CN114515845A - Three-head horizontal punching machine and using method - Google Patents
Three-head horizontal punching machine and using method Download PDFInfo
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- CN114515845A CN114515845A CN202210104964.5A CN202210104964A CN114515845A CN 114515845 A CN114515845 A CN 114515845A CN 202210104964 A CN202210104964 A CN 202210104964A CN 114515845 A CN114515845 A CN 114515845A
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- 238000004080 punching Methods 0.000 title claims description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000003754 machining Methods 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 238000011282 treatment Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims 1
- 230000033001 locomotion Effects 0.000 description 17
- 230000008569 process Effects 0.000 description 6
- 238000005553 drilling Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
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- 238000007792 addition Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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Abstract
The invention provides a three-head horizontal perforating machine and a using method thereof, belonging to the technical field of machine tool machining and comprising a machine tool body, wherein a first mounting plate is arranged on the machine tool body, a first chuck and a second chuck are assembled on the first mounting plate, and an adjusting mechanism is arranged between the first mounting plate and the machine tool body; the lathe bed on be provided with drill bit one, exhibition sword and drill bit two, drill bit one, exhibition sword and drill bit two on all be provided with the unit head box, the unit head box in all be provided with a unit head, the main shaft level of unit head sets up, just the main shaft of unit head all with drill bit one, exhibition sword and drill bit two transmission connect, the lathe bed on be provided with moving mechanism, drill bit one, exhibition sword and drill bit two with moving mechanism between be provided with feed mechanism. The invention has the characteristic of high workpiece processing efficiency.
Description
Technical Field
The invention belongs to the technical field of machine tool machining, and relates to a punching machine, in particular to a three-head horizontal punching machine and a using method thereof.
Background
The drilling machine is a machine tool which mainly uses a drill bit to machine a hole on a workpiece, and usually, the drill bit rotates as a main motion, and the drill bit moves axially as a feed motion. The drilling machine is simple in structure, relatively low in machining precision, capable of drilling through holes and blind holes, replacing special cutters, and capable of expanding, reaming or tapping and the like. In the machining process, the workpiece is fixed, the cutter moves, the center of the cutter is aligned with the center of the hole, and the cutter rotates (main motion). The drilling machine is characterized in that a workpiece is fixed and a cutter rotates.
Because the existing horizontal drilling machine only has one driving faceplate and one tailstock, only one part can be processed at a time, and the working efficiency is lower. Meanwhile, for some deeper hole processing, the drill bit is longer and is easy to be eccentric.
The existing punching machine is a multi-head punching machine disclosed in patent document (application number: CN201520359693.3), a plurality of drill bits are enabled to simultaneously extend forwards through a guide rail, a driving machine and a screw rod, and a plurality of machined parts can be processed and punched simultaneously, but the multi-head punching machine can only process the punching of a plurality of machined parts simultaneously, when a plurality of working parts need to be punched, holes are drilled, and the like, the tool bit needs to be replaced after the holes are punched, and then the machined parts are processed simultaneously in the next working procedure, so that when the plurality of working procedures exist, the tool bit needs to be replaced ceaselessly, and the working efficiency of the multi-head punching machine is greatly reduced.
The anchorage device is a permanent anchorage device used in prestressed concrete, and is an anchorage tool, also called a prestressed anchorage device, used in a post-tensioning structure or component for maintaining the tensile force of a prestressed tendon and transmitting the tensile force to the interior of the concrete. A plurality of holes need to be processed in the processing process of the anchorage device, and the processing technology treatments such as punching, reaming and the like need to be carried out when the same hole is processed, so that the efficiency of the existing punching machine is low.
Therefore, it is still necessary for those skilled in the art to develop a punching machine capable of simultaneously performing different processes on a plurality of workpieces.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides a three-head horizontal punching machine and a using method thereof, has the characteristic of high working efficiency, and solves the problem of reduced working efficiency caused by the fact that the multi-head punching machine cannot simultaneously carry out different working procedures on a plurality of workpieces.
The purpose of the invention can be realized by the following technical scheme: a three-head horizontal perforating machine comprises a machine body, wherein a first mounting plate is arranged on the machine body, two parallel mounting grooves are formed in the first mounting plate, a first chuck and a second chuck are sequentially assembled in the mounting grooves from left to right, and an adjusting mechanism capable of enabling the first mounting plate to displace in the horizontal direction and the vertical direction is arranged between the first mounting plate and the machine body; the lathe bed is sequentially provided with a first drill bit, a second expanding cutter and a second drill bit from left to right, the first drill bit, the second expanding cutter and the second drill bit are distributed at equal intervals, and the distance between the first chuck and the second chuck is equal to the distance between the first drill and the cutter, the first drill bit, the cutter expanding and the second drill bit are all provided with a power head box body, the power head box body is internally provided with a power head, a main shaft of the power head is horizontally arranged, and the main shaft of the power head is in transmission connection with the first drill bit, the second drill bit and the expanding cutter, the lathe bed is provided with a moving mechanism which can push the first drill bit, the expanding cutter and the second drill bit to a great extent simultaneously, and a feeding mechanism which can push or push the first drill bit, the second cutter and the second drill bit simultaneously during processing is arranged between the first drill bit, the second cutter and the moving mechanism.
Through adopting foretell technical scheme, can make a mounting panel vertical motion and horizontal motion through being provided with adjustment mechanism, the flexibility of work piece processing has been improved, through being provided with moving mechanism, prepare to add man-hour at the work piece, can make drill bit one, exhibition sword and expand drill bit two and impel fast simultaneously, make drill bit one, exhibition sword and drill bit two remove to the position with workpiece surface contact on, through being provided with mutually supporting unit head and feed mechanism, realized punching the work piece, reaming technology processing, through with chuck one, chuck two, drill bit one, the equidistance sets up between exhibition sword and the drill bit two, can realize carrying out different punching and the reaming processing to two work pieces simultaneously.
In the three-head horizontal puncher, the adjusting mechanism comprises a mounting plate II fixed on the lathe bed, a plurality of horizontally arranged guide rails I are fixed on the mounting plate II, a slide block I capable of sliding along the length direction of the guide rails I is arranged on the guide rails I in a sliding manner, a first servo motor is further fixed on the mounting plate I, a first lead screw I is connected to an output shaft of the first servo motor in a transmission manner, the first lead screw I is connected with the slide block I in a threaded manner, a mounting plate III is fixed on the slide block I, a plurality of vertically arranged guide rails II are fixed on the mounting plate III, a slide block II capable of sliding along the length direction of the guide rails II is arranged on the guide rails II in a sliding manner, a second servo motor is further fixed on the mounting plate III, a second lead screw II is connected to an output shaft of the second servo motor in a transmission manner, and the second lead screw and the slide block II are connected through threads, and the second sliding block is fixedly connected with the first mounting plate.
Through adopting foretell technical scheme, can control a mounting panel horizontal motion through driving first servo motor, can control a vertical motion of mounting panel through driving second servo motor, through the servo motor lead screw as drive power, can make mounting panel one can be more steady when the motion.
In the three-head horizontal punching machine, the moving mechanism comprises a plurality of mounting bases fixed on the machine body, rectangular grooves are formed in the surfaces of the mounting bases, a third guide rail is fixed in each rectangular groove and longitudinally arranged, a third sliding block capable of sliding along the length direction of the third guide rail is arranged on the third guide rail in a sliding mode, and a mounting support is fixed to the tops of the third sliding blocks.
Through adopting foretell technical scheme, be provided with three and the slider of guide rail of mutually supporting, can make drill bit one, exhibition sword and drill bit two move more steadily when impelling or pushing by a wide margin.
In the three-head horizontal punching machine, the feeding mechanism comprises a plurality of groups of guide rail assemblies arranged on the upper surface of the mounting support, the guide rail assemblies correspond to the first drill bit, the second expanding cutter and the second drill bit one by one, each group of guide rail assemblies comprises a plurality of guide rails four fixed on the upper surface of the mounting support, the guide rails four are longitudinally arranged, the guide rails four are provided with sliding blocks four capable of sliding along the length direction of the guide rails in a sliding manner, the mounting support is further fixed with a third servo motor, an output shaft of the third servo motor is in transmission connection with a third screw rod, the third screw rod and the sliding blocks four are in threaded connection, and the sliding blocks four are fixedly connected with power head boxes positioned on the first drill bit, the expanding cutter and the second drill bit respectively.
Through adopting foretell technical scheme, can make drill bit one, exhibition sword and drill bit two carry out accurate motion on the horizontal fore-and-aft direction simultaneously, the main shaft of cooperation unit head rotates and can accomplish punching and reaming processing to the work piece, and through being provided with guide rail four and the slider four of mutually supporting, can make drill bit one, exhibition sword and drill bit two more steady during the motion, has improved the precision of handling the work piece processing.
In the three-head horizontal punching machine, the first chuck and the second chuck adopt hydraulic automatic chucks.
Through adopting foretell technical scheme, effectively improved the precision and the stability of centre gripping work piece.
In the three-head horizontal punching machine, the first servo motor, the second servo motor, the third servo motor and the power head are electrically connected with the PLC.
By adopting the technical scheme, the processing of the workpiece can be automatically completed, the mechanical automation is realized, the working efficiency is improved, and the running cost is reduced.
In the three-head horizontal perforating machine, the lathe bed and the power head box body are integrally cast and molded.
Through adopting foretell technical scheme for lathe bed and unit head box possess better bulk rigidity, intensity is high, shock-resistant.
In the three-head horizontal perforating machine, the five-head horizontal perforating machine further comprises a high-pressure cooling mechanism, the high-pressure cooling mechanism comprises a high-pressure water pump machine, the high-pressure water pump machine is connected with a high-pressure pipe, and the other end of the high-pressure pipe is connected with a high-speed rotating joint.
By adopting the technical scheme, the cutter can realize the effect of high-pressure internal cooling.
In foretell three horizontal puncher, five horizontal puncher still including set up in the automatic chip removal mechanism of a mounting panel below, automatic chip removal mechanism include gear motor, gear motor on the transmission connection have an auger.
Through adopting foretell technical scheme, rotate through gear motor drive auger, can realize processing the work piece and produce clastic automatic chip removal.
A using method of a three-head horizontal punching machine comprises the following steps:
s1: loading a workpiece I into a chuck I, driving a first servo motor and a second servo motor to enable a first mounting plate to move horizontally and vertically, when the chuck I and the chuck II move to a machining position, then pushing a third sliding block to move horizontally along a direction of approaching the first mounting plate in a three-way manner along a guide rail, moving a first drill bit to a position in contact with the surface of the workpiece I, and then enabling the first drill bit to punch the workpiece I under the action of a third servo motor and a power head;
s2: after punching of the first workpiece, driving the first servo motor and the second servo motor to enable the first mounting plate to move to the original position, loading the second workpiece into the second chuck, driving the first servo motor and the second servo motor to enable the first mounting plate to move horizontally and vertically, after the first chuck and the second chuck move to a machining position, pushing the third slide block to move horizontally along a direction of approaching the first mounting plate in a three-way mode along a guide rail, moving the spreader knife to a position where the spreader knife is in contact with a punching hole of the workpiece, moving the second drill bit to a position where the second drill bit is in contact with the surface of the second workpiece, and then enabling the spreader knife to perform reaming processing on the first workpiece under the action of the third servo motor and the power head, and performing punching processing on the second drill bit on the second workpiece;
s3: after the first workpiece and the second workpiece are machined, driving the first servo motor and the second servo motor to enable the first mounting plate to move to the original position, taking out the machined first workpiece from the first chuck, loading a new first workpiece into the first chuck, driving the first servo motor and the second servo motor to enable the first mounting plate to move horizontally and vertically, after the first chuck and the second chuck move to a machining position, pushing the third slide block to move horizontally along a direction close to the first mounting plate in a three-way manner along a guide rail, moving the first drill bit to a position in contact with the surface of the first workpiece, moving the spreader knife to a position in contact with a punching position of the second workpiece, and then enabling the drill bit to perform one-to-one punching treatment on the first workpiece under the action of a third servo motor and a power head, and reaming treatment on the second workpiece by the spreader;
s4: after the first workpiece and the second workpiece are machined, the first mounting plate is driven to move to the original position by driving the first servo motor and the second servo motor, the machined second workpiece is taken out of the second chuck, a new second workpiece is loaded into the second chuck, and different punching and reaming processes are carried out on the two workpieces simultaneously by repeating the operations.
Compared with the prior art, the invention has the following advantages:
1. the four-guide-rail four-slide-block four-servo-motor multi-power-head power head device has the advantages that the four-guide-rail four-slide-block four-servo-motor multi-power-head power head device is provided with the four servo-motor and the multiple power heads, so that the multi-guide-rail four-slide-block four-servo-motor multi-power-head power head device can be used for processing multiple workpieces by different processes, the working efficiency is greatly improved, the guiding precision is higher during movement, the low-speed movement stability is higher, and the processing precision of the workpieces is favorably improved;
2. according to the invention, the guide rail I, the slide block I, the guide rail II and the slide block II are arranged, so that the mounting plate I can accurately and stably move in the vertical direction and the horizontal left-right direction, a workpiece is moved to a preset working position, and the high-flexibility use is realized;
3. according to the invention, the first servo motor, the second servo motor, the third servo motor and the power head are electrically connected with the PLC, so that the workpiece can be automatically processed, mechanical automation is realized, the labor cost is reduced, and the working efficiency is improved;
4. according to the invention, the third sliding block and the third guide rail are arranged, so that the first drill bit, the second cutter and the second drill bit can be greatly pushed when a workpiece is to be machined, and the first drill bit, the second cutter and the second drill bit can be greatly pushed when the workpiece is to be replaced;
5. the high-pressure water pump, the high-pressure pipe and the high-speed rotary joint are arranged, so that the effect of high-pressure internal cooling of the cutter can be realized;
6. the invention can automatically remove chips generated by processing workpieces by arranging the speed reducing motor and the auger.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a side view of the present invention;
fig. 4 is a top view of the present invention.
In the figure, 1, a lathe bed; 2. a first mounting plate; 3. a first chuck; 4. a second chuck; 5. a power head box body; 6. a second mounting plate; 7. a first guide rail; 8. a first sliding block; 9. a first servo motor; 10. mounting a third plate; 11. a second guide rail; 12. a second sliding block; 13. a second servo motor; 14. installing a base; 15. a third guide rail; 16. a third sliding block; 17. mounting a support; 18. a fourth guide rail; 19. a fourth sliding block; 20. and a third servo motor.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in figure 1, the three-head horizontal punching machine comprises a machine body 1, wherein a first mounting plate 2 is arranged on the machine body 1, two mounting grooves which are arranged side by side are formed in the first mounting plate 2, a first chuck 3 and a second chuck 4 are sequentially assembled in the mounting grooves from left to right, the first chuck 3 and the second chuck 4 adopt hydraulic automatic chucks, and the accuracy and the stability of workpiece clamping are effectively improved.
As shown in fig. 1 to 3, an adjusting mechanism capable of displacing the mounting plate 2 in the horizontal direction and the vertical direction is arranged between the mounting plate 2 and the bed 1. Particularly, adjustment mechanism is including being fixed in two installation pieces on the lathe bed 1, the equal level setting of two installation pieces, the last fixed surface of two installation pieces has a mounting panel two 6, the vertical setting of mounting panel two 6, be fixed with guide rail one 7 that two levels set up on the mounting panel two 6, it can carry out gliding slider one 8 along its length direction to slide on the guide rail one 7, still be fixed with first servo motor 9 on mounting panel one 2, the transmission connection has lead screw one on first servo motor 9's the output shaft, lead screw one and slider 8 between through threaded connection, can drive slider one 8 along guide rail one 7 horizontal migration through first servo motor 9, drive mounting panel one 2 horizontal migration. Be fixed with mounting panel three 10 on two slider 8, the vertical setting of mounting panel three 10, be fixed with two guide rail two 11 of vertical setting on the mounting panel three 10, it can carry out gliding slider two 12 along its length direction to slide to be provided with on guide rail two 11, still be fixed with second servo motor 13 on the mounting panel three 10, the transmission is connected with lead screw two on the output shaft of second servo motor 13, pass through threaded connection between lead screw two and the slider two 12, and slider two 12 links firmly with mounting panel one 2 mutually, can drive slider two 12 along the vertical removal of guide rail two 11 through second servo motor 13, drive the vertical removal of mounting panel one 2. And the first sliding block 8 and the second sliding block 12 are driven to move through the motor lead screw, so that the first mounting plate 2 is more stable in moving.
As shown in fig. 1 to 3, a first drill bit, a second expanding cutter and a second drill bit are sequentially arranged on a lathe bed 1 of the three-head horizontal punching machine from left to right, the first drill bit, the second expanding cutter and the second drill bit are distributed at equal intervals, the interval between the first chuck 3 and the second chuck 4 is equal to the interval between the first drill bit and the second expanding cutter, and the first chuck 3 and the second chuck 4 are aligned with the first drill bit, the second expanding cutter and the second drill bit through vertical movement and horizontal movement of an installation plate 2 through an adjusting mechanism. The power head box body 5 is arranged on the first drill bit, the second drill bit and the expanding cutter, the power head box body 5 and the lathe bed 1 are integrally cast, the integral rigidity of the lathe bed 1 and the power head box body 5 is improved, the strength is high, and impact resistance is achieved. All be provided with a unit head in the unit head box 5, the main shaft level of unit head sets up, and the main shaft of unit head is connected with drill bit one, exhibition sword and the transmission of drill bit two respectively, is provided with the moving mechanism that can make drill bit one, exhibition sword and drill bit two advance simultaneously or release by a wide margin on the lathe bed 1, is provided with between drill bit one, exhibition sword and drill bit two and the moving mechanism and can makes drill bit one, exhibition sword and drill bit two advance simultaneously or the feed mechanism who releases when processing. The first drill bit, the cutter expanding and the second drill bit can be rapidly moved to the position in contact with the surface of the workpiece through the moving mechanism, and then the workpiece is punched and reamed through the matching of the power head and the feeding mechanism.
As shown in fig. 1, 2 and 4, the moving mechanism includes two mounting bases 14 fixed on the bed 1, rectangular grooves are formed in the surfaces of the mounting bases 14, guide rails three 15 are fixed in the rectangular grooves, the guide rails three 15 are longitudinally arranged, sliders three 16 capable of sliding along the length direction of the guide rails three 15 are slidably arranged on the guide rails three 15, and a mounting support 17 is fixed on the tops of the sliders three 16. Can make drill bit one, exhibition sword and drill bit two large amplitude motion through three 16 of sliding block, add man-hour to the work piece preparation, promote the slider along three 15 directions motions to being close to mounting panel one 2 of guide rail for drill bit one, exhibition sword and drill bit two impel by a wide margin, when changing the work piece after accomplishing processing, promote the slider along three 15 directions motions of keeping away from mounting panel one 2 of guide rail, make drill bit one, exhibition sword and drill bit two release by a wide margin.
As shown in fig. 1 to 3, the feeding mechanism includes a group-based guide rail assembly disposed on the upper surface of the mounting support 17, and the three groups of guide rail assemblies correspond to the first drill bit, the second drill bit, and the expanding cutter one by one. Every group guide rail assembly is including being fixed in two guide rails four 18 of erection support 17 upper surface, and guide rail four 18 all vertically sets up, and the sliding block four 19 that can carry out the slip along its length direction is provided with in guide rail four 18, still is fixed with third servo motor 20 on the erection support 17, and the transmission connection has lead screw three on the output shaft of third servo motor 20, passes through threaded connection between lead screw three and the slider four 19. And the fourth sliding block 19 is fixedly connected with the power head box body 5 positioned on the first drill bit, the second cutter and the second drill bit respectively. When a workpiece is ready to be machined, the third servo motor 20 can drive the third sliding block 16 to horizontally move along the third guide rail 15 to a direction close to the first mounting plate 2 to drive the cutter to move, so that the cutter is fed, and the punching and reaming treatment of the workpiece is completed under the cooperation of the cutter feeding and the power head.
The three-head horizontal perforating machine further comprises a high-pressure cooling mechanism, the high-pressure cooling mechanism comprises a high-pressure water pump machine, a high-pressure pipe is connected to the high-pressure water pump machine, and the other end of the high-pressure pipe is connected with a high-speed rotating joint, so that the cutter achieves the effect of high-pressure internal cooling. The five-head horizontal perforating machine further comprises an automatic chip removal mechanism arranged below the first mounting plate 2, the automatic chip removal mechanism comprises a speed reducing motor, and the speed reducing motor is connected with an auger in a transmission manner. The screw conveyer can be driven by the speed reducing motor to rotate, so that chips generated in the process of processing workpieces can be automatically discharged. First servo motor 9, second servo motor 13, third servo motor 20 and unit head all with PLC controller electric connection, have realized the mechanical automation of work piece processing, have improved work efficiency when having reduced the cost of labor.
In order to realize the simultaneous processing of different punching, reaming and finish reaming of a plurality of workpieces, the punching work efficiency is improved.
A using method of a three-head horizontal punching machine comprises the following steps:
s1: loading a first workpiece into the first chuck 3, horizontally moving and vertically moving the first mounting plate 2 by driving the first servo motor 9 and the second servo motor 13, when the first chuck 3 and the second chuck 4 move to a machining position, then pushing the third slide block 16 to horizontally move along the third guide rail 15 in a direction close to the first mounting plate 2, moving the first drill bit to a position in contact with the surface of the first workpiece, and then enabling the first drill bit to punch the first workpiece under the action of the third servo motor 20 and the power head;
s2: after the first workpiece is punched, driving the first servo motor 9 and the second servo motor 13 to enable the first mounting plate 2 to move to the original position, loading a second workpiece into the second chuck 4, driving the first servo motor 9 and the second servo motor 13 to enable the first mounting plate 2 to move horizontally and vertically, after the first chuck 3 and the second chuck 4 move to a machining position, pushing the third slide block 16 to move horizontally along the third guide rail 15 in a direction close to the first mounting plate 2, moving the second drill bit to a position contacting with the surface of the second workpiece, and then enabling the first workpiece to be reamed by the second drill bit under the action of the third servo motor 20 and the power head, and punching the second workpiece by the second drill bit;
s3: after the first workpiece and the second workpiece are machined, the first mounting plate 2 is moved to the original position by driving the first servo motor 9 and the second servo motor 13, the machined first workpiece is taken out of the first chuck 3, a new first workpiece is loaded into the first chuck 3, the first mounting plate 2 is horizontally moved and vertically moved by driving the first servo motor 9 and the second servo motor 13, when the first chuck 3 and the second chuck 4 are moved to a machining position, the third slide block 16 is pushed to horizontally move towards the direction close to the first mounting plate 2 along the third guide rail 15, the first drill bit is moved to a position in contact with the surface of the first workpiece, the expanding cutter is moved to a position in contact with the punching position of the second workpiece, then the pair of workpieces is punched by the drill bit under the action of the third servo motor 20 and the power head, and the expanding cutter is used for reaming the second workpiece;
s4: after the first workpiece and the second workpiece are machined, the first mounting plate 2 is moved to the original position by driving the first servo motor 9 and the second servo motor 13, the machined second workpiece is taken out of the second chuck 4, a new second workpiece is loaded into the second chuck 4, and different punching or reaming treatments are simultaneously carried out on the two workpieces by repeating the operations.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the terms bed 1, mounting plate one 2, chuck one 3, chuck two 4, power head housing 5, mounting plate two 6, guide rail one 7, slide block one 8, first servo motor 9, mounting plate three 10, guide rail two 11, slide block two 12, second servo motor 13, mounting base 14, guide rail three 15, slide block three 16, mounting support 17, guide rail four 18, slide block four 19, third servo motor 20, etc., are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (10)
1. A three-head horizontal punching machine comprises a machine body (1) and is characterized in that a first mounting plate (2) is arranged on the machine body (1), two parallel mounting grooves are formed in the first mounting plate (2), a first chuck (3) and a second chuck (4) are sequentially assembled in the mounting grooves from left to right, and an adjusting mechanism capable of enabling the first mounting plate (2) to be displaced in the horizontal direction and the vertical direction is arranged between the first mounting plate (2) and the machine body (1); lathe bed (1) on from left to right have set gradually drill bit one, exhibition sword and drill bit two, drill bit one, exhibition sword and drill bit two between the equidistance distribute, just chuck one (3) arrive interval between chuck two (4) with drill bit one arrives interval between the exhibition sword equals, drill bit one, exhibition sword and drill bit two on all be provided with unit head box (5), unit head box (5) in all be provided with a unit head, the main shaft level of unit head sets up, just the main shaft of unit head all with drill bit one, exhibition sword and drill bit two transmission be connected, lathe bed (1) on be provided with and to make drill bit one, exhibition sword and drill bit two impel or the moving mechanism who pushes away simultaneously by a wide margin, drill bit one, exhibition sword and drill bit two with moving mechanism between be provided with and to make during processing drill bit one, exhibition sword and drill bit two, The feeding mechanism is used for simultaneously pushing the cutter and the drill bit.
2. The three-head horizontal punching machine according to claim 1, wherein the adjusting mechanism comprises a second mounting plate (6) fixed on the machine body (1), a plurality of horizontally arranged first guide rails (7) are fixed on the second mounting plate (6), a first sliding block (8) capable of sliding along the length direction of the first guide rail (7) is slidably arranged on the first guide rail (7), a first servo motor (9) is further fixed on the first mounting plate (2), a first screw rod is in transmission connection with an output shaft of the first servo motor (9), and the first screw rod is in threaded connection with the first sliding block (8); slider one (8) on be fixed with mounting panel three (10), be fixed with guide rail two (11) of a plurality of vertical settings on mounting panel three (10), guide rail two (11) go up the slip and be provided with and carry out gliding slider two (12) along its length direction, mounting panel three (10) on still be fixed with second servo motor (13), the transmission is connected with lead screw two on the output shaft of second servo motor (13), lead screw two with slider two (12) between through threaded connection, just slider two (12) with mounting panel (2) link firmly mutually.
3. The three-head horizontal punching machine according to claim 2, wherein the moving mechanism comprises a plurality of mounting bases (14) fixed on the machine body (1), rectangular grooves are formed in the surfaces of the mounting bases (14), a third guide rail (15) is fixed in each rectangular groove, the third guide rail (15) is longitudinally arranged, a third slider (16) capable of sliding along the length direction of the third guide rail (15) is slidably arranged on the third guide rail (15), and a mounting support (17) is fixed on the tops of the third sliders (16).
4. The three-head horizontal hole puncher according to claim 3, wherein the feeding mechanism comprises a plurality of sets of guide rail assemblies arranged on the upper surface of the mounting support (17), the plurality of sets of guide rail assemblies correspond to the first drill bit, the first spreader and the second drill bit one by one, each set of guide rail assembly comprises a plurality of guide rails four (18) fixed on the upper surface of the mounting support (17), the guide rails four (18) are longitudinally arranged, a sliding block four (19) capable of sliding along the length direction of the guide rails four (18) is slidably arranged on the guide rails four (18), a third servo motor (20) is further fixed on the mounting support (17), a third screw rod is connected to an output shaft of the third servo motor (20) in a transmission manner, the third screw rod is connected with the sliding block four (19) in a threaded manner, and the sliding block four (19) are respectively connected with a guide rail assembly positioned on the first drill bit, The power head box body (5) on the expanding cutter and the drill bit II are fixedly connected.
5. The three-head horizontal punch according to claim 1, wherein the first chuck (3) and the second chuck (4) are hydraulic automatic chucks.
6. The three-head horizontal punching machine according to claim 4, wherein the first servo motor (9), the second servo motor (13), the third servo motor (20) and the power head are electrically connected with a PLC controller.
7. The three-head horizontal hole puncher according to any one of claims 1-6, wherein the bed (1) and the power head box (5) are integrally cast.
8. The three-head horizontal hole puncher according to any one of claims 1-6, wherein the five-head horizontal hole puncher further comprises a high-pressure cooling mechanism, the high-pressure cooling mechanism comprises a high-pressure water pump, a high-pressure pipe is connected to the high-pressure water pump, and a high-speed rotary joint is connected to the other end of the high-pressure pipe.
9. The three-head horizontal punching machine according to any one of claims 1 to 6, further comprising an automatic chip removal mechanism disposed below the first mounting plate (2), wherein the automatic chip removal mechanism comprises a speed reduction motor, and a packing auger is connected to the speed reduction motor in a transmission manner.
10. The method of using a three-head horizontal punch according to any one of claims 1 to 9, wherein: the method comprises the following steps:
s1: loading a first workpiece into a first chuck (3), horizontally moving and vertically moving a first mounting plate (2) by driving a first servo motor (9) and a second servo motor (13), when the first chuck (3) and a second chuck (4) move to a processing position, pushing a third slide block (16) to horizontally move along a third guide rail (15) in a direction close to the first mounting plate (2), moving a first drill bit to a position contacting with the surface of the first workpiece, and then enabling the first drill bit to punch the first workpiece under the action of a third servo motor (20) and a power head;
s2: after punching of the first workpiece, driving the first servo motor (9) and the second servo motor (13) to enable the first mounting plate (2) to move to the original position, loading the second workpiece into the second chuck (4), driving the first servo motor (9) and the second servo motor (13) to enable the first mounting plate (2) to move horizontally and vertically, after the first chuck (3) and the second chuck (4) move to a machining position, then pushing the third slide block (16) to move horizontally along the third guide rail (15) in the direction close to the first mounting plate (2), at the moment, moving the expanding cutter to a position in contact with a punching hole of the workpiece, moving the second drill bit to a position in contact with the surface of the second workpiece, and then enabling the expanding cutter to perform hole expanding processing on the first workpiece under the action of the third servo motor (20) and the power head to perform punching processing on the second workpiece;
s3: after the first workpiece and the second workpiece are machined, the first mounting plate (2) is moved to the original position by driving the first servo motor (9) and the second servo motor (13), the machined first workpiece is taken out of the first chuck (3), a new first workpiece is loaded into the first chuck (3), the first mounting plate (2) is horizontally moved and vertically moved by driving the first servo motor (9) and the second servo motor (13), the first chuck (3) and the second chuck (4) are moved to a machining position, then the third slide block (16) is pushed to horizontally move along the third guide rail (15) in the direction close to the first mounting plate (2), at the moment, the first drill head is moved to the position in contact with the surface of the first workpiece, the spreading cutter is moved to the position in contact with the punching position of the second workpiece, and then the drill head is subjected to punching treatment of the first workpiece by the first drill head by the action of the third servo motor (20) and the power head, the expanding cutter performs reaming treatment on the workpiece II;
s4: after the first workpiece and the second workpiece are machined, the first mounting plate (2) is moved to the original position by driving the first servo motor (9) and the second servo motor (13), the machined second workpiece is taken out of the second chuck (4), a new second workpiece is loaded into the second chuck (4), and the operations are repeated to simultaneously carry out different punching and reaming treatments on the two workpieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210104964.5A CN114515845A (en) | 2022-01-28 | 2022-01-28 | Three-head horizontal punching machine and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210104964.5A CN114515845A (en) | 2022-01-28 | 2022-01-28 | Three-head horizontal punching machine and using method |
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| CN114515845A true CN114515845A (en) | 2022-05-20 |
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| CN202210104964.5A Pending CN114515845A (en) | 2022-01-28 | 2022-01-28 | Three-head horizontal punching machine and using method |
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| CN201253695Y (en) * | 2008-08-07 | 2009-06-10 | 浙江九隆机械有限公司 | Multiheaded numerically controlled drilling machine |
| CN204711261U (en) * | 2015-05-29 | 2015-10-21 | 上虞市思纳克热流道有限公司 | Bull puncher |
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| CN108942235A (en) * | 2018-08-07 | 2018-12-07 | 浙江金鑫五金制造有限公司 | A kind of multifunctional hole-drilling tapping integrated machine and control method |
| WO2021013678A1 (en) * | 2019-07-23 | 2021-01-28 | Tbt Tiefbohrtechnik Gmbh + Co | Deep drilling machine |
| CN216801779U (en) * | 2022-01-28 | 2022-06-24 | 浙江合诺机械有限公司 | Three-head horizontal perforating machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201253695Y (en) * | 2008-08-07 | 2009-06-10 | 浙江九隆机械有限公司 | Multiheaded numerically controlled drilling machine |
| CN204711261U (en) * | 2015-05-29 | 2015-10-21 | 上虞市思纳克热流道有限公司 | Bull puncher |
| CN208147325U (en) * | 2018-03-17 | 2018-11-27 | 泉州越力自动化设备有限公司 | A kind of linear type double-station combination drilling and milling machine |
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| WO2021013678A1 (en) * | 2019-07-23 | 2021-01-28 | Tbt Tiefbohrtechnik Gmbh + Co | Deep drilling machine |
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