CN114524996A - High-brightness shielding and low-deformation quantum dot diffusion plate and preparation method and application thereof - Google Patents

High-brightness shielding and low-deformation quantum dot diffusion plate and preparation method and application thereof Download PDF

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CN114524996A
CN114524996A CN202210103403.3A CN202210103403A CN114524996A CN 114524996 A CN114524996 A CN 114524996A CN 202210103403 A CN202210103403 A CN 202210103403A CN 114524996 A CN114524996 A CN 114524996A
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quantum dot
diffusion plate
glass fiber
parts
dot diffusion
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CN114524996B (en
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黄宝奎
陈平绪
叶南飚
付锦锋
李玉虎
林士文
郭少华
刘学亮
戴建建
杨霄云
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Kingfa Science and Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/0236Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
    • G02B5/0242Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0268Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general

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Abstract

The invention discloses a high-brightness shielding and low-deformation quantum dot diffusion plate and a preparation method and application thereof. The quantum dot diffusion plate comprises the following components in parts by weight: 100 parts of resin base material, 5-20 parts of glass fiber, 0.1-1 part of quantum dot, 0.2-1 part of weather-resistant agent, 0.3-2 parts of antioxidant and 1-2 parts of lubricant; the refractive index of the glass fiber is 1.4-1.58, and the average diameter is 7-17 μm. According to the invention, the glass fiber with specific refractive index and diameter is selected as the light diffusion medium, introduced into the diffusion plate, and combined with the quantum dot technology, the linear expansion coefficient of the quantum dot light diffusion plate can be obviously reduced, the deformation resistance is improved, and the quantum dot diffusion plate has higher brightness and haze value.

Description

High-brightness shielding and low-deformation quantum dot diffusion plate and preparation method and application thereof
Technical Field
The invention relates to the technical field of display and illumination, in particular to a quantum dot diffusion plate with high brightness, shielding and low deformation, and a preparation method and application thereof.
Background
The light diffusion plate is characterized in that a light diffusion plate is formed by adding a light diffusion agent into a transparent resin base material to change the traveling path of light by utilizing the physical phenomenon of refraction, reflection and scattering when light encounters two media with different refractive indexes in the traveling path through a chemical or physical means, so that the incident light is fully dispersed to generate the optical diffusion effect.
The quantum dot material has the characteristics of wide excitation spectrum, narrow emission spectrum, high color purity and good light stability, and can improve the optical performance of the diffusion plate. The quantum dot diffusion plate combines the quantum dot technology and the light diffusion plate technology, and has excellent optical display effect.
The quantum dot diffusion plate on the market at present is mainly prepared by the following methods: (1) the quantum dots are printed on the diffusion plate by adopting a printing method, but the printing manufacturing process is very complicated and is difficult to apply to industrial continuous production; (2) the quantum dot film is put into use in a way of being matched with a common diffusion plate, or the film is coated by adopting a coextrusion method, but for large-size display equipment, the problem of display distortion caused by the inconsistency of linear expansion coefficients of the quantum dot film and the diffusion plate is easy to occur.
At present, display equipment is thinner and thinner, the size is bigger and bigger, the size of the corresponding diffusion plate is bigger and bigger, and the diffusion plate of the quantum dots with bigger size is easy to resist deformation, so that the diffusion plate is not enough to cause expansion and deformation, and the display is caused to be problematic. This also requires higher and higher deformation of the diffuser plate, and the quantum dot diffuser plate needs to have excellent deformation resistance in addition to maintaining high brightness and high haze.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the quantum dot diffusion plate with high brightness, shielding and low deformation, the transparent glass fiber with the refractive index within a certain range is combined with the quantum dot master batch, the transparent glass fiber is introduced into the diffusion plate, and the glass fiber is used as a light diffusion medium, so that the quantum dot diffusion plate has excellent deformation resistance, high brightness and high haze.
The invention also aims to provide a preparation method of the quantum dot diffusion plate.
The invention also aims to provide application of the quantum dot diffusion plate.
In order to solve the technical problems, the invention adopts the technical scheme that:
a high-brightness shielding and low-deformation quantum dot diffusion plate comprises the following components in parts by weight:
100 parts of a resin base material, namely,
5-18 parts of glass fiber,
0.1 to 1 part of quantum dots,
0.2 to 1 part of a weather resistant agent,
0.3 to 2 parts of an antioxidant,
1-2 parts of a lubricant;
the refractive index of the glass fiber is 1.4-1.58, and the average diameter is 7-17 μm.
The inventor researches and discovers that the linear expansion coefficient of the quantum dot light diffusion plate can be remarkably reduced by selecting the glass fiber as the light diffusion medium and introducing the glass fiber into the diffusion plate and combining the quantum dot technology, and the quantum dot light diffusion plate is deformation-resistant, so that the large-size quantum dot diffusion plate has excellent size stability and is not easy to deform.
In the quantum dot diffusion plate of the present invention, the glass fiber serves as both a deformation resistance improving aid and a light diffusion medium. Under the conditions that the refractive index of the glass fiber is 1.4-1.58 and the average diameter is 7-17 mu m, the addition of the glass fiber can ensure that the quantum dot diffusion plate keeps high brightness and high haze.
The brightness and the haze in the quantum dot diffusion plate have a relationship of mutual drag and influence. Since the refractive index of the transparent resin substrate is generally about 1.59, the refractive index of the glass fiber is generally less than 1.59. The refractive index of the glass fiber is closer to that of the resin base material, or the diameter of the glass fiber is too large, the refraction effect on light rays is poor, so that the haze value is lower, but the brightness of the quantum dot diffusion plate is improved; when the refractive index of the glass fiber is far from the resin substrate (i.e., the refractive index is too small) or the diameter is too small, the refractive effect on the optical system is good, and the haze value is high, but the luminance of the quantum dot diffusion plate is deteriorated.
The inventor finds out through a large number of creative experiments that the quantum dot diffusion plate prepared by the glass fiber has higher brightness and haze only when the glass fiber is within the range of the refractive index and the average diameter.
Preferably, the refractive index of the glass fiber is 1.50-1.57.
Preferably, the average diameter of the glass fiber is 8-15 μm.
The brightness and the haze of the quantum dot diffusion plate are comprehensively considered, and when the glass fiber has the refractive index of 1.50-1.57 and the average diameter of 8-15 mu m, the comprehensive performance of the quantum dot diffusion plate is relatively better.
Further preferably, the average diameter of the glass fiber is 11 to 13 μm.
Preferably, the content of the glass fiber is 8 to 15 parts by weight. Within this range, the quantum dot diffuser plate has both superior luminance and haze.
Preferably, the weather resisting agent is one or more of hindered amine weather resisting agents, benzotriazole weather resisting agents, benzophenone weather resisting agents, triazine weather resisting agents and salicylate weather resisting agents.
Preferably, the antioxidant is one or more of hindered phenol antioxidants, phosphite antioxidants, metal alkyl thiophosphate antioxidants, carbamate antioxidants and organic sulfur antioxidants.
Preferably, the lubricant is one or more of vinyl bis stearamide, polysiloxane, stearate, PE wax, PP wax or ethylene bis stearamide.
The quantum dots are made of alloy materials consisting of two or more of Cd, Zn, Se, S, In and P. Preferably, the quantum dots are one or more of CdZnSeS, CdZnSe, CdZnS and InZnP.
Preferably, the organic solvent is one or more of styrene, toluene, cyclohexane, n-hexane, ethanol, methanol, isopropanol, acetone, ethyl acetate, anisole and tetrahydrofuran.
Preferably, the resin substrate is one or more of polystyrene (GPPS), polymethyl methacrylate (PMMA), styrene-polymethyl methacrylate copolymer (MS), or Polycarbonate (PC).
More preferably, the resin substrate is GPPS.
The invention also provides a preparation method of the quantum dot diffusion plate, which comprises the following steps:
s1, dissolving quantum dots and a part of resin base materials in an organic solvent, uniformly mixing, heating and stirring in a vacuum environment, and removing the solvent to obtain a solid product, namely quantum dot master batch;
and S2, mixing the rest resin base material, the quantum dot master batch prepared in the step S1, the glass fiber, the weather-resistant agent, the antioxidant and the lubricant, adding the mixture into an extruder, and performing melt mixing and extrusion molding to obtain the quantum dot diffusion plate.
Preferably, in step S1, the mass ratio of the quantum dots to the partial resin substrate is (3-5): 100.
preferably, in step S1, the organic solvent is one or more of styrene, toluene, cyclohexane, n-hexane, ethanol, methanol, isopropanol, acetone, ethyl acetate, anisole, and tetrahydrofuran.
More preferably, in step S1, the organic solvent is styrene and/or toluene.
Preferably, in step S1, the heating and stirring temperature is 50 to 70 ℃.
Preferably, in step S2, the extruder is a single screw extruder.
Preferably, in step S2, the head temperature of the single screw extruder is 165 to 185 ℃, the first zone temperature of the extruder body is 150 to 160 ℃, the second zone temperature of the extruder body is 165 to 175 ℃, the third zone temperature of the extruder body is 170 to 185 ℃, the fourth zone temperature of the extruder body is 175 to 180 ℃, and the screw rotation speed is 18 to 22 rpm.
The invention also protects the application of the quantum dot diffusion plate in the preparation of large-size display equipment.
Preferably, the large-sized display device means a size specification of 65 inches or more.
Compared with the prior art, the invention has the beneficial effects that:
the invention develops a high-brightness shielding and low-deformation quantum dot diffusion plate. The glass fiber with the refractive index of 1.4-1.58 and the average diameter of 7-17 microns is selected as the light diffusion medium, the glass fiber is introduced into the diffusion plate, the quantum dot technology is combined, the linear expansion coefficient of the quantum dot light diffusion plate can be obviously reduced, the deformation resistance is improved, the large-size quantum dot diffusion plate has excellent size stability and is not easy to deform, and the quantum dot diffusion plate has high brightness and haze value. The quantum dot diffusion plate has the linear expansion coefficient of less than or equal to 50 microns/(m DEG C), the brightness of more than or equal to 3900cd and the haze of more than or equal to 90 percent.
Detailed Description
The present invention will be further described with reference to the following embodiments.
The raw materials in the examples, i.e., the comparative examples, were all commercially available;
Figure BDA0003493028980000041
the weathering agents, antioxidants and lubricants used in the parallel examples and comparative examples of the present application were the same.
Reagents, methods and apparatus used in the present invention are conventional in the art unless otherwise indicated.
Examples 1 to 16
Examples 1 to 16 respectively provide a quantum dot diffusion plate, the component contents of which are shown in table 1, and the preparation method is as follows:
s1, dissolving quantum dots and a part of resin base materials in an organic solvent (styrene), uniformly mixing, heating and stirring in a vacuum environment, and removing the solvent to obtain a solid product, namely quantum dot master batch;
wherein the mass ratio of the quantum dots to the partial resin base material is 5: 100, respectively;
s2, mixing the rest resin base material, the quantum dot master batch prepared in the step S1, the glass fiber, the weather-resistant agent, the antioxidant and the lubricant, adding the mixture into a single-screw extruder, and performing melt mixing and extrusion molding to obtain the quantum dot diffusion plate, wherein the size specification is 85 inches, and the thickness is 1.5 mm;
the single screw extruder has a head temperature of 165-185 ℃, a first machine body area temperature of 150-160 ℃, a second machine body area temperature of 165-175 ℃, a third machine body area temperature of 170-185 ℃, a fourth machine body area temperature of 175-180 ℃ and a screw rotation speed of 18-22 rpm.
TABLE 1 component contents (parts by weight) of the quantum dot diffusion plates of examples 1 to 16
Figure BDA0003493028980000051
Example 17
Example 17 provides a quantum dot diffusion plate, having the same contents of components as in example 1, and manufactured by a method different from example 1 in that:
the mass ratio of the quantum dot to the partial resin base material in step S1 is 3: 100.
example 18
Example 18 provides a quantum dot diffusion plate, having the same contents of components as in example 1, and manufactured by a method different from example 1 in that:
the organic solvent in step S1 is toluene.
Comparative examples 1 to 5
Comparative examples 1 to 5 respectively provide a quantum dot diffusion plate, the component contents are shown in table 2, and the preparation methods of comparative examples 1 to 4 are the same as those of examples 1 to 16;
the preparation method of comparative example 5 is as follows:
s1, dissolving quantum dots and a part of resin base materials in an organic solvent (styrene), uniformly mixing, heating and stirring in a vacuum environment, and removing the solvent to obtain a solid product, namely quantum dot master batch;
wherein the mass ratio of the quantum dots to the partial resin base material is 5: 100, respectively;
s2, mixing the rest resin base material, the quantum dot master batch prepared in the step S1, the light diffusant, the weather-resistant agent, the antioxidant and the lubricant, adding the mixture into a single-screw extruder, and performing melt mixing and extrusion molding to obtain the quantum dot diffusion plate, wherein the size specification is 85 inches, and the thickness is 1.5 mm;
the single-screw extruder has the head temperature of 165-185 ℃, the first body area temperature of 150-160 ℃, the second body area temperature of 165-175 ℃, the third body area temperature of 170-185 ℃, the fourth body area temperature of 175-180 ℃ and the screw rotation speed of 18-22 rpm.
TABLE 2 component contents (parts by weight) of the quantum dot diffusion plate of comparative examples 1 to 5
Figure BDA0003493028980000061
Comparative example 5
Comparative example 5 provides a quantum dot diffusion plate, the contents of the components are the same as example 1, and the preparation method is as follows:
according to the component content of the embodiment 1, all the components are directly mixed and then added into a single-screw extruder, and the quantum dot diffusion plate is obtained through melt mixing and extrusion molding, wherein the size specification is 85 inches, and the thickness is 1.5 mm;
the single screw extruder has a head temperature of 165-185 ℃, a first machine body area temperature of 150-160 ℃, a second machine body area temperature of 165-175 ℃, a third machine body area temperature of 170-185 ℃, a fourth machine body area temperature of 175-180 ℃ and a screw rotation speed of 18-22 rpm.
Performance testing
The performance of the quantum dot diffusion plates prepared in the above examples and comparative examples was tested by the following specific methods:
brightness: placing the quantum dot diffusion plate under a blue light LED module, and testing the brightness of a central point by adopting an EVERFINE photometer, wherein the current is fixed at 174mA, and the voltage is fixed at 8.3V;
haze: testing according to the GB/T2410-2008 standard method;
coefficient of linear expansion: the test is carried out according to GB/T2572-.
The test results of examples 1 to 18 are shown in Table 3, and the test results of comparative examples 1 to 6 are shown in Table 4.
TABLE 3 test results of examples 1 to 18
Figure BDA0003493028980000071
Generally, the higher the brightness value of the quantum dot diffusion plate is, the better the light emitting and displaying effects are; the higher the haze value is, the better the shielding property is, namely, the electronic elements in the display can be shielded, and the display effect in the light emitting process is not influenced; the lower the linear expansion coefficient, the better the deformation resistance. It should be noted that, for the quantum dot diffusion plate, the luminance and the haze value need to be combined to comprehensively evaluate the light emitting and displaying performance.
In the present application, it is considered that the luminance of 3900cd or more and the haze of 90% or more are the standards of acceptability, and the luminance of 4500cd or more and the haze of 93.5% or more are the standards of better.
According to the test results in table 1, the quantum dot diffusion plates prepared by the embodiments of the present invention all satisfy: the linear expansion coefficient is less than or equal to 50 mu m/(m DEG C), the brightness is more than or equal to 3900cd, the haze is more than or equal to 90 percent, and the high-temperature-resistant optical fiber has excellent deformation resistance, high brightness and high haze.
In examples 1 to 6, the linear expansion coefficients are all close, and the quantum dot diffusion plates of examples 1 to 3 have relatively better overall brightness and haze. Therefore, the glass fiber preferably has a refractive index of 1.5 to 1.57 and an average diameter of 8 to 15 μm.
According to the embodiments 1, 8 and 9, good light emitting effect and deformation resistance can be achieved for different transparent resin base materials, wherein when the resin base material is GPPS, the brightness of the quantum dot diffusion plate is higher.
According to the embodiments 1 and 10 to 12, when the adding amount of the glass fiber is 8 to 15 parts by weight, the prepared quantum dot diffusion plate has excellent brightness and haze. Although the linear expansion coefficient of the quantum dot diffusion plate of example 12 is relatively low, the luminance value thereof is reduced by 300cd or more compared to examples 1 and 11, and thus the overall performance of the quantum dot diffusion plates of examples 1 and 11 is more excellent.
TABLE 4 test results for comparative examples 1 to 6
Figure BDA0003493028980000081
The refractive index of the glass fiber used in comparative example 1 was too low, and the brightness of the prepared quantum dot diffusion plate was poor. In comparative example 2, the average diameter of the glass fiber is too small, and the glass fiber is more densely distributed in the quantum dot diffusion plate under the same quality, so that the haze of the quantum dot diffusion plate is qualified, but the brightness is poor.
In comparative example 3, the content of the glass fiber is too small to have an effective light diffusion effect, and the light refraction is not enough, so that the brightness and the haze of the quantum dot diffusion plate are poor, and the quantum dot diffusion plate cannot have an obvious deformation resistance improvement effect, and the linear expansion coefficient of the quantum dot diffusion plate is high. In comparative example 4, the content of glass fiber was too large, and the luminance of the quantum dot diffusion plate was only 2560cd, which is far lower than that of the example, although the deformation resistance was excellent.
In comparative example 5, the quantum dot diffusion plate did not contain glass fiber, but used a conventional light diffuser (nano silica), and the quantum dot diffusion plate had an extremely high linear expansion coefficient and poor deformation resistance.
In comparative example 6, the quantum dot master batch was not prepared, but all the components were directly mixed. The quantum dots are subjected to heat loss in the extrusion process, so that the brightness of the quantum dot diffusion plate is poor.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The quantum dot diffusion plate with high brightness, shielding and low deformation is characterized by comprising the following components in parts by weight:
100 parts of resin base material, 5-18 parts of glass fiber, 0.1-1 part of quantum dot, 0.2-1 part of weather-resistant agent, 0.3-2 parts of antioxidant and 1-2 parts of lubricant;
the refractive index of the glass fiber is 1.4-1.58, and the average diameter is 7-17 μm.
2. The quantum dot diffuser plate according to claim 1, wherein the glass fiber has a refractive index of 1.50 to 1.57.
3. The quantum dot diffuser plate according to claim 1, wherein the glass fiber has an average diameter of 8 to 15 μm.
4. The quantum dot diffuser plate according to claim 1, wherein the glass fiber is contained in an amount of 8 to 15 parts by weight.
5. The quantum dot diffusion plate according to claim 1, wherein the resin base material is one or more of polystyrene, polymethyl methacrylate, styrene-polymethyl methacrylate copolymer, and polycarbonate.
6. The preparation method of the quantum dot diffusion plate according to any one of claims 1 to 5, comprising the steps of:
s1, dissolving quantum dots and a part of resin base materials in an organic solvent, uniformly mixing, heating and stirring in a vacuum environment, and removing the solvent to obtain a solid product, namely quantum dot master batch;
and S2, mixing the rest resin base material, the quantum dot master batch prepared in the step S1, the glass fiber, the weather-resistant agent, the antioxidant and the lubricant, adding the mixture into an extruder, and performing melt mixing and extrusion molding to obtain the quantum dot diffusion plate.
7. The method according to claim 6, wherein in step S1, the mass ratio of the quantum dots to the partial resin substrate is (3-5): 100.
8. the method according to claim 6, wherein in step S2, the extruder is a single screw extruder; the single-screw extruder has the head temperature of 165-185 ℃, the first machine body area temperature of 150-160 ℃, the second machine body area temperature of 165-175 ℃, the third machine body area temperature of 170-185 ℃, the fourth machine body area temperature of 175-180 ℃ and the screw rotation speed of 18-22 rpm.
9. Use of the quantum dot diffusion plate according to any one of claims 1 to 5 for manufacturing a large-sized display device.
10. The application of claim 9, wherein the large-size display device has a size specification of 65 inches or more.
CN202210103403.3A 2022-01-27 2022-01-27 Quantum dot diffusion plate with high brightness shielding and low deformation, and preparation method and application thereof Active CN114524996B (en)

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Cited By (1)

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JP2021172689A (en) * 2020-04-20 2021-11-01 石塚硝子株式会社 Film

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Publication number Priority date Publication date Assignee Title
JP2013079179A (en) * 2011-10-05 2013-05-02 Konica Minolta Advanced Layers Inc Wavelength converting member and solar battery module using the same
CN110534544A (en) * 2018-05-24 2019-12-03 上海和辉光电有限公司 It is a kind of can anti-picture distortion flexible display panels and display device
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115975287A (en) * 2022-12-19 2023-04-18 深圳市泰科科技有限公司 Enhanced high-weather-resistance color master batch and preparation method thereof
CN115975287B (en) * 2022-12-19 2024-02-27 深圳市泰科科技有限公司 Enhanced high-weather-resistance color master batch and preparation method thereof

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