CN114522432A - A spray drier for special meal is mixed grain processing with water - Google Patents
A spray drier for special meal is mixed grain processing with water Download PDFInfo
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- CN114522432A CN114522432A CN202210124855.XA CN202210124855A CN114522432A CN 114522432 A CN114522432 A CN 114522432A CN 202210124855 A CN202210124855 A CN 202210124855A CN 114522432 A CN114522432 A CN 114522432A
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- 239000007921 spray Substances 0.000 title claims abstract description 25
- 235000012054 meals Nutrition 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 117
- 238000003860 storage Methods 0.000 claims abstract description 88
- 239000000463 material Substances 0.000 claims abstract description 35
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 239000002699 waste material Substances 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 9
- 235000005911 diet Nutrition 0.000 claims description 6
- 230000037213 diet Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 52
- 239000000843 powder Substances 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 description 14
- 239000008187 granular material Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 9
- 235000013339 cereals Nutrition 0.000 description 8
- 239000008213 purified water Substances 0.000 description 6
- 238000007634 remodeling Methods 0.000 description 4
- 238000007790 scraping Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 244000082204 Phyllostachys viridis Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 241000371652 Curvularia clavata Species 0.000 description 2
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- 239000005913 Maltodextrin Substances 0.000 description 2
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- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
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- 238000009413 insulation Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 229940035034 maltodextrin Drugs 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
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- 240000007594 Oryza sativa Species 0.000 description 1
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- 238000011049 filling Methods 0.000 description 1
- 235000021552 granulated sugar Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 208000017169 kidney disease Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/18—Evaporating by spraying to obtain dry solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/16—Evaporating by spraying
- B01D1/20—Sprayers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of spray dryers, in particular to a spray dryer for processing special meal brewing grains, which comprises a shell, a drying tower, a storage component, a waste material box, a material receiving component and a drying component, wherein the storage component comprises a support frame, a driving component and four storage barrels, two storage barrels of the storage component store material liquid, two storage barrels are arranged in a vacant way, the storage barrels of the storage component move to a material outlet through the driving component, the material liquid flows into the drying tower through the material outlet, the material liquid is atomized by an atomizing nozzle, atomized liquid drops are dried by the drying component to form powder, the material is received by the material receiving component, water is filled into the storage barrels on the material outlet during model changing, the drying tower is cleaned by a cleaning mechanism, the storage barrels are driven to move by the driving component, the drying component dries the storage barrels with water, the vacant storage barrels move to the drying tower to prepare other raw materials, the production efficiency and the model changing speed are improved, the waiting time is shortened, the cost for purchasing a plurality of devices is reduced, and the using area required by production is reduced.
Description
Technical Field
The invention relates to the technical field of spray dryers, in particular to a spray dryer for processing special meal brewing grains.
Background
The special diet brewing grain is prepared from black rice flour, yam flour, lotus seed powder, tuckahoe powder, milk powder, white granulated sugar and maltodextrin by crushing and sieving black rice, yam, lotus seeds and tuckahoe, respectively adding 5% (g/mL) of maltodextrin, respectively preparing solutions by using purified water, and drying the solutions by a spray dryer after fine grinding to form powdery particles.
Chinese patent CN201910010591.3 discloses a formula of special diet rice for kidney disease patients and a method for making the same, in the prior art, because the stock solution in the spray is not dried sufficiently or the dried particles are attached to the inner wall of the drying tower, the inner wall of the drying tower needs to be cleaned after the preparation is finished, and other raw materials can be continuously prepared after the cleaning is finished, so that the production efficiency is low, because the processing of the special diet reconstituted grains needs the mixing of a plurality of raw materials, when the raw material powder is prepared by the spray dryer, the raw material powder can be produced without changing the model or purchasing a plurality of spray dryers, so that the occupied area of the equipment is large, and the cost of purchasing the equipment is high, so that a spray dryer for processing the special diet reconstituted grains is continued.
Disclosure of Invention
Based on this, it is necessary to provide a spray dryer for processing special meal brewing grains, aiming at the problems in the prior art.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
a spray dryer for processing special meal brewing grains comprises a shell, two drying towers, a storage component, a waste material box, a material receiving component and a drying component, wherein the two drying towers are arranged in the shell in a mirror image state, the waste material box is arranged at the bottom of the shell and connected with the two drying towers, the material receiving component and the drying component are arranged beside the shell and connected with the two drying towers, cleaning mechanisms are arranged in the two drying towers, feed inlets are arranged at the tops of the two drying towers, the storage component is arranged at the top of the shell and comprises a support frame, a driving component and four storage barrels, the support frame is arranged on the two drying towers and is disc-shaped, two discharge outlets matched with the feed inlets and two mounting holes connected with the drying component are arranged at equal intervals around the axis of the support frame, the drive assembly is located the top of support frame, and the equant distance of four storage barrels is around the axis setting in the support frame, and four storage barrels all are connected with the drive assembly transmission.
Preferably, the drying assembly comprises a heating box and two heating barrels, the heating box is located beside the shell, a first pipeline is arranged on the heating box and is connected with the two drying towers respectively, the two heating barrels are sleeved in the two mounting holes of the support frame respectively, fans are arranged in the two heating barrels, a second pipeline is arranged on the two heating barrels, and the second pipelines of the two heating barrels are connected with the drying towers.
Preferably, the bottom of the support frame is provided with an annular groove, the inner side wall of the top of the support frame is provided with an annular slide rail arranged along the axis of the support frame, and the outer sides of all the storage cylinders are provided with connecting pieces matched with the annular slide rail.
Preferably, drive assembly includes first rotary actuator, first gear, the carousel, support column and a plurality of latch, the central authorities of support frame are located to the support column cover, the carousel is the horizontal state cover and locates the top of support column and rather than fixed connection, be provided with four joint holes that match each other with the storage section of thick bamboo on the carousel, all storage section of thick bamboo overlap respectively and locate the joint downthehole, a plurality of latch encircles and sets up in the week survey of carousel, first rotary actuator is the side that vertical state is located the carousel, first gear cover is located on first rotary actuator's the output shaft and rather than fixed connection, the gear is connected with the latch meshing of carousel.
Preferably, all be provided with the stirring subassembly in all storage boxes, the stirring subassembly includes second rotary actuator, apron, (mixing) shaft, a plurality of stirring leaf, and the apron is located the top of storage box and rather than swing joint, and the (mixing) shaft is located the central authorities of the bottom of apron, and second rotary actuator is the central authorities that vertical state is located the top of apron, and the output shaft of second rotary actuator runs through apron and stirring shaft connection, and a plurality of stirring leaves encircle the axis setting with the (mixing) shaft.
Preferably, the bottom of storage box still is provided with the filter screen, the bottom of stirring leaf is provided with the piece of rolling, and the piece of rolling is laminated with the filter screen.
Preferably, clean mechanism includes the backup pad, the ring gear, the second gear, the mounting bracket, the drive shaft, third rotary actuator and brush first subassembly, the backup pad is located the top of drying tower, mounting bracket fixed connection is on the inner wall at the top of drying tower, the drive shaft is the bottom that vertical state is located the mounting bracket, third rotary actuator is located the top of mounting bracket, third rotary actuator's output shaft runs through mounting bracket and drive shaft fixed connection, the drive shaft is located to the second gear cover and rather than fixed connection, ring gear fixed connection is in the backup pad, and the ring gear is connected with the meshing of second gear, brush first subassembly is located the below of backup pad.
Preferably, the first subassembly of brush includes a plurality of support bar, a plurality of scraper blade and a plurality of brush board, and all support bars all are vertical state equidistance and encircle and set up on the axis of backup pad, and all support bars all are located the edge of backup pad, and all scraper blades and brush board all set up along the length direction of support bar, and all scraper blades and brush board all interval set up on all support bars, and the sentence is provided with the elastic component between all scraper blades, brush board and the support bar.
Preferably, the bottoms of all the supporting bars are provided with turnover frames.
Preferably, the shell is cylindrical, a plurality of supporting legs are arranged at the bottom of the rack, and a heat insulation layer is arranged on the outer side of the rack.
Compared with the prior art, the beneficial effect of this application is:
1. the application comprises four storage barrels, two storage material liquids and two vacant storage barrels, wherein the two storage barrels are moved to the upper parts of two discharge ports through a driving assembly, the material liquids flow into a drying tower through the discharge ports, the material liquids are converted into atomized liquid drops through an atomizing nozzle, hot air is introduced into the drying assembly to be contacted with the atomized liquid drops, so that the atomized liquid drops are rapidly dried, dry powder is finally formed, and finally a material receiving assembly receives the material, when the material is required to be remodeled, purified water is filled into the storage barrels above the discharge ports and is introduced into the two drying towers through a feed inlet, the inner wall of the drying tower is cleaned through a cleaning mechanism, after the purified water in the storage barrels is left, the driving assembly drives the storage barrels to rotate, the storage barrels with residual moisture are dried through the drying assembly, and the two vacant storage barrels are moved to the drying tower, other raw materials are prepared, so that the production efficiency is improved, the speed of changing the mold is increased, the waiting time for cleaning the inside of the drying tower is reduced, the cost for purchasing a plurality of devices is reduced, and the use area required by production is reduced.
2. This application is because the cartridge heater is located the mounting hole, the recess of the outer wall of cartridge heater with the inside of support frame is split into two regions, make the unable intercommunication of recess in two regions, can not mix when making the feed liquid of the storage section of thick bamboo of two discharge gates top flow into the recess, setting through the recess in the support frame, be convenient for gather together of the feed liquid in the storage liquid, make the feed liquid flow into the feed inlet of two drying towers separately from two discharge gates, thereby change liquid into the atomized liquid drop through two drying tower top atomizing nozzle, be convenient for carry out drying to it through drying assembly.
3. This application drives the (mixing) shaft through second rotary actuator, and the (mixing) shaft drives the stirring leaf, carries out abundant stirring to the feed liquid through the stirring leaf, makes its inside granule melt, improves the mobility of feed liquid, and the feed liquid of being convenient for passes through atomizing nozzle, the life of extension equipment.
4. This application can block the granule in the feed liquid through the setting of filter screen for the feed liquid mobility in the inflow drying tower is higher, improves the ability that the feed liquid passes through atomizing nozzle, and the life of extension equipment rolls through the granule of rolling spare on to the filter screen, makes the granule can with feed liquid intensive mixing, thereby improves the mobility of feed liquid.
5. This application drives the drive shaft through third rotary actuator, the drive shaft drives the second gear, the second gear drives the ring gear, the ring gear drives the backup pad, the backup pad drives the rotation of brushing first subassembly, thereby clean the inner wall to clean mechanism through the first subassembly of pivoted brush, thereby make glutinous even unable the adhering to of granule at the drying tower inner wall, improve the dry effect of atomizing, can improve the efficiency of remodeling simultaneously, thereby improve the efficiency of production.
6. This application is just cleared up to the dry powder that adheres to on the inner wall of drying tower through the brush board, the rethread scraper blade is used for carrying out the secondary to the adnexed stubborn dry powder of dry powder on the inner wall of drying tower and clears up, cooperation through scraper blade and brush board, ensure the effect of clearance, setting through the elastic component, make the inner wall elastic connection of scraper blade and brush board and drying tower, the life of extension equipment, ensure the effect of clearance simultaneously, make scraper blade and brush board laminate with the inner wall of drying tower all the time.
7. This application is through the setting of turning over the frame, and when the dry powder gathering of drying tower bottom was more, through turning over the frame to the upset of dry powder for dry powder can be abundant heating, reduces the formation of steam wherein, ensures that the powder is by abundant heating.
8. This application passes through two drying towers of casing protection, carries out heat retaining effect to two drying towers simultaneously, and the heat preservation that the rethread increased for the hot-air of the stoving subassembly in the drying tower is difficult to run off, makes more even of intensification of hot-air, reduces thermal loss simultaneously, reduces manufacturing cost's expenditure.
Drawings
FIG. 1 is a perspective view of the present application in its entirety;
FIG. 2 is a schematic cross-sectional view of the entirety of the present application;
FIG. 3 is a perspective view of the interior of the housing of the present application;
FIG. 4 is a perspective view of the support frame of the present application;
FIG. 5 is a perspective view of the drive assembly of the present application;
FIG. 6 is a perspective view of the cleaning mechanism of the present application;
FIG. 7 is a perspective view of the support plate of the present application;
FIG. 8 is a perspective view of the brush head assembly of the present application;
FIG. 9 is a schematic perspective view of a portion of the cleaning mechanism of the present application;
FIG. 10 is an exploded schematic view of the stirring assembly of the present application;
FIG. 11 is a perspective view of a cartridge of the present application;
the reference numbers in the figures are:
1-a shell; 1 a-a support leg; 1 b-a heat-insulating layer;
2-a drying tower; 2 a-an atomizing nozzle; 2 b-a cleaning mechanism; 2b 1-support plate; 2b2 — ring gear; 2b3 — second gear; 2b 4-mount; 2b5 — drive shaft; 2b 6-third rotary drive; 2 c-a brush head assembly; 2c 1-brace bar; 2c 2-Screed; 2c 3-brush plate; 2c 4-elastic member; 2c 5-tip shelf;
3-a storage component; 3 a-a support frame; 3a 1-discharge port; 3a 2-mounting holes; 3a 3-groove; 3a 4-ring slide; 3 b-a drive assembly; 3b1 — first rotary drive; 3b2 — first gear; 3b 3-rotating disc; 3b 4-support column; 3b 5-latch; 3b 6-snap-fit hole; 3 c-a material storage cylinder; 3c 1-connectors; 3c 2-screen; 3 d-a stirring assembly; 3d1 — second rotary drive; 3d 2-cover plate; 3d 3-stirring shaft; 3d 4-stirring blade; 3d 5-rolled piece;
4-a waste bin;
5-a material receiving assembly;
6-drying the component; 6 a-a heating box; 6a1 — first conduit; 6 b-a heating cylinder; 6b 1-second conduit.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1-11, the present application provides: a spray dryer for processing grain for brewing special meal comprises a shell 1, two drying towers 2, a storage component 3, a waste bin 4, a material receiving component 5 and a drying component 6, wherein the two drying towers 2 are arranged in the shell 1 in a mirror image state, the waste bin 4 is arranged at the bottom of the shell 1 and is connected with the two drying towers 2, the material receiving component 5 and the drying component 6 are both arranged at the side of the shell 1 and are connected with the two drying towers 2, cleaning mechanisms 2b are arranged in the two drying towers 2, feed inlets are arranged at the tops of the two drying towers 2, the storage component 3 is arranged at the top of the shell 1, the storage component 3 comprises a supporting frame 3a, a driving component 3b and four storage cylinders 3c, the supporting frame 3a is arranged on the two drying towers 2, the supporting frame 3a is disc-shaped, two discharge outlets 3a1 matched with the feed inlets and two mounting holes 3a2 connected with the drying component 6 are arranged at the bottom of the supporting frame 3a, the two discharge ports 3a1 and the mounting hole 3a2 are arranged at equal intervals around the axis of the support frame 3a, the driving assembly 3b is arranged at the top of the support frame 3a, the four storage barrels 3c are arranged at equal intervals around the axis of the support frame 3a, and the four storage barrels 3c are in transmission connection with the driving assembly 3 b.
Based on the above embodiments, the technical problem that the present application intends to solve is to improve the remodeling efficiency of the spray dryer. Therefore, the four material storage cylinders 3c of the present application, two material storage cylinders 3c are used for storing the material liquid, two material storage cylinders 3c are vacant, two material storage cylinders 3c storing the material liquid are moved to the upper side of the discharge port 3a1 by the driving component 3b, two vacant material storage cylinders 3c are located above the mounting hole 3a2, the material liquid in the material storage cylinder 3c located above the discharge port 3a1 respectively flows into the two drying towers 2 through the two discharge ports 3a1 of the supporting frame 3a, so that the material liquid is converted into atomized liquid droplets by the atomizing nozzle 2a inside the drying tower 2, the atomized liquid droplets are connected with the drying component 6 through the drying tower 2, hot air is introduced into the drying component 6 to contact with the atomized liquid droplets, so that the atomized liquid droplets are rapidly dried, finally, dry powder is formed, and the material collecting component 5 finally receives the material by filling the material storage cylinder 3c above the discharge port 3a1 when the type needs to be changed, purified water is introduced into the two drying towers 2 through the feeding hole, the inner walls of the drying towers 2 are cleaned through the cleaning mechanism 2b at the moment, cleaned wastewater is collected through the waste bin 4, after the purified water in the storage barrel 3c is left, the storage barrel 3c is driven to rotate along the axis of the support frame 3a through the driving assembly 3b, so that the two vacant storage barrels 3c positioned on the support frame 3a move to the discharge hole 3a1, the two storage barrels 3c washed by the purified water move to the mounting hole 3a2 and are connected with the drying assembly 6 through the mounting hole 3a2, hot air discharged by the drying assembly 6 dries the storage barrels 3c, so that residual moisture in the storage barrels 3c is dried, subsequent use is ensured, at the moment, new feed liquid can be introduced into the two vacant storage barrels 3c moving to the discharge hole 3a1 to prepare other raw materials, thereby can prepare to two kinds of raw materials simultaneously, improve production efficiency, simultaneously owing to leave the setting of vacant storage cylinder 3c and clean mechanism 2b, promoted the speed of remodeling, reduce the latency to 2 inside clearance of drying tower, reduce the cost of purchasing many equipment, reduce the required usable floor area of production.
As shown in fig. 3, further: drying assembly 6 includes heater box 6a and two heater cartridges 6b, heater box 6a is located casing 1's side, be provided with first pipeline 6a1 on heater box 6a, first pipeline 6a1 is connected with two drying towers 2 respectively, two heater cartridges 6b overlap respectively and locate in two mounting holes 3a2 of support frame 3a, all be provided with the fan in two heater cartridges 6b, still be provided with second pipeline 6b1 on two heater cartridges 6b, two heater cartridges 6 b's second pipeline 6b1 all is connected with drying tower 2.
Based on the above embodiment, the technical problem that this application wants to solve is that drying assembly 6 dries and heats drying tower 2 and storage cylinder 3 c. For this reason, this application makes hot-air let in two drying towers 2 through first pipeline 6a1 through start-up heating cabinet 6a, thereby to the vaporific liquid drop in two drying towers 2 dry, simultaneously through being connected the partly with two cartridge heaters 6b of the interior hot-air of drying tower 2, heat storage cylinder 3c through two cartridge heaters 6b, make keep dry in the storage cylinder 3c, be convenient for improve the efficiency of remodeling, through the connection of second pipeline 6b1, be convenient for to the utilization of the hot-air in the drying tower 2, reduce the expenditure of addding other drying equipment, and reduction in production cost.
As shown in fig. 4, further: the bottom of support frame 3a is provided with annular recess 3a3, is provided with the annular slide rail 3a4 that sets up along its axle center on the inside wall at the top of support frame 3a, and the outside of all storage barrels 3c all is provided with the connecting piece 3c1 that matches each other with annular slide rail 3a 4.
Based on the above embodiment, the technical problem that this application wants to solve is that when the equipment needs to be remodeled and moves storage cylinder 3c, because moisture may still remain in storage cylinder 3c, moisture can be dripped into the equipment by the moved storage cylinder 3c, causing damage to the equipment. For this reason, in the present application, the heating cylinder 6b is located in the mounting hole 3a2, the outer wall of the heating cylinder 6b divides the groove 3a3 inside the supporting frame 3a into two regions, so that the grooves 3a3 in the two regions cannot be communicated, so that the feed liquids of the storage cylinders 3c above the two discharge ports 3a1 cannot be mixed when flowing into the groove 3a3, the arrangement of the groove 3a3 in the supporting frame 3a facilitates the gathering of the feed liquids in the feed liquids, so that the feed liquids flow into the feed ports of the two drying towers 2 from the two discharge ports 3a1 respectively, so that the liquids are converted into atomized droplets by the atomizing nozzles 2a on the top of the two drying towers 2, which facilitate the drying of the storage cylinders 6 by the drying assembly, and the storage cylinders 3c can move around the supporting frame 3a through the connecting pieces 3c1 by the arrangement of the annular slide rails 3a4, so as to be in butt joint with the storage cylinders 3c and the mounting hole 3a2 and the discharge ports 3a1, providing a guiding function.
As shown in fig. 5, further: the driving assembly 3b includes a first rotary driver 3b1, a first gear 3b2, a rotary table 3b3, a supporting column 3b4 and a plurality of latches 3b5, the supporting column 3b4 is sleeved in the center of the supporting frame 3a, the rotary table 3b3 is horizontally sleeved on the top of the supporting column 3b4 and is fixedly connected with the same, four clamping holes 3b6 matched with the storage cylinder 3c are arranged on the rotary table 3b3, all the storage cylinders 3c are respectively sleeved in the clamping holes 3b6, a plurality of latches 3b5 are circumferentially arranged on the rotary table 3b3, the first rotary driver 3b1 is vertically arranged at the side of the rotary table 3b3, the first gear 3b2 is sleeved on the output shaft of the first rotary driver 3b1 and is fixedly connected with the same, and the gear is engaged with the latches 3b5 of the rotary table 3b 3.
Based on the above embodiments, the technical problem that the present application intends to solve is that the driving assembly 3b drives all the storage cases to move. For this reason, this application is through starting first rotary actuator 3b1, the output shaft of first rotary actuator 3b1 has driven rather than fixed connection's first gear 3b2, the rotation of first gear 3b2 has driven rather than meshing connection's latch 3b5, driven rather than connected carousel 3b3 through latch 3b5, because carousel 3b3 and support column 3b4 fixed connection, make support column 3b4 rotate on support frame 3a, thereby drive the removal of all storage barrels 3c through joint hole 3b6 on carousel 3b3, make things convenient for storage barrel 3c and mounting hole 3a2 and discharge gate 3a1 butt joint, accessible adds the sensor, make the removal of drive assembly 3b more accurate, ensure the storage barrel 3c and drying module 6 and the being connected of drying tower 2.
As shown in fig. 11, further: all be provided with stirring subassembly 3d in the storage box, stirring subassembly 3d includes second rotary drive 3d1, apron 3d2, (mixing) shaft 3d3, a plurality of stirring leaf 3d4, apron 3d2 is located the top of storage box and rather than swing joint, (mixing) shaft 3d3 is located the center of the bottom of apron 3d2, second rotary drive 3d1 is vertical state and is located the center at the top of apron 3d2, the output shaft of second rotary drive 3d1 runs through to be connected with (mixing) shaft 3d3 through apron 3d2, a plurality of stirring leaf 3d4 encircle with (mixing) shaft 3d 3's axis setting.
Based on above-mentioned embodiment, the technical problem that this application wanted to solve is that feed liquid in the magazine is because to cut up through food and roll and form, probably leads to containing the granule in the feed liquid, is convenient for it to spout through atomizing nozzle 2a, probably leads to atomizing nozzle 2 a's damage. For this reason, this application supports second rotary drive ware 3d1 and (mixing) shaft 3d3 through apron 3d2, through starting second rotary drive ware 3d1, the rotation of the output shaft of second rotary drive ware 3d1 has driven the rotation of its fixed connection's (mixing) shaft 3d3, the rotation through (mixing) shaft 3d3 has driven the rotation of stirring leaf 3d4, thereby carry out abundant stirring to the feed liquid through stirring leaf 3d4, make its inside granule melt, improve the mobility of feed liquid, be convenient for the feed liquid through atomizing nozzle 2a, prolong the life of equipment.
As shown in fig. 10 and 11, further: the bottom of storage box still is provided with filter screen 3c2, the bottom of stirring leaf 3d4 is provided with roll-pressing piece 3d5, and roll-pressing piece 3d5 and filter screen 3c2 laminating.
Based on above-mentioned embodiment, the technical problem that this application wanted to solve is that feed liquid in the magazine is because to cut up through food and roll and form, probably leads to containing the granule in the feed liquid, is convenient for it to spout through atomizing nozzle 2a, probably leads to atomizing nozzle 2 a's damage. For this reason, this application is through the setting of filter screen 3c2, can block the granule in the feed liquid, make the feed liquid mobility that flows into in drying tower 2 higher, improve the ability that the feed liquid passes through atomizing nozzle 2a, the life of extension equipment, through the setting of rolling piece 3d5, make stirring leaf 3d4 drive rolling piece 3d5 rotatory in rotatory, through the laminating of rolling piece 3d5 and filter screen 3c2, make rolling piece 3d5 roll to the granule on the filter screen 3c2, make the granule can fully mix with the feed liquid, thereby improve the mobility of feed liquid.
As shown in fig. 2, 6-9, further: the cleaning mechanism 2b comprises a supporting plate 2b1, a gear ring 2b2, a second gear 2b3, a mounting frame 2b4, a driving shaft 2b5, a third rotary driver 2b6 and a brush head assembly 2c, wherein the supporting plate 2b1 is located at the top of the drying tower 2, the mounting frame 2b4 is fixedly connected to the inner wall of the top of the drying tower 2, the driving shaft 2b5 is located at the bottom of the mounting frame 2b4 in a vertical state, the third rotary driver 2b6 is located above the mounting frame 2b4, an output shaft of the third rotary driver 2b6 penetrates through the mounting frame 2b4 to be fixedly connected with the driving shaft 2b5, the second gear 2b3 is sleeved on the driving shaft 2b5 and fixedly connected with the driving shaft, the gear ring 2b2 is fixedly connected to the supporting plate 2b1, the gear ring 2b2 is meshed with the second gear 2b3, and the brush head assembly 2c is located below the supporting plate 2b 1.
Based on the above embodiment, the technical problem that the present application intends to solve is to clean the inner wall of the drying tower 2. For this reason, the present application starts the third rotary driver 2b6, the rotation of the output shaft of the third rotary driver 2b6 drives the rotation of the driving shaft 2b5 fixedly connected therewith, the rotation of the driving shaft 2b5 drives the rotation of the second gear 2b3 fixedly connected therewith, the rotation of the second gear 2b3 drives the rotation of the gear ring 2b2 engaged therewith, the rotation of the gear ring 2b2 drives the rotation of the supporting plate 2b1 fixedly connected therewith, the rotation of the supporting plate 2b1 drives the rotation of the brush head component 2c connected with the bottom thereof, so that the inner wall of the cleaning mechanism 2b is cleaned by the rotating brush head component 2c, and particles adhered to the inner wall of the drying tower 2 cannot adhere to the inner wall, thereby improving the atomization drying effect, and at the same time improving the efficiency of model change, thereby improving the production efficiency.
As shown in fig. 2, 6 and 8, further: the brush head assembly 2c comprises a plurality of supporting bars 2c1, a plurality of scraping plates 2c2 and a plurality of brush plates 2c3, all the supporting bars 2c1 are vertically arranged on the axis of the supporting bar 2b1 in an equidistance surrounding mode, all the supporting bars 2c1 are located at the edge of the supporting bar 2b1, all the scraping plates 2c2 and the brush plates 2c3 are arranged along the length direction of the supporting bar 2c1, all the scraping plates 2c2 and the brush plates 2c3 are arranged on all the supporting bars 2c1 at intervals, and elastic elements 2c4 are arranged among all the scraping plates 2c2, the brush plates 2c3 and the supporting bars 2c 1.
Based on the above embodiment, the technical problem that the present application intends to solve is to clean the inner wall of the drying tower 2. For this reason, this application supports scraper 2c2 and brush board 2c3 through support bar 2c1, and brush board 2c3 is used for carrying out primary cleaning to the dry powder that adheres to on the inner wall of drying tower 2, and scraper 2c2 is used for carrying out secondary cleaning to the stubborn dry powder that the dry powder adheres to on the inner wall of drying tower 2, make scraper 2c2 and brush board 2c3 follow the inner wall rotation of drying tower 2 along with backup pad 2b1, ensure the effect of cleaning, through the setting of elastic component 2c4, make scraper 2c2 and brush board 2c3 and the inner wall elastic connection of drying tower 2, the life of extension equipment, ensure the effect of cleaning simultaneously, make scraper 2c2 and brush board 2c3 laminate with the inner wall of drying tower 2 all the time.
As shown in fig. 6, further: all the supporting bars 2c1 are provided at the bottom with a flip frame 2c 5.
Based on the above embodiment, the technical problem that this application wants to solve is that the dry powder in the bottom of drying tower 2 if not timely by the collection, can gather together more and more, leads to the inside formation vapor of dry powder, makes the sticking together. For this reason, the present application, through the arrangement of the turnover frame 2c5, when the dried powder at the bottom of the drying tower 2 is gathered more, through the turnover frame 2c5, the dried powder is turned over, so that the dried powder can be sufficiently heated, the formation of water vapor therein is reduced, and the powder is ensured to be sufficiently heated.
As shown in fig. 1 and 2, further: the shell 1 is cylindrical, a plurality of supporting legs 1a are arranged at the bottom of the rack, and a heat insulation layer 1b is arranged on the outer side of the rack.
Based on the above embodiment, the technical problem that this application wants to solve is that when improving stoving subassembly 6 and working, because the heating is insufficient, can lead to the atomizing liquid drop to transform into the effect of dry granule unsatisfactory to can lead to the granule to adhere to the inner wall of drying tower 2. For this reason, this application is used for supporting casing 1 through the setting of supporting leg 1a, and casing 1 itself has two drying tower 2 of protection, carries out heat retaining effect to two drying tower 2 simultaneously, and the heat preservation 1b of rethread increase for the hot-air of drying assembly 6 in the drying tower 2 is difficult to run off, makes the more even of intensification of hot-air, reduces thermal loss simultaneously, reduces manufacturing cost's expenditure.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. A spray dryer for processing grain for brewing special diet comprises a shell (1), two drying towers (2), a storage component (3), two waste material boxes (4), two material receiving components (5) and two drying components (6), wherein the two drying towers (2) are arranged in the shell (1) in a mirror image state, the waste material boxes (4) are arranged at the bottom of the shell (1) and connected with the two drying towers (2), the material receiving components (5) and the drying components (6) are arranged beside the shell (1) and connected with the two drying towers (2), cleaning mechanisms (2b) are arranged in the two drying towers (2), feed inlets are arranged at the tops of the two drying towers (2), the storage component (3) is arranged at the top of the shell (1), the storage component (3) comprises a support frame (3a), a driving component (3b) and four storage barrels (3c), support frame (3a) are located two drying tower (2), support frame (3a) are discoid, the bottom of support frame (3a) is provided with two discharge gate (3a1) and two mounting hole (3a2) of being connected with stoving subassembly (6) that match each other with the feed inlet, two discharge gate (3a1) and mounting hole (3a2) impartial distance encircle in the axis and the interval setting of support frame (3a), drive assembly (3b) are located the top of support frame (3a), the impartial distance of four storage barrels (3c) encircles in the axis setting of support frame (3a), and four storage barrels (3c) all are connected with drive assembly (3b) transmission.
2. The spray dryer for processing the special meal reconstituted grains according to claim 1, wherein the drying assembly (6) comprises a heating box (6a) and two heating drums (6b), the heating box (6a) is located beside the shell (1), a first pipeline (6a1) is arranged on the heating box (6a), the first pipeline (6a1) is respectively connected with the two drying towers (2), the two heating drums (6b) are respectively sleeved in the two mounting holes (3a2) of the support frame (3a), fans are arranged in the two heating drums (6b), a second pipeline (6b1) is further arranged on the two heating drums (6b), and the second pipelines (6b1) of the two heating drums (6b) are both connected with the drying towers (2).
3. The spray dryer for processing the special meal reconstituted grains according to claim 2, characterized in that the bottom of the support frame (3a) is provided with an annular groove (3a3), the inner side wall of the top of the support frame (3a) is provided with an annular slide rail (3a4) arranged along the axis thereof, and the outer sides of all the storage barrels (3c) are provided with connecting pieces (3c1) matched with the annular slide rail (3a 4).
4. The spray dryer for processing the special meal brewing grain according to claim 1, wherein the driving assembly (3b) comprises a first rotary driver (3b1), a first gear (3b2), a rotating disc (3b3), a supporting column (3b4) and a plurality of latch teeth (3b5), the supporting column (3b4) is sleeved in the center of the supporting frame (3a), the rotating disc (3b3) is horizontally sleeved on the top of the supporting column (3b4) and is fixedly connected with the supporting column, the rotating disc (3b3) is provided with four latch holes (3b6) matched with the storage cylinders (3c), all the storage cylinders (3c) are respectively sleeved in the latch holes (3b6), the plurality of latch teeth (3b5) are circumferentially arranged on the rotating disc (3b3), the first rotary driver (3b1) is vertically arranged beside the rotating disc (3b3), the first gear (3b2) is sleeved on the output shaft of the first rotary driver (3b1) and fixedly connected with the output shaft, and the gear is meshed with the latch (3b5) of the rotary disc (3b 3).
5. The spray dryer for processing of special meal reconstituted grains according to claim 1, characterized in that an agitating component (3d) is provided in all the storage boxes, said agitating component (3d) comprises a second rotary driver (3d1), a cover plate (3d2), an agitating shaft (3d3), a plurality of agitating blades (3d4), the cover plate (3d2) is located at the top of the storage boxes and movably connected with the storage boxes, the agitating shaft (3d3) is located at the center of the bottom of the cover plate (3d2), the second rotary driver (3d1) is located at the center of the top of the cover plate (3d2) in a vertical state, the output shaft of the second rotary driver (3d1) penetrates through the cover plate (3d2) to be connected with the agitating shaft (3d3), and the plurality of agitating blades (3d4) are arranged around the axis of the agitating shaft (3d 3).
6. The spray dryer for processing of special meal reconstituted grains according to claim 5, characterized in that the bottom of the storage box is further provided with a sieve (3c2), the bottom of the stirring blade (3d4) is provided with a rolling piece (3d5), and the rolling piece (3d5) is attached to the sieve (3c 2).
7. A spray dryer for processing of special meal reconstituted grains according to claim 1, characterized in that said cleaning means (2b) comprise a support plate (2b1), a gear ring (2b2), a second gear (2b3), a mounting frame (2b4), a drive shaft (2b5), a third rotary drive (2b6) and a brush head assembly (2c), the support plate (2b1) is located at the top of the drying tower (2), the mounting frame (2b4) is fixedly connected to the inner wall of the top of the drying tower (2), the drive shaft (2b5) is located at the bottom of the mounting frame (2b4) in a vertical state, the third rotary drive (2b6) is located above the mounting frame (2b4), the output shaft of the third rotary drive (2b6) passes through the mounting frame (2b4) to be fixedly connected with the drive shaft (2b5), the second gear (2b3) is sleeved on the drive shaft (2b5) and is fixedly connected therewith, the gear ring (2b2) is fixedly connected to the supporting plate (2b1), the gear ring (2b2) is in meshed connection with the second gear (2b3), and the brush head assembly (2c) is located below the supporting plate (2b 1).
8. The spray dryer for processing the grain for the special diet brewing according to claim 7, wherein the brush head assembly (2c) comprises a plurality of support bars (2c1), a plurality of scrapers (2c2) and a plurality of brush plates (2c3), all the support bars (2c1) are vertically arranged on the axis of the support bar (2b1) in an equidistance way, all the support bars (2c1) are arranged at the edge of the support bar (2b1), all the scrapers (2c2) and the brush plates (2c3) are arranged along the length direction of the support bar (2c1), all the scrapers (2c2) and the brush plates (2c3) are arranged on all the support bar (2c1) in a spaced way, and elastic members (2c4) are arranged between all the scrapers (2c2), the brush plates (2c3) and the support bar (2c 1).
9. The spray dryer for special meal reconstituted grain processing according to claim 8, characterized in that all the support strips (2c1) are provided at the bottom with a flip frame (2c 5).
10. The spray dryer for processing of special meal reconstituted grains according to any one of claims 1-9, characterized in that the housing (1) is cylindrical, the bottom of the frame is provided with a plurality of supporting legs (1a), and the outside of the frame is provided with an insulating layer (1 b).
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| CN202210124855.XA CN114522432B (en) | 2022-02-10 | 2022-02-10 | Spray dryer for processing special meal brewing grains |
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| CN202210124855.XA CN114522432B (en) | 2022-02-10 | 2022-02-10 | Spray dryer for processing special meal brewing grains |
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| CN114522432B CN114522432B (en) | 2023-11-28 |
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| CN214597270U (en) * | 2021-04-08 | 2021-11-05 | 无锡施洛华机械有限公司 | Atomizing device suitable for spray dryer |
| CN215540598U (en) * | 2021-09-01 | 2022-01-18 | 福州居家逸涂料科技有限公司 | Feeding device for paint production |
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| EP1991329A1 (en) * | 2006-02-21 | 2008-11-19 | Council of Scientific&Industrial Research | Jet-wheel impact atomizer for spray drying and a process for the preparation of finely dispersed spray of slurry/liquid |
| KR101015386B1 (en) * | 2010-07-05 | 2011-02-22 | 오대환 | Spray dryer |
| KR101189406B1 (en) * | 2012-06-08 | 2012-10-11 | 이종화 | Bread using yacon, system and method for treating yacon |
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| CN114522432B (en) | 2023-11-28 |
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