CN114524785A - High-purity high-thermal-stability alicyclic epoxy resin monomer and preparation method thereof - Google Patents

High-purity high-thermal-stability alicyclic epoxy resin monomer and preparation method thereof Download PDF

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CN114524785A
CN114524785A CN202210075544.9A CN202210075544A CN114524785A CN 114524785 A CN114524785 A CN 114524785A CN 202210075544 A CN202210075544 A CN 202210075544A CN 114524785 A CN114524785 A CN 114524785A
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epoxy resin
stability
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resin monomer
alicyclic epoxy
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CN114524785B (en
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肖尖
郭益明
季祥
贾泉
韩建伟
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Jiangsu Taiter New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D303/00Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
    • C07D303/02Compounds containing oxirane rings
    • C07D303/12Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms
    • C07D303/18Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by etherified hydroxyl radicals
    • C07D303/20Ethers with hydroxy compounds containing no oxirane rings
    • C07D303/24Ethers with hydroxy compounds containing no oxirane rings with polyhydroxy compounds
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    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
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Abstract

The invention discloses a high-purity high-thermal-stability alicyclic epoxy resin monomer and a preparation method thereof, which are characterized in that cyclohexene methanol and 1, 6-dibromohexane are used as raw materials, substitution reaction is carried out to obtain 1, 6-bis (cyclohexyl-3-alkene-1-methoxyl) hexane, and cyclization reaction is carried out with dichloroethane to obtain the high-purity high-thermal-stability alicyclic epoxy resin monomer. The 1, 6-bis ((7-oxabicyclo [4.1.0] heptyl-3-yl) methoxyl) hexane is more stable than ERL4299, and application finds that the 1, 6-bis ((7-oxabicyclo [4.1.0] heptyl-3-yl) methoxyl) hexane is excellent in weather resistance, does not crack or yellow, generates carbon dioxide and water during electric decomposition, is particularly suitable for insulating materials with high requirements on electric properties, and is good in high-temperature insulation property and strong in arc resistance and leakage resistance.

Description

High-purity high-thermal-stability alicyclic epoxy resin monomer and preparation method thereof
Technical Field
The invention belongs to a preparation technology of an epoxy resin monomer, and particularly relates to a high-purity high-thermal-stability alicyclic epoxy resin monomer and a preparation method thereof.
Background
Bis ((3, 4-epoxycyclohexyl) methyl) adipate (ERL4299) is a special functional epoxy resin developed by united states carbon chemical company and has the following characteristics: the saturated structure is excellent in weather resistance, the finished product is not cracked or yellowed, carbon dioxide and water are generated during electric decomposition, and short circuit caused by graphite generated by aromatic resin is avoided; the chlorine content is low, the insulating material with high requirement on electrical performance is particularly suitable, the high-temperature insulating property is good, and the arc resistance and the electric leakage resistance are strong; but the product cannot be used in some special application scenes due to the structural particularity. Therefore, the development of new epoxy resin monomers is needed to improve the stability and viscosity characteristics of ERL 4299.
Disclosure of Invention
Compared with ERL4299, the light-cured epoxy resin with low viscosity and high toughness developed by the invention has more stable performance.
A high purity high thermal stability cycloaliphatic epoxy resin monomer having the chemical name 1, 6-bis ((7-oxabicyclo [4.1.0] heptan-3-yl) methoxy) hexane and the chemical formula:
Figure BDA0003483824900000011
the invention discloses a preparation method of the high-purity high-thermal stability alicyclic epoxy resin monomer, which comprises the steps of taking cyclohexene methanol and 1, 6-dibromohexane as raw materials, carrying out substitution reaction to obtain 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane, and carrying out cyclization reaction with dichloroethane to obtain the high-purity high-thermal stability alicyclic epoxy resin monomer; preferably, the temperature of the substitution reaction is 70-90 ℃, preferably 80 ℃, and the time is 3-5 hours, preferably 4 hours; the temperature of the cyclization reaction is 10-15 ℃, and the time is 4-6 h.
In the invention, the substitution reaction is carried out in an organic solvent in the presence of tetrabutylammonium bromide and potassium hydroxide; after the reaction is finished, adding water and an organic solvent, adjusting the pH value to 5-6, carrying out phase separation, washing the organic phase with water, removing the solvent, and carrying out reduced pressure distillation to obtain 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane; the organic solvent is preferably toluene.
In the present invention, the cyclization reaction is carried out in the presence of sodium carbonate, DPN (sodium polyphosphate), peroxyacetic acid; and after the reaction is finished, standing and separating liquid, taking the upper layer solution, washing with water, washing with alkali, and removing the solvent to obtain the high-purity high-thermal-stability alicyclic epoxy resin monomer.
The bis ((3, 4-epoxycyclohexyl) methyl) adipate (ERL4299) has a saturated structure, is excellent in weather resistance, does not crack or yellow, generates carbon dioxide and water during electrical decomposition, does not cause short circuit unlike graphite generated by aromatic resin, is low in chlorine content, is particularly suitable for insulating materials with high requirements on electrical properties, and is good in high-temperature insulation property, arc-resistant and tracking-resistant; but the viscosity is larger and the thermal stability is lower, the invention discloses a novel epoxy monomer structure, and the epoxy resin has better thermal stability and low viscosity while being suitable for the application of electric insulating materials.
Drawings
FIG. 1 shows nuclear magnetic hydrogen spectra of a product of example one.
Detailed Description
The raw materials of the invention are the existing products, DPN (sodium polyphosphate) is the Chinese medicine product; the specific preparation operation and test method are the prior art. The preparation process route of the high-purity high-thermal-stability alicyclic epoxy resin monomer is as follows:
Figure BDA0003483824900000021
example one
Adding 53.76g (0.1mol) of cyclohexene methanol into a 500mL reaction bottle, adding 86.6g of toluene as a solvent, adding 2g of tetrabutylammonium bromide, 40.4g of potassium hydroxide and 48.76g of 1, 6-dibromohexane under conventional stirring, controlling the temperature to be 80 ℃, reacting for 4 hours, then naturally cooling to room temperature, adding 86.6g of water and 86.6g of toluene into the system, dropwise adding 35mL of concentrated hydrochloric acid to adjust the pH value to be 5, standing, carrying out phase separation, washing an organic phase for 2 times, concentrating, carrying out desolventization, and carrying out reduced pressure distillation at 190 ℃ to obtain 28g of 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane with the yield of 63.9%.
Adding 100g (0.62mol) of 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane into a 1000mL reaction flask, adding 300g of dichloroethane, 8.72g (0.08mol) of sodium carbonate and 0.072g of DPN, reducing the temperature in the reaction flask to 10 ℃ under conventional stirring, dropwise adding 152g (2.24mol) of 23 wt% peroxyacetic acid solution, reacting for 6 hours after 10 minutes of dropwise addition, standing, separating, washing the organic phase with 100g of water for 2 times, washing the organic phase with 100g of 10 wt% NaOH aqueous solution once, washing with 100g of water for 2 times, decompressing, desolventizing, and collecting the product 1, 6-bis ((7-oxabicyclo [ 4.1.0)]Heptan-3-yl) methoxy) hexane 107g (0.53mol), yield 85.5%, NMR chart shown in FIG. 1:1H NMR(400MHz,CDCl3)δ3.43-3.26(m,4H),3.25-2.87(m,8H),2.20-1.90(m,4H),1.87-1.65(m,3H),1.62-1.37(m,9H),1.36-1.18(m,4H),1.18-0.84(m,2H)。
example two
Adding 53.76g (0.1mol) of cyclohexene methanol into a 500mL reaction bottle, adding 86.6g of toluene as a solvent, adding 2g of tetrabutylammonium bromide, 40.4g of potassium hydroxide and 48.76g of 1, 6-dibromohexane under conventional stirring, controlling the temperature to be 80 ℃, reacting for 3.5h, then naturally cooling to room temperature, adding 86.6g of water and 86.6g of toluene into the system, dropwise adding concentrated hydrochloric acid to adjust the pH value to be 6, standing, phase-splitting, washing an organic phase for 2 times, concentrating, desolventizing, and distilling at 190 ℃ under reduced pressure to obtain 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane with the yield of 62.2%; 100g (0.62mol) of 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane was charged into a 1000mL reaction flask, 300g of dichloroethane, 8.72g (0.08mol) of sodium carbonate and 0.072g of DPN were added, the temperature in the reaction flask was lowered to 15 ℃ under ordinary stirring, 152g (2.24mol) of a 23 wt% peracetic acid solution was added dropwise, after completion of the reaction for 10 minutes, the reaction was left to stand for liquid separation, the organic phase was washed with 100g of water for 2 times, then washed with 100g of a 10 wt% aqueous NaOH solution once, and after washing with 100g of water for 2 times, the solution was desolventized under reduced pressure to obtain 1, 6-bis ((7-oxabicyclo [4.1.0] heptane-3-yl) methoxy) hexane in 83.9% yield.
EXAMPLE III
Adding 53.76g (0.1mol) of cyclohexene methanol into a 500mL reaction bottle, adding 86.6g of toluene as a solvent, adding 2g of tetrabutylammonium bromide, 28.8g of sodium hydroxide and 48.76g of 1, 6-dibromohexane under conventional stirring, controlling the temperature to be 80 ℃, reacting for 4 hours, then naturally cooling to room temperature, adding 86.6g of water and 86.6g of toluene into the system, dropwise adding concentrated hydrochloric acid to adjust the pH value to be 5, standing, carrying out phase separation, washing an organic phase for 2 times, concentrating, removing solvent, carrying out reduced pressure distillation at 190 ℃ to obtain the 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane with the yield of 52.6%.
100g (0.62mol) of 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane was charged into a 1000mL reaction flask, 300g of dichloroethane, 11.06g (0.08mol) of potassium carbonate and 0.072g of DPN were added, the temperature in the reaction flask was lowered to 10 ℃ under ordinary stirring, 152g (2.24mol) of a 23 wt% peracetic acid solution was added dropwise, after completion of the reaction for 10 minutes, followed by reaction for 6 hours, standing and liquid separation, the organic phase was washed with 100g of water for 2 times, then washed with 100g of a 10 wt% aqueous NaOH solution once, and after washing with 100g of water for 2 times, desolvation was carried out under reduced pressure to obtain 1, 6-bis ((7-oxabicyclo [4.1.0] heptane-3-yl) methoxy) hexane as a product with a yield of 75.3%.
Comparative example one omission of tetrabutylammonium bromide
Cyclohexene methanol 53.76g (0.1mol) is added into a 500mL reaction bottle, 86.6g toluene is added as a solvent, 40.4g potassium hydroxide and 48.76g1, 6-dibromohexane are added under the conventional stirring condition, the temperature is controlled to be 80 ℃, the reaction is carried out for 4h, then the reaction is naturally cooled to the room temperature, and sampling GC detects that 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane is not found.
Application examples
The viscosity test method is GB/T22314-2008, and the low viscosity of the target product is beneficial to blending and curing with other materials.
ERL4299 structure:
Figure BDA0003483824900000041
100 parts of epoxy monomer and 0.5 part of T-188 (cation curing agent, east China chemical industry) are mixed for thermal curing, the curing condition is 20 ℃/min, the temperature is raised from 40 ℃ to 250 ℃ and is kept for 0.5 hour, and the result is as follows:
Figure BDA0003483824900000042
Figure BDA0003483824900000051
from a comparison of the properties of 1, 6-bis ((7-oxabicyclo [4.1.0] heptyl-3-yl) methoxy) hexane after cationic curing under the same conditions as bis ((3, 4-epoxycyclohexyl) methyl) adipate, it can be seen that 1, 6-bis ((7-oxabicyclo [4.1.0] heptyl-3-yl) methoxy) hexane is more stable than ERL 4299. The application finds that the 1, 6-bis ((7-oxabicyclo [4.1.0] heptyl-3-yl) methoxyl) hexane has excellent weather resistance, the finished product does not crack or yellow, carbon dioxide and water are generated during electric decomposition, the insulating material is particularly suitable for insulating materials with high requirements on electric performance, and the insulating material has good high-temperature insulation property and strong arc resistance and leakage resistance.

Claims (10)

1. A high-purity high-thermal-stability alicyclic epoxy resin monomer is characterized in that the chemical structural formula is as follows:
Figure FDA0003483824890000011
2. the method for preparing high-purity high-thermal-stability alicyclic epoxy resin monomer according to claim 1, wherein cyclohexene methanol and 1, 6-dibromohexane are used as raw materials, and are subjected to substitution reaction to obtain 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane, and then subjected to cyclization reaction with dichloroethane to obtain high-purity high-thermal-stability alicyclic epoxy resin monomer.
3. The method for preparing a high-purity high-thermal stability alicyclic epoxy resin monomer according to claim 2, wherein the temperature of the substitution reaction is 70 to 90 ℃ for 3 to 5 hours.
4. The method for preparing a high-purity high-thermal stability alicyclic epoxy resin monomer according to claim 2, wherein the temperature of the cyclization reaction is 10 to 15 ℃ and the time is 4 to 6 hours.
5. The method for preparing a high-purity high-thermal-stability alicyclic epoxy resin monomer according to claim 2, wherein the substitution reaction is carried out in an organic solvent in the presence of tetrabutylammonium bromide or a hydroxide; after the reaction is finished, adding water and an organic solvent, adjusting the pH value to 5-6, carrying out phase separation, washing the organic phase with water, removing the solvent, and carrying out reduced pressure distillation to obtain the 1, 6-bis (cyclohex-3-en-1-ylmethoxy) hexane.
6. The method of claim 5, wherein the organic solvent is toluene.
7. The method for producing a high-purity high-thermal-stability alicyclic epoxy resin monomer according to claim 2, wherein the cyclization reaction is carried out in the presence of a carbonate, DPN, peroxyacetic acid; and after the reaction is finished, standing and separating liquid, taking the upper layer solution, washing with water, washing with alkali, and removing the solvent to obtain the high-purity high-thermal-stability alicyclic epoxy resin monomer.
8. The use of cyclohexene carbinol, 1, 6-dibromohexane and dichloroethane as starting materials in the preparation of high purity, high thermal stability cycloaliphatic epoxy resin monomers as claimed in claim 1.
9. Use of the high purity high thermal stability cycloaliphatic epoxy resin monomer of claim 1 in the replacement of bis ((3, 4-epoxycyclohexyl) methyl) adipate.
10. The use according to claim 9, wherein the high-purity high-thermal-stability alicyclic epoxy resin monomer according to claim 1 is used as a raw material for a cured epoxy resin in place of bis ((3, 4-epoxycyclohexyl) methyl) adipate.
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CN1659204A (en) * 2002-06-06 2005-08-24 亨斯迈先进材料(瑞士)有限公司 Actinic radiation curable compositions and their use
CN104345562A (en) * 2013-08-09 2015-02-11 帝斯曼知识产权资产管理有限公司 Low-viscosity liquid radiation curable dental aligner mold resin compositions for additive manufacturing
CN109880434A (en) * 2019-02-25 2019-06-14 中国人民银行印制科学技术研究所 A kind of curable compositions and application thereof
CN112851600A (en) * 2021-01-11 2021-05-28 江苏泰特尔新材料科技股份有限公司 Preparation method of high-heat-resistance diepoxide
CN113636991A (en) * 2021-08-13 2021-11-12 中国天辰工程有限公司 Synthesis method of epoxy cyclohexane

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GB996064A (en) * 1960-08-24 1965-06-23 Union Carbide Corp Improvements in and relating to epoxy resins
CN1659204A (en) * 2002-06-06 2005-08-24 亨斯迈先进材料(瑞士)有限公司 Actinic radiation curable compositions and their use
CN104345562A (en) * 2013-08-09 2015-02-11 帝斯曼知识产权资产管理有限公司 Low-viscosity liquid radiation curable dental aligner mold resin compositions for additive manufacturing
CN109880434A (en) * 2019-02-25 2019-06-14 中国人民银行印制科学技术研究所 A kind of curable compositions and application thereof
CN112851600A (en) * 2021-01-11 2021-05-28 江苏泰特尔新材料科技股份有限公司 Preparation method of high-heat-resistance diepoxide
CN113636991A (en) * 2021-08-13 2021-11-12 中国天辰工程有限公司 Synthesis method of epoxy cyclohexane

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CRIVELLO, JAMES V.等: "The synthesis and study of the photoinitiated cationic polymerization of novel cycloaliphatic epoxides", JOURNAL OF POLYMER SCIENCE, PART A: POLYMER CHEMISTRY, vol. 33, no. 14, 31 December 1995 (1995-12-31), pages 2463 - 2471 *
哈丽丹·买买提等: "过乙酸氧化法制备环氧环己烷的工艺研究", 化学试剂, vol. 29, no. 5, 31 December 2007 (2007-12-31), pages 315 - 317 *

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