CN114526821A - Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment - Google Patents
Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment Download PDFInfo
- Publication number
- CN114526821A CN114526821A CN202210214460.9A CN202210214460A CN114526821A CN 114526821 A CN114526821 A CN 114526821A CN 202210214460 A CN202210214460 A CN 202210214460A CN 114526821 A CN114526821 A CN 114526821A
- Authority
- CN
- China
- Prior art keywords
- infrared
- data
- temperature measuring
- temperature detector
- camera
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 230000009471 action Effects 0.000 claims abstract description 27
- 238000009529 body temperature measurement Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 15
- 230000006870 function Effects 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 238000013473 artificial intelligence Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000010801 machine learning Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 239000000523 sample Substances 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 238000012937 correction Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 235000019633 pungent taste Nutrition 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 102220056331 rs730880069 Human genes 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Radiation Pyrometers (AREA)
Abstract
The temperature measuring device capable of automatically positioning the temperature measuring point used by the industrial field equipment comprises an infrared temperature detector, a cradle head, a camera, an infrared receiving module, a WiFi data sending and receiving module, a stabilized voltage power supply, a curtain, a cleaning mechanism, a control circuit, a data acquisition unit, a data judgment unit, a control unit and an action unit, wherein the stabilized voltage power supply, the control circuit and the WiFi data receiving module are arranged in a cradle head shell and are electrically connected with the cradle head; the cleaning mechanism comprises an electric push rod and a cleaning plate which are arranged at one end of the front side of a shell of the infrared temperature detector, the camera is arranged at one side in the front end of the shell of the infrared temperature detector, the data acquisition unit, the data judgment unit, the control unit and the action unit are application software arranged in a main control circuit board, the infrared receiving modules and the WiFi data sending modules are respectively arranged at the front ends of temperature measuring surfaces of a plurality of devices, and the curtains are respectively arranged at the rear ends of the devices. The invention can effectively ensure the temperature measurement effect.
Description
Technical Field
The invention relates to the technical field of temperature measuring equipment, in particular to a temperature measuring device which is used by industrial field equipment and can automatically position a temperature measuring point.
Background
In industrial sites, monitoring the temperature of production equipment enables the operating state of the equipment to be assessed. For example, in the current secondary water supply pump house, generally the staff measures through hand-held type thermoscope when patrolling and examining, because the artificial mode can not realize lasting long-time operating temperature monitoring, when the motor takes place because lack of phase or short circuit etc. the motor temperature can rise fast, it is improper to have gas or control parameter in the pump body of water pump, the water pump can form the pungency and beat, water lasts at the pump inner loop, the pump body generates heat, can reach 100 degrees at most, the rubber circle above the mechanical seal that can lead to the water pump is ageing like this, the water pump leaks, life reduces. In addition, if the variable frequency driving control system of the secondary water supply equipment is in heavy load operation for a long time, the temperature rises quickly, the structure is deformed, and the electrical service life is reduced. In conclusion, it is very necessary to monitor the temperature of key components and parts such as a water pump, a frequency converter, a contactor, a pipeline, a cabinet body and the like, and the service life of equipment is prolonged and the fire risk is reduced by early warning and alarming the operation of facility equipment through the heating phenomenon.
In the field of existing industrial production, when a lot of heating devices and components need to monitor temperature in one area, a set of infrared temperature detectors (not applied in a secondary water supply system) with data output ports based on pan-tilt control is generally installed, and the infrared temperature detectors are installed in the middle of each device needing to be monitored; when the intelligent internet equipment works, the motor reducing mechanism (the holder comprises two sets of motor reducing mechanisms and an industrial personal computer which can drive the infrared temperature detector to move in the horizontal and vertical directions) drives the infrared temperature detector to move in the horizontal and pitching modes, the front end detection head of the intelligent internet equipment detects the temperature of a plurality of pieces of equipment needing temperature detection in sequence, and then data are transmitted to the intelligent internet equipment (a mobile phone or a PC) of remote related personnel in a remote mode through a network cable or a GPRS module wireless mode. Although the existing infrared temperature detector can realize reciprocating rotation and pitching motion of nearly 360 degrees and sequentially detect the temperature of each device, the existing infrared temperature detector is limited by the structure, the temperature measuring point is positioned manually, the efficiency is low, the deviation is large, the repeated positioning precision is low, the key temperature measuring point is difficult to keep, especially the local temperature measurement on an electrical element, meanwhile, the existing infrared temperature detector rotates a certain angle every level or pitching under the action of a motor reducing mechanism, then the control program for measuring the temperature of the corresponding device after stopping the movement for a period of time comes from a main control circuit board fixed program in an industrial personal computer, the control program is influenced by the fluctuation of input voltage and the deterioration of the performance (such as gear abrasion and slippage and the like) of the motor reducing mechanism, a certain angle and position deviation can occur after each stop of the movement, the accumulated deviation is larger, namely the time is long, each time the main control circuit controls the motor reducing mechanism to stop working, the infrared temperature detector may not be aligned with the device needing temperature detection or deviate from the heat source point of the device, so that the detected temperature data cannot truly reflect the temperature data of the corresponding device. In addition, after the existing infrared temperature detector is used for a period of time, because a front-end detection head of the existing infrared temperature detector has no cleaning equipment, the detection head is possibly affected by adhesion of dust and the like, and when workers do not clean the detection head in time, deviation of detected temperature data can be caused. In summary, it is necessary to provide an infrared temperature measurement system capable of effectively ensuring the cleanliness of a probe of an infrared temperature detector and effectively detecting temperature data of each device.
Disclosure of Invention
In order to overcome the defects that the existing secondary water supply system does not have an intelligent temperature measuring mechanism, the existing infrared temperature measuring device cannot automatically clean a detecting head of an infrared temperature detector due to the limitation of the structure, and the temperature data of each device cannot be accurately measured, the invention provides the temperature measuring device which can be suitable for temperature measurement of the secondary water supply system and other industrial scenes, can automatically clean the detecting head of the infrared temperature detector at intervals of a certain time, can automatically enable a motor speed reducing mechanism to drive the infrared temperature detector to rotate to a proper angle and then stop rotating through the action of a related mechanism and a software unit, and effectively detects the temperature of the related device, thereby realizing the better temperature detection effect of each device, and being used by industrial field equipment and capable of automatically positioning a temperature measuring point.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the temperature measuring device capable of automatically positioning the temperature measuring point used by the industrial field equipment comprises an infrared temperature detector, a cradle head, a camera, an infrared receiving target module, a WiFi data sending and receiving module, a voltage stabilizing power supply and a curtain, wherein the lower end of a shell of the infrared temperature detector is arranged on a power output shaft of a horizontal driving motor speed reducing mechanism of the cradle head, and the cradle head is arranged among a plurality of pieces of equipment needing temperature monitoring; the device is characterized by also comprising a cleaning mechanism, a control circuit, a data acquisition unit, a data judgment unit, a control unit and an action unit, wherein the stabilized voltage supply, the control circuit and the WiFi data receiving module are arranged in the holder shell; the curtain is arranged at the front end of a temperature measuring point of equipment needing temperature measurement; the cleaning mechanism comprises an electric push rod and a cleaning plate, the lower end of the electric push rod is arranged outside one end of the front side of the shell of the infrared temperature detector, the cleaning plate is arranged at the upper end of the electric push rod, the camera is arranged on one side in the front end of the shell of the infrared temperature detector, and the camera of the camera and the front end of the detection head of the infrared temperature detector are arranged on the same plane; the data acquisition unit, the data judgment unit, the control unit and the action unit are application software units installed in a main control circuit board, a plurality of infrared ray receiving target modules are arranged, the targets of the infrared ray receiving target modules have an infrared photosensitive function, centering signals are output to the data acquisition unit after infrared rays of an infrared ray temperature detector are received, and the plurality of targets are respectively installed at the front ends of a plurality of temperature measuring points needing temperature measurement during installation and debugging; the WiFi data sending modules are provided with a plurality of sets and are respectively installed at a plurality of points needing temperature measurement; the camera can identify infrared light spots emitted by the infrared temperature detector and acting on the target and output the infrared light spots to the data acquisition unit, the data acquisition unit acquires corresponding target image data shot by the camera when working and outputs the data to the data judgment unit, the data judgment unit compares, calculates and corresponds to the relative position of the target according to the input image data and retrieves a plurality of target image data stored in the data judgment unit, then outputs an instruction signal to the control unit, the control unit controls the two sets of motor speed reduction mechanisms to stop working within a certain time, and then the action unit controls the working modes of the two sets of motor speed reduction mechanisms until infrared temperature measurement light beams emitted by the infrared temperature detector are aligned to target sensitive plates of infrared receiving target modules of corresponding equipment, and when the light spots of the target and the infrared temperature detector are overlapped, the infrared sensitive target passes through a Wifi module and passes through the control unit, The action unit controls the two sets of motor reducing mechanisms to stop moving, records and stores the current position, and measures the temperature of a plurality of temperature measuring points in sequence after the infrared temperature detector moves to the current position during each subsequent temperature measuring work; and the power output end of the control circuit is electrically connected with the power input end of the electric push rod.
Furthermore, the WiFi data sending and receiving module can also adopt a Bluetooth data receiving and sending module or connect a plurality of sets of infrared receiving target modules and the main control circuit board in a wired mode, and the signal input end of the WiFi data sending module is connected with the data output end of the infrared receiving target module through a data line.
Furthermore, the data judgment unit inputs a plurality of sets of target picture information in advance based on an artificial intelligence algorithm, and has the function of automatically identifying the center after continuous machine learning.
Furthermore, the diameter of the cleaning head is larger than the transverse width formed by a camera of the camera and a detecting head of the infrared temperature detector.
Further, including electric connection's time switch and relay, time switch power input both ends foot and the anodal and negative pole control power input of relay are connected respectively, and time switch's power output and two power input of relay are connected respectively.
The invention has the beneficial effects that: under the action of the control circuit, the electric push rod can move up and down once at a certain interval through the cleaning head, automatically cleans the detecting head of the infrared temperature detector and the front end of the camera, and ensures the shooting effect of the camera and the subsequent temperature measurement effect of the infrared temperature detector on equipment. In the invention, particularly, two sets of motor reducing mechanisms can automatically drive the infrared temperature detector to rotate to a proper angle and then stop rotating under the action of the related mechanism, the data acquisition unit, the data judgment unit, the control unit and the action unit, and the temperature of related equipment is effectively detected. Therefore, better temperature detection effect of each device is realized. Based on the above, the invention has good application prospect.
Drawings
The invention is further illustrated below with reference to the figures and examples.
FIG. 1 is a schematic view of the whole structure of the infrared temperature detector of the present invention in a state that the front of the detecting head is shielded.
FIG. 2 is a partial structural diagram of the infrared temperature detector of the present invention in a state where the front surface of the detecting head is not shielded.
Fig. 3 is a circuit diagram of the present invention.
FIG. 4 is a block diagram of the software architecture of the present invention.
Detailed Description
Referring to fig. 1, 2, 3 and 4, a temperature measuring device for an industrial field device, which is capable of automatically positioning a temperature measuring point, includes an infrared temperature detector CW having a data output port, a cradle head 1, a micro-camera SX, an infrared receiving target module a4, WiFi data transmitting and receiving modules a5 and a6, a voltage stabilizing power supply a1, and a curtain (not shown), wherein the cradle head 1 has two motor speed reducing mechanisms M and an industrial computer for driving the infrared temperature detector to move in horizontal and vertical directions, the middle of the lower end of the housing of the infrared temperature detector CW is mounted on the power output shaft of the horizontal driving motor speed reducing mechanism M via a screw nut, the cradle head 1 is mounted among a plurality of devices to be monitored, the infrared temperature detector CW rotates horizontally to approximately 360 degrees and rotates vertically to a certain angle, and the detecting head can pass through a plurality of devices to be measured (such as a booster pump, Control cabinet, probe sensors); the signal output ends of the infrared temperature detector CW and the camera SX are respectively connected with two signal input ends of a main control circuit board A2 of the industrial personal computer through data lines, two power supply output ends of the main control circuit board A2 are respectively connected with positive and negative positive power supply input ends of two sets of motor reducing mechanisms M through leads, and the signal output end of the main control circuit board A2 is connected with remote internet equipment through a network port and a network cable; the device is also provided with a cleaning mechanism, a control circuit 2, a data acquisition unit, a data judgment unit, a control unit and an action unit, wherein a stabilized voltage supply A1 and the control circuit 2 are arranged on a circuit board at the lower end in the shell of the holder 1; the white curtain is arranged at the front end of a temperature measuring point of equipment needing temperature measurement and used as a background (the curtain background is arranged to facilitate the tracking of CW light spots of an infrared temperature detector based on the machine vision of a camera during debugging, the direction and the position of the temperature measuring point are identified, and a target temperature measuring point is quickly approached and centered through a PID algorithm); the cleaning mechanism comprises a miniature electric push rod M1, an outer shell 3 and a circular cleaning plate 4, wherein the electric push rod M1 is vertically installed in the right end of the outer shell 3 through a screw nut, a piston rod of the electric push rod M is upwards led out through an opening in the right end of the outer shell 3, the outer shell 3 is installed outside the front right end of a shell of an infrared temperature detector CW through the screw nut, a rectangular fixing plate 5 is transversely welded on the front end of the piston rod of the electric push rod M, the middle part of the front end of the cleaning plate 4 is welded at the rear end of the fixing plate 5, a circular cotton cleaning head 41 is adhered to the rear end of the cleaning plate 4 through glue, an arc transition structure is formed between the outer circle and the inner circle of the cleaning head 41, a camera SX is installed in the left side of the front end of the shell of the infrared temperature detector CW, and the front end of the camera SX and the front end of a detection head of the infrared temperature detector CW are positioned on the same plane; the data acquisition unit, the data judgment unit, the control unit and the action unit are application software units installed in a main control circuit board A2, a plurality of infrared ray receiving target modules A4 are provided, targets of the infrared ray receiving target modules A4 have an infrared photosensitive function, centering signals are output to the data acquisition unit after infrared rays of an infrared ray temperature detector CW are received, and the plurality of targets are respectively installed at the front ends of a plurality of temperature measuring points needing temperature measurement during installation and debugging; the WiFi data sending module A5 is provided with a plurality of sets and is respectively installed in an element box of an infrared receiving target module A4 at a position where a temperature measuring point needs to be measured, and the WiFi data receiving module A5 is installed on a circuit board at the lower end in the shell of the holder 1; the camera can identify infrared light spots emitted by the infrared temperature detector and acting on the target and output the infrared light spots to the data acquisition unit, the data acquisition unit acquires corresponding target image data shot by the camera when working and outputs the data to the data judgment unit, the data judgment unit compares, calculates and corresponds to the relative position of the target according to the input image data and retrieves a plurality of target image data stored in the data judgment unit, then outputs an instruction signal to the control unit, the control unit controls the two sets of motor speed reduction mechanisms to stop working within a certain time, and then the action unit controls the working modes of the two sets of motor speed reduction mechanisms until infrared temperature measurement light beams emitted by the infrared temperature detector are aligned to target sensitive plates of infrared receiving target modules of corresponding equipment, and when the light spots of the target and the infrared temperature detector are overlapped, the infrared sensitive target passes through a Wifi module and passes through the control unit, The action unit controls the two sets of motor reducing mechanisms to stop moving, records and stores the current position, and the infrared temperature detector sequentially measures the temperature of a plurality of temperature measuring points after moving to the current position during each subsequent temperature measuring work.
As shown in fig. 1, 2 and 3, the WiFi data sending module a5 and the receiving module a6 can also adopt a bluetooth data transceiver module, or adopt a wired mode to connect between a plurality of sets of infrared receiving target modules and a main control circuit board, the infrared receiving target module a4, the power input end of the WiFi data sending module a5 and the 12V dc power supply of the infrared receiving target module a4 are connected by a wire, and the signal input end of the WiFi data sending module a5 and the data output end of the infrared receiving target module a4 are connected by a data line. The mode that the control unit controls the working time of the horizontal motor reducing mechanism is that the horizontal motor reducing mechanism M is not controlled by the control unit during the time that the horizontal motor reducing mechanism M drives the infrared temperature detector CW to rotate clockwise, and the horizontal motor reducing mechanism M drives the infrared temperature detector CW to rotate anticlockwise. The data judging unit inputs a plurality of sets of target picture information in advance based on an artificial intelligence algorithm, has an automatic identification function after continuous machine learning, retrieves and compares a plurality of sets of target picture information data stored in the data judging unit after receiving corresponding picture data input by the camera, and outputs an instruction signal to the control unit when the data are matched. The diameter of the cleaning head 41 is larger than the transverse width formed by the camera of the camera and the detecting head of the infrared temperature detector CW, and the cleaning head can clean the camera of the camera SX and the detecting head of the infrared temperature detector CW from bottom to top once when the piston rod of the electric push rod moves upwards to a dead point. The regulated power supply A1 is a finished product of a 220V/12V/500W AC-to-DC 12V switching power supply module. The control circuit comprises a time control switch A3 and a relay K1 which are connected through circuit board wiring, wherein two ends 1 and 2 of the power input end of the time control switch A3 are respectively connected with the positive pole and negative pole control power input end of the relay K1, and the power output ends 3 and 4 of the time control switch A3 are respectively connected with the two power input ends of the relay K1.
As shown in fig. 1, 2 and 3, power input terminals 1 and 2 of a regulated power supply a1 and two poles of an alternating current 220V power supply are respectively connected through a lead, power output terminals 3 and 4 of a regulated power supply a1 and two power input ends of a main control circuit board a2 of an industrial personal computer, two power input ends of a camera SX, two power input ends of an infrared temperature detector CW, two power input ends of a control circuit time control switch A3 and two power input ends of a WiFi data receiving module a6 are respectively connected through leads, two normally closed contact ends of a control circuit time control switch A3 and a relay K1 and positive and negative and positive pole power input ends of an electric push rod M1 are respectively connected through leads; the signal output end of the WiFi data receiving module A6 is connected with the third signal input end of the main control circuit board A2 through a data line.
As shown in fig. 1, 2 and 3, after a 220V ac power supply enters a power input end of a regulated power supply a1, pins 3 and 4 of a power output end of a regulated power supply a1 output a stable dc 12V power to enter power input ends of an industrial personal computer, a camera SX, an infrared temperature detector CW and control circuit, and a WiFi data receiving module a6, so that the industrial personal computer, the camera SX, the infrared temperature detector CW and control circuit, and the WiFi data receiving module a6 are powered on to operate. The CW temperature measuring mode of the infrared temperature detector is completely consistent with that of the existing equipment, the power output end of the main control circuit board A2 of the pan-tilt industrial personal computer outputs positive and negative and positive bipolar power supplies at intervals of a certain time to control the working mode of two sets of motor reducing mechanisms M, and then the power output shafts of the two sets of motor reducing mechanisms M respectively drive the CW rotation of the infrared temperature detector to approach 360 degrees clockwise or anticlockwise rotation (for example, the CW rotation measures the temperature once every 20 minutes or continuously measures the temperature circularly), and the CW rotation rotates a certain angle in the vertical direction to measure the temperature of the relevant equipment. In the clockwise rotation process of the infrared temperature detector CW, a detection head of the infrared temperature detector CW can sequentially pass through the front ends of devices needing temperature measurement to sequentially measure the temperature of a plurality of devices, the detected temperature data is output to a main control circuit board A2 through a signal output end of the infrared temperature detector CW, the main control circuit board A2 remotely transmits the data in a wired or wireless mode under the action of an internal circuit and an application unit thereof, remote related personnel can effectively master the temperature data of each device on site after receiving the temperature data through the application unit in a smart phone or a PC and the like, and can modify strategies to control temperature measurement time intervals of different temperature measurement points, so that key and important parts are monitored in a key mode, and non-key parts reduce the measurement frequency; after rotating counterclockwise by nearly 360 degrees, the infrared temperature detector CW returns to the initial position to prepare for the next temperature measurement. A special correction target is arranged at a certain fixed position, and accumulated errors generated in the motion process of the tripod head are corrected through a camera at intervals (such as one month), so that a continuous and stable position error range is ensured.
As shown in fig. 1, 2, and 3, after the control circuit is powered on, the time switch a3 will output power for a certain time at intervals under the action of the internal circuit and the power output time of 3 and 4 pins set by the technician, and then the power will enter the positive and negative pole power input ends of the electric push rod M and the power input ends of the relay K1 (for example, the power will be output for 20 seconds at intervals of 72 hours), so that the piston rod of the electric push rod M after the positive and negative poles are powered on can drive the cleaning head 41 to move once from bottom to top, and the rear end of the cleaning head 41 automatically cleans the detecting head of the infrared temperature detector CW and the front end of the camera SX (the piston rod of the electric push rod does not work after moving to the top dead center), thereby ensuring the image pickup effect of the camera SX and the subsequent temperature measurement effect of the infrared temperature detector CW on the device. In the power-off time of the relay K1, two control power input ends and two normally closed contact ends of the relay are respectively closed, so that the power input ends of the negative pole and the positive pole of the electric telescopic rod M are powered on, and then a piston rod of the electric push rod M can drive the cleaning head 41 to move from top to bottom once to return to an initial position (simultaneously, the detection head and the camera of the camera are cleaned once again) to prepare for next cleaning (the cleaning head 41 is positioned at the lower ends of the detection head and the camera).
As shown in fig. 1, 2 and 3, each time the motor reducing mechanism clockwise drives the infrared temperature detector CW and the camera SX to rotate, the camera SX can make a real-time image of the target picture information of the front end (temperature measuring point) of the temperature measuring device and output the image to the data collecting unit, the data collecting unit can collect the corresponding target picture image data shot by the camera and output the data to the data judging unit when working, the data judging unit compares the data according to the input target picture data and the data of the photosensitive plate model (target) stored in the data collecting unit, when the data are matched (i.e. after being matched with the target data stored in the data collecting unit), an instruction signal is output to the control unit, the control unit controls the two sets of motor reducing mechanisms to stop working within a certain time, then the action unit controls the working modes of the two sets of motor reducing mechanisms to drive the infrared temperature detector CW to rotate back and forth at a certain angle in the horizontal direction (X axis), and the infrared temperature measuring beam emitted by the infrared temperature detector is aligned with the light sensing plate of the infrared receiving target module A4 at the corresponding equipment. Infrared light strikes a photosensitive plate of the infrared receiving target module A4 to indicate that a temperature measuring point is centered, a data judging unit of the control system records the current positions of a horizontal shaft and a vertical shaft, after receiving an infrared signal, the infrared receiving target module A4 outputs a voltage signal to a signal input end of a Wifi transmitting module A5 under the action of an internal circuit, then the Wifi transmitting module A5 transmits a wireless instruction signal, the Wifi receiving module A6 outputs a signal to the control unit after receiving an instruction, and the control unit controls two sets of motor speed reducing mechanisms to stop moving through an action unit, so that the infrared temperature CW detector can effectively measure the temperature of a heating surface of equipment (the temperature measuring error is less than 1 cm); after a certain time interval (generally 3 seconds), the control unit controls the two sets of motor reducing mechanisms to drive the infrared temperature detector to rotate by a certain angle again to measure the temperature of the next target temperature measuring point. After the temperature measurement is finished, the control unit controls the two sets of motor reducing mechanisms to drive the infrared temperature detector to rotate anticlockwise for 360 degrees, and then the infrared temperature detector CW returns to the initial position to prepare for the next temperature measurement. In the invention, for the convenience of identification, the arranged curtain can form a contrast light spot emitted by a standard infrared temperature detector CW, so that the comparison precision and efficiency are improved, the operation of the contrast light spot is repeated, the temperature measurement and positioning of the visual range of each key component can be completed, thus the target can be automatically identified and tracked based on artificial intelligence, wherein the center of the target (similar to a target shooting 10 rings) is a temperature measuring point. The cradle head applied by the invention carries out feedback tracking on the position by the magnetic encoder, the software can control the measurement to be not more than the set angle, a limit switch is not used, and the structure is simplified. Through the above, under the action of the control circuit, the electric push rod can move up and down once through the cleaning head at a certain interval, automatically cleans the detecting head of the infrared temperature detector and the front end of the camera, ensures the camera shooting effect of the camera and the subsequent temperature measuring effect of the infrared temperature detector on equipment, and can automatically enable two sets of motor speed reducing mechanisms to drive the infrared temperature detector to rotate to a proper angle and stop rotating through the actions of the related mechanism, the data acquisition unit, the data judgment unit, the control unit and the action unit, and effectively detects the temperature of the related equipment, thereby realizing better temperature detection effect of each equipment (actually each temperature measuring point). In FIG. 3, relay K1 is a model D12V relay; the electric push rod M1 is a reciprocating electric push rod with working voltage of direct current of 12V and power of 5W, the upper end and the lower end in the cylinder body of the electric push rod are provided with limit switches, the piston rod (stroke of 5 cm) loses power and does not work when moving to the upper dead point or the lower dead point, and the electric push rod can be powered on again only by a reverse input power supply; the time control switch A3 is a full-automatic microcomputer time control switch product with model KG316T, and a user can set the interval time of power output from two power output terminals and the time of power output each time by pressing a plurality of setting keys; the industrial personal computer A2 is TJ-190SW 03; the SX model of the camera is IPC-B12HV 2-IA; the CW type infrared temperature detector is KF160, its temperature measuring distance can reach about 4 meters, it has two power input end signal output ends, different with detecting the temperature while working, the signal output end can output the voltage signal of different high and low to the master control circuit board A2; the infrared receiving target module A4 is model LXDJ-31, and the Wifi transmitting and receiving module is model ESP8266 ESP-01.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, the embodiments do not include only one independent technical solution, and such description is only for clarity, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims (5)
1. The temperature measuring device capable of automatically positioning the temperature measuring point used by the industrial field equipment comprises an infrared temperature detector, a cradle head, a camera, an infrared receiving target module, a WiFi data sending and receiving module, a voltage stabilizing power supply and a curtain, wherein the lower end of a shell of the infrared temperature detector is arranged on a power output shaft of a horizontal driving motor speed reducing mechanism of the cradle head, and the cradle head is arranged among a plurality of pieces of equipment needing temperature monitoring; the device is characterized by also comprising a cleaning mechanism, a control circuit, a data acquisition unit, a data judgment unit, a control unit and an action unit, wherein the stabilized voltage supply, the control circuit and the WiFi data receiving module are arranged in the holder shell; the curtain is arranged at the front end of a temperature measuring point of equipment needing temperature measurement; the cleaning mechanism comprises an electric push rod and a cleaning plate, the lower end of the electric push rod is arranged outside one end of the front side of the shell of the infrared temperature detector, the cleaning plate is arranged at the upper end of the electric push rod, the camera is arranged on one side in the front end of the shell of the infrared temperature detector, and the camera of the camera and the front end of the detection head of the infrared temperature detector are arranged on the same plane; the data acquisition unit, the data judgment unit, the control unit and the action unit are application software units installed in a main control circuit board, a plurality of infrared ray receiving target modules are arranged, the targets of the infrared ray receiving target modules have an infrared photosensitive function, centering signals are output to the data acquisition unit after infrared rays of an infrared ray temperature detector are received, and the plurality of targets are respectively installed at the front ends of a plurality of temperature measuring points needing temperature measurement during installation and debugging; the WiFi data sending modules are provided with a plurality of sets and are respectively installed at a plurality of points needing temperature measurement; the camera can identify infrared light spots emitted by the infrared temperature detector and acting on the target and output the infrared light spots to the data acquisition unit, the data acquisition unit acquires corresponding target image data shot by the camera when working and outputs the data to the data judgment unit, the data judgment unit compares, calculates and corresponds to the relative position of the target according to the input image data and retrieves a plurality of target image data stored in the data judgment unit, then outputs an instruction signal to the control unit, the control unit controls the two sets of motor speed reduction mechanisms to stop working within a certain time, and then the action unit controls the working modes of the two sets of motor speed reduction mechanisms until infrared temperature measurement light beams emitted by the infrared temperature detector are aligned to target sensitive plates of infrared receiving target modules of corresponding equipment, and when the light spots of the target and the infrared temperature detector are overlapped, the infrared sensitive target passes through a Wifi module and passes through the control unit, The action unit controls the two sets of motor reducing mechanisms to stop moving, records and stores the current position, and when the temperature measurement is carried out at each subsequent time, the infrared temperature detector moves to the current position and then sequentially measures the temperature of a plurality of temperature measuring points, a special correction target is arranged at a certain fixed position, the accumulated error generated in the motion process of the tripod head is corrected by a camera at intervals, the continuous and stable position error range is ensured, and the relative position can be continuously ensured to be stable by correcting the target, so that the position is ensured to be in the error range; and the power output end of the control circuit is electrically connected with the power input end of the electric push rod.
2. The temperature measuring device capable of automatically positioning the temperature measuring point for use in the industrial field device as claimed in claim 1, wherein the WiFi data transmitting and receiving module can further adopt a bluetooth data transceiver module, or connect a plurality of sets of infrared receiving modules and the main control circuit board in a wired manner, and a signal input terminal of the WiFi data transmitting module and a data output terminal of the infrared receiving module are connected via a data line.
3. The temperature measuring device capable of automatically positioning the temperature measuring point for the industrial field device as claimed in claim 1, wherein the data determining unit inputs a plurality of sets of target picture information in advance based on an artificial intelligence algorithm, and has an automatic identification function after continuous machine learning.
4. The thermometric apparatus of claim 1, wherein the diameter of the cleaning head is greater than the lateral width of the camera head of the camera and the probe head of the infrared temperature detector.
5. The temperature measuring device capable of automatically positioning the temperature measuring point for the industrial field device according to claim 1, wherein the control circuit comprises a time switch and a relay electrically connected, two pins of the input end of the time switch power supply are respectively connected with the input end of the positive pole and the input end of the negative pole control power supply of the relay, and the power output end of the time switch is respectively connected with the two power input ends of the relay.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214460.9A CN114526821A (en) | 2022-03-07 | 2022-03-07 | Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214460.9A CN114526821A (en) | 2022-03-07 | 2022-03-07 | Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114526821A true CN114526821A (en) | 2022-05-24 |
Family
ID=81626864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210214460.9A Pending CN114526821A (en) | 2022-03-07 | 2022-03-07 | Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114526821A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117057239A (en) * | 2023-08-14 | 2023-11-14 | 上海频准激光科技有限公司 | Optical fiber temperature measuring point positioning system based on laser |
| CN118670535A (en) * | 2024-08-21 | 2024-09-20 | 上海芯龙半导体技术股份有限公司 | Self-cleaning semiconductor device, infrared thermopile detector and preparation method thereof |
-
2022
- 2022-03-07 CN CN202210214460.9A patent/CN114526821A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117057239A (en) * | 2023-08-14 | 2023-11-14 | 上海频准激光科技有限公司 | Optical fiber temperature measuring point positioning system based on laser |
| CN117057239B (en) * | 2023-08-14 | 2024-04-12 | 上海频准激光科技有限公司 | Optical fiber temperature measuring point positioning system based on laser |
| CN118670535A (en) * | 2024-08-21 | 2024-09-20 | 上海芯龙半导体技术股份有限公司 | Self-cleaning semiconductor device, infrared thermopile detector and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114526821A (en) | Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment | |
| US7227327B2 (en) | System and method for automatically returning self-moving robot to charger | |
| CN211954433U (en) | Cable automated inspection robot | |
| CN111882696A (en) | Intelligent robot for machine room inspection and inspection method thereof | |
| CN111123453B (en) | Maintenance system and maintenance method for optical distribution machine room | |
| CN103940516A (en) | Temperature detection method and device | |
| CN110044920B (en) | System and method for detecting welding quality of welding spot of linear workpiece | |
| CN212635748U (en) | Power distribution network inspection robot | |
| CN115741746A (en) | Intelligent inspection system and inspection method thereof | |
| CN116930810A (en) | Electronic product fault rate verification analysis platform | |
| CN116296517B (en) | Lifting machinery comprehensive performance detection device and detection method | |
| CN111638214B (en) | Trademark consistency detection system and method based on machine vision | |
| CN110044272B (en) | Laser width measurement centering device and using method | |
| CN104089705A (en) | Rocker type multipoint crop canopy infrared temperature detection system and method | |
| CN217032763U (en) | Temperature measuring device capable of automatically positioning temperature measuring point for industrial field equipment | |
| CN207765878U (en) | A kind of portable remote laser barrier clearing device | |
| CN216313291U (en) | Operation monitoring device based on image vision technology | |
| CN115031771A (en) | Life testing device and system | |
| CN208337762U (en) | A kind of rotation type experiment monitoring device based on computer internet | |
| CN208654584U (en) | A kind of mobile detection device can be used for electric inspection process | |
| CN112729557A (en) | Wireless temperature measurement system and method applied to switch cabinet | |
| CN210806532U (en) | Inspection device for power transformation and distribution equipment | |
| CN207780602U (en) | A kind of robot | |
| CN220649810U (en) | Accurate wireless temperature measurement watch-dog | |
| CN215682433U (en) | Automatic focusing device of camera |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |