CN114515968A - Skirtboard processing device for concrete pipe pile and using method thereof - Google Patents
Skirtboard processing device for concrete pipe pile and using method thereof Download PDFInfo
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- CN114515968A CN114515968A CN202210214854.4A CN202210214854A CN114515968A CN 114515968 A CN114515968 A CN 114515968A CN 202210214854 A CN202210214854 A CN 202210214854A CN 114515968 A CN114515968 A CN 114515968A
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- 239000004567 concrete Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 93
- 239000010959 steel Substances 0.000 claims abstract description 93
- 238000005520 cutting process Methods 0.000 claims abstract description 57
- 238000003466 welding Methods 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 25
- 238000004804 winding Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011513 prestressed concrete Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/088—Work-clamping means other than mechanically-actuated using vacuum means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
Abstract
The invention discloses a skirtboard processing device for a concrete pipe pile, and belongs to the technical field of processing of skirtboards of pipe piles. A skirtboard processingequipment for concrete pipe pile includes: the intermittent conveying mechanism is used for intermittently conveying the skirtboard blank; the auxiliary positioning mechanism is arranged on the intermittent conveying mechanism and used for positioning the apron board blank in the conveying process; the discharging guide mechanism is arranged at the front end of the intermittent conveying mechanism and is used for feeding the apron board blank; the flattening mechanism is arranged on the intermittent conveying mechanism, is positioned behind the discharging guide mechanism and is used for flattening the apron board blank conveyed to the flattening mechanism; the cutting mechanism is arranged above the intermittent conveying mechanism and is used for cutting the apron plate blank conveyed to the cutting mechanism; the invention improves the positioning stability in the conveying process of the steel coil blank, and combines the circle supporting mechanism with the welding mechanism and the positioning mechanism, thereby saving the working procedures and improving the processing efficiency.
Description
Technical Field
The invention relates to the technical field of a tubular pile apron board processing device, in particular to a apron board processing device for a concrete tubular pile and a using method of the apron board processing device.
Background
The prestressed concrete precast pile (pipe pile) is widely applied to the fields of industrial and civil buildings, roads, railways, water conservancy, ports and docks and the like as a concrete product. In order to facilitate the connection of the prestressed concrete precast pile, end plates are required to be installed at two ends of the concrete precast pile. Before the prestressed concrete precast pile is manufactured, the end plate and the strip steel (skirt plate) are riveted or welded. The processing process of the tubular pile (joint) generally comprises a strip steel discharging step, a cutting step, a rolling step, an apron board welding step, an end plate feeding step and the press riveting arrangement of the end plate and the apron board, and the traditional tubular pile (joint) production has the problems of long processing period, low efficiency, more production personnel, high production cost, insufficient labor force, continuous increase of labor cost and the like.
In the prior art, the invention patent with patent application number CN202011480275.1 discloses an "automatic production line for press-riveting of tubular pile end plates, comprising: a skirtboard blank discharging device; the leveling device is used for leveling the skirtboard blank conveyed to the leveling worktable; the cutting device is positioned at the front side of the straightening roller component of the leveling device and is used for cutting the apron board blank; the edge rolling welding device is arranged at the front side of the cutting device, is connected with the cutting device through a conveying belt, and is used for edge rolling bending and welding the apron plate blank together to form an annular apron plate; the beading device is arranged on the front side of the rolling welding device, is connected with the rolling welding device through the first rolling rack, and is used for beading the annular skirt plate which rolls along the first rolling rack; an end plate feeding device; the device is riveted to pressure, locates the front side of beading device and end plate loading attachment to with roll the material frame through the second between the beading device and meet, and meet with end plate loading attachment's discharge gate, be used for with annular skirtboard and end plate crimping together ", still there is the defect:
(1) After being cut by the cutting device, the leveled apron board blank rebounds and bends under the self action of the steel coil ingredients, the bonding performance with the discharging device is poor, and the subsequent positioning and processing of the ribbing device are not facilitated;
(2) the bonding performance of the rib pressing device and the rounding device is poor, so that the process shaft is long, and the processing efficiency is low.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, the flattened apron board blank is cut by a cutting device and then rebounded and bent under the action of steel coil ingredients, the bonding performance with a discharging device is poor, and the subsequent positioning and processing of a rib pressing device are not facilitated; the apron board processing device for the concrete pipe pile has the problems that the combination performance of the rib pressing device and the rounding device is poor, the process shaft is long, and the processing efficiency is low.
In order to achieve the purpose, the invention adopts the following technical scheme:
a skirtboard processingequipment for concrete pipe pile includes:
the intermittent conveying mechanism is used for intermittently conveying the skirtboard blank;
the auxiliary positioning mechanism is arranged on the intermittent conveying mechanism and used for positioning the apron board blank in the conveying process;
the discharging guide mechanism is arranged at the front end of the intermittent conveying mechanism and is used for feeding the apron board blank;
The flattening mechanism is arranged on the intermittent conveying mechanism, is positioned behind the discharging guide mechanism and is used for flattening the skirtboard blank conveyed to the flattening mechanism;
the cutting mechanism is arranged above the intermittent conveying mechanism and is used for cutting the skirtboard blank conveyed to the cutting mechanism;
the positioning and rounding welding mechanism is arranged above the intermittent conveying mechanism and is used for welding the skirtboard blanks conveyed to the positioning and rounding welding mechanism together end to end;
and the material returning component is arranged on the positioning support circle welding mechanism and used for blanking the finished skirt board.
Preferably, the intermittent conveying mechanism comprises a conveying frame, symmetrically arranged conveying belts which are arranged on the top of the conveying frame and driven by an intermittent motor, and positioning plates which are arranged on the top of the conveying belts at intervals.
Preferably, supplementary positioning mechanism is including seting up the mounting groove on the locating plate, through the support mounting at the locating plate near the first electric telescopic handle of conveyer belt one side and install the negative pressure adsorption component at the flexible end of first electric telescopic handle, pass the mounting groove under the flexible state of first electric telescopic handle and outwards extend.
Preferably, the negative pressure adsorption assembly comprises a negative pressure pump arranged at the telescopic end of the first electric telescopic rod and arranged in the mounting groove and a negative pressure suction cup arranged at the negative pressure end of the negative pressure pump.
Preferably, the unwinding guide mechanism comprises an unwinding assembly and a guide assembly, wherein the unwinding assembly comprises an installation frame arranged at the front end of the conveying frame and a driving unwinding wheel arranged at one end of the installation frame far away from the conveying frame;
the guide assembly comprises guide rollers symmetrically arranged on the mounting frame.
Preferably, the smoothing mechanism comprises a flattening roller mounted above the conveying frame through a stand column.
Preferably, shutdown mechanism is including installing L type guide rail on the carriage, sliding connection at the drive guide rail seat of L type guide rail horizontal segment, installing the hydraulic stretching portion on drive guide rail seat and installing the slitting saw at the flexible end of hydraulic stretching portion, drive guide rail seat and slitting saw link to each other with the motor electrical property on the conveyer belt.
Preferably, the positioning circle-expanding welding mechanism comprises a mounting rod vertically mounted on the conveying frame, a positioning roller fixedly connected to the outer side wall of the mounting rod close to the top end and arranged above the positioning plate, a second electric telescopic rod fixedly connected to the outer side wall of the mounting rod close to the top end and parallel to the positioning roller, a vertically arranged connecting rod mounted at the telescopic end of the second electric telescopic rod, an arc-shaped guide rail connected to one end of the connecting rod away from the second electric telescopic rod, a positioning shaft slidably connected to the arc-shaped guide rail, a traction assembly mounted in the middle of the arc-shaped guide rail and used for drawing the positioning shaft to slide along the arc-shaped guide rail, a positioning ring rotatably connected to the outer wall of the positioning shaft and in clearance fit with the positioning roller, and a welding assembly mounted on one side of the arc-shaped guide rail close to the positioning roller;
The traction assembly comprises a driving winding and unwinding reel arranged at the middle section of the arc-shaped guide rail and a traction rope connected between the driving winding and unwinding reel and the positioning shaft;
the welding subassembly is including installing the swinging boom in arc guide rail middle section, installing at the third electric telescopic handle of the rotatory end of swinging boom, installing at the flexible mount pad of end of third electric telescopic handle, installing and keeping away from the weld part of third electric telescopic handle one end and installing in mount pad bottom and registration roller clearance fit's arc clamp plate.
Preferably, the material returning assembly comprises a T-shaped frame arranged on the mounting rod and close to the outer side wall of the top end, a fourth electric telescopic rod symmetrically arranged on the horizontal section of the T-shaped frame, and a material pushing plate arranged at the telescopic end of the fourth electric telescopic rod.
A use method of a skirtboard processing device for a concrete pipe pile comprises the following steps:
s1: firstly, a steel coil blank used in the apron board processing is arranged on a driving unreeling wheel, then the unreeling of the steel coil is carried out, and the unreeled steel coil is guided to an intermittent conveying mechanism through a guide roller, so that the feeding function of the apron board blank is realized;
s2: the negative pressure pump on the auxiliary positioning mechanism is started to enable the negative pressure sucker to generate negative pressure, the unreeled steel coil enters the positioning plate on the conveying belt of the intermittent conveying mechanism through the guide roller, the negative pressure sucker sucks the steel coil to enable the steel coil to be tightly attached to the positioning plate, then the steel coil is driven to pass through the flattening roller along with the movement of the conveying belt, the attaching tightness of the steel coil and the positioning plate is further improved, the conveying stability is improved, and the stability of subsequent processing is favorably ensured;
S3: the steel coil adsorbed by the positioning plate is gradually transferred to the lower part of the cutting mechanism along with the movement of the conveying belt, at the moment, the intermittent motor stops rotating, the conveying belt stops after conveying the steel coil to the lower part of the cutting mechanism, the cutting depth of the cutting saw is adjusted by controlling the extension length of the hydraulic telescopic part, the cutting adaptability of the steel coil with different thicknesses is realized, then the guide rail seat is driven to move along the horizontal section of the L-shaped guide rail, the cutting function of the steel coil is realized, and the adjusting function of the cutting length of the steel coil is realized by setting the intermittent shutdown time of the intermittent motor;
s4: the cut steel coil moves to the lower part of the positioning roller along the conveying belt, the negative pressure pump is closed at the moment, the negative pressure sucker and the steel coil are not closely adsorbed, then the first electric telescopic rod is controlled to extend to drive the cut steel coil to bend around the positioning roller, then the second electric telescopic rod is controlled to extend to drive the positioning shaft to extend to an included angle generated between the bent steel coil and the positioning plate, then the first electric telescopic rod is controlled to contract to drive the negative pressure pump and the negative pressure sucker connected with the negative pressure pump to hide into the mounting groove, then the driving winding and unwinding reel winding and drawing rope on the drawing component is opened to drive the positioning shaft to slide along the arc-shaped guide rail, further the positioning ring on the outer wall of the positioning shaft is driven to abut against the steel coil on the outer wall of the positioning roller along the positioning roller, the two positioning shafts gradually approach to the middle section of the arc-shaped guide rail along with the steel coil, the positioning roller is gradually attached to the positioning roller, and then the driving winding and unwinding reel is closed, the rotating arm is opened to drive the rotating arm to rotate, and the third electric telescopic rod is extended simultaneously, so that the arc-shaped pressing plates rotating along with the rotating arm are covered at the head and the tail of the steel coil, the circle supporting and positioning functions of the steel coil blank are realized, the positioning and circle supporting functions are synchronously realized, and the working efficiency is improved;
S5: then intermittently contracting the third electric telescopic rod, simultaneously opening the welding part to weld the head and the tail of the steel coil, and after the head and the tail are welded, opening the rotating arm again to drive the arc-shaped pressing plate to be separated from the steel coil;
s6: and opening a fourth electric telescopic rod on the material returning component to drive the material pushing plate to push the steel coil away from the positioning roller, so that the material returning function is realized.
Compared with the prior art, the invention provides a skirtboard processing device for a concrete pipe pile, which has the following beneficial effects:
1. this skirtboard processingequipment for concrete pipe pile, negative pressure pump on the assistance-localization real-time mechanism through setting up, make negative pressure suction cup produce the negative pressure, negative pressure suction cup negative pressure appeal adsorbs the coil of strip, make the coil of strip hug closely the locating plate, then along with the removal of conveyer belt drives the coil of strip and passes through the flattening roller, the laminating compactness of coil of strip with the locating plate has been realized, the stability of carrying is improved, help guaranteeing the stability of follow-up processing, the skirtboard stock after the flattening among the prior art is cut off the back bending under coil of strip batching self effect by cutting device, laminating performance with the blowing device worsens, be unfavorable for the problem of the location processing of follow-up ribbing device.
2. This skirtboard processingequipment for concrete pipe pile adjusts the depth of cut of slitting saw through the extension length of control hydraulic telescoping portion that sets up, realizes the cutting adaptability to the coil of strip of different thickness.
3. This skirtboard processingequipment for concrete pipe pile through the cooperation of the first electric telescopic handle that sets up and location axle and registration roller, realizes the circle location function of propping of coil of strip stock, will fix a position and prop the synchronous realization of circle function, has improved work efficiency, has solved prior art bonding property of beading device and circle device bad, leads to the problem that the process corridor is long, machining efficiency is low.
4. This skirtboard processingequipment for concrete pipe pile through the welding subassembly that sets up, has realized the accurate butt joint of coil of strip head and the tail, has improved welded stability and reliability.
5. This skirtboard processingequipment for concrete pipe pile, through the material returned subassembly that sets up, the scraping wings pushes away the coil of strip by the registration roller, realizes the function of blanking.
Drawings
FIG. 1 is a schematic view of the present invention.
FIG. 2 is a second schematic structural diagram of the present invention.
Fig. 3 is a third schematic structural diagram of the present invention.
FIG. 4 is a fourth schematic view of the present invention.
Fig. 5 is a front view of the present invention.
Fig. 6 is a schematic structural diagram of a positioning and rounding welding mechanism and a material returning assembly according to an embodiment of the present invention.
Fig. 7 is an enlarged structural view of a portion a of fig. 6 according to the present invention.
FIG. 8 is a second schematic structural diagram of the circular arc welding mechanism and the material returning assembly according to the present invention.
Fig. 9 is a schematic structural view of an auxiliary positioning mechanism according to the present invention.
Fig. 10 is a second structural schematic diagram of the auxiliary positioning mechanism of the present invention.
In the figure: 10. an intermittent conveying mechanism; 110. a carriage; 120. a conveyor belt; 130. positioning a plate; 20. an auxiliary positioning mechanism; 210. a first electric telescopic rod; 220. a negative pressure pump; 230. a negative pressure sucker; 30. a discharge guide mechanism; 310. a mounting frame; 320. driving the unwinding wheel; 330. a guide roller; 40. a smoothing mechanism; 410. flattening rollers; 50. a cutting mechanism; 510. an L-shaped guide rail; 520. driving the guide rail seat; 530. a hydraulic telescopic part; 540. cutting and sawing; 60. positioning a circle-supporting welding mechanism; 610. mounting a rod; 620. a positioning roller; 630. a second electric telescopic rod; 640. a connecting rod; 650. an arc-shaped guide rail; 660. positioning the shaft; 670. a traction assembly; 671. driving the take-up and pay-off reel; 672. a hauling rope; 680. a positioning ring; 690. welding the assembly; 691. a rotating arm; 692. a third electric telescopic rod; 693. a mounting seat; 694. welding the part; 695. an arc-shaped pressing plate; 70. a material returning component; 710. a T-shaped frame; 720. a fourth electric telescopic rod; 730. a material pushing plate.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Example 1:
referring to fig. 1 to 10, a skirtboard processing device for a concrete pipe pile includes:
the intermittent conveying mechanism 10 is used for intermittently conveying the skirtboard blank;
the auxiliary positioning mechanism 20 is arranged on the intermittent conveying mechanism 10 and used for positioning the apron board blank in the conveying process;
the discharging guide mechanism 30 is arranged at the front end of the intermittent conveying mechanism 10 and is used for feeding the skirtboard blank;
the flattening mechanism 40 is arranged on the intermittent conveying mechanism 10, is positioned behind the discharging guide mechanism 30 and is used for flattening the apron board blank conveyed to the flattening mechanism 40;
a cutting mechanism 50 installed above the intermittent conveying mechanism 10 for cutting the apron plate blank conveyed to the cutting mechanism 50;
The positioning and rounding welding mechanism 60 is arranged above the intermittent conveying mechanism 10 and is used for welding the end to end of the skirtboard blank conveyed to the positioning and rounding welding mechanism 60;
and the material returning assembly 70 is arranged on the positioning rounding welding mechanism 60 and is used for blanking the finished skirt plate.
Referring to fig. 1 to 4, the intermittent conveying mechanism 10 includes a conveying frame 110, symmetrically arranged conveying belts 120 installed on the top of the conveying frame 110 and driven by an intermittent motor, and positioning plates 130 installed on the top of the conveying belts 120 at intervals, and a coil of apron blank material is intermittently fed through the intermittent conveying mechanism 10.
Referring to fig. 1, 2, 3, 4, 9 and 10, the auxiliary positioning mechanism 20 includes a mounting groove formed on the positioning plate 130, a first electric telescopic rod 210 mounted on one side of the positioning plate 130 close to the conveying belt 120 through a bracket, and a vacuum adsorption assembly mounted at the telescopic end of the first electric telescopic rod 210, wherein the first electric telescopic rod 210 passes through the mounting groove to extend outwards in the telescopic state.
Referring to fig. 9 and 10, the negative pressure suction assembly comprises a negative pressure pump 220 installed at the telescopic end of the first electric telescopic rod 210 and disposed in the installation groove, and a negative pressure suction cup 230 installed at the negative pressure end of the negative pressure pump 220.
Referring to fig. 1 to 5, the unwinding guide mechanism 30 includes an unwinding assembly and a guide assembly, the unwinding assembly includes a mounting frame 310 mounted at the front end of the conveying frame 110 and a driving unwinding wheel 320 mounted at an end of the mounting frame 310 far from the conveying frame 110;
The guide assembly comprises guide rollers 330 symmetrically arranged on the mounting frame 310, apron plate blanks are firstly mounted on the driving unreeling wheel 320 through steel coil blanks used in apron plate processing, unreeling of the steel coils is then carried out, and the unreeled steel coils are guided to the intermittent conveying mechanism 10 through the guide rollers 330, so that the feeding function of the apron plate blanks is realized.
Referring to fig. 1-5, the smoothing mechanism 40 includes a flattening roller 410 installed above the conveying frame 110 through a column, and the moving of the conveying belt 120 drives the steel coil to pass through the flattening roller 410, so as to further improve the tightness of the joint between the steel coil and the positioning plate 130, and improve the conveying stability.
Referring to fig. 1-5, the cutting mechanism 50 includes an L-shaped rail 510 mounted on the conveying frame 110, a driving rail seat 520 slidably connected to a horizontal section of the L-shaped rail 510, a hydraulic expansion part 530 mounted on the driving rail seat 520, and a cutting saw 540 mounted at an expansion end of the hydraulic expansion part 530, the driving rail seat 520 and the cutting saw 540 are electrically connected to a motor on the conveying belt 120, a steel coil absorbed by the positioning plate 130 is gradually transferred to a position below the cutting mechanism 50 along with the movement of the conveying belt 120, at this time, the intermittent motor stops rotating, the conveying belt 120 conveys the steel coil to a position below the cutting mechanism 50 and then stops, the cutting depth of the cutting saw 540 is adjusted by controlling the extension length of the hydraulic telescopic part 530, so that the cutting adaptability to steel coils with different thicknesses is realized, then the guide rail seat 520 is driven to move along the horizontal section of the L-shaped guide rail 510, so as to realize the cutting function of the steel coil, the function of adjusting the cutting length of the steel coil is realized by setting the intermittent stop time of the intermittent motor.
Referring to fig. 6, 7 and 8, the tacking-bracing-circle welding mechanism 60 comprises a mounting rod 610 vertically mounted on the conveying frame 110, a positioning roller 620 fixedly connected to the outer sidewall of the mounting rod 610 near the top end and disposed above the positioning plate 130, a second electric telescopic rod 630 fixedly connected to the outer sidewall of the mounting rod 610 near the top end and parallel to the positioning roller 620, a vertically disposed connecting rod 640 mounted at the telescopic end of the second electric telescopic rod 630, an arc-shaped guide rail 650 connected to one end of the connecting rod 640 far away from the second electric telescopic rod 630, a positioning shaft 660 slidably connected to the arc-shaped guide rail 650, a pulling assembly 670 installed in the middle of the arc-shaped guide rail 650 and used for pulling the positioning shaft 660 to slide along the arc-shaped guide rail 650, a positioning ring 680 rotatably connected to the outer wall of the positioning shaft 660 and in clearance fit with the positioning rollers 620, and a welding assembly 690 installed on one side of the arc-shaped guide rail 650 close to the positioning rollers 620;
the traction assembly 670 includes a driving reeling and unreeling reel 671 installed at the middle section of the arc-shaped guide rail 650 and a traction rope 672 connected between the driving reeling and unreeling reel 671 and the positioning shaft 660, the cut steel coil moves to the lower side of the positioning roller 620 along the conveyor belt 120, at this time, the negative pressure pump 220 is turned off, the negative pressure suction cup 230 and the steel coil are not closely adsorbed, then the first electric telescopic rod 210 is controlled to extend to drive the cut steel coil to bend around the positioning roller 620, then the second electric telescopic rod 630 is controlled to extend to drive the positioning shaft 660 to extend to an included angle generated between the bent steel coil and the positioning plate 130, then the first electric telescopic rod 210 is controlled to contract to drive the negative pressure pump 220 and the connected negative pressure suction cup 230 to hide into the installation groove, then the driving reeling and unreeling reel 671 traction rope 672 on the traction assembly 670 is turned on to drive the positioning shaft 660 to slide along the arc-shaped guide rail 650, and further drive a positioning ring 680 on the outer wall of the positioning shaft 660 to abut against the outer wall of the positioning roller 620 along the positioning roller 620, along with the gradual approach of the two positioning shafts 660 to the middle section of the arc-shaped guide rail 650, the steel coil is gradually attached to the positioning rollers 620, then the driving winding and unwinding shaft 671 is closed, the rotating arm 691 is opened to drive the rotating arm 691 to rotate, and meanwhile, the third electric telescopic rod 692 is extended, so that the arc-shaped pressing plate 695 rotating along with the rotating arm 691 covers the head and the tail of the steel coil, the circle supporting and positioning function of the steel coil blank is realized, the positioning and circle supporting functions are synchronously realized, and the working efficiency is improved;
Firstly, a steel coil blank used in the skirtboard processing is arranged on the driving unreeling wheel 320, then the unreeling of the steel coil is carried out, and the unreeled steel coil is guided to the intermittent conveying mechanism 10 through the guide roll 330, so that the feeding function of the skirtboard blank is realized; the negative pressure pump 220 on the auxiliary positioning mechanism 20 is started to enable the negative pressure sucker 230 to generate negative pressure, the unreeled steel coil enters the positioning plate 130 on the conveying belt 120 of the intermittent conveying mechanism 10 through the guide roller 330, the negative pressure sucker 230 absorbs the steel coil through negative pressure attraction to enable the steel coil to be tightly attached to the positioning plate 130, then the steel coil is driven to pass through the flattening roller 410 along with the movement of the conveying belt 120, the attaching tightness of the steel coil and the positioning plate 130 is further improved, the conveying stability is improved, and the subsequent processing stability is favorably ensured; the steel coil adsorbed by the positioning plate 130 is gradually transferred to the lower part of the cutting mechanism 50 along with the movement of the conveyer belt 120, at the moment, the intermittent motor stops rotating, the conveyer belt 120 stops after conveying the steel coil to the lower part of the cutting mechanism 50, the cutting depth of the cutting saw 540 is adjusted by controlling the extension length of the hydraulic telescopic part 530, the cutting adaptability to the steel coils with different thicknesses is realized, then the guide rail seat 520 is driven to move along the horizontal section of the L-shaped guide rail 510, the cutting function of the steel coil is realized, and the adjusting function of the cutting length of the steel coil is realized by setting the intermittent downtime of the intermittent motor; the cut steel coil moves to the lower part of the positioning roller 620 along with the conveying belt 120, at this time, the negative pressure pump 220 is turned off, the negative pressure sucker 230 and the steel coil are not closely adsorbed, then the first electric telescopic rod 210 is controlled to extend, the cut steel coil is driven to bend around the positioning roller 620, then the second electric telescopic rod 630 is controlled to extend, the positioning shaft 660 is driven to extend to an included angle generated between the bent steel coil and the positioning plate 130, then the first electric telescopic rod 210 is controlled to contract, the negative pressure pump 220 and the negative pressure sucker 230 connected with the negative pressure pump are driven to hide into the mounting groove, then the driving winding and unwinding reel 671 winding and drawing rope 672 on the drawing assembly 670 is turned on to drive the positioning shaft 660 to slide along the arc-shaped guide rail 650, and further the positioning ring 680 on the outer wall of the positioning shaft 660 is driven to abut against the outer wall of the steel coil positioning roller 620 along the positioning roller 620, and gradually approaches towards the middle section of the arc-shaped guide rail 650 along with the two positioning shafts 660, the steel coil is gradually attached to the positioning roller 620, then the driving winding and unwinding reel 671 is closed, the rotating arm 691 is opened to drive the rotating arm 691 to rotate, and the third electric telescopic rod 692 is extended at the same time, so that the arc-shaped pressing plate 695 rotating along with the rotating arm 691 covers the head and the tail of the steel coil, the circle supporting and positioning functions of the steel coil blank are realized, the positioning and circle supporting functions are synchronously realized, and the working efficiency is improved; then the third electric telescopic rod 692 is intermittently contracted, the welding part 694 is opened simultaneously to weld the head and the tail of the steel coil, and after the head and the tail are welded, the rotating arm 691 is opened again to drive the arc-shaped pressing plate 695 to be separated from the steel coil.
Example 2:
referring to fig. 1 and 4, a skirting board processing device for concrete pipe piles is substantially the same as that in embodiment 1, further, the material returning component 70 includes a T-shaped frame 710 installed on the installation rod 610 near the outer side wall of the top end, fourth electric telescopic rods 720 symmetrically installed on the horizontal section of the T-shaped frame 710, and a material pushing plate 730 installed at the telescopic end of the fourth electric telescopic rods 720, after welding is completed, the fourth electric telescopic rods 720 on the material returning component 70 are opened, and the material pushing plate 730 is driven to push the steel coil away from the positioning roller 620, so as to realize the function of material falling.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (10)
1. The utility model provides a skirtboard processingequipment for concrete pipe pile which characterized in that includes:
the intermittent conveying mechanism (10) is used for intermittently conveying the skirtboard blank;
the auxiliary positioning mechanism (20) is arranged on the intermittent conveying mechanism (10) and is used for positioning the apron board blank in the conveying process;
The discharging guide mechanism (30) is arranged at the front end of the intermittent conveying mechanism (10) and is used for feeding the skirtboard blank into a roll;
the flattening mechanism (40) is arranged on the intermittent conveying mechanism (10), is positioned behind the discharging guide mechanism (30), and is used for flattening the apron plate blank conveyed to the flattening mechanism (40);
the cutting mechanism (50) is arranged above the intermittent conveying mechanism (10) and is used for cutting the apron plate blank conveyed to the cutting mechanism (50);
the positioning circle-supporting welding mechanism (60) is arranged above the intermittent conveying mechanism (10) and is used for welding the end-to-end of the apron board blank conveyed to the positioning circle-supporting welding mechanism (60) together;
and the material returning assembly (70) is arranged on the positioning rounding welding mechanism (60) and is used for blanking the finished product apron board.
2. The skirting board processing device for concrete pipe piles as claimed in claim 1, wherein said intermittent conveying mechanism (10) comprises a conveying frame (110), symmetrically arranged conveying belts (120) installed on the top of the conveying frame (110) and driven by an intermittent motor, and positioning plates (130) installed on the top of the conveying belts (120) at intervals.
3. The skirting board processing device for concrete pipe piles as claimed in claim 2, wherein said auxiliary positioning mechanism (20) comprises a mounting groove formed on said positioning plate (130), a first electric telescopic rod (210) mounted on one side of said positioning plate (130) close to said conveyor belt (120) through a bracket, and a negative pressure suction assembly mounted on the telescopic end of said first electric telescopic rod (210), said first electric telescopic rod (210) extending outwards through said mounting groove in the telescopic state.
4. The skirting board processing device for concrete pipe piles as claimed in claim 3, wherein said negative pressure suction assembly comprises a negative pressure pump (220) installed at the telescopic end of the first electric telescopic rod (210) and disposed in the installation groove, and a negative pressure suction cup (230) installed at the negative pressure end of the negative pressure pump (220).
5. The skirting board processing device for concrete pipe piles as claimed in claim 4, wherein said unwinding guide mechanism (30) comprises an unwinding assembly and a guide assembly, said unwinding assembly comprises a mounting bracket (310) mounted at the front end of the conveying bracket (110) and a driving unwinding wheel (320) mounted at one end of the mounting bracket (310) far away from the conveying bracket (110);
the guide assembly comprises guide rollers (330) symmetrically arranged on a mounting frame (310).
6. The apparatus as claimed in claim 2, wherein the smoothing means (40) comprises a flattening roller (410) installed above the carrier (110) by means of a column.
7. The skirting board processing device for concrete pipe piles as claimed in claim 2, wherein said cutting mechanism (50) comprises an L-shaped rail (510) mounted on the conveying frame (110), a driving rail seat (520) slidably connected to the horizontal section of the L-shaped rail (510), a hydraulic expansion part (530) mounted on the driving rail seat (520), and a cutting saw (540) mounted on the expansion end of the hydraulic expansion part (530), said driving rail seat (520) and cutting saw (540) being electrically connected to the motor on the conveying belt (120).
8. The skirting board processing device for concrete pipe piles as claimed in claim 3, wherein said locating and circle-bracing welding mechanism (60) comprises a mounting rod (610) vertically mounted on the conveying frame (110), a locating roller (620) fixedly connected to the outer side wall of the mounting rod (610) near the top end and disposed above the locating plate (130), a second electric telescopic rod (630) fixedly connected to the outer side wall of the mounting rod (610) near the top end and parallel to the locating roller (620), a vertically disposed connecting rod (640) mounted at the telescopic end of the second electric telescopic rod (630), an arc-shaped guide rail (650) connected to one end of the connecting rod (640) far away from the second electric telescopic rod (630), a locating shaft (660) slidably connected to the arc-shaped guide rail (650), a traction assembly (670) mounted in the middle of the arc-shaped guide rail (650) and used for drawing the locating shaft (660) to slide along the arc-shaped guide rail (650), and a plurality of locating rollers (620) mounted on the conveying frame (110), A positioning ring (680) which is rotatably connected to the outer wall of the positioning shaft (660) and is in clearance fit with the positioning rollers (620) and a welding assembly (690) which is arranged on one side of the arc-shaped guide rail (650) close to the positioning rollers (620);
the traction assembly (670) comprises a driving take-up reel (671) arranged at the middle section of the arc-shaped guide rail (650) and a traction rope (672) connected between the driving take-up reel (671) and the positioning shaft (660);
Welding subassembly (690) including install at rotating arm (691) in arc guide rail (650) middle section, install at third electric telescopic handle (692) of rotating arm (691) rotation end, install mount pad (693) at the flexible end of third electric telescopic handle (692), install and keep away from welding part (694) of third electric telescopic handle (692) one end in mount pad (693) and install arc clamp plate (695) at mount pad (693) bottom and registration roller (620) clearance fit.
9. The apparatus as claimed in claim 8, wherein the material returning assembly (70) comprises a T-shaped frame (710) mounted on the mounting rod (610) near the outer side wall of the top end, a fourth electric telescopic rod (720) symmetrically mounted on the horizontal section of the T-shaped frame (710), and a material pushing plate (730) mounted on the telescopic end of the fourth electric telescopic rod (720).
10. The use method of a skirting board processing device for concrete pipe piles as claimed in any one of claims 1 to 9, comprising the steps of:
s1: firstly, a steel coil blank used in the apron board processing is arranged on a driving unreeling wheel (320), then the steel coil is unreeled, and the unreeled steel coil is guided to an intermittent conveying mechanism (10) through a guide roller (330), so that the feeding function of the apron board blank is realized;
S2: the negative pressure pump (220) on the auxiliary positioning mechanism (20) is started, so that the negative pressure sucker (230) generates negative pressure, the unreeled steel coil enters the positioning plate (130) on the conveying belt (120) of the intermittent conveying mechanism (10) through the guide roller (330), the negative pressure sucker (230) adsorbs the steel coil through negative pressure attraction, the steel coil is tightly attached to the positioning plate (130), then the steel coil is driven to pass through the flattening roller (410) along with the movement of the conveying belt (120), the attaching tightness of the steel coil and the positioning plate (130) is further improved, the conveying stability is improved, and the stability of subsequent processing is favorably ensured;
s3: the steel coil adsorbed by the positioning plate (130) is gradually transferred to the lower part of the cutting mechanism (50) along with the movement of the conveying belt (120), at the moment, the intermittent motor stops rotating, the conveying belt (120) conveys the steel coil to the lower part of the cutting mechanism (50) and then stops, the cutting depth of the cutting saw (540) is adjusted by controlling the extension length of the hydraulic telescopic part (530), the cutting adaptability of the steel coils with different thicknesses is realized, then the guide rail seat (520) is driven to move along the horizontal section of the L-shaped guide rail (510), the cutting function of the steel coil is realized, and the adjusting function of the cutting length of the steel coil is realized by setting the intermittent downtime of the intermittent motor;
S4: the cut steel coil moves to the lower part of the positioning roller (620) along with the conveying belt (120), the negative pressure pump (220) is closed at the moment, the negative pressure sucker (230) and the steel coil are not closely adsorbed, then the first electric telescopic rod (210) is controlled to extend, the cut steel coil is driven to bend around the positioning roller (620), then the second electric telescopic rod (630) is controlled to extend, the positioning shaft (660) is driven to extend into an included angle generated between the bent steel coil and the positioning plate (130), then the first electric telescopic rod (210) is controlled to contract, the negative pressure pump (220) and the negative pressure sucker (230) connected with the negative pressure pump are driven to be hidden into the mounting groove, then the driving winding and unwinding reel (671) on the traction assembly (670) is started, the winding and unwinding reel (672) drives the positioning shaft (660) to slide along the arc-shaped guide rail (650), and further the positioning ring (680) of the outer wall of the positioning shaft (660) is driven to abut against the outer wall of the positioning roller (620) along the positioning roller (620), along with the two positioning shafts (660) gradually approach to the middle section of the arc-shaped guide rail (650), the steel coil is gradually attached to the positioning rollers (620), then the driving winding and unwinding reel (671) is closed, the rotating arm (691) is opened to drive the rotating arm (691) to rotate, and meanwhile, the third electric telescopic rod (692) is extended, so that the arc-shaped pressing plate (695) rotating along with the rotating arm (691) covers the head and the tail of the steel coil, the circle supporting and positioning function of the steel coil blank is realized, the positioning and circle supporting functions are synchronously realized, and the working efficiency is improved;
S5: then intermittently contracting the third electric telescopic rod (692), simultaneously opening the welding part (694) to weld the head and the tail of the steel coil, and after the head and the tail are welded, opening the rotating arm (691) again to drive the arc-shaped pressing plate (695) to be separated from the steel coil;
s6: and (3) opening a fourth electric telescopic rod (720) on the material returning component (70) to drive a material pushing plate (730) to push the steel coil away from the positioning roller (620), so that the material returning function is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214854.4A CN114515968B (en) | 2022-03-04 | 2022-03-04 | Skirtboard processing device for concrete pipe pile and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210214854.4A CN114515968B (en) | 2022-03-04 | 2022-03-04 | Skirtboard processing device for concrete pipe pile and application method thereof |
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| CN114515968A true CN114515968A (en) | 2022-05-20 |
| CN114515968B CN114515968B (en) | 2023-12-19 |
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| US20100170197A1 (en) * | 2009-01-07 | 2010-07-08 | Joshua Q Moyer | Method and apparatus for attaching a cutting blade to a substrate |
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| CN114515968B (en) | 2023-12-19 |
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