CN114523673B - Device and method for processing high-strength joint of belt - Google Patents

Device and method for processing high-strength joint of belt Download PDF

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Publication number
CN114523673B
CN114523673B CN202210043790.6A CN202210043790A CN114523673B CN 114523673 B CN114523673 B CN 114523673B CN 202210043790 A CN202210043790 A CN 202210043790A CN 114523673 B CN114523673 B CN 114523673B
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China
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assembly
belt
plate
groove
threading
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CN202210043790.6A
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CN114523673A (en
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李志康
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Individual
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Individual
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B29C65/7805—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features
    • B29C65/7808—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of holes or slots
    • B29C65/7811—Positioning the parts to be joined, e.g. aligning, indexing or centring the parts to be joined comprising positioning features in the form of holes or slots for centring purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2029/00—Belts or bands

Abstract

The invention discloses a device and a method for processing a high-strength joint of a belt, and relates to the technical field of belt joint processing. The automatic threading device comprises a workbench, an opening assembly, an assembly, a threading assembly and a hot melting assembly, wherein an assembly groove is formed in the workbench, the hot melting groove is formed in the right side of the assembly groove, the opening assembly is arranged at the left end of the workbench, the assembly is arranged on the right side of the opening assembly, the threading assembly is arranged on the right side of the assembly, the hot melting assembly is arranged on the right side of the threading assembly, a belt is placed in the assembly groove of the workbench, and a stainless steel seamless elliptical ring and a stainless steel wire rope are arranged in an assembly plate in the assembly. According to the invention, the Kevlar wire, the stainless steel wire rope and the stainless steel seamless elliptical ring are arranged, so that the strength of a component for connecting the joint position of the heavy belt is effectively enhanced, the joint position of the heavy belt is more stable and tough, and the self performance of the heavy belt is improved.

Description

Device and method for processing high-strength joint of belt
Technical Field
The invention belongs to the technical field of belt joint processing, and particularly relates to a device for processing a high-strength joint of a belt.
Background
With the development of the times and technologies, most of industries in the current stage need to use heavy belts, the heavy belts are used in belt conveyors, the heavy belts are lighter than the traditional metal belts, and compared with rubber belts, the heavy belts have better strength and toughness, and further higher durability, and the production process of the heavy belts needs a plurality of equipment to cooperate, wherein the equipment for processing heavy belt connectors is included, but the following defects still exist in the practical use:
1. the existing equipment for processing the heavy belt joint integrates joint parts in a threading and sewing mode in the joint processing process, the suture line is directly exposed out of the heavy belt, the strength of the suture line is poorer than that of the belt body, and the strength of the suture line can cause the problem that the strength of the heavy belt is greatly reduced;
2. the existing equipment for processing the heavy belt joint is characterized in that the belt can deviate in the process of sewing the heavy belt joint, and further the problem that the belt turns over, rolls over and folds when the suture line is continuously pulled to be sewn is solved.
Therefore, the existing device for processing the high-strength joint of the belt cannot meet the requirements in practical use, so that an improved technology is urgently needed in the market to solve the above problems.
Disclosure of Invention
The invention aims to provide a device for processing a high-strength joint of a belt and a joint method thereof, which effectively strengthen the strength of a position component for connecting a heavy belt joint by arranging a Kevlar wire, a stainless steel wire rope and a stainless steel seamless elliptical ring, simultaneously enable the joint position of the heavy belt to be more stable and tough, and improve the self performance of the heavy belt; meanwhile, the stainless steel seamless elliptical ring is pulled by the soft stainless steel wire rope to enter the opened empty groove, so that the joint part is stable, holes at the joint part are in one-to-one correspondence, an effective deviation prevention effect can be achieved, and the problem of the existing belt high-strength joint processing device is solved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a device for processing a high-strength joint of a belt, which comprises a workbench, an opening assembly, an assembly, a threading assembly and a hot melting assembly, wherein an assembly groove is formed in the workbench, the right side of the assembly groove is provided with the hot melting groove, the left end of the workbench is provided with the opening assembly, the right side of the opening assembly is provided with the assembly, the right side of the assembly is provided with the threading assembly, the right side of the threading assembly is provided with the hot melting assembly, the assembly groove of the workbench is internally provided with the belt, an assembly plate in the assembly is provided with a circular ring which is anti-rust and high in strength and is integrally formed, and a wire rope which is anti-tensile and convenient to insert and pull is respectively a stainless steel seamless elliptical ring and a stainless steel wire rope;
the punching device comprises a punching assembly, a punching motor, a punching needle, a fixing plate, a knife rest, a first cutter and a second cutter, wherein the punching needle is arranged on a shaft rod of the punching motor in the punching assembly, the end of the punching needle is provided with a punching sleeve, the fixing plate is arranged beside the punching motor, the knife rest is connected with the knife plate through a first telescopic rod in a clamping manner, and the side wall of the bottom of the knife plate is provided with the first cutter and the second cutter;
a top plate is arranged in the positioning plate in the assembly component in a clamping way, the top plate is connected with the pressing plate through a second telescopic rod, and an assembly part is arranged on the right side of the top plate;
a threading needle is arranged on a shaft lever of a threading motor in the threading assembly, a wire barrel is arranged at the side of the threading motor, and a stay wire which has high strength, cutting resistance and good thermal stability and can not be melted at high temperature is wound on the wire barrel;
the connecting column top in the hot melt subassembly is installed and is joined the board, join the center department of board and inlay and have the fourth telescopic link, the below of fourth telescopic link is provided with punch holder and lower plate, inlay in punch holder and the lower plate and have the electric plate.
Further, the trompil motor in the trompil subassembly is inlayed in the lateral wall of assembly groove, and the scour protection cover is inlayed in the inner wall of assembly groove of the opposite side of trompil motor, the fixed plate is provided with two altogether, and the fixed plate sets up in the both sides of assembly groove respectively.
Further, the fixed plate and the knife rest are arranged in a mutually perpendicular structure, the knife rest and the knife rest are arranged in parallel, a first cutter and a second cutter at the bottom of the knife rest are respectively arranged on two sides of the knife rest, a plurality of first cutters and a plurality of second cutters are respectively arranged, and a gap is formed between the first cutters and the second cutters.
Further, the positioning plates in the assembly are arranged in two, the positioning plates are respectively arranged on two sides of the assembly groove, the positioning plates and the top plate are mutually perpendicular, and the top plate and the pressing plate are mutually parallel.
Further, the assembly part is connected with the assembly groove through a third telescopic rod, the top side wall of the third telescopic rod is connected with the assembly plate through a bolt, a first feeding hole and a second feeding hole are formed in the assembly plate, and a gap is formed between the first feeding hole and the second feeding hole.
Further, the threading motor in the threading subassembly is inlayed in the lateral wall of assembly groove, and the lag is inlayed in the inner wall of assembly groove of threading motor's opposite side, the wire casing has been seted up on the threading needle of threading motor, and the last intensity that winds of a section of thick bamboo is high, resistant cutting, thermal stability is good can be at the infusible act as go-between of high temperature and be the kevlar act as go-between.
Further, the linking post of hot melt subassembly passes through the bolt and is connected with the workstation, the upper plate setting in the hot melt subassembly is directly over the hot melt groove, and the lower plate inlays in the hot melt groove.
The invention also provides a joint method of the device for processing the high-strength joint of the belt, which specifically comprises the following steps:
s1: switching on a power supply of the equipment, starting the equipment, placing two belts in an assembly groove of a workbench, then delivering the belts, and stopping delivering the belts when the joint part of the belts reaches the position of an opening needle of the opening assembly;
s2: the perforating motor is enabled to work through the control keys, then the shaft lever of the perforating motor drives the perforating needle to extend out and penetrate through the side wall of the belt, and after the perforating needle penetrates through the belt and contacts with the anti-flushing sleeve, the perforating needle returns to the initial position under the action of the perforating motor;
s3: continuing delivering the belt, stopping delivering when the pinhole of the belt is coaxial with the central point of the cutter plate, then enabling the first telescopic rod to work through a control key, enabling the cutter plate to move downwards by the first telescopic rod, enabling the first cutter and the second cutter to contact the belt, slotting on the first cutter and returning the first telescopic rod to the initial position after finishing the work;
s4: after S3, the belt is input to a station of the assembly, the first feeding hole is opposite to a cutting groove of a first cutter on the belt, the third telescopic rod drives the pressing plate to press the belt, then a stainless steel seamless elliptical ring is put into the first feeding hole in the assembly plate, the stainless steel seamless elliptical ring can be put into the cutting groove of the first cutter through the first feeding hole, the third telescopic rod returns, meanwhile, the belt is continuously conveyed, the cutting groove of a second cutter on the belt is opposite to the second feeding hole, under the action of the third telescopic rod, the pressing plate presses the belt, then a stainless steel wire rope is put into the second feeding hole in the assembly plate, and the stainless steel wire rope can be put into the cutting groove of the first cutter through the second feeding hole;
s5: after S4, the belt is input to a threading assembly station, the threading needle is opposite to a needle hole on the belt, then the threading motor works, the threading needle passes through the needle hole on the belt through the thread groove with the Kevlar thread, and also passes through a hole of a stainless steel seamless elliptical ring and a hole surrounded by a stainless steel wire rope, the other end of the belt extends out, and the Kevlar thread is disassembled, so that the threading needle is independently retracted, and the Kevlar thread at the other end is cut off;
s6: after S5, the belt is input into a hot melting groove of a hot melting assembly station, the upper clamping plate can be driven to press the belt and contact with the lower clamping plate through the fourth telescopic rod, then the electric heating plate works, the electric heating plate presses the Kevlar stay wire, the stainless steel seamless elliptical ring and the stainless steel wire rope to carry out hot melting work, and the Kevlar stay wire, the stainless steel seamless elliptical ring and the stainless steel wire rope can be hot melted into the belt to complete joint work. .
The invention has the following beneficial effects:
1. according to the invention, the Kevlar wire, the stainless steel wire rope and the stainless steel seamless elliptical ring are arranged, so that the strength of a position component for connecting a belt joint is effectively enhanced, the joint position of the belt is more stable and tough, the self performance of the belt is improved, and the problem that the strength of a suture line is greatly reduced due to the fact that the strength of the suture line is poorer than that of a belt body due to the fact that the suture line is directly exposed outside the heavy belt due to the fact that the joint position is integrated in a threading suture mode in the joint processing process of the conventional equipment for processing the belt joint is solved.
2. According to the invention, the soft stainless steel wire rope and the stainless steel seamless elliptical ring are adopted, the stainless steel seamless circular ring and the stainless steel wire rope are arranged in a mutual clearance manner, meanwhile, a plurality of stainless steel wire ropes are arranged between the two stainless steel seamless circular rings, the stainless steel wire ropes are also arranged in an elliptical ring structure, the stainless steel wire ropes and the stainless steel seamless elliptical ring can be tensioned through the Kevlar wires respectively penetrating through holes in the stainless steel wire ropes and the stainless steel seamless elliptical ring, and the threading, the perforating and the assembly work of the whole belt can be automatically carried out, so that the assembly efficiency is improved; meanwhile, the pressing plate is adopted for pressing and positioning during assembly work, the phenomenon of turning and folding is avoided, the problem that the belt turns and folding phenomenon is caused when a suture line is continuously pulled to suture in the process of sewing a joint of a heavy belt by adopting existing equipment for processing the heavy belt joint is solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a workbench according to the invention
FIG. 3 is a schematic view of an open cell assembly according to the present invention;
FIG. 4 is an exploded view of the structure of the apertured assembly of the present invention;
FIG. 5 is a schematic view of the assembly and threading assembly of the present invention;
FIG. 6 is an exploded view of the assembly and threading assembly of the present invention;
FIG. 7 is a schematic view of the truss and fuse assembly of the present invention;
FIG. 8 is a schematic diagram of a truss and fuse assembly of the present invention;
FIG. 9 is a schematic view of the assembled belt structure of the present invention
Fig. 10 is a schematic view of a conventional belt structure after assembly.
In the drawings, the list of components represented by the various numbers is as follows:
1. a work table; 101. an assembly groove; 102. a hot melt tank; 2. an aperture assembly; 201. a motor for opening holes; 202. a hole opening needle; 203. a scour protection sleeve; 204. a fixing plate; 205. a tool holder; 206. a first telescopic rod; 207. a knife board; 208. a first cutter; 209. a second cutter; 3. assembling the assembly; 301. a positioning plate; 302. a top plate; 303. a second telescopic rod; 3031. a pressing plate; 304. a fitting; 3041. an assembly plate; 3042. a first feed hole; 3043. a second feed hole; 3044. a third telescopic rod; 4. a threading assembly; 401. a threading motor; 402. a threading needle; 4021. a wire slot; 4022. a protective sleeve; 403. a wire barrel; 4031. kevlar wire; 5. a hot melt assembly; 501. a connecting column; 502. a splice plate; 503. a fourth telescopic rod; 504. an upper clamping plate; 505. a lower clamping plate; 506. an electric heating plate; 6. a belt; 7. stainless steel seamless elliptical ring; 8. stainless steel wire rope.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-6, the invention discloses a device for processing a belt high-strength joint, which comprises a workbench 1, an opening assembly 2, an assembly 3, a threading assembly 4 and a hot melting assembly 5, wherein an assembly groove 101 is formed in the workbench 1, a hot melting groove 102 is formed on the right side of the assembly groove 101, the opening assembly 2 is arranged at the left end of the workbench 1, the assembly 3 is arranged on the right side of the opening assembly 2, the threading assembly 4 is arranged on the right side of the assembly 3, the hot melting assembly 5 is arranged on the right side of the threading assembly 4, a belt 6 is placed in the assembly groove 101 of the workbench 1, an integrally formed circular ring with rust resistance and high strength and a wire rope with stretching resistance and convenient penetration traction are arranged in an assembly plate 3041 in the assembly 3, and the circular ring and the wire rope are respectively a stainless steel seamless ring 7 and a stainless steel wire rope 8;
wherein, a tapping needle 202 is installed on a shaft lever of a tapping motor 201 in a tapping assembly 2, a protective sleeve 203 is arranged at the tail end of the tapping needle 202, a fixed plate 204 is arranged at the side of the tapping motor 201, a knife rest 205 is clamped in the fixed plate 204, the knife rest 205 is connected with a knife plate 207 through a first telescopic rod 206, and a first knife 208 and a second knife 209 are installed on the side wall of the bottom of the knife plate 207;
a top plate 302 is arranged in the positioning plate 301 in the assembly component 3 in a clamping manner, the top plate 302 is connected with the pressing plate 3031 through a second telescopic rod 303, and an assembly part 304 is arranged on the right side of the top plate 302;
a threading needle 402 is arranged on a shaft lever of a threading motor 401 in the threading assembly 4, a wire cylinder 403 is arranged at the side of the threading motor 401, and a stay wire which has high strength, cutting resistance and good thermal stability and can not be melted at high temperature is wound on the wire cylinder 403;
a connecting plate 502 is arranged at the top end of a connecting column 501 in the hot melting assembly 5, a fourth telescopic rod 503 is embedded in the center of the connecting plate 502, an upper clamping plate 504 and a lower clamping plate 505 are arranged below the fourth telescopic rod 503, and electric heating plates 506 are embedded in the upper clamping plate 504 and the lower clamping plate 505. As shown in fig. 3-4, the hole opening motor 201 in the hole opening assembly 2 is embedded in the side wall of the assembly groove 101, the anti-impact sleeve 203 is embedded in the inner wall of the assembly groove 101 at the opposite side of the hole opening motor 201, two fixing plates 204 are arranged in total, and the fixing plates 204 are respectively arranged at two sides of the assembly groove 101; the fixed plate 204 and the knife rest 205 are arranged in a mutually perpendicular structure, the knife rest 205 and the knife rest 207 are arranged in parallel, a first cutter 208 and a second cutter 209 at the bottom of the knife rest 207 are respectively arranged on two sides of the knife rest 207, a plurality of first cutters 208 and second cutters 209 are respectively arranged, and a gap is formed between the first cutters 208 and the second cutters 209.
As shown in fig. 5-6, two positioning plates 301 in the assembly component 3 are provided, the positioning plates 301 are respectively arranged at two sides of the assembly groove 101, the positioning plates 301 and the top plate 302 are mutually perpendicular, and the top plate 302 and the pressing plate 3031 are mutually parallel; the assembly part 304 is connected with the assembly groove 101 through a third telescopic rod 3044, the top side wall of the third telescopic rod 3044 is connected with the assembly plate 3041 through a bolt, a first feeding hole 3042 and a second feeding hole 3043 are formed in the assembly plate 3041, and a gap is arranged between the first feeding hole 3042 and the second feeding hole 3043; the threading motor 401 in the threading assembly 4 is embedded in the side wall of the assembly groove 101, the protective sleeve 4022 is embedded in the inner wall of the assembly groove 101 at the opposite side of the threading motor 401, a threading needle 402 of the threading motor 401 is provided with a wire groove 4021, and a wire which is wound on a wire cylinder 403 and has high strength, cutting resistance and good thermal stability and can not be melted at high temperature is a Kevlar wire 4031; through Kevlar stay 4031, stainless steel wire rope 8 and seamless elliptical ring 7 of stainless steel, the effectual intensity that is used for linking up belt 6 joint position subassembly that has strengthened simultaneously also makes the joint position of belt 6 more firm tough, has improved the self performance of belt 6.
As shown in fig. 7-8, the connecting post 501 of the hot melting assembly 5 is connected with the workbench 1 through a bolt, the upper clamping plate 504 in the hot melting assembly 5 is arranged right above the hot melting groove 102, and the lower clamping plate 505 is embedded in the hot melting groove 102; the joint part can be subjected to hot melting operation through the hot melting assembly 5, and then the Kevlar wire 4031, the stainless steel wire rope 8 and the stainless steel seamless elliptical ring 7 are subjected to hot melting to enter the belt 6, so that a hidden structure is formed, and the exposure is avoided.
The invention also provides a joint method of the device for processing the high-strength joint of the belt, which specifically comprises the following steps:
s1: switching on the power supply of the equipment, starting the equipment, placing two belts 6 in the assembly groove 101 of the workbench 1, then delivering the belts 6, and stopping the delivering work of the belts 6 when the joint part of the belts 6 reaches the position of the perforating needle 202 of the perforating assembly 2;
s2: the perforating motor 201 is operated by controlling the key, then the shaft lever of the perforating motor 201 drives the perforating needle 202 to extend out and penetrate through the side wall of the belt 6, and when the perforating needle 202 penetrates through the belt 6 and is contacted with the anti-collision sleeve 203, the perforating needle 202 returns to the initial position under the action of the perforating motor 201;
s3: continuing to deliver the belt 6, stopping delivering when the pinhole position of the belt 6 is coaxial with the central point of the knife plate 207, then enabling the first telescopic rod 206 to work through a control key, enabling the first telescopic rod 206 to drive the knife plate 207 to move downwards, enabling the first cutter 208 and the second cutter 209 to contact with the belt 6, grooving the first cutter and the second cutter on the first cutter, and returning the first telescopic rod 206 to the initial position after finishing the work;
s4: after the step S3 is completed, the belt 6 is input to a station of the assembly 3, the first feeding hole 3042 is opposite to the cutting groove of the first cutter 208 on the belt 6, the third telescopic rod 3044 drives the pressing plate 3031 to press the belt 6, then the stainless steel seamless elliptical ring 7 is input into the first feeding hole 3042 in the assembly plate 3041, the stainless steel seamless elliptical ring 7 can be input into the cutting groove cut by the first cutter 208 through the first feeding hole 3042, the third telescopic rod 3044 returns, meanwhile, the belt 6 is continuously conveyed, when the cutting groove of the second cutter 209 on the belt 6 is opposite to the second feeding hole 3043, the pressing plate 3031 presses the belt 6 under the action of the third telescopic rod 3044, and then the stainless steel wire rope 8 can be input into the cutting groove cut by the first cutter 208 through the second feeding hole 3043;
s5: after S4 is completed, the belt 6 is input to a station of the threading assembly 4, the threading needle 402 is opposite to a needle hole on the belt 6, then the threading motor 401 works, the threading needle 402 passes through the needle hole on the belt 6 with the Kevlar wire 4031 through the wire groove 4021 and also passes through a hole of the stainless steel seamless elliptical ring 7 and a hole surrounded by the stainless steel wire rope 8, the other end of the belt 6 extends out, the Kevlar wire 4031 is disassembled, the threading needle 402 is independently retracted, and the Kevlar wire 4031 at the other end is cut off;
s6: after S5 is completed, the belt 6 is input into the hot melting groove 102 of the station of the hot melting assembly 5, the upper clamping plate 504 can be driven to press the belt 6 and contact with the lower clamping plate 505 through the fourth telescopic rod 503, then the electric heating plate 506 works, so that the electric heating plate 506 presses the Kevlar stay 4031, the stainless steel seamless elliptical ring 7 and the stainless steel wire rope 8 to perform hot melting work, and the Kevlar stay 4031, the stainless steel seamless elliptical ring 7 and the stainless steel wire rope 8 can be hot melted into the belt 6, and the joint work is completed.
The foregoing is only a preferred embodiment of the present invention, and the present invention is not limited thereto, and any modification, equivalent replacement, and improvement of some of the technical features described in the foregoing embodiments are all within the scope of the present invention.

Claims (8)

1. The utility model provides a device of belt high strength joint processing, includes workstation (1), trompil subassembly (2), assembly subassembly (3), threading subassembly (4) and hot melt subassembly (5), its characterized in that: an assembly groove (101) is formed in the workbench (1), a hot melting groove (102) is formed in the right side of the assembly groove (101), an opening assembly (2) is arranged at the left end of the workbench (1), an assembly (3) is arranged on the right side of the opening assembly (2), a threading assembly (4) is arranged on the right side of the assembly (3), a hot melting assembly (5) is arranged on the right side of the threading assembly (4), a belt (6) is placed in the assembly groove (101) of the workbench (1), a circular ring which is formed by integrating rust resistance and high strength and a wire rope which is convenient to pull in an inserting mode are arranged in an assembly plate (3041) in the assembly (3), and the circular ring and the wire rope are respectively a stainless steel seamless elliptical ring (7) and a stainless steel wire rope (8);
the punching device comprises a punching assembly (2), wherein a punching needle (202) is arranged on a shaft rod of a punching motor (201) in the punching assembly (2), a punching sleeve (203) is arranged at the tail end of the punching needle (202), a fixing plate (204) is arranged at the side of the punching motor (201), a knife rest (205) is arranged in the fixing plate (204) in a clamping manner, the knife rest (205) is connected with a knife plate (207) through a first telescopic rod (206), and a first knife (208) and a second knife (209) are arranged on the side wall of the bottom of the knife plate (207);
a top plate (302) is arranged in the positioning plate (301) in the assembly component (3) in a clamping manner, the top plate (302) is connected with the pressing plate (3031) through a second telescopic rod (303), and an assembly part (304) is arranged on the right side of the top plate (302);
a threading needle (402) is arranged on a shaft rod of a threading motor (401) in the threading assembly (4), a wire barrel (403) is arranged beside the threading motor (401), and a stay wire which has high strength, cutting resistance and good thermal stability and can not be melted at high temperature is wound on the wire barrel (403);
the connecting rod is characterized in that a connecting plate (502) is mounted at the top end of a connecting column (501) in the hot melting assembly (5), a fourth telescopic rod (503) is inlaid at the center of the connecting plate (502), an upper clamping plate (504) and a lower clamping plate (505) are arranged below the fourth telescopic rod (503), and electric heating plates (506) are inlaid in the upper clamping plate (504) and the lower clamping plate (505).
2. The device for processing the high-strength joint of the belt according to claim 1, wherein the perforated motor (201) in the perforated assembly (2) is embedded in the side wall of the assembly groove (101), the anti-impact sleeve (203) is embedded in the inner wall of the assembly groove (101) on the opposite side of the perforated motor (201), the number of the fixing plates (204) is two, and the fixing plates (204) are respectively arranged on two sides of the assembly groove (101).
3. The device for processing the belt high-strength joint according to claim 2, wherein the fixing plate (204) and the knife rest (205) are arranged in a mutually perpendicular structure, the knife rest (205) and the knife plate (207) are arranged in parallel, a first cutter (208) and a second cutter (209) at the bottom of the knife plate (207) are respectively arranged at two sides of the knife plate (207), a plurality of first cutters (208) and a plurality of second cutters (209) are respectively arranged, and a gap is arranged between the first cutters (208) and the second cutters (209).
4. The device for processing the high-strength joint of the belt according to claim 1, wherein two positioning plates (301) in the assembly (3) are provided, the positioning plates (301) are respectively arranged at two sides of the assembly groove (101), the positioning plates (301) and the top plate (302) are mutually perpendicular, and the top plate (302) and the pressing plate (3031) are mutually parallel.
5. The device for processing the high-strength joint of the belt according to claim 4, wherein the assembly part (304) is connected with the assembly groove (101) through a third telescopic rod (3044), a top side wall of the third telescopic rod (3044) is connected with the assembly plate (3041) through a bolt, a first feeding hole (3042) and a second feeding hole (3043) are formed in the assembly plate (3041), and a gap is formed between the first feeding hole (3042) and the second feeding hole (3043).
6. The device for processing the belt high-strength joint according to claim 1, wherein a threading motor (401) in the threading assembly (4) is embedded in the side wall of the assembly groove (101), a protective sleeve (4022) is embedded in the inner wall of the assembly groove (101) on the opposite side of the threading motor (401), a wire groove (4021) is formed in a threading needle (402) of the threading motor (401), and a high-strength, cutting-resistant and high-thermal-stability stay wire which can not be melted at a high temperature and wound on the wire cylinder (403) is a kevlar stay wire (4031).
7. The device for processing the high-strength joint of the belt according to claim 1, wherein the connecting column (501) of the hot melting assembly (5) is connected with the workbench (1) through a bolt, an upper clamping plate (504) in the hot melting assembly (5) is arranged right above the hot melting groove (102), and a lower clamping plate (505) is embedded in the hot melting groove (102).
8. A method of splicing a device for high strength splice processing of a belt as claimed in any of claims 1 to 7, wherein the method of splicing specifically comprises the steps of:
s1: switching on a power supply of the equipment, starting the equipment, placing two belts (6) in an assembly groove (101) of a workbench (1), then delivering the belts (6), and stopping delivering the belts (6) when the joint part of the belts (6) reaches the position of an perforating needle (202) of an perforating assembly (2);
s2: the perforating motor (201) is enabled to work through the control keys, then a shaft lever of the perforating motor (201) drives the perforating needle (202) to extend out and penetrate through the side wall of the belt (6), and after the perforating needle (202) penetrates through the belt (6) and is contacted with the anti-collision sleeve (203), the perforating needle (202) returns to the initial position under the action of the perforating motor (201);
s3: continuing to deliver the belt (6), stopping delivering when the pinhole of the belt (6) is coaxial with the central point of the knife board (207), then enabling the first telescopic rod (206) to work through a control key, enabling the first telescopic rod (206) to drive the knife board (207) to move downwards, enabling the first cutter (208) and the second cutter (209) to contact with the belt (6), grooving the first cutter and the second cutter, and returning the first telescopic rod (206) to the initial position after finishing the work;
s4: after S3 is completed, the belt (6) is input into a station of the assembly component (3), the first feeding hole (3042) is opposite to a cutting groove of a first cutter (208) on the belt (6), the third telescopic rod (3044) drives the pressing plate (3031) to press the belt (6), then the stainless steel seamless elliptical ring (7) is input into the first feeding hole (3042) in the assembly plate (3041), the stainless steel seamless elliptical ring (7) can be input into the cutting groove cut by the first cutter (208) through the first feeding hole (3042), the third telescopic rod (3044) returns, meanwhile, the belt (6) is continuously conveyed, when the cutting groove of a second cutter (209) on the belt (6) is opposite to the second feeding hole (3043), under the action of the third telescopic rod (3044), the pressing plate (3031) presses the belt (6), and then the stainless steel wire rope (8) is input into the second feeding hole (3043) in the assembly plate (3041), and the cutting groove cut groove of the stainless steel wire rope (208) can be input into the cutting groove (3043) through the second feeding hole (3043);
s5: after S4 is completed, the belt (6) is input to a station of the threading assembly (4), the threading needle (402) is opposite to a needle hole on the belt (6), then the threading motor (401) works, the threading needle (402) passes through the needle hole on the belt (6) through the wire groove (4021) with the Kevlar wire (4031) and also passes through a hole of the stainless steel seamless elliptical ring (7) and a hole surrounded by the stainless steel wire rope (8), the other end of the belt (6) extends out, the lower Kevlar wire (4031) is disassembled, the threading needle (402) is independently retracted, and the Kevlar wire (4031) at the other end is cut off;
s6: after S5 is completed, the belt (6) is input into a hot melting groove (102) of a station of the hot melting assembly (5), the upper clamping plate (504) can be driven to press the belt (6) and contact with the lower clamping plate (505) through the fourth telescopic rod (503), then the electric heating plate (506) works, the electric heating plate (506) presses the Kevlar stay wire (4031), the stainless steel seamless elliptical ring (7) and the stainless steel wire rope (8) to perform hot melting, and the Kevlar stay wire (4031), the stainless steel seamless elliptical ring (7) and the stainless steel wire rope (8) can be hot melted into the belt (6), so that joint work is completed.
CN202210043790.6A 2022-01-14 2022-01-14 Device and method for processing high-strength joint of belt Active CN114523673B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2240200A1 (en) * 1971-08-16 1973-02-22 Goodrich Co B F CONVEYOR BELT FOR HEAVY LOADS
US3724645A (en) * 1970-05-05 1973-04-03 Clouth Gummiwerke Ag Conveyor belt construction
CN2200612Y (en) * 1994-05-25 1995-06-14 王树祥 Strip cutter for wire adhesive tape
AU2016202263A1 (en) * 2015-04-15 2016-11-03 Bemo Pty Ltd Belt wear profile measurement
CN108408326A (en) * 2018-03-30 2018-08-17 江苏凯嘉橡胶科技股份有限公司 A kind of flexible energy-saving super abrasive steel cable core conveying belt joint
CN110040435A (en) * 2018-12-30 2019-07-23 山东威普斯橡胶股份有限公司 A kind of quick coupling tear-proof steel cable core conveying belt
CN213415179U (en) * 2020-11-04 2021-06-11 苏州星里奇自动化设备有限公司 Carrier lifting mechanism

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3724645A (en) * 1970-05-05 1973-04-03 Clouth Gummiwerke Ag Conveyor belt construction
DE2240200A1 (en) * 1971-08-16 1973-02-22 Goodrich Co B F CONVEYOR BELT FOR HEAVY LOADS
CN2200612Y (en) * 1994-05-25 1995-06-14 王树祥 Strip cutter for wire adhesive tape
AU2016202263A1 (en) * 2015-04-15 2016-11-03 Bemo Pty Ltd Belt wear profile measurement
CN108408326A (en) * 2018-03-30 2018-08-17 江苏凯嘉橡胶科技股份有限公司 A kind of flexible energy-saving super abrasive steel cable core conveying belt joint
CN110040435A (en) * 2018-12-30 2019-07-23 山东威普斯橡胶股份有限公司 A kind of quick coupling tear-proof steel cable core conveying belt
CN213415179U (en) * 2020-11-04 2021-06-11 苏州星里奇自动化设备有限公司 Carrier lifting mechanism

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