CN114517350A - Production process of graphene fiber blended functional garment fabric - Google Patents
Production process of graphene fiber blended functional garment fabric Download PDFInfo
- Publication number
- CN114517350A CN114517350A CN202210156387.4A CN202210156387A CN114517350A CN 114517350 A CN114517350 A CN 114517350A CN 202210156387 A CN202210156387 A CN 202210156387A CN 114517350 A CN114517350 A CN 114517350A
- Authority
- CN
- China
- Prior art keywords
- graphene
- blowing
- speed
- roving
- graphene fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 109
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 109
- 239000000835 fiber Substances 0.000 title claims abstract description 98
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000004744 fabric Substances 0.000 title claims description 32
- 238000000034 method Methods 0.000 claims abstract description 72
- 229920000742 Cotton Polymers 0.000 claims abstract description 50
- 238000007664 blowing Methods 0.000 claims abstract description 48
- 238000009987 spinning Methods 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 20
- 229920000297 Rayon Polymers 0.000 claims abstract description 11
- 239000006185 dispersion Substances 0.000 claims abstract description 10
- 239000011159 matrix material Substances 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims description 38
- 238000009960 carding Methods 0.000 claims description 33
- 238000004804 winding Methods 0.000 claims description 28
- 239000004753 textile Substances 0.000 claims description 25
- 238000009941 weaving Methods 0.000 claims description 18
- 238000004513 sizing Methods 0.000 claims description 16
- 238000010009 beating Methods 0.000 claims description 12
- 229910019142 PO4 Inorganic materials 0.000 claims description 10
- 229920002472 Starch Polymers 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 10
- 239000010452 phosphate Substances 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 10
- 235000019698 starch Nutrition 0.000 claims description 10
- 239000008107 starch Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- -1 phosphate ester Chemical class 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 238000011002 quantification Methods 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 8
- 210000002268 wool Anatomy 0.000 description 6
- 210000000085 cashmere Anatomy 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 239000011268 mixed slurry Substances 0.000 description 4
- 239000011550 stock solution Substances 0.000 description 3
- 230000006750 UV protection Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses a production process of a graphene fiber blended functional garment material, which comprises the following steps: preparing graphene fibers by taking a common viscose spinning solution as a matrix and adding a graphene dispersion solution; the method comprises the steps of carrying out a blowing process, manually picking and arranging obtained graphene fibers, then carrying out blowing operation by using a blowing machine, simultaneously adjusting the beater speed of the blowing plucker and the comprehensive beater speed of the blowing lapper, and wrapping cotton rolls.
Description
Technical Field
The invention belongs to the technical field of garment fabric production, and particularly relates to a production process of a graphene fiber blended functional garment fabric.
Background
In the existing life, graphene is a novel carbon material which is a two-dimensional nano material consisting of carbon atoms and has excellent optical, electrical, mechanical and thermal properties and higher specific surface area, graphene fiber takes common viscose spinning solution as a matrix, is prepared by adding the graphene dispersion liquid, not only solves the problem of poor spinnability of high-purity graphene fiber, and the textile product has one or more unique properties of graphene while maintaining various basic properties of the textile, the graphene fiber has excellent antibacterial property, ultraviolet resistance, far infrared performance and the like, the blended yarn is blended with pure cotton fiber to weave the textile which not only has the appearance, hand feeling and hydrophilicity of cotton, but also has the functions of antibiosis, bacteriostasis, skin-friendliness, ventilation, ultraviolet resistance, antistatic property and the like, and shows good application prospect in the field of functional textiles.
In practical application, the physical indexes of the used graphene fiber are different from those of the conventional viscose fiber, particularly the strength is low, the single fiber breaking strength is 1.96cN/dtex, the moisture regain is 9.8%, the color of the fiber is gray black, the isolation and mistake proofing work task in the whole production process is difficult, meanwhile, the graphene fiber is high in price, the production waste is reduced, the manufacturing rate of each process is improved, and the production process is particularly important, so that the production process of the graphene fiber blended functional garment fabric is used for preventing wrong fibers and wrong counts on a fabric surface, ensuring the off-machine quality and ensuring the blending quality between graphene and an auxiliary textile.
The invention content is as follows:
the invention aims to provide a production process of a graphene fiber blended functional garment material to solve the problems in the prior art.
In order to solve the above problems, the present invention provides a technical solution:
the production process of the graphene fiber blended functional garment material comprises the following steps:
s1, preparing graphene fibers by taking a common viscose spinning solution as a matrix and adding a graphene dispersion solution;
s2, performing a blowing process, manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, adjusting the beater speed of the blowing plucker and the comprehensive beater speed of the blowing lapper, and wrapping the cotton rolls;
s3, carrying out a cotton carding process, carrying out cotton carding operation by using a cotton carding machine, increasing the air volume of a dust removal pipeline of the cotton carding machine, adjusting the rotating speed of a cylinder and the rotating speed of a licker-in, and controlling the weight of the pure graphene sliver;
s4, carrying out a drawing process, selecting an auxiliary textile needing to be blended, and uniformly mixing the graphene fiber and the auxiliary textile through three-pass drawing by using a drawing frame;
S5, performing a roving process, namely performing drafting, twisting, winding and forming operations on drawn slivers output by a drawing frame by using a roving frame, and simultaneously controlling the speed of a spindle, the center distance of a roller, the drafting multiple of a rear zone, the twist of the roving and the quantification of the roving;
s6, carrying out a spinning process, namely, firstly, blocking a spinning machine by plastic cloth, then, uniformly elongating and thinning the roving output by the spinning machine, simultaneously controlling the total drafting multiple, the workshop temperature and the workshop humidity after reaching the number required by the next process, twisting the stretched roving, simultaneously controlling the twist range, and finally, winding the elongated and twisted sliver on a bobbin according to the forming requirement to prepare tubular spun yarn;
s7, warping, leading out a certain number of warps with certain length from the yarn-winding bobbin by using a warping machine to form a yarn sheet, enabling the warps to be parallel to each other, tightly winding the warps on a warping shaft, and setting warping speed and friction roller tension;
s8, performing a sizing process, namely fully mixing phosphate ester starch, polyester size and water in a certain mass ratio to obtain mixed size, combining a plurality of warps on a warp beam into one piece, enabling the warp to pass through the size, and then squeezing, drying and winding the warp into a warp beam;
And S9, weaving the sized warp yarns by using a weaving machine to obtain the graphene fiber blended functional clothing fabric.
Preferably, the beating hand speed of the blowing plucker is adjusted to be 450-600r/min in the step S2, and the comprehensive beating hand speed of the blowing lap former is adjusted to be 500-650r/min in the step S2.
Preferably, the rotation speed of the cylinder is adjusted to be 300-325r/min in the step S3, the rotation speed of the licker-in is adjusted to be 690-780r/min in the step S3, and the weight of the pure graphene raw strips is controlled to be 18.32-19.56g/5m in the step S3.
Preferably, the specific operation steps of drawing and uniformly mixing in step S4 include: head and 6 blending, wherein 4 graphene drawing and 2 supplementary fabrics drawing, two and adopt 3 graphene drawing and 3 supplementary fabrics drawing, three and adopt 6 half-done slivers to sneak into, get into the even collocation of drawing frame back sliver, utilize the baffle to keep apart the drawing frame board simultaneously and shelter from.
Preferably, in the step S5, the spindle speed is controlled to be 500-630r/min, the roller center distance is controlled to be 35X 52X 61mm, the drafting multiple of the rear zone is controlled to be 1.4-1.6 times, the roving twist is 4.0-5.0 twist/10 cm, and the roving basis weight is controlled to be 3.0-4.2g/10 m.
Preferably, the total draft multiple is controlled to be 15 to 30 times, the workshop temperature is controlled to be 25 to 27 ℃, the workshop humidity is controlled to be 30 to 45 percent in the step S6, and the twist degree is controlled to be 60 to 80 twists/10 cm in the step S6.
Preferably, the warping speed is set to 500r/min and the tension of the rubbing roller is set to 180CN in the step S7.
Preferably, the mass ratio of the phosphate starch to the polyester slurry to the water in the step S8 is 2:3: 5.
The beneficial effects of the invention are: according to the invention, by adjusting the spinning and weaving processes between the graphene fiber and the auxiliary textile, the occurrence of the conditions of wrong fibers and wrong branches on the cloth surface can be effectively prevented, and meanwhile, the quality of the functional clothing fabric manufactured by blending the graphene fiber and the auxiliary textile can be ensured by utilizing reasonable cotton blending and scientific configuration of process parameters of all the processes, so that the functional clothing fabric capable of meeting market requirements is developed, and the practical application and production are facilitated.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a schematic view of a production process flow of the graphene fiber blended functional garment material.
The specific implementation mode is as follows:
As shown in fig. 1, the following technical solutions are adopted in the present embodiment:
the embodiment is as follows:
the production process of the graphene fiber blended functional garment material comprises the following steps:
s1, preparing graphene fibers, namely taking a common viscose spinning solution as a matrix, and adding a graphene dispersion solution to prepare the graphene fibers, so that the graphene fibers can be prepared better, and the subsequent operation steps can be performed conveniently;
s2, performing a blowing process, manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, adjusting the blowing beater speed of the blowing plucker and the comprehensive beating speed of the blowing lapper, and wrapping the cotton rolls to better prevent flying cotton from mixing;
s3, carrying out a cotton carding process, carrying out cotton carding operation by using a cotton carding machine, simultaneously increasing the air volume of a cotton carding machine dust removal pipeline, adjusting the rotating speed of a cylinder and the rotating speed of a licker-in, controlling the weight of pure graphene sliver, and preventing lower suction flowers of graphene varieties from being sucked into the dust removal pipeline in a large area by increasing the air volume of the cotton carding machine dust removal pipeline, so as to block a lower suction port and form wrong fibers;
s4, carrying out drawing process, selecting an auxiliary textile needing to be blended, carrying out three-way drawing and uniformly mixing the graphene fiber and the auxiliary textile by using a drawing frame, and setting the three-way drawing process to ensure the mixing effect better;
S5, roving, namely, drafting, twisting, winding and forming the drawn sliver output by the drawing frame by using a roving frame, and simultaneously controlling the spindle speed, the roller center distance, the drafting multiple of a rear zone, the roving twist and the roving ration, so that the roving process can be completed better;
s6, carrying out a spinning process, namely, firstly, blocking the spinning frame by using plastic cloth, then, uniformly elongating and thinning the roving output by the spinning frame by using the spinning frame, simultaneously controlling the total drafting multiple, the workshop temperature and the workshop humidity after reaching the number required by the next process, twisting the stretched roving, simultaneously controlling the twist range, finally, winding the sliver obtained after elongation and twisting on a bobbin according to the forming requirement to obtain a tubular yarn-shaped spun yarn, and blocking the spinning frame by using the plastic cloth, thereby preventing the back flowers from flying in disorder and floating to an adjacent machine table, and further causing the situations of wrong fibers and wrong branches;
s7, warping, namely, leading out a certain number of warps with certain length from a yarn winding bobbin by using a warping machine to form a yarn sheet, enabling the warps to be parallel to each other and tightly wound on a warping shaft, and setting the warping speed and the tension of a friction roller, so that the warping tension change can be reduced better, and the possibility of generating broken ends and sizing yarn winding can be reduced;
S8, carrying out a sizing process, fully mixing phosphate ester starch and polyester size with water according to a certain mass ratio to obtain mixed size, combining a plurality of warp yarns on a warp beam into a sheet, enabling the warp yarns to pass through the size, and then squeezing, drying and winding the warp yarns into a beam;
and S9, weaving the sized warp yarns by using a weaving machine to obtain the graphene fiber blended functional clothing fabric.
Wherein, the beating hand speed of the blowing plucker is adjusted to be 450-600r/min in the step S2, and the comprehensive beating hand speed of the blowing lap former is adjusted to be 500-650r/min in the step S2, so that the beating hand speeds of the blowing plucker and the blowing lap former can be better controlled.
Wherein the rotating speed of the cylinder is adjusted to be 300-325r/min in the step S3, the rotating speed of the licker-in is adjusted to be 690-780r/min in the step S3, and the weight of the pure graphene raw strips is controlled to be 18.32-19.56g/5m in the step S3, so that each variable in the cotton carding process can be better controlled.
The specific operation steps of drawing and uniformly mixing in step S4 are as follows: head and 6 blending, wherein 4 graphene drawing and 2 supplementary fabrics drawing, two and adopt 3 graphene drawing and 3 supplementary fabrics drawing, three and adopt 6 half-done slivers to sneak into, get into the even collocation of drawing frame back sliver, utilize the baffle to keep apart to the drawing frame board simultaneously and shelter from, the better assurance drawing effect of being convenient for.
In the step S5, the spindle speed is controlled to be 630r/min, the roller center distance is controlled to be 35 multiplied by 52 multiplied by 61mm, the draft multiple of the rear zone is 1.4 to 1.6 times, the roving twist is 4.0 to 5.0 twist/10 cm, and the roving ration is 3.0 to 4.2g/10m, so that the roving process can be completed by better matching the previous process.
In the step S6, the total draft multiple is controlled to be 15-30 times, the workshop temperature is controlled to be 25-27 ℃, the workshop humidity is controlled to be 30-45%, and the twist degree range is controlled to be 60-80 twist/10 cm in the step S6, so that various indexes of finished yarn and the production stability are better ensured.
Wherein, the step S7 is provided with a warping speed of 500r/min and a friction roller tension of 180CN, which is convenient for better finishing warping operation.
The mass ratio of the phosphate ester starch to the polyester slurry to the water in the step S8 is 2:3:5, so that the mixed slurry meeting the production requirements can be prepared better, and the sizing effect can be ensured.
The advantageous effects of the present invention are described below by way of specific embodiments:
the first embodiment of the production process of the graphene fiber blended functional garment material comprises the following steps: the method takes wool fibers as auxiliary textiles, and carries out blending on the graphene fibers and the wool fibers to manufacture the functional garment material, and specifically comprises the following steps:
The method comprises the following steps of firstly, preparing graphene fibers, namely, taking common viscose spinning stock solution as a matrix, and adding graphene dispersion liquid to prepare the graphene fibers, so that the graphene fibers serving as a raw material for preparing the graphene fiber blended functional garment material can be better obtained;
step two, performing a blowing process, namely manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, simultaneously adjusting the beater speed of the blowing plucker to be 500r/min, adjusting the comprehensive beater speed of the blowing lap former to be 600r/min, wrapping the cotton rolls, and setting the beater speed of the blowing plucker to be 500r/min and the comprehensive beater speed of the blowing lap former to be 600r/min, so that the graphene fibers can be better cleaned by using the blowing machine;
thirdly, carrying out a cotton carding process, carrying out cotton carding operation by using a cotton carding machine, simultaneously increasing the air volume of a dust removal pipeline of the cotton carding machine, adjusting the rotating speed of a cylinder to 310r/min, adjusting the rotating speed of a licker-in to 720r/min, and controlling the weight of the pure graphene sliver to 19.12g/5m, wherein the rotating speed of the cylinder is set to 310r/min, the rotating speed of the licker-in is set to 720r/min, and the weight of the pure graphene sliver to 19.12g/5m, so that the cotton carding effect and the cotton carding quality are ensured;
Step four, carrying out a drawing process, selecting an auxiliary textile needing to be blended, drawing the graphene fiber and the wool fiber by using a drawing frame, and uniformly mixing through three drawing processes, wherein the specific operation is as follows: the method comprises the following steps of combining and blending 6 fibers, wherein 4 graphene slivers and 2 wool fiber slivers are adopted, 3 graphene slivers and 3 wool fiber slivers are adopted, 6 semi-drawn slivers are mixed in, the slivers are uniformly matched after entering a drawing frame, a machine table of the drawing frame is isolated and shielded by using a baffle, and the graphene fiber and wool fiber slivers can be better ensured to be utilized by uniformly mixing the three drawn slivers;
step five, performing a roving process, performing drafting, twisting, winding and forming operations on drawn slivers output by a drawing frame by using a roving frame, and simultaneously controlling the spindle speed to be 550r/min, the roller center distance to be 35 multiplied by 52 multiplied by 61mm, the drafting multiple of a rear area to be 1.5 times, the roving twist to be 4.5 twists/10 cm and the roving ration to be 3.5g/10m, so that the working effect of the roving frame is ensured by controlling various parameters of the roving process, and further the drawn slivers after passing through the roving frame have better stretching characteristics;
step six, performing a spinning process, namely blocking the spinning frame by using plastic cloth, uniformly elongating and thinning the roving output by the spinning frame by using the spinning frame, controlling the total drafting multiple to be 25 times, the workshop temperature to be 26 ℃ and the workshop humidity to be 40% after the number required by the subsequent process is reached, twisting the stretched roving, controlling the twist range to be 70 twists/10 cm, winding the elongated and twisted sliver on a bobbin according to the forming requirement to prepare tubular yarn, and processing the roving into spun yarn with certain linear density and meeting the quality standard or the user requirement by adjusting various parameters of the spinning process, so that the subsequent spinning operation is convenient;
Step seven, a warping process is carried out, a warping machine is utilized to lead out a certain number of warps with certain length from a yarn winding bobbin to form a yarn sheet, the warps are mutually parallel and tightly wound on a warping shaft, meanwhile, the warping speed is 500r/min, the tension of a friction roller is 180CN, and the warping speed of the warping process is 500r/min and the tension of the friction roller is 180CN through adjustment, so that the processing operation of the yarn sheet is better finished;
step eight, performing a sizing process, namely fully mixing phosphate ester starch and polyester size with the mass ratio of 2:3:5 with water to obtain mixed size, combining a plurality of warp yarns on a warp beam into a sheet, allowing the warp yarns to pass through the size, squeezing, drying and winding the warp yarns into a warp beam, fully mixing the phosphate ester starch and the polyester size with the mass ratio of 2:3:5 with water to conveniently and better prepare the mixed size, and finishing sizing operation by matching with the warp yarns;
and step nine, a weaving process is carried out, the warp yarn after sizing is woven by a weaving machine, the graphene fiber blending functional garment material can be obtained, and the graphene fiber blending functional garment material can be conveniently and better woven by the weaving machine.
Example II, a production process of a graphene fiber blended functional garment material: the preparation method of the functional garment fabric by blending the graphene fibers and the cashmere fibers by taking the cashmere fibers as auxiliary textiles specifically comprises the following steps:
preparing graphene fibers, namely taking a common viscose spinning solution as a matrix, adding a graphene dispersion solution to prepare graphene fibers, and better matching the graphene dispersion solution with the common viscose spinning solution to prepare the graphene fibers;
step two, performing a blowing process, namely manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, simultaneously adjusting the beating speed of a blowing plucker to be 450r/min, adjusting the comprehensive beating speed of a blowing lapper to be 500r/min, wrapping the cotton rolls, mixing, opening and removing impurities from raw material cotton by an opening picking machine, and then producing and processing the cotton rolls with qualified length and weight for the next process to perform cotton carding processing operation;
thirdly, a cotton carding process is carried out, cotton carding operation is carried out by using a cotton carding machine, meanwhile, the air volume of a dust removal pipeline of the cotton carding machine is increased, the rotating speed of a cylinder is adjusted to be 300r/min, the rotating speed of a licker-in is adjusted to be 690r/min, the weight of pure graphene sliver is controlled to be 18.32g/5m, yarn quality spun after the cotton carding process is better, and cloth made of combed cotton yarn has higher quality levels in texture, washing fastness and durability;
Step four, carrying out a drawing process, selecting an auxiliary textile needing to be blended, drawing the graphene fiber and the cashmere fiber by using a drawing frame, and uniformly mixing through three-way drawing, wherein the specific operation is as follows: combining 6 pieces of blended yarns, wherein 4 pieces of graphene carded yarns and 2 pieces of cashmere fiber carded yarns, 3 pieces of graphene carded yarns and 3 pieces of cashmere fiber carded yarns are adopted, 6 pieces of semi-finished yarns are mixed in, the yarns are uniformly matched after entering a drawing frame, meanwhile, a baffle is used for isolating and shielding a machine table of the drawing frame, the auxiliary textile is blended and drawn, and cotton carding carded yarns are combined before further spinning operation is carried out, so that the evenness of yarn evenness and the fiber state are improved;
step five, performing a roving process, namely drafting, twisting, winding and forming the drawn slivers output by the drawing frame by using a roving frame, simultaneously controlling the spindle speed to be 500r/min, the roller center distance to be 35 multiplied by 52 multiplied by 61mm, the drafting multiple of the rear zone to be 1.4 times, the roving twist to be 4.0 twist/10 cm and the roving ration to be 3.0g/10m, and facilitating better matching with the previous process by adjusting the roving ration to be 3.0g/10m, thereby completing the integral roving operation;
step six, carrying out a spinning process, namely firstly, blocking a spinning machine by using plastic cloth, then uniformly elongating and thinning the roving output by the spinning machine by using the spinning machine, controlling the total drafting multiple to be 15 times, the workshop temperature to be 25 ℃ and the workshop humidity to be 30% after reaching the number required by the next process, twisting the stretched roving, controlling the twist range to be 60 twists/10 cm, finally, winding the elongated and twisted sliver on a bobbin according to the forming requirement to prepare tubular spun yarn, setting the workshop temperature to be 25 ℃ and the workshop humidity to be 30%, so that the environmental parameters of the spinning process can be better ensured, and further the smooth operation of the spinning process can be ensured;
Step seven, a warping process is carried out, a warping machine is utilized to lead out a certain number of warps with certain length from a yarn winding bobbin to form a yarn sheet, the warps are mutually parallel and tightly wound on a warping shaft, meanwhile, the warping speed is 500r/min, the tension of a friction roller is 180CN, the warps are kept to be mutually parallel better, and therefore, the warping shaft is utilized to complete the integral continuous warping operation;
step eight, performing a sizing procedure, namely fully mixing phosphate ester starch and polyester slurry with the mass ratio of 2:3:5 with water to obtain mixed slurry, combining a plurality of warp beams into a sheet, allowing the warp beams to pass through the slurry, squeezing, drying and winding the warp beams into a weaving beam, combining the warp beams into a sheet, so that the sizing efficiency of the sizing procedure is better ensured, and the production efficiency is improved;
and step nine, a weaving process is carried out, the warp yarn after sizing is woven by a weaving machine, the graphene fiber blended functional garment fabric can be obtained, the process of sizing is convenient to match better, and the weaving machine is used for finishing final weaving operation.
The third embodiment of the invention relates to a production process of a graphene fiber blended functional garment material: the method for manufacturing the functional garment fabric by blending the graphene fibers and the stainless steel fibers by taking the stainless steel fibers as an auxiliary textile specifically comprises the following steps:
The method comprises the following steps of firstly, preparing graphene fibers, namely taking common viscose spinning stock solution as a matrix, adding graphene dispersion solution to prepare the graphene fibers, and better ensuring that the prepared graphene fibers have certain elasticity through the matching of the common viscose spinning stock solution and the graphene dispersion solution;
step two, performing a blowing process, namely manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, adjusting the beating speed of a blowing plucker to 600r/min, adjusting the comprehensive beating speed of a blowing lapper to 650r/min, wrapping the cotton rolls, and wrapping the graphene fiber cotton rolls subjected to the blowing operation to prevent the cotton rolls from scattering, so that the subsequent operation is convenient;
performing a cotton carding process, namely performing cotton carding operation by using a cotton carding machine, increasing the air volume of a dust removal pipeline of the cotton carding machine, adjusting the rotating speed of a cylinder to 325r/min, adjusting the rotating speed of a licker-in to 780r/min, controlling the weight of the pure graphene sliver to 19.56g/5m, performing cotton carding operation by using the cotton carding machine, facilitating better guarantee of the processing effect of the graphene sliver, controlling the air volume of the dust removal pipeline with the same hand, and avoiding dust from flying in disorder;
Step four, carrying out a drawing process, selecting an auxiliary textile needing to be blended, drawing the graphene fiber and the stainless steel fiber by using a drawing frame, and uniformly mixing through three drawing processes, wherein the specific operation is as follows: the method comprises the following steps of combining and blending 6 yarns, wherein 4 graphene raw slivers and 2 stainless steel fiber raw slivers are adopted, 3 graphene raw slivers and 3 stainless steel fiber raw slivers are adopted, 6 semi-finished slivers are mixed in the slivers, the slivers are uniformly matched after entering a drawing frame, a machine table of the drawing frame is isolated and shielded by using a baffle, and the drawing effect is ensured by adopting three drawing mixing modes, so that auxiliary textiles are uniformly matched;
step five, performing a roving process, namely performing drafting, twisting, winding and forming operations on drawn slivers output by a drawing frame by using a roving frame, and simultaneously controlling the spindle speed to be 630r/min, the roller center distance to be 35 multiplied by 52 multiplied by 61mm, the drafting multiple of a rear area to be 1.6 times, the roving twist to be 5.0 twist/10 cm and the roving ration to be 4.2g/10m, wherein the drawn slivers are better drafted, twisted, wound and formed by controlling the spindle speed to be 630r/min, the roller center distance to be 35 multiplied by 52 multiplied by 61mm, the drafting multiple of the rear area to be 1.6 times, the roving twist to be 5.0 twist/10 cm and the roving ration to be 4.2g/10 m;
Step six, performing a spinning process, namely, firstly, blocking the spinning frame by using plastic cloth, then uniformly elongating and thinning the roving output by the spinning frame by using the spinning frame, controlling the total drafting multiple to be 30 times, the workshop temperature to be 27 ℃ and the workshop humidity to be 45% after reaching the number required by the next process, twisting the stretched roving, controlling the twist range to be 80 twists/10 cm, and finally winding the stretched and twisted sliver on a bobbin according to the forming requirement to prepare tubular yarn, wherein the twist range is controlled to be 80 twists/10 cm, so that the twisted sliver can be conveniently and better stretched to twist;
step seven, a warping process is carried out, a warper is utilized to lead out a certain number of warps with certain length from a yarn winding bobbin to form a yarn sheet, the warps are parallel to each other and are tightly wound on a warping shaft, meanwhile, the warping speed is 500r/min, the tension of a friction roller is 180CN, and the warps are led out from the yarn winding bobbin to form the yarn sheet, so that the warping operation of the yarns can be conveniently and quickly carried out;
step eight, performing a sizing process, namely fully mixing phosphate ester starch and polyester slurry with the mass ratio of 2:3:5 with water to obtain mixed slurry, combining a plurality of warps on a warp beam into a sheet, allowing the warp to pass through the slurry, squeezing, drying and winding the warp into a warp beam, and facilitating the sizing operation on the warps through the mixed slurry so as to ensure the structural effect of the warps;
And step nine, a weaving process is carried out, the warp yarn after sizing is woven by a weaving machine, and the graphene fiber blending functional garment material can be obtained, so that the graphene fiber blending functional garment material meeting market requirements can be conveniently and better woven.
In summary, compared with the prior art, the method provided by the invention has the advantages that the spinning and weaving processes between the graphene fiber and the auxiliary textile are adjusted, the occurrence of wrong fibers and wrong branches on the cloth surface can be effectively prevented, meanwhile, the quality of the functional garment fabric manufactured by blending the graphene fiber and the auxiliary textile can be ensured by reasonably blending cotton and scientifically configuring process parameters of each process, so that the functional garment fabric capable of meeting market demands is developed, and the method is beneficial to practical application and production.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art will be able to make the description as a whole, and the embodiments may be appropriately combined to form other embodiments as will be apparent to those skilled in the art.
Claims (8)
1. The production process of the graphene fiber blended functional garment material is characterized by comprising the following steps of:
s1, preparing graphene fibers by taking a common viscose spinning solution as a matrix and adding a graphene dispersion solution;
s2, performing a blowing process, manually picking and arranging the obtained graphene fibers, then performing blowing operation by using a blowing machine, adjusting the beater speed of the blowing plucker and the comprehensive beater speed of the blowing lapper, and wrapping the cotton rolls;
s3, carrying out a cotton carding process, carrying out cotton carding operation by using a cotton carding machine, increasing the air volume of a dust removal pipeline of the cotton carding machine, adjusting the rotating speed of a cylinder and the rotating speed of a licker-in, and controlling the weight of the pure graphene sliver;
S4, carrying out a drawing process, selecting an auxiliary textile needing to be blended, and carrying out three-pass drawing and uniformly mixing on the graphene fiber and the auxiliary textile by using a drawing frame;
s5, performing a roving process, namely performing drafting, twisting, winding and forming operations on drawn slivers output by a drawing frame by using a roving frame, and simultaneously controlling the speed of a spindle, the center distance of a roller, the drafting multiple of a rear zone, the twist of the roving and the quantification of the roving;
s6, carrying out a spinning process, namely, firstly, blocking the spinning frame by using plastic cloth, then, uniformly elongating and thinning the roving output by the spinning frame by using the spinning frame, simultaneously controlling the total drafting multiple, the workshop temperature and the workshop humidity after reaching the number required by the next process, twisting the stretched roving, simultaneously controlling the twist range, and finally, winding the elongated and twisted sliver on a bobbin according to the forming requirement to prepare the tubular yarn-shaped spun yarn;
s7, warping, leading out a certain number of warps with certain length from the yarn-winding bobbin by using a warping machine to form a yarn sheet, enabling the warps to be parallel to each other, tightly winding the warps on a warping shaft, and setting warping speed and friction roller tension;
S8, carrying out a sizing process, fully mixing phosphate ester starch and polyester size with water according to a certain mass ratio to obtain mixed size, combining a plurality of warp yarns on a warp beam into a sheet, enabling the warp yarns to pass through the size, and then squeezing, drying and winding the warp yarns into a beam;
and S9, weaving the sized warp yarns by using a weaving machine to obtain the graphene fiber blended functional clothing fabric.
2. The production process of the graphene fiber blended functional clothing fabric as claimed in claim 1, wherein the beating hand speed of the blowing plucker in the step S2 is adjusted to be 450-600r/min, and the comprehensive beating hand speed of the blowing lap former in the step S2 is adjusted to be 500-650 r/min.
3. The production process of the graphene fiber blended functional clothing fabric as claimed in claim 1, wherein the cylinder rotation speed is adjusted to be 300-325r/min in the step S3, the licker-in rotation speed is adjusted to be 690-780r/min in the step S3, and the weight of the pure graphene raw strips is controlled to be 18.32-19.56g/5m in the step S3.
4. The production process of the graphene fiber blended functional garment material according to claim 1, wherein the three drawing and uniformly mixing steps in the step S4 are as follows: head and 6 blending, wherein 4 graphene raw strips and 2 supplementary textile raw strips, two adopt 3 graphene raw strips and 3 supplementary textile raw strips, three adopt 6 half-cooked strips to sneak into, get into the even collocation of drawing frame back sliver, utilize the baffle to keep apart the drawing frame board simultaneously and shelter from.
5. The production process of the graphene fiber blended functional garment material as claimed in claim 1, wherein in the step S5, the spindle speed is controlled to be 500-.
6. The production process of the graphene fiber blended functional garment material as claimed in claim 1, wherein in the step S6, the total draft multiple is controlled to be 15-30 times, the workshop temperature is 25-27 ℃, the workshop humidity is 30-45%, and in the step S6, the twist degree is controlled to be 60-80 twists/10 cm.
7. The production process of the graphene fiber blended functional garment material as claimed in claim 1, wherein in the step S7, the warping speed is 500r/min, and the tension of the rubbing roller is 180 CN.
8. The production process of the graphene fiber blended functional garment material as claimed in claim 1, wherein the mass ratio of the phosphate ester starch, the polyester slurry and the water in the step S8 is 2:3: 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210156387.4A CN114517350A (en) | 2022-02-21 | 2022-02-21 | Production process of graphene fiber blended functional garment fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210156387.4A CN114517350A (en) | 2022-02-21 | 2022-02-21 | Production process of graphene fiber blended functional garment fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114517350A true CN114517350A (en) | 2022-05-20 |
Family
ID=81598776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210156387.4A Pending CN114517350A (en) | 2022-02-21 | 2022-02-21 | Production process of graphene fiber blended functional garment fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114517350A (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107299432A (en) * | 2017-06-21 | 2017-10-27 | 南通双弘纺织有限公司 | The mixed yarn and its technique of a kind of combed cotton and graphene nylon fibre mixed yarn |
| CN110453329A (en) * | 2019-08-19 | 2019-11-15 | 河北宏润新型面料有限公司 | A kind of production technology of compact spinning graphene composite fibre |
| CN110528151A (en) * | 2019-09-19 | 2019-12-03 | 河南新野纺织股份有限公司 | A kind of modified viscose fabric of biomass graphene and its method for weaving |
| CN112593319A (en) * | 2020-12-07 | 2021-04-02 | 向鑫 | Graphene and chinlon blending drawing method |
-
2022
- 2022-02-21 CN CN202210156387.4A patent/CN114517350A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107299432A (en) * | 2017-06-21 | 2017-10-27 | 南通双弘纺织有限公司 | The mixed yarn and its technique of a kind of combed cotton and graphene nylon fibre mixed yarn |
| CN110453329A (en) * | 2019-08-19 | 2019-11-15 | 河北宏润新型面料有限公司 | A kind of production technology of compact spinning graphene composite fibre |
| CN110528151A (en) * | 2019-09-19 | 2019-12-03 | 河南新野纺织股份有限公司 | A kind of modified viscose fabric of biomass graphene and its method for weaving |
| CN112593319A (en) * | 2020-12-07 | 2021-04-02 | 向鑫 | Graphene and chinlon blending drawing method |
Non-Patent Citations (1)
| Title |
|---|
| 曾语晴等: "石墨烯纤维混纺功能型服装面料的开发与生产实践", 《合成材料老化与应用》 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103046200B (en) | Natural bamboo fiber shirt fabric and manufacture method thereof | |
| CN103998662B (en) | Stretchable and dimensionally stable the Woven fabric being made up of the covering yarn based on PTT | |
| CN111764030B (en) | Composite low-twist yarn towel and production method thereof | |
| CN108950811B (en) | Crease-resistant soft tooling fabric and production process thereof | |
| CN101892536A (en) | Three-component fiber blended yarns and manufacturing process thereof | |
| CN101760862A (en) | Dobby blending cotton-nylon, tencel and milk chinlon and manufacture process thereof | |
| CN106012230A (en) | Novel functional yarn-dyed bubbling-wrinkled fabric and production technology for same | |
| US11732388B2 (en) | Composite low-twist yarn towel and production method thereof | |
| CN107938075A (en) | The Yarn spinning method of viscose glue/Boot skill/Bo Fula 30S scribbleds | |
| CN107723890B (en) | Preparation method of cotton viscose dyed woven starching-free woven fabric | |
| CN110616486B (en) | Worsted cashmere and flax blended yarn and preparation method thereof | |
| CN108642648A (en) | A kind of high conformal health-care environmental-protecting fabric and its production method | |
| CN107723881A (en) | A kind of production method of multicomponent wool-like fabrics | |
| CN108823721B (en) | Method for manufacturing cashmere-like fabric with all-wool-different-structure multi-strand yarns | |
| CN108754727B (en) | Production process of functional siro compact spinning semi-segment colored slub yarn | |
| CN108505171A (en) | Numb half cotton, half new type yarn of one kind half and half and its production technology | |
| CN114517350A (en) | Production process of graphene fiber blended functional garment fabric | |
| CN211471699U (en) | Pure cotton super-soft yarn and super-soft bedding fabric | |
| CN112376141B (en) | Terylene linen-like yarn, preparation method thereof and fabric prepared from yarn | |
| CN113463245A (en) | Cotton yarn and polyester filament yarn doubling and twisting fabric processing technology | |
| CN110699823A (en) | Dustproof cotton cloth and manufacturing method thereof | |
| CN110699801A (en) | Pure cotton super-soft yarn and super-soft bedding fabric and production process thereof | |
| CN110129937A (en) | A kind of tight match of flash of light spins elastic force AB yarn and its production method | |
| CN108823711A (en) | A kind of ripple composite yarn and its processing technology | |
| CN114150419B (en) | Preparation process of high-toughness woven fabric |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220520 |