounting frame, a driven conveying belt pulley is mounted on the left correcting belt pulley screw and the right correcting belt pulley screw, conveying belts are mounted on the conveying belt pulley and the driven conveying belt pulley, a belt surface sundry scraper and a conveying device left and right fixing feet are further mounted at two sides of the conveying seat mounting frame, a left dough baffle and a right dough baffle are symmetrically mounted at the upper part of the conveying seat mounting frame, and the conveying device left and right fixing feet are fixedly mounted on a machine platform lower seat; the conveying speed reducer is characterized by further comprising a conveying speed reducer arranged on the machine table lower base, wherein a conveying speed reducer output shaft hole is formed in the conveying speed reducer and is in transmission connection with the speed reducer insertion end shaft center.
A method for dividing dough into blocks and rapidly disassembling a hob,
(one) partitioning the dough:
the first step, preparation work:
switching on the power supply of the device;
lifting the feeding funnel, checking and adjusting the hob assembly;
putting down and fixing the feeding funnel;
step two, feeding:
putting the stirred dough into a feeding funnel;
at the moment, the front triangular hob edge and the rear triangular hob edge are opposite to each other between the rear triangular hob and the front triangular hob;
the dough moves downwards and contacts the surfaces of the rear triangle hob and the front triangle hob;
thirdly, partitioning:
starting the block dividing device and the conveying seat;
the rear triangle hob cutter and the front triangle hob cutter rotate towards each other, the front triangle hob cutter edge and the rear triangle hob cutter edge bite and pull the dough away from each other, and the other group of the front triangle hob cutter edge and the rear triangle hob cutter edge wrap a part of the dough;
the rear triangle hob cutter and the front triangle hob cutter continue to rotate towards the opposite direction, and the dough blocks are cut off when the front triangle hob edge and the rear triangle hob edge are bisected again;
step four, conveying:
the cut dough blocks fall on a conveyor belt and are conveyed to the next working procedure;
(II) rapidly disassembling the hob:
the first step, preparation work:
cutting off the power supply of the device, and opening the side cover at the left side of the machine table;
lifting the feeding hopper, and checking and inspecting the hob assembly;
secondly, rapidly detaching the rear triangular hob and the front triangular hob:
rotating the plum blossom screw of the left side mounting seat to release the fastening connection between the left side mounting seat and the lower seat of the machine table;
the left mounting base is integrally dismounted by holding the rear hob dismounting device handle and the front hob dismounting device handle by two hands, and the left parts of the rear triangular hob and the front triangular hob are exposed;
then, pulling out the rear triangular hob and the front triangular hob from a rear triangular hob shaft and a front triangular hob shaft respectively from a hole through which the hob assembly on the left inner car wall penetrates;
the rear triangular hob shaft and the front triangular hob shaft are supported and fixed through a right mounting seat in the hob assembly mounting seat, and the original mounting state is kept.
The invention has the following beneficial effects:
the invention has compact and reasonable structure and convenient operation, and can divide dough into blocks by arranging the hob assembly to realize quick quantitative division of the dough; meanwhile, a hob assembly structure and a left mounting seat structure which can rapidly disassemble the hob are arranged, so that the rear triangle hob and the front triangle hob can be rapidly disassembled and cleaned conveniently; the conveying seat is arranged to transfer the dough to the next procedure, and automatic butt joint is achieved.
The invention also comprises the following advantages:
(1) the dough is rapidly and quantitatively divided into blocks, so that downstream equipment can work smoothly without damaging the toughness of the dough.
(2) The blocking device is provided with a rear triangular hob right outer end positioning induction block and an inductor which can control and detect blocking actions.
(3) The sensor can time and quantify the dough pieces and provide them downstream, and can be adjusted to provide fast dough pieces for quantification when the downstream production is fast, and can be adjusted to a slow state when the downstream production is slow.
(4) The hob assembly structure is a combined form of the triangular hob and the triangular hob shaft, the triangular hob can be conveniently disassembled, and the hob assembly structure can be combined with an integral assembling form of the left side mounting seat to achieve quick disassembly of the triangular hob.
(5) The conveying seat transfers the dough to the next procedure, automatic butt joint is realized, and meanwhile, the sundry scraper on the surface of the belt cleans sundries on the surface of the belt.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the present invention (the material feeding funnel is in an lifted state).
Fig. 3 is a front view of the present invention.
Fig. 4 is a left side view of the present invention.
Fig. 5 is a right side view of the present invention.
Fig. 6 is an exploded view of a front left isometric view of the present invention.
Fig. 7 is a right rear perspective view of the present invention (drive mechanism and right mount exploded, hopper lifted).
FIG. 8 is an exploded view of the hob assembly of the present invention.
Fig. 9 is an exploded view of the structure of the delivery seat of the present invention.
FIG. 10 is a schematic view of the quick release of the rear triangle hob and the front triangle hob (the charging hopper is in an explosive state)
Wherein: A. a dough; a1, dividing dough into pieces; B. the triangular hob is aligned with a tangent point;
2. a feeding hopper; 21. the feeding funnel is lifted up to be shown in the figure; 22. lifting a fixing button of the feeding hopper; 23. a bolt hole of the feeding funnel; 24. a bolt is fixed on the feeding funnel; 25. a hopper mounting frame; 26. a hopper body;
3. a machine table lower seat; 31. pushing the machine table handle rod; 32. a machine left side cover; 33. a machine table right side cover; 34. a transmission device plate is fixed on the right outer side; 341. the plate block fixes the foot pad; 35. a right inner vehicle wall; 351. a right inboard side wall stiffener; 36. a left interior vehicle wall; 361. a left inner wall gusset;
4. a conveying seat; 41. a conveying speed reducer; 411. conveying a reducer output shaft hole; 42. a conveyor belt pulley; 421. the reducer is inserted into the end axis; 422. a left bearing seat and a right bearing seat; 43. a passive conveyor belt pulley; 431. correcting screws of the left belt pulley and the right belt pulley; 44. left and right dough guards; 45. a scraper for sundries on the surface of the belt; 46. the left and right fixing feet of the conveying device; 47. a conveyor belt;
5. a block dividing device; 51. a rear triangle hob; 510. the middle axis of the rear triangular hob; 5100. a middle shaft hole of the rear triangular hob; 5101. a rear axle center left and right fixed key; 5102. a middle hole key groove of the rear triangular hob; 511. the right axis of the rear triangular hob; 5110. an inductor; 5111. a sensing block is positioned at the right outer end of the rear triangular hob; 5112. a rear right outer bearing; 5113. a rear right inner bearing; 512. the left axis of the rear triangular hob; 513. a rear triangular hobbing edge; 5121. a left bearing of the rear triangular hob; 5122. a front handle fixing block; 5123. a rear-discharging hob device handle; 52. a front triangular hob; 520. the center axis of the front triangular hob; 5200. a front triangular hob middle shaft hole; 5201. a front axle center left and right fixed key; 5202. a front triangular hob middle hole key groove; 521. the right axis of the front triangular hob; 5212. a front right outer bearing; 5213. a front right inner bearing; 522. the left axis of the front triangular hob; 5221. a front triangular hob left bearing; 5222. a front handle fixing block; 5223. the front unloading hob device handle; 523. a front triangular hobbing edge; 53. a left fixed triangular hob device plate; 531. a plum blossom screw; 54. the triangular hob drives a speed reduction motor; 541. the output axis of the reducer; 55. a power output shaft sprocket; 56. adjusting chain elasticity of the chain gear; 561. a sprocket inner bearing; 562. adjusting the tightness of the chain to fix the seat; 57. a rear triangle hob sprocket gear; 58. a front triangular hob driven sprocket; 59. double rows of chains.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1-3, the hobbing cutter device for dividing dough into pieces and rapidly disassembling dough in this embodiment includes a machine base 3, the machine base 3 is a frame structure with an upper plane opening, a feeding funnel 2 is installed on the upper plane of the machine base 3 in a matching manner, a conveying base 4 is installed in a hollow position below the machine base 3, one end of the conveying base 4 is located inside the machine base 3, the other end of the conveying base 4 extends out of the machine base 3, a dividing device 5 is installed inside the upper part of the machine base 3, and the dividing device 5 corresponds to a discharge port of the feeding funnel 2. The device realizes that dough A is put into the feeding hopper 2, the dough A is formed into dough blocks A1 after being blocked by the blocking device 5 and falls on the conveying seat 4, and then the dough A is conveyed out of the device, thereby realizing the continuous operation of quantitative blocking.
As shown in fig. 4-7, the partitioning device 5 includes hob component mounting seats installed on the left and right sides of the machine base 3, on which hob components are installed, and the hob components are in transmission connection with a driving mechanism; still include detection mechanism, detection mechanism structure does, including installing back triangle hobbing cutter right outer end location response piece 5111 on piecemeal device 5, installs inductor 5110 on the board lower base 3 of back triangle hobbing cutter right outer end location response piece 5111 one side. The rear triangular hob right outer end positioning induction block 5111 is mounted at the end part of the rear triangular hob right axis 511, so that the blocking action of the hob assembly is transmitted, and the control and detection of the blocking action are performed through the inductor 5110. The sensor 5110 can control the dough A chunking speed, and in cooperation with the downstream production speed, can control the rear triangle roller 51 and the front triangle roller 52 to provide the downstream desired production speed by stopping the chunking.
As shown in fig. 4, 6 and 8, the hob assembly includes a rear triangle hob 51 and a front triangle hob 52 which are arranged in parallel, the rear triangle hob 51 and the front triangle hob 52 are identical in structure and symmetrically arranged, a plurality of rear triangle hob edges 513 are arranged outside the rear triangle hob 51, a plurality of front triangle hob edges 523 are arranged outside the front triangle hob 52, the front triangle hob edges 523 and the rear triangle hob edges 513 are opposite to each other between the rear triangle hob 51 and the front triangle hob 52, the rear triangle hob 51 is a hollow structure, rear triangle hob middle shaft holes 5100 are arranged at two ends of the hollow structure, a rear triangle hob middle hole keyway 2 is arranged on the rear triangle hob middle shaft hole 5100, the front triangle hob 52 is a hollow structure, a front triangle hob middle hole 5200 is arranged at two ends of the hollow structure, a front triangle hob middle hole 5202 is arranged on the front triangle hob middle shaft hole 5200, a rear triangle hob shaft 5100 is arranged through the rear triangle hob middle shaft hole 5100, a front triangular hob shaft is assembled through the front triangular hob centre shaft hole 5200. The front triangular hob edge 523 and the rear triangular hob edge 513 cut relatively between the rear triangular hob 51 and the front triangular hob 52 to form a triangular hob opposite cutting point B.
As shown in fig. 8, the rear triangular hob shaft has a structure including a rear triangular hob center shaft 510, wherein a rear shaft center left and right fixing key 5101 and a rear triangular hob left shaft center 512 are sequentially arranged at one end of the rear triangular hob center shaft 510, and a rear shaft center left and right fixing key 5101 and a rear triangular hob right shaft center 511 are sequentially arranged at the other end of the rear triangular hob center shaft 510; the front triangular hob shaft is structurally characterized by comprising a front triangular hob middle shaft center 520, wherein a front shaft center left and right fixed key 5201 and a front triangular hob left shaft center 522 are sequentially arranged at one end of the front triangular hob middle shaft center 520, and a front shaft center left and right fixed key 5201 and a front triangular hob right shaft center 521 are sequentially arranged at the other end of the front triangular hob middle shaft center 520; the rear axle center left and right fixed key 5101 is assembled with the rear triangular hob middle hole key groove 5102, and the front axle center left and right fixed key 5201 is assembled with the front triangular hob middle hole key groove 5202.
As shown in fig. 6-7, the hob assembly mounting base is divided into a left mounting base and a right mounting base;
structure of left side mount pad:
the left fixed triangular hob device plate 53 is arranged on the left side of the machine base 3, a plurality of mounting holes are formed in the left fixed triangular hob device plate 53, the left fixed triangular hob device plate 53 is fixedly arranged on the machine base 3 through a plum blossom-shaped screw 531, and a rear triangular hob left bearing 5121 and a front triangular hob left bearing 5221 are arranged on the plane of the left side of the left fixed triangular hob device plate 53; the outer sides of the rear triangular hob left bearing 5121 and the front triangular hob left bearing 5221 are respectively provided with a rear handle fixing block 5122 and a front handle fixing block 5222, and the rear handle fixing block 5122 and the front handle fixing block 5222 are respectively provided with a rear hob removing device handle 5123 and a front hob removing device handle 5223;
structure of right side mount pad:
the bearing assembly comprises a rear right inner bearing 5113 and a front right inner bearing 5213 which are arranged on the machine base 3, and a rear right outer bearing 5112 and a front right outer bearing 5212 are respectively arranged on the machine base 3 on the right sides of the rear right inner bearing 5113 and the front right inner bearing 5213.
As shown in fig. 6 to 7, the rear triangular hob right axis 511 is mounted on the rear right inner bearing 5113 and the rear right outer bearing 5112, the front triangular hob right axis 521 is mounted on the front right inner bearing 5213 and the front right outer bearing 5212, and the rear triangular hob left axis 512 and the front triangular hob left axis 522 are mounted on the rear triangular hob left bearing 5121 and the front triangular hob left bearing 5221. The left axle center 512 of the rear triangular hob and the left axle center 522 of the front triangular hob are respectively installed on the left bearing 5121 of the rear triangular hob and the left bearing 5221 of the front triangular hob.
As shown in fig. 10, the left side mounting seat is of an integral structure, and the integral disassembly can be realized by disassembling a plum screw 531.
As shown in fig. 10, the rear and front delta hob shafts are respectively released from the rear and front delta hob left bearings 5121 and 5221 by removing the left side mounting base, and the rear and front delta hobs 51 and 52 are pulled out from the rear and front delta hob shafts, so that the rear and front delta hob shafts and the right side mounting base maintain the original support assembly relationship.
As shown in fig. 4-7, the driving mechanism includes a triangular hob-driven reducing motor 54 fixedly installed on the right side of the machine base 3, a reducer output shaft 541 is installed at an end of the triangular hob-driven reducing motor 54, a power output shaft sprocket 55 is installed on the reducer output shaft 541 in a transmission manner, the power output shaft sprocket 55 is connected with a gear set in a transmission manner, and the gear set is connected with the power output shaft sprocket 55 through a double-row chain 59;
as shown in fig. 6-7, the gear set includes a rear triangular hob sprocket 57 and a front triangular hob driven sprocket 58, which are in transmission connection with the hob assembly, and further includes a chain adjusting loose sprocket 56 and a chain adjusting loose fixing base 562, the chain adjusting loose fixing base 562 is provided with a plurality of long circular holes, the chain adjusting loose fixing base 562 is fixedly installed on the right side of the machine base 3, the chain adjusting loose sprocket 56 is installed on the chain adjusting loose fixing base 562, the chain adjusting loose sprocket 56 is internally sleeved with a sprocket inner bearing 561, and the rear triangular hob sprocket 57, the front triangular hob driven sprocket 58 and the chain adjusting loose sprocket 56 are in transmission connection through a double-row chain 59. The rear triangular hob sprocket 57 of the gear set is specifically mounted on the right axis 511 of the rear triangular hob between the rear right inner bearing 5113 and the rear right outer bearing 5112, and the front triangular hob driven sprocket 58 is specifically mounted on the right axis 521 of the front triangular hob between the front right inner bearing 5213 and the front right outer bearing 5212.
As shown in fig. 6-7, the feeding funnel 2 has a structure including a hopper mounting frame 25, the hopper mounting frame 25 is fixedly mounted on the upper plane of the machine base 3, mounting holes are opened at two ends of the hopper mounting frame 25, the feeding funnel further includes a hopper body 26, the hopper body 26 is a cylindrical structure with two open ends, a feeding funnel bolt hole 23 is formed in the bottom of one side of the hopper body 26, a feeding funnel fixing bolt 24 is installed in the mounting hole passing through the feeding funnel bolt hole 23 and one side of the hopper mounting frame 25, a feeding funnel lifting fixing button 22 is arranged at the bottom of the hopper body 26 opposite to the feeding funnel bolt hole 23, and the feeding funnel lifting fixing button 22 is hinged to the hopper mounting frame 25. After the feeding funnel fixing bolt 24 is pulled out, the feeding funnel 2 can be lifted over 45 degrees so as to clean the hob assembly in the machine table lower base 3.
As shown in fig. 6-7, a left inner wall 36 is provided on the left side of the upper interior of the machine base 3, a hob assembly through hole is provided on the left inner wall 36, and a left inner wall reinforcing plate 361 is provided on the right side of the left inner wall 36; the right side of the inner part above the machine platform lower seat 3 is a right inner vehicle wall 35, the left side plane of the right inner vehicle wall 35 is provided with a right inner vehicle wall reinforcing plate 351, the right side plane of the right inner vehicle wall 35 is provided with a right outer fixed transmission device plate 34, the right outer fixed transmission device plate 34 is provided with a plurality of columnar plate fixed pad feet 341, and the right outer fixed transmission device plate 34 is fixedly connected with the right inner vehicle wall 35 through the plate fixed pad feet 341; the upper plane of the lower base 3 of the machine table is provided with a handle rod 31 for pushing the machine table, the left side of the lower base 3 of the machine table is provided with a left side cover 32 of the machine table, and the right side of the lower base 3 of the machine table is provided with a right side cover 33 of the machine table. The left inner wall 36 is provided with a hob assembly through hole, and when the rear triangle hob 51 and the front triangle hob 52 are quickly detached, the rear triangle hob 51 and the front triangle hob 52 can be conveniently drawn out of the hob assembly through hole.
As shown in fig. 9, the conveying base 4 has a structure including a conveying base mounting frame, a left and a right bearing blocks 422 are symmetrically mounted at one end of the conveying base mounting frame, a conveying belt pulley 42 is mounted on the left and the right bearing blocks 422, a reducer insertion end shaft center 421 is arranged at one end of the conveying belt pulley 42, a left and a right correcting belt pulley screws 431 are symmetrically mounted at the other end of the conveying base mounting frame, a driven conveying belt pulley 43 is mounted on the left and the right correcting belt pulley screws 431, a conveying belt 47 is mounted on the conveying belt pulley 42 and the driven conveying belt pulley 43, a belt surface sundry scraper 45 and a conveying device left and right fixing feet 46 are further mounted at both sides of the conveying base mounting frame, a left and a right dough baffle plates 44 are symmetrically mounted at the upper part of the conveying base mounting frame, and the conveying device left and right fixing feet 46 are fixedly mounted on the machine base 3; the machine table lower base structure further comprises a conveying speed reducer 41 arranged on the machine table lower base 3, wherein a conveying speed reducer output shaft hole 411 is arranged on the conveying speed reducer 41, and the conveying speed reducer output shaft hole 411 is in transmission connection with a speed reducer insertion end shaft center 421. The belt surface sundry scraper 45 is attached to the surface of the lower layer of belt and used for cleaning sundries on the outer surface of the belt, and meanwhile, the distance between the conveying belt pulley 42 and the passive conveying belt pulley 43 can be adjusted by adjusting and correcting the left and right belt pulley screws 431, so that the tightness of the conveying belt 47 is adjusted.
As shown in fig. 4 and 10, the method for dividing dough into pieces and rapidly disassembling the roller cutter of this embodiment,
(one) partitioning the dough:
the first step, preparation work:
switching on the power supply of the device;
lifting the feeding funnel 2, checking and adjusting the hob assembly;
the feeding funnel 2 is put down and fixed;
step two, feeding:
putting the stirred dough A into a feeding funnel 2;
at this time, the front triangular hob edge 523 and the rear triangular hob edge 513 are opposite to each other between the rear triangular hob 51 and the front triangular hob 52;
the dough a moves downward and contacts the surfaces of the rear and front triangular roller cutters 51 and 52;
thirdly, partitioning:
starting the block dividing device 5 and the conveying seat 4;
the rear triangle hob cutter 51 and the front triangle hob cutter 52 rotate towards each other, the front triangle hob edge 523 and the rear triangle hob edge 513 bite and pull the dough A away from each other, and the other group of the front triangle hob edge 523 and the rear triangle hob edge 513 wraps a part of the dough A;
the rear triangle hob cutter 51 and the front triangle hob cutter 52 continue to rotate towards each other, and the dough blocks A1 are cut off when the front triangle hob edge 523 and the rear triangle hob edge 513 are bisected again;
step four, conveying:
the cut dough pieces a1 fall onto the conveyor belt 47 and are conveyed to the next process;
(II) rapidly disassembling the hob:
the first step, preparation work:
cutting off the power supply of the device and opening the left side cover 32 of the machine table;
lifting the feeding funnel 2, and checking and inspecting the hob assembly;
secondly, rapidly detaching the rear triangular hob 51 and the front triangular hob 52:
rotating the plum screw 531 of the left mounting seat to release the fastening connection between the left mounting seat and the machine table lower seat 3;
the left mounting base is integrally detached by holding the rear hob detaching device handle 5123 and the front hob detaching device handle 5223 with two hands, and the left parts of the rear triangular hob 51 and the front triangular hob 52 are exposed;
then, pulling out the rear triangular hob 51 and the front triangular hob 52 from the rear triangular hob shaft and the front triangular hob shaft respectively from the piercing holes of the hob assembly on the left inner car wall 36;
the rear triangular hob shaft and the front triangular hob shaft are supported and fixed through a right mounting seat in the hob assembly mounting seat, and the original mounting state is kept.
By the method, quantitative dough partitioning can be conveniently completed, downstream equipment can work smoothly without damaging the toughness of the dough, and the dough can be conveniently transferred to the next procedure to realize automatic butt joint; the hob assembly structure is a combined form of the triangular hob and the triangular hob shaft, the triangular hob can be conveniently disassembled, and the hob assembly structure can be combined with an integral assembling form of the left side mounting seat to realize quick disassembly of the rear triangular hob and the front triangular hob.
The above description is intended to be illustrative and not restrictive, and the scope of the invention is defined by the appended claims, which may be modified in any manner within the scope of the invention.
Claims (9)
1. The utility model provides a with dough piecemeal and quick dismantlement hobbing cutter device which characterized in that: the automatic feeding device comprises a machine table lower seat (3), wherein the machine table lower seat (3) is of a frame structure with a hole in the upper plane, a feeding funnel (2) is installed on the upper plane of the machine table lower seat (3) in a matched mode, a conveying seat (4) is installed in the hollow position below the machine table lower seat (3), one end of the conveying seat (4) is located inside the machine table lower seat (3), the other end of the conveying seat (4) extends out of the machine table lower seat (3), a blocking device (5) is installed inside the upper portion of the machine table lower seat (3), the blocking device (5) corresponds to a discharge hole of the feeding funnel (2), the blocking device (5) is structurally characterized by comprising hob component installation seats installed on the left side and the right side of the machine table lower seat (3), hob components are installed on the hob component installation seats, and a driving mechanism is connected with the hob components in a transmission mode; still include detection mechanism, detection mechanism structure does, including installing back triangle hobbing cutter right outer end location response piece (5111) on piecemeal device (5), install inductor (5110) on board lower (3) of back triangle hobbing cutter right outer end location response piece (5111) one side.
2. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: the hob component comprises a rear triangular hob (51) and a front triangular hob (52) which are arranged in parallel, the rear triangular hob (51) and the front triangular hob (52) are identical in structure and are symmetrically arranged, a plurality of rear triangular hob edges (513) are arranged outside the rear triangular hob (51), a plurality of front triangular hob edges (523) are arranged outside the front triangular hob (52), the front triangular hob edges (523) and the rear triangular hob edges (513) are oppositely intersected between the rear triangular hob (51) and the front triangular hob (52), the rear triangular hob (51) is of a hollow structure, rear triangular hob middle shaft holes (5100) are arranged at two ends of the hollow structure, a rear triangular hob middle shaft keyway (5102) is arranged on the rear triangular hob middle shaft holes (5100), the front triangular hob (52) is of a hollow structure, front triangular hob middle shaft holes (5200) are arranged at two ends of the hollow structure, a front triangular hob middle shaft keyway (5202) is arranged on the front triangular hob middle shaft hole (5200), a rear triangular hob shaft is assembled through the middle shaft hole (5100) of the rear triangular hob, and a front triangular hob shaft is assembled through the middle shaft hole (5200) of the front triangular hob.
3. A dough portioning and quick release roller cutter assembly as claimed in claim 2, wherein: the rear triangular hob shaft is structurally characterized by comprising a rear triangular hob center shaft (510), wherein a rear shaft center left and right fixing key (5101) and a rear triangular hob left shaft center (512) are sequentially arranged at one end of the rear triangular hob center shaft (510), and a rear shaft center left and right fixing key (5101) and a rear triangular hob right shaft center (511) are sequentially arranged at the other end of the rear triangular hob center shaft (510); the front triangular hob shaft is structurally characterized by comprising a front triangular hob middle shaft center (520), wherein a front shaft center left and right fixing key (5201) and a front triangular hob left shaft center (522) are sequentially arranged at one end of the front triangular hob middle shaft center (520), and a front shaft center left and right fixing key (5201) and a front triangular hob right shaft center (521) are sequentially arranged at the other end of the front triangular hob middle shaft center (520); the rear axle center left and right fixing keys (5101) are assembled with a rear triangular hob middle hole key groove (5102), and the front axle center left and right fixing keys (5201) are assembled with a front triangular hob middle hole key groove (5202).
4. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: the hob component mounting base is divided into a left mounting base and a right mounting base;
structure of left side mount pad:
the device comprises a left fixed triangular hob device plate (53) arranged on the left side of a machine table lower seat (3), wherein a plurality of mounting holes are formed in the left fixed triangular hob device plate (53), the left fixed triangular hob device plate (53) is tightly mounted on the machine table lower seat (3) through a plum blossom screw (531), and a rear triangular hob left bearing (5121) and a front triangular hob left bearing (5221) are mounted on the plane of the left side of the left fixed triangular hob device plate (53); a rear handle fixing block (5122) and a front handle fixing block (5222) are respectively arranged on the outer sides of the rear triangular hob left bearing (5121) and the front triangular hob left bearing (5221), and a rear hob-releasing device handle (5123) and a front hob-releasing device handle (5223) are respectively arranged on the rear handle fixing block (5122) and the front handle fixing block (5222);
structure of right side mount pad:
the bearing comprises a rear right inner bearing (5113) and a front right inner bearing (5213) which are arranged on a machine table lower seat (3), wherein a rear right outer bearing (5112) and a front right outer bearing (5212) are respectively arranged on the machine table lower seat (3) on the right side of the rear right inner bearing (5113) and the front right inner bearing (5213).
5. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: the driving mechanism comprises a triangular hob cutter driving reduction motor (54) fixedly installed on the right side of the machine table lower seat (3), the end of the triangular hob cutter driving reduction motor (54) is provided with a reducer output shaft center (541), the reducer output shaft center (541) is provided with an output shaft chain gear (55) in a transmission mode, the output shaft chain gear (55) is in transmission connection with a gear set, and the gear set is connected with the output shaft chain gear (55) through a double-row chain (59);
the gear train includes back triangle hob cutter sprocket (57) and preceding triangle hob cutter driven sprocket (58) be connected with the transmission of hob assembly, still including transferring chain elasticity sprocket (56) and adjusting chain elasticity fixing base (562), it has a plurality of slotted holes to open on adjusting chain elasticity fixing base (562), adjust chain elasticity fixing base (562) fixed mounting in under the board seat (3) right side, it installs on adjusting chain elasticity fixing base (562) to transfer chain elasticity sprocket (56), it is equipped with sprocket inner bearing (561) to transfer inside cover of chain elasticity sprocket (56), connect through double chain (59) transmission between back triangle hob cutter sprocket (57), preceding triangle hob cutter driven sprocket (58) and the chain of transferring chain sprocket (56).
6. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: throw material funnel (2) structure and do, including hopper mounting bracket (25), hopper mounting bracket (25) fixed mounting is on the plane in under the board seat (3), open at hopper mounting bracket (25) both ends has the mounting hole, still includes hopper body (26), hopper body (26) are the open tubular structure in both ends, one side bottom of hopper body (26) is provided with throws material funnel bolt hole (23), passes throw the mounting hole of material funnel bolt hole (23) and hopper mounting bracket (25) one side and install and throw material funnel dead bolt (24), it is provided with to throw material funnel and lifts dead bolt (22) to throw material funnel bolt hole (23) offside hopper body (26) bottom, it lifts dead bolt (22) and is connected with hopper mounting bracket (25) are articulated to throw material funnel.
7. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: a left inner vehicle wall (36) is arranged on the left side of the inner part above the machine table lower seat (3), a hob assembly penetrating hole is formed in the left inner vehicle wall (36), and a left inner vehicle wall reinforcing plate (361) is installed on the right side of the left inner vehicle wall (36); the right side of the inside above the machine table lower seat (3) is a right inner vehicle wall (35), a right inner vehicle wall reinforcing plate (351) is installed on the left side plane of the right inner vehicle wall (35), a right outer side fixing transmission device plate block (34) is installed on the right side plane of the right inner vehicle wall (35), a plurality of columnar plate fixing pad feet (341) are arranged on the right outer side fixing transmission device plate block (34), and the right outer side fixing transmission device plate block (34) is fixedly connected with the right inner vehicle wall (35) through the plate fixing pad feet (341); the plane is installed on board seat (3) down and is promoted board handle pole (31), board seat (3) left side externally mounted has board left side limit lid (32) down, board seat (3) right side externally mounted has board right side limit lid (33) down.
8. The apparatus of claim 1 for both chunking and quickly removing a roller cutter from dough pieces, wherein: the conveying seat (4) comprises a conveying seat mounting frame, a left bearing seat and a right bearing seat (422) are symmetrically mounted at one end of the conveying seat mounting frame, a conveying belt pulley (42) is arranged on the left and right bearing blocks (422), one end of the conveying belt pulley (42) is provided with a speed reducer insertion end axle center (421), the other end of the conveying seat mounting rack is symmetrically provided with a left correcting belt pulley screw and a right correcting belt pulley screw (431), a passive conveying belt wheel (43) is arranged on the left and right correcting belt wheel screws (431), the conveying belt pulley (42) and the driven conveying belt pulley (43) are provided with a conveying belt (47), a belt surface sundry scraper (45) and a left and right fixing foot (46) of the conveying device are also arranged at the two sides of the conveying seat mounting rack, the upper part of the conveying seat mounting rack is symmetrically provided with a left dough baffle plate and a right dough baffle plate (44), and left fixing feet and right fixing feet (46) of the conveying device are fixedly arranged on the machine table lower seat (3); the machine is characterized by further comprising a conveying speed reducer (41) arranged on the machine base (3), wherein a conveying speed reducer output shaft hole (411) is formed in the conveying speed reducer (41), and the conveying speed reducer output shaft hole (411) is in transmission connection with the speed reducer insertion end shaft center (421).
9. A method for dividing dough into blocks and rapidly disassembling a hob is characterized in that:
(one) partitioning the dough:
the first step, preparation work:
switching on the power supply of the device;
lifting the feeding hopper (2) to check and adjust the hob assembly;
putting down and fixing the feeding funnel (2);
step two, feeding:
putting the stirred dough (A) into a feeding funnel (2);
at the moment, the front triangular hobbing cutter edge (523) and the rear triangular hobbing cutter edge (513) are opposite to each other between the rear triangular hobbing cutter (51) and the front triangular hobbing cutter (52);
the dough (A) moves downwards and contacts with the surfaces of the rear triangle hob (51) and the front triangle hob (52);
thirdly, partitioning:
the blocking device (5) and the conveying seat (4) are started;
the rear triangle hob (51) and the front triangle hob (52) rotate towards each other, the front triangle hob edge (523) and the rear triangle hob edge (513) bite and pull the dough (A) away from each other, and the other group of the front triangle hob edge (523) and the rear triangle hob edge (513) wrap a part of the dough (A);
the rear triangle hob (51) and the front triangle hob (52) continue to rotate towards each other, and the dough blocks (A1) are cut off when the front triangle hob edge (523) and the rear triangle hob edge (513) are cut into halves again;
step four, conveying:
the cut dough pieces (A1) fall onto a conveyor belt (47) and are conveyed to the next process;
(II) rapidly disassembling the hob:
the first step, preparation work:
cutting off the power supply of the device and opening a left side cover (32) of the machine table;
lifting the feeding hopper (2), and checking and inspecting the hob assembly;
secondly, rapidly detaching a rear triangular hob (51) and a front triangular hob (52):
rotating a plum screw (531) of the left mounting seat to release the fastening connection between the left mounting seat and the lower machine table seat (3);
the left mounting base is integrally detached by holding a rear hob detaching device handle (5123) and a front hob detaching device handle (5223) with two hands, and the left parts of a rear triangular hob (51) and a front triangular hob (52) are exposed;
then, pulling out a rear triangular hob (51) and a front triangular hob (52) from a rear triangular hob shaft and a front triangular hob shaft respectively through a hob assembly on the left inner car wall (36) and a hole;
the rear triangular hob shaft and the front triangular hob shaft are supported and fixed through a right mounting seat in the hob assembly mounting seat, and the original mounting state is kept.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210096396.9A CN114532378A (en) | 2022-01-26 | 2022-01-26 | Hob device and method for dividing dough into blocks and quickly disassembling dough |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210096396.9A CN114532378A (en) | 2022-01-26 | 2022-01-26 | Hob device and method for dividing dough into blocks and quickly disassembling dough |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114532378A true CN114532378A (en) | 2022-05-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210096396.9A Pending CN114532378A (en) | 2022-01-26 | 2022-01-26 | Hob device and method for dividing dough into blocks and quickly disassembling dough |
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| Country | Link |
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| CN (1) | CN114532378A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4285725A1 (en) * | 2022-06-02 | 2023-12-06 | Fritsch Bakery Technologies GmbH & Co. KG | Method for separating dough portions from a dough mass |
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| CN110771643A (en) * | 2019-11-25 | 2020-02-11 | 宿州麦香缘食品有限公司 | Dough separating equipment |
| CN111483735A (en) * | 2019-01-25 | 2020-08-04 | 东莞御膳坊信息技术有限公司 | Conveying platform is cut to intelligence |
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|---|---|---|---|---|
| GB183051A (en) * | 1921-08-08 | 1922-07-20 | Arthur Mairich | Improvements in machines for working dough or other plastic material |
| US20170203455A1 (en) * | 2016-01-15 | 2017-07-20 | Baker Perkins Inc. | Servo-driven cutting mechanism for driving a multi-directional cutting edge |
| CN205852909U (en) * | 2016-07-11 | 2017-01-04 | 宁波赛利食品机械有限公司 | Easy-to-dismount microtome |
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| EP4285725A1 (en) * | 2022-06-02 | 2023-12-06 | Fritsch Bakery Technologies GmbH & Co. KG | Method for separating dough portions from a dough mass |
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Application publication date: 20220527 |