CN114522761A - Energy-saving feed processing technology and processing system - Google Patents

Energy-saving feed processing technology and processing system Download PDF

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Publication number
CN114522761A
CN114522761A CN202210180704.6A CN202210180704A CN114522761A CN 114522761 A CN114522761 A CN 114522761A CN 202210180704 A CN202210180704 A CN 202210180704A CN 114522761 A CN114522761 A CN 114522761A
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China
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shaft
feed
linkage
assembly
crushing
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CN202210180704.6A
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Chinese (zh)
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徐亚跃
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/286Feeding devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

Abstract

The invention discloses an energy-saving feed processing technology and a processing system, belonging to the technical field of feed processing equipment, wherein the energy-saving feed processing system comprises a feeding mechanism, a top cover, a processing mechanism and a mixing mechanism, wherein the feeding mechanism is arranged at the top of the top cover, the processing mechanism is arranged in the top cover and is butted with the feeding mechanism, the bottom of the top cover is provided with a supporting leg frame connected with the top cover, the bottom of the supporting leg frame is provided with a conveying belt, the conveying belt is provided with a positioning mechanism, the positioning mechanism is positioned below the mixing mechanism, and the mixing mechanism is arranged on the inner bottom of the top cover and is butted with the processing mechanism The processing, blanking and filling integrated operation has simple integral structure and further improves the integral performance.

Description

Energy-saving feed processing technology and processing system
Technical Field
The invention relates to the technical field of feed processing equipment, in particular to an energy-saving feed processing system and a processing technology.
Background
Along with the better living standard of people, the edible meat is more and more, the breeding industry is more and more developed, the production of the breeding industry is improved, the economic development is promoted, the life of people is improved, the export materials are increased, the feed accounts for more than 70% of the production cost of the breeding industry, along with the development and the progress of the breeding industry, the feed product with higher economic value is used for replacing raw material grains to feed animals to become mainstream gradually, the pattern of free-ranging of the young farmers is changed gradually, the structure of large-scale and mechanized breeding obviously rises in recent years, and the changes can powerfully drive the demand on industrial feed to increase; the feed is a general term of food of all animals raised by people, and in a narrower sense, the general feed mainly refers to food of animals raised in agriculture or animal husbandry, and the feed comprises feed raw materials of multiple varieties such as soybean, soybean meal, corn, grains, sweet sorghum and the like.
The utility model discloses a feed processing reducing mechanism of No. CN214077108U, includes the organism, the inside of organism has seted up crushing groove, crushing groove left side inner wall has seted up the removal chamber, crushing groove right side inner wall has seted up the activity chamber, the inside sliding connection in activity chamber has the rotation post, the left end of rotation post runs through the activity chamber and extends to the removal intracavity, the outside fixedly connected with multiunit crushing sword of rotation post, the right-hand member of rotation post runs through the activity chamber and extends to outside the organism, the right-hand member of rotation post and the output of rotating electrical machines's output fixed connection, the bottom of rotating electrical machines and the top of backup pad fixed connection, the sleeve pipe has been cup jointed to the outside of rotation post, the top of sleeve pipe and connecting block fixed connection, the top of connecting block runs through crushing groove and extends to outside the organism, the top fixed connection of organism has the pneumatic cylinder, the output and the kicking block fixed connection of pneumatic cylinder, the inside of connecting block is seted up flutedly, recess top inner wall fixedly connected with lug, above-mentioned utility model though can realize the certain shredding operation to feed ingredient, but still have following weak point at this in-process: firstly, because the types of the feed are different, the raw material compositions are also different, the utility model can only meet the crushing pretreatment operation of the feed raw materials in the processing process, and has certain limitation; secondly, the integrated operation of feeding, processing, blanking and filling of feed raw materials cannot be met, the adaptability is low, and the production requirements of enterprises cannot be met; thirdly, the mixing efficiency of the feed raw materials is low, the production period is long, and the production quality and efficiency of the follow-up feed are affected.
Disclosure of Invention
The invention aims to provide an energy-saving feed processing technology and an energy-saving feed processing system, and aims to solve the technical problems that equipment in the prior art has certain limitations, cannot meet the integrated operation of feeding, processing, blanking and filling of feed raw materials, has low adaptability, cannot meet the production requirements of enterprises, and influences the production quality and efficiency of subsequent feeds.
The invention provides an energy-saving feed processing system which comprises a feeding mechanism, a top cover, a processing mechanism and a mixing mechanism, wherein the feeding mechanism is installed at the top of the top cover, the processing mechanism is installed in the top cover and is in butt joint with the feeding mechanism, a supporting leg frame connected with the top cover is arranged at the bottom of the top cover, a conveying belt is arranged at the bottom of the supporting leg frame, a positioning mechanism is installed on the conveying belt and is located below the mixing mechanism, and the mixing mechanism is installed on the inner bottom of the top cover and is in butt joint with the processing mechanism.
Preferably, the feeding mechanism includes step motor, a feed section of thick bamboo, chassis and axis of rotation, the chassis rotates the top of installing at the overhead guard, be equipped with in the feed section of thick bamboo and separate its inner space for the division shelf in three impartial material storage chamber, step motor installs the top at dividing the division shelf, the axis of rotation rotates and installs in dividing the division shelf and the bottom of axis of rotation is connected with the chassis, step motor's output is connected with the top of axis of rotation, the bottom of feed section of thick bamboo is equipped with the blanking mouth that three respectively is linked together with three material storage chamber, set up on the chassis and dock a control mouth with three blanking mouth, the top of overhead guard is equipped with the butt joint mouth of three butt joint with three blanking mouth.
Preferably, processing mechanism includes initiative subassembly, linkage assembly and crushing unit, be equipped with the cutting plate frame that can separate its inside space for row material chamber, crushing chamber, filter chamber and unloading chamber in the overhead guard, initiative unit mount is connected on the lateral wall of overhead guard and with the linkage assembly transmission, the linkage assembly is located the filter chamber, crushing unit is located crushing intracavity and is connected, three with the linkage assembly transmission it smashes chamber, filter chamber and unloading chamber to correspond respectively to the interface.
Preferably, the driving assembly comprises a driving motor, a mounting plate, a transmission belt and two transmission wheels, the mounting plate is fixed on the outer side wall of the top cover, the driving motor is fixed on the mounting plate, the output end of the driving motor is connected with the linkage assembly, the two transmission wheels are respectively fixed at two ends of the linkage assembly, and the transmission belt is sleeved on the two transmission wheels.
Preferably, the linkage assembly comprises a filter plate, a driving shaft and a driven shaft, the filter plate is obliquely arranged in the filter cavity, one end of the filter plate is hinged to the inner side wall of the cutting plate frame, two cams arranged at intervals are mounted on the driving shaft and located at the bottom of the other end of the filter plate, one end of the driven shaft is connected with the crushing assembly, the other end of the driven shaft is connected with a driving wheel, one end of the driving shaft is connected with the output end of a driving motor, the other driving wheel is mounted at one end of the driving shaft, one end of the filter plate extends into the discharging cavity, a door plate capable of controlling the opening and closing of the discharging cavity is arranged on the outer side wall of the top cover, the crushing assembly comprises two crushing rollers and two transmission fluted discs, one end of the driven shaft is connected with one end of one crushing roller, and the two transmission fluted discs are arranged on the outer side wall of the top cover, two the transmission fluted disc is connected with the one end of two crushing rollers respectively to two transmission fluted disc mesh mutually, two crushing roller is located smashes the intracavity.
Preferably, the mixing mechanism includes half arc feed cylinder, stirring subassembly, drive assembly and two direction subassemblies, the both sides of half arc feed cylinder are connected with drive assembly and a direction subassembly respectively, the stirring unit mount is in half arc feed cylinder, drive assembly installs on the lateral wall of supporting leg frame and cooperatees with a direction subassembly, two the direction subassembly is connected with two inside walls of overhead guard respectively, the bottom of half arc feed cylinder is equipped with ejection of compact valve pipe, the stirring subassembly includes agitator motor, (mixing) shaft and a plurality of groups stirring leaf, agitator motor installs on the lateral wall of half arc feed cylinder, the (mixing) shaft rotates and installs in half arc feed cylinder, a plurality of groups stirring leaf is equidistant to be fixed on the (mixing) shaft.
Preferably, every the direction subassembly all includes guiding axle and two uide bushings, two the uide bushing all is connected with an inside wall of overhead guard, the guiding axle slides and sets up on two uide bushings, drive assembly includes servo motor, linkage arm, interlock axle and square frame, servo motor installs on a lateral wall of supporting leg frame and servo motor's output is connected with the one end of linkage arm, the other end of linkage arm is connected with the one end of interlock axle, square frame fixes on the well tip of a guiding axle, the interlock axle is inserted and is established in square frame.
Preferably, the positioning mechanism comprises two pushing assemblies symmetrically arranged at the top of the conveying belt, each pushing assembly comprises a bearing plate, a driving cylinder, a connecting block and two clamping wheels, the bearing plate is fixed on one side wall of the conveying belt, the driving cylinder is arranged on the bearing plate, the output end of the driving cylinder is connected with the connecting block, and the two clamping wheels are fixed at the front end of the connecting block at intervals.
A processing technology of an energy-saving feed processing system comprises the following specific steps:
placing three different feed raw materials in three equal material storage cavities in a feeding cylinder, wherein the feed raw material to be crushed corresponds to one material storage cavity on a crushing cavity, the feed raw material to be filtered corresponds to one material storage cavity on a filter, and the feed raw material not required to be processed corresponds to one material storage cavity on a blanking cavity, so that the feeding operation of the feed raw materials is completed;
the chassis connected with the output end of the stepping motor is driven to rotate through the stepping motor, a control port on the chassis is driven to synchronously rotate, butt joint operation of the control port and three blanking ports at the bottom of the feeding cylinder is achieved, automatic blanking operation of controlling each feed raw material in real time according to feed production requirements is achieved, automatic blanking operation of each feed raw material in three material storage cavities is completed, a driving assembly in a top cover is utilized to drive a linkage assembly and a crushing assembly to work, pretreatment operation of each feed raw material before mixing processing is sequentially achieved, and each processed feed raw material enters a semi-arc charging cylinder;
after each feed raw material enters the semi-arc charging barrel, the stirring shaft connected with the output end of the stirring motor is driven to rotate by the stirring motor to drive a plurality of groups of stirring blades on the stirring shaft to synchronously rotate, so that the preliminary mixing operation of each feed raw material is realized, meanwhile, the linkage arm connected with the output end of the stirring shaft is driven to rotate by the servo motor to drive the linkage shaft connected with one end of the linkage arm to rotate, the square frame is driven to synchronously rotate by the rotation of the linkage shaft, the action of a connecting rod is realized, and one guide shaft connected with the square frame and the semi-arc charging barrel slide on the two guide sleeves, so that the mixing operation of each feed raw material is further realized;
(IV) after accomplishing each fodder raw materials and mixing, the fodder falls to the filling bottle on the conveyer belt from bleeder valve pipe, and at this in-process utilizes two promotion subassembly synchronous working to realize the location to the filling bottle, makes the filling bottle be located the bleeder valve pipe under, realizes whole fodder production processing filling integration operation immediately.
Compared with the prior art, the invention has the beneficial effects that:
firstly, three different feed raw materials are placed through three equal material storage cavities in a feeding cylinder, wherein the feed raw material to be crushed corresponds to one material storage cavity on a crushing cavity, the feed raw material to be filtered corresponds to one material storage cavity on a filter, and the feed raw material not required to be processed corresponds to one material storage cavity on a blanking cavity, so that the feeding operation of the feed raw materials is completed; the chassis connected with the output end of the stepping motor is driven to rotate through the stepping motor, a control port on the chassis is driven to synchronously rotate, the butt joint operation of the control port and three blanking ports at the bottom of the feeding cylinder is realized, the automatic blanking operation of controlling each feed raw material in real time according to the feed production requirement is realized, and the automatic blanking operation of each feed raw material in three material storage cavities is completed; through the mutual matching among the driving assembly, the linkage assembly and the crushing assembly, the feed raw materials can be synchronously filtered and crushed, the production efficiency and effect of the feed are improved, and the adaptability is strong;
after each feed raw material enters the semi-arc charging barrel, the stirring shaft connected with the output end of the stirring motor is driven to rotate by the stirring motor, a plurality of groups of stirring blades on the stirring shaft are driven to synchronously rotate, and preliminary mixing operation of each feed raw material is realized;
and thirdly, the feeding mechanism, the top cover, the processing mechanism, the mixing mechanism, the conveying belt and the positioning mechanism are matched with each other, so that the integrated operation of feeding, processing, blanking and filling of feed raw materials is met, the whole structure is simple, and the overall performance is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 4;
FIG. 7 is a schematic partial perspective cross-sectional view of the present invention;
FIG. 8 is a front view of FIG. 7;
FIG. 9 is a partial perspective view of the present invention;
FIG. 10 is a top view of FIG. 9;
fig. 11 is a side view of fig. 9.
Reference numerals:
a feeding mechanism 1, a stepping motor 11, a feeding cylinder 12, a chassis 13, a material storage cavity 15, a separation plate frame 16, a blanking port 17, a top cover 2, a processing mechanism 3, a driving component 31, a driving motor 311, a mounting plate 312, a transmission belt 313, a transmission wheel 314, a linkage component 32, a filter plate 321, a driving shaft 322, a driven shaft 323, a cam 324, a crushing component 33, a crushing roller 331, a transmission fluted disc 332, a discharging cavity 34, a crushing cavity 35, a filter cavity 36, a blanking cavity 37, a cutting plate frame 38, a mixing mechanism 4, a semi-arc charging barrel 41, a stirring component 42, a stirring motor 421, a stirring shaft 422, a stirring blade 423, a transmission component 43, a servo motor 431, a linkage arm 432, a linkage shaft 433, a square frame 434, a guide component 44, a guide shaft 441, a guide sleeve 442, a discharging valve pipe 45, a support leg frame 5, a conveying belt 6, a positioning mechanism 7, a pushing component 71, a bearing plate 711 and a driving cylinder 712, connecting block 713, clamping wheel 714 and door panel 8.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 11, an embodiment of the present invention provides an energy-saving feed processing system, including a feeding mechanism 1, a top cover 2, a processing mechanism 3, and a mixing mechanism 4, where the feeding mechanism 1 is installed on the top of the top cover 2, the processing mechanism 3 is installed in the top cover 2 and is butted with the feeding mechanism 1, a supporting leg frame 5 connected with the bottom of the top cover 2 is installed at the bottom of the top cover 2, a conveying belt 6 is installed at the bottom of the supporting leg frame 5, a positioning mechanism 7 is installed on the conveying belt 6, the positioning mechanism 7 is located below the mixing mechanism 4, and the mixing mechanism 4 is installed on the inner bottom of the top cover 2 and is butted with the processing mechanism 3.
Preferably, the feeding mechanism 1 includes a stepping motor 11, a feeding cylinder 12, a chassis 13 and a rotating shaft, the chassis 13 is rotatably installed at the top of the top cover 2, a partition plate frame 16 capable of dividing the inner space of the feeding cylinder 12 into three equal material storage chambers 15 is provided in the feeding cylinder 12, the stepping motor 11 is installed at the top of the partition plate frame 16, the rotating shaft is rotatably installed in the partition plate frame 16, the bottom end of the rotating shaft is connected with the chassis 13, the output end of the stepping motor 11 is connected with the top end of the rotating shaft, the bottom of the feeding cylinder 12 is provided with three material dropping ports 17 respectively communicated with the three material storage chambers 15, the chassis 13 is provided with a control port in butt joint with the three material dropping ports 17, the top of the top cover 2 is provided with three butt joints in butt joint with the three material dropping ports 17, three different feed materials are placed in the three equal material storage chambers 15 in the feeding cylinder 12, the feed raw materials to be crushed correspond to one material storage cavity 15 on the crushing cavity 35, the feed raw materials to be filtered correspond to one material storage cavity 15 on the filter, and the feed raw materials not to be processed correspond to one material storage cavity 15 on the blanking cavity 37, so that the feeding operation of the feed raw materials is completed; the chassis 13 connected with the output end of the stepping motor 11 is driven to rotate, a control port on the chassis 13 is driven to rotate synchronously, the butt joint operation of the control port and the three blanking ports 17 at the bottom of the feed cylinder 12 is realized, the automatic blanking operation of controlling each feed raw material in real time according to the feed production requirement is achieved, and the automatic blanking operation of each feed raw material in the three storage cavities 15 is completed.
Preferably, processing mechanism 3 includes initiative subassembly 31, linkage subassembly 32 and crushing subassembly 33, be equipped with in the overhead guard 2 and cut the slab frame 38 for discharging chamber 34, crushing chamber 35, filter chamber 36 and unloading chamber 37 with its internal space separation, initiative subassembly 31 is installed on the lateral wall of overhead guard 2 and is connected with linkage subassembly 32 transmission, linkage subassembly 32 is located filter chamber 36, crushing subassembly 33 is located crushing chamber 35 and is connected with linkage subassembly 32 transmission, and is three the interface corresponds respectively and smashes chamber 35, filter chamber 36 and unloading chamber 37, through the mutually supporting between initiative subassembly 31, linkage subassembly 32 and the crushing subassembly 33, can filter and crushing operation in step to each feed ingredient, has improved the production efficiency and the effect of fodder.
Preferably, the driving component 31 comprises a driving motor 311, a mounting plate 312, a transmission belt 313 and two transmission wheels 314, the mounting plate 312 is fixed on the outer side wall of the top cover 2, the driving motor 311 is fixed on the mounting plate 312, the output end of the driving motor 311 is connected with the linkage component 32, the two transmission wheels 314 are respectively fixed on two ends of the linkage component 32, the transmission belt 313 is sleeved on the two transmission wheels 314, the linkage component 32 connected with the output end of the driving motor 311 is driven to work, and the crushing component 33 is driven to work synchronously under the transmission action of the transmission belt 313 and the two transmission wheels 314, so that the using amount of driving elements is reduced, and the pretreatment operation of filtering and crushing can be synchronously performed on each feed raw material, and the structure is simple and ingenious.
Preferably, the linkage assembly 32 comprises a filter plate 321, a driving shaft 322 and a driven shaft 323, the filter plate 321 is obliquely arranged in the filter chamber 36, one end of the filter plate 321 is hinged to the inner side wall of the cutting plate frame 38, the driving shaft 322 is provided with two cams 324 arranged at intervals, the two cams 324 are positioned at the bottom of the other end of the filter plate 321, one end of the driven shaft 323 is connected with the crushing assembly 33, the other end of the driven shaft 323 is connected with a driving wheel 314, one end of the driving shaft 322 is connected with the output end of the driving motor 311, the other driving wheel 314 is arranged at one end of the driving shaft 322, one end of the filter plate 321 extends into the discharging chamber 34, the filter plate 321 can filter feed raw materials falling from the storage chamber 15, and impurities in the feed raw materials are prevented from entering the subsequent mixing production operation steps, wherein, the driving shaft 322 connected with the output end of the driving motor 311 is driven to rotate, the two cams 324 on the driving shaft 322 are immediately driven to rotate, one end of the filter plate 321 is hinged, thereby realizing the vibration effect on the filter plate 321, further improving the filtering effect and efficiency of the feed raw materials, the discharging cavity 34 is convenient for collecting and processing the filtered impurities on the filter plate 321, the outer side wall of the top cover 2 is provided with a door plate 8 capable of controlling the opening and closing of the discharging cavity 34, so as to be convenient for manually and periodically cleaning the waste materials in the discharging cavity 34, the crushing assembly 33 comprises two crushing rollers 331 and two transmission fluted discs 332, one end of the driven shaft 323 is connected with one end of one crushing roller 331, the two transmission fluted discs 332 are arranged on the outer side wall of the top cover 2, the two transmission fluted discs 332 are respectively connected with one end of the two crushing rollers 331 and are meshed with the two transmission fluted discs 332, the two crushing rollers 331 are positioned in the crushing cavity 35, the driving shaft 322 connected with the output end of the two crushing rollers is driven to rotate through the driving motor 311, one crushing roller 331 connected with the driving wheel 314 is driven to rotate under the driving action of the driving belt 313 and the two driving wheels 314, the other crushing roller 331 is driven to synchronously rotate under the mutual meshing of the two driving fluted discs 332, and then the feed raw materials falling from one material storage cavity 15 are automatically crushed.
Preferably, the mixing mechanism 4 comprises a semi-arc charging barrel 41, a stirring assembly 42, a transmission assembly 43 and two guide assemblies 44, two sides of the semi-arc charging barrel 41 are respectively connected with the transmission assembly 43 and one guide assembly 44, the stirring assembly 42 is installed in the semi-arc charging barrel 41, the transmission assembly 43 is installed on one side wall of the supporting leg frame 5 and is matched with one guide assembly 44, the two guide assemblies 44 are respectively connected with two inner side walls of the top cover 2, the bottom of the semi-arc charging barrel 41 is provided with a discharge valve tube 45, the stirring assembly 42 comprises a stirring motor 421, a stirring shaft 422 and a plurality of groups of stirring blades 423, the stirring motor 421 is installed on the side wall of the semi-arc charging barrel 41, the stirring shaft 422 is rotatably installed in the semi-arc charging barrel 41, the plurality of groups of stirring blades 423 are fixed on the stirring shaft 422 at equal intervals, when each feed raw material enters the semi-arc charging barrel 41, utilize agitator motor 421 drives the (mixing) shaft 422 rotation that is connected rather than the output, drive a plurality of groups stirring leaf 423 synchronous rotation on the (mixing) shaft 422, realize the preliminary mixing operation to each feedstuff, meanwhile, drive assembly 43 work drives two direction subassemblies 44 work and makes half arc feed cylinder 41 carry out the direction support at horizontal reciprocal swing in-process, and then further reach the mixing operation to each feedstuff, improved the production efficiency and the effect of fodder.
Preferably, each of the guide assemblies 44 includes a guide shaft 441 and two guide sleeves 442, the two guide sleeves 442 are connected to an inner sidewall of the top cover 2, the guide shaft 441 is slidably disposed on the two guide sleeves 442, the transmission assembly 43 includes a servo motor 431, a linkage arm 432, a linkage shaft 433, and a square frame 434, the servo motor 431 is mounted on an outer sidewall of the support leg frame 5, an output end of the servo motor 431 is connected to one end of the linkage arm 432, the other end of the linkage arm 432 is connected to one end of the linkage shaft 433, the square frame 434 is fixed to a middle end portion of one guide shaft 441, the linkage shaft 433 is inserted into the square frame 434, the servo motor 431 is used to drive the linkage arm 432 connected to the output end thereof to rotate, the linkage shaft 433 connected to one end of the linkage arm 432 is driven to rotate, the linkage shaft 433 rotates to drive the square frame 434 to synchronously rotate, the connecting rod action is realized, so that one guide shaft 441 connected with the square frame 434 and the semi-arc-shaped charging barrel 41 slide on the two guide sleeves 442, and the other guide shaft 441 is in sliding fit with the two guide sleeves 442, so that the semi-arc-shaped charging barrel 41 can be guided and supported in the transverse reciprocating swing process, thereby further achieving the mixing operation of all feed raw materials and improving the production efficiency and effect of the feed.
Preferably, the positioning mechanism 7 includes two pushing assemblies 71 symmetrically installed on the top of the conveyor belt 6, each pushing assembly 71 includes a bearing plate 711, a driving cylinder 712, a connecting block 713, and two clamping wheels 714, the bearing plate 711 is fixed on one side wall of the conveyor belt 6, the driving cylinder 712 is installed on the bearing plate 711, the output end of the driving cylinder 712 is connected to the connecting block 713, the two clamping wheels 714 are fixed at the front end of the connecting block 713 at intervals, when the conveyor belt 6 transports the filling bottles to the position right below the discharge valve pipe 45, the driving cylinder 712 drives the connecting block 713 connected to the output end thereof and the two clamping wheels 714 on the connecting block 713 to move, so as to complete the positioning of the filling bottles during filling, and the feed flows into the filling bottles from the discharge valve pipe 45, thereby completing the automatic filling operation of the feed.
A processing technology of an energy-saving feed processing system comprises the following specific steps:
three different feed raw materials are placed in three equal material storage cavities 15 in the feeding cylinder 12, wherein the feed raw material to be crushed corresponds to one material storage cavity 15 on the crushing cavity 35, the feed raw material to be filtered corresponds to one material storage cavity 15 on the filter, and the feed raw material not required to be processed corresponds to one material storage cavity 15 on the blanking cavity 37, so that the feeding operation of each feed raw material is completed;
secondly, the chassis 13 connected with the output end of the stepping motor 11 is driven to rotate through the stepping motor 11, a control port on the chassis 13 is driven to synchronously rotate, the butt joint operation of the control port and the three blanking ports 17 at the bottom of the feeding barrel 12 is realized, the automatic blanking operation of controlling each feed raw material in real time according to the feed production requirement is achieved, and the automatic blanking operation of each feed raw material in the three storage cavities 15 is completed, wherein the driving assembly 31 in the top cover 2 is utilized to drive the linkage assembly 32 and the crushing assembly 33 to work, the pretreatment operation of each feed raw material before mixing processing is sequentially realized, and each processed feed raw material enters the semi-arc charging barrel 41;
after each feed raw material enters the semi-arc charging barrel 41, the stirring motor 421 is used to drive the stirring shaft 422 connected with the output end of the stirring shaft to rotate, so as to drive a plurality of groups of stirring blades 423 on the stirring shaft 422 to synchronously rotate, thereby realizing the primary mixing operation of each feed raw material, meanwhile, the servo motor 431 is used to drive the linkage arm 432 connected with the output end of the servo motor to rotate, so as to drive the linkage shaft 433 connected with one end of the linkage arm 432 to rotate, the linkage shaft 433 rotates to drive the square frame 434 to synchronously rotate, thereby realizing the link action, so that one guide shaft 441 connected with the square frame 434 and the semi-arc charging barrel 41 slide on the two guide sleeves 442, thereby further achieving the mixing operation of each feed raw material;
(IV) after accomplishing each fodder raw materials and mixing, the fodder falls to the filling bottle on the conveyer belt 6 from bleeder valve pipe 45 in, at this in-process, utilizes two pushing component 71 synchronous working to realize the location to the filling bottle, makes the filling bottle be located bleeder valve pipe 45 under, realizes whole fodder production processing filling integration operation immediately.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (9)

1. An energy-saving feed processing system which is characterized in that: including feeding mechanism (1), overhead guard (2), processing mechanism (3) and mixing mechanism (4), the top at overhead guard (2) is installed in feeding mechanism (1), processing mechanism (3) are installed in overhead guard (2) and are docked mutually with feeding mechanism (1), the bottom of overhead guard (2) is equipped with support leg frame (5) rather than being connected, the bottom of support leg frame (5) is equipped with transportation area (6), install positioning mechanism (7) on transportation area (6), positioning mechanism (7) are located the below of mixing mechanism (4), mixing mechanism (4) are installed on the interior bottom of overhead guard (2) and are docked mutually with processing mechanism (3).
2. An energy efficient feed processing system according to claim 1, characterized in that: the feeding mechanism (1) comprises a stepping motor (11), a feeding cylinder (12), a chassis (13) and a rotating shaft, the base plate (13) is rotatably arranged at the top of the top cover (2), a partition plate frame (16) capable of dividing the inner space of the feeding cylinder (12) into three equal material storage cavities (15) is arranged in the feeding cylinder, the stepping motor (11) is arranged at the top of the partition plate frame (16), the rotating shaft is rotatably arranged in the partition plate frame (16) and the bottom end of the rotating shaft is connected with the chassis (13), the output end of the stepping motor (11) is connected with the top end of the rotating shaft, the bottom of the feeding cylinder (12) is provided with three blanking ports (17) which are respectively communicated with the three material storage cavities (15), the chassis (13) is provided with a control opening which is butted with the three blanking openings (17), the top of the top cover (2) is provided with three butt joints butted with the three blanking ports (17).
3. An energy efficient feed processing system according to claim 2, characterized in that: processing mechanism (3) are including initiative subassembly (31), linkage subassembly (32) and crushing subassembly (33), be equipped with in overhead guard (2) and cut board frame (38) that can separate its inner space for row material chamber (34), crushing chamber (35), filter chamber (36) and unloading chamber (37), initiative subassembly (31) are installed on the lateral wall of overhead guard (2) and are connected with linkage subassembly (32) transmission, linkage subassembly (32) are located filter chamber (36), crushing subassembly (33) are located crushing chamber (35) and are connected with linkage subassembly (32) transmission, and are three to the interface corresponds respectively and smashes chamber (35), filter chamber (36) and unloading chamber (37).
4. An energy efficient feed processing system according to claim 3, characterized in that: the driving assembly (31) comprises a driving motor (311), a mounting plate (312), a transmission belt (313) and two transmission wheels (314), the mounting plate (312) is fixed on the outer side wall of the top cover (2), the driving motor (311) is fixed on the mounting plate (312), the output end of the driving motor (311) is connected with the linkage assembly (32), the transmission wheels (314) are respectively fixed on two ends of the linkage assembly (32), and the transmission belt (313) is sleeved on the two transmission wheels (314).
5. An energy efficient feed processing system according to claim 4, characterized in that: the linkage assembly (32) comprises a filter plate (321), a driving shaft (322) and a driven shaft (323), the filter plate (321) is obliquely arranged in a filter cavity (36), one end of the filter plate (321) is hinged to the inner side wall of a cutting plate frame (38), two cams (324) arranged at intervals are mounted on the driving shaft (322), the two cams (324) are located at the bottom of the other end of the filter plate (321), one end of the driven shaft (323) is connected with the crushing assembly (33), the other end of the driven shaft (323) is connected with a driving wheel (314), one end of the driving shaft (322) is connected with the output end of a driving motor (311), the other driving wheel (314) is mounted at one end of the driving shaft (322), one end of the filter plate (321) extends into the discharging cavity (34), a door plate (8) capable of controlling the discharging cavity (34) to be opened and closed is arranged on the outer side wall of the top cover (2), crushing subassembly (33) include two crushing rollers (331) and two transmission fluted disc (332), the one end of driven shaft (323) is connected with one crushing roller (331) one end, and two transmission fluted disc (332) set up on the lateral wall of overhead guard (2), two transmission fluted disc (332) are connected with the one end of two crushing rollers (331) respectively to two transmission fluted disc (332) mesh mutually, two crushing roller (331) are located crushing chamber (35).
6. An energy efficient feed processing system according to claim 1, characterized in that: the mixing mechanism (4) comprises a semi-arc charging barrel (41), a stirring assembly (42), a transmission assembly (43) and two guide assemblies (44), wherein two sides of the semi-arc charging barrel (41) are respectively connected with the transmission assembly (43) and one guide assembly (44), the stirring assembly (42) is installed in the semi-arc charging barrel (41), the transmission assembly (43) is installed on one side wall of the supporting leg frame (5) and matched with one guide assembly (44), the two guide assemblies (44) are respectively connected with two inner side walls of the top cover (2), a discharge valve pipe (45) is arranged at the bottom of the semi-arc charging barrel (41), the stirring assembly (42) comprises a stirring motor (421), a stirring shaft (422) and a plurality of groups of stirring blades (423), the stirring motor (421) is installed on the side wall of the semi-arc charging barrel (41), the stirring shaft (422) is rotatably installed in the semi-arc charging barrel (41), and a plurality of groups of stirring blades (423) are fixed on the stirring shaft (422) at equal intervals.
7. An energy efficient feed processing system according to claim 6, characterized in that: each guide assembly (44) comprises a guide shaft (441) and two guide sleeves (442), the two guide sleeves (442) are connected with one inner side wall of the top cover (2), the guide shaft (441) is slidably arranged on the two guide sleeves (442), each transmission assembly (43) comprises a servo motor (431), a linkage arm (432), a linkage shaft (433) and a square frame (434), the servo motors (431) are arranged on one outer side wall of the supporting leg frame (5), the output ends of the servo motors (431) are connected with one end of the linkage arm (432), the other ends of the linkage arms (432) are connected with one end of the linkage shaft (433), the square frame (434) is fixed on the middle end portion of one guide shaft (441), and the linkage shafts (433) are inserted into the square frame (434).
8. The energy-saving feed processing system of claim 1, wherein: the positioning mechanism (7) comprises two pushing assemblies (71) symmetrically arranged at the top of the conveying belt (6), each pushing assembly (71) comprises a bearing plate (711), a driving cylinder (712), a connecting block (713) and two clamping wheels (714), the bearing plate (711) is fixed on one side wall of the conveying belt (6), the driving cylinder (712) is arranged on the bearing plate (711), the output end of the driving cylinder (712) is connected with the connecting block (713), and the two clamping wheels (714) are fixed at the front end of the connecting block (713) at intervals.
9. A processing technology using the energy-saving feed processing system as claimed in claims 1-8, characterized by comprising the following steps:
the feed processing method comprises the following steps that (A) three equal material storage cavities (15) in a feeding cylinder (12) are used for placing three different feed raw materials, wherein the feed raw materials to be crushed correspond to one material storage cavity (15) in a crushing cavity (35), the feed raw materials to be filtered correspond to one material storage cavity (15) in a filter, and the feed raw materials not required to be processed correspond to one material storage cavity (15) in a blanking cavity (37) to finish feeding operation of the feed raw materials;
secondly, a chassis (13) connected with the output end of the stepping motor (11) is driven to rotate by the stepping motor (11),
a control port on a chassis (13) is driven to synchronously rotate, the butt joint operation of the control port and three blanking ports (17) at the bottom of a feed cylinder (12) is realized, the automatic blanking operation of controlling each feed raw material in real time according to the feed production requirement is achieved, and the automatic blanking operation of each feed raw material in three storage cavities (15) is completed, wherein a driving assembly (31) in a top cover (2) is utilized to drive a linkage assembly (32) and a crushing assembly (33) to work, the pretreatment operation of each feed raw material before mixing processing is sequentially realized, and each processed feed raw material enters a semi-arc-shaped feed cylinder (41);
after each feed raw material enters the semi-arc charging barrel (41), the stirring shaft (422) connected with the output end of the stirring shaft (422) is driven to rotate by the stirring motor (421), a plurality of groups of stirring blades (423) on the stirring shaft (422) are driven to synchronously rotate, and preliminary mixing operation of each feed raw material is realized, meanwhile, the linkage arm (432) connected with the output end of the linkage arm is driven to rotate by the servo motor (431), the linkage shaft (433) connected with one end of the linkage arm (432) is driven to rotate, the linkage shaft (433) rotates to drive the square frame (434) to synchronously rotate, so that connecting rod action is realized, one guide shaft (441) connected with the square frame (434) and the semi-arc charging barrel (41) slide on the two guide sleeves (442), and further mixing operation of each feed raw material is realized;
(IV) after accomplishing each fodder raw materials and mixing, the fodder falls to the filling bottle on the conveyer belt (6) from bleeder valve pipe (45), and at this in-process, utilizes two promotion subassemblies (71) synchronous working to realize the location to the filling bottle, makes the filling bottle be located bleeder valve pipe (45) under, realizes whole fodder production processing filling integration operation immediately.
CN202210180704.6A 2022-02-25 2022-02-25 Energy-saving feed processing technology and processing system Withdrawn CN114522761A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210180704.6A CN114522761A (en) 2022-02-25 2022-02-25 Energy-saving feed processing technology and processing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210180704.6A CN114522761A (en) 2022-02-25 2022-02-25 Energy-saving feed processing technology and processing system

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CN114522761A true CN114522761A (en) 2022-05-24

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CN202210180704.6A Withdrawn CN114522761A (en) 2022-02-25 2022-02-25 Energy-saving feed processing technology and processing system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115253856A (en) * 2022-07-26 2022-11-01 湖南天盛新材料科技有限公司 Charging equipment for non-ferrous metal smelting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115253856A (en) * 2022-07-26 2022-11-01 湖南天盛新材料科技有限公司 Charging equipment for non-ferrous metal smelting

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