CN114508188A - Assembled wall and mounting process thereof - Google Patents

Assembled wall and mounting process thereof Download PDF

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Publication number
CN114508188A
CN114508188A CN202210299961.1A CN202210299961A CN114508188A CN 114508188 A CN114508188 A CN 114508188A CN 202210299961 A CN202210299961 A CN 202210299961A CN 114508188 A CN114508188 A CN 114508188A
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CN
China
Prior art keywords
prefabricated
installation
wall body
wall
template
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Pending
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CN202210299961.1A
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Chinese (zh)
Inventor
张霞
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Chengdu Magic Building Technology Co ltd
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Chengdu Magic Building Technology Co ltd
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Publication of CN114508188A publication Critical patent/CN114508188A/en
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • E04B1/043—Connections specially adapted therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78—Heat insulating elements
    • E04B1/80—Heat insulating elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E04B1/941—Building elements specially adapted therefor
    • E04B1/942—Building elements specially adapted therefor slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/64—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of concrete
    • E04B2/68—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of concrete made by filling-up wall cavities
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
    • E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
    • E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses an assembled wall and an installation process thereof, and relates to the technical field of civil engineering construction. The assembly type wall body and the installation process thereof solve the problems of large self weight and difficult space limitation in position of the prefabricated wall panel; the template does not need to be brushed with a release agent; the problem of cracking at each interface of the wall body after pouring and forming is solved, and the service life is long; the potential safety hazard of the external insulation board is effectively solved; the water heating electric pre-buried type has the advantages of easy operation, high work efficiency and reliable quality.

Description

Assembled wall and mounting process thereof
Technical Field
The invention relates to the technical field of civil engineering construction, in particular to an assembled wall and an installation process thereof.
Background
In order to meet market demands, the state perfects the standard specification of the assembly type building, advances integrated design, industrial production, assembly construction and integrated decoration, supports the perfection of varieties and specifications of component part production enterprises, guides the enterprises to research and develop applicable technologies, equipment and machines, improves the application proportion of the assembly type building materials and promotes the modernization of the construction mode.
In addition, the single product is heavy, large in size, difficult in space limitation in place, the prefabricated components need to be brushed with a release agent when in use, the prefabricated components need to be installed and embedded with a rear slot, the price is high, and the like, and the application and development of the prefabricated wall body are also seriously influenced.
Disclosure of Invention
The invention aims to: aiming at the existing problems, the invention provides an assembly type wall body and an installation process thereof, which solve the problems of great self weight and difficult space limitation in position of a prefabricated wall plate; the template does not need to be brushed with a release agent; the problem of cracking at each interface of the wall body after pouring and forming is solved, and the service life is long; the potential safety hazard of the external insulation board is effectively solved; the water heating electric pre-buried type has the advantages of easy operation, high work efficiency and reliable quality.
The technical scheme adopted by the invention is as follows:
an assembled wall body comprises an assembly part, a prefabricated wall board and a template; the assembly part is provided with an installation part directly acting on an installation base surface and connecting parts directly acting on the prefabricated wall panel, and the paired connecting parts are arranged on two opposite sides of the installation part; the plurality of assembling parts are arranged along the length direction of the wall surface, the plurality of prefabricated wallboards are matched with the corresponding connecting parts, and two opposite prefabricated base surfaces are formed on two sides of the mounting part; the templates are arranged on the outer surfaces of the two adjacent prefabricated wallboards, the templates of the two prefabricated base surfaces are arranged oppositely, and the two opposite templates are abutted to the prefabricated wallboards through the counter-pulling pieces.
Due to the adoption of the technical scheme, the keel of the wall body is formed in a mode that the assembly part is matched with the prefabricated wall board, so that the problems of great weight and difficult positioning due to space limitation of the prefabricated wall board are solved; the thickness of the wall body can be controlled by the width of the mounting part; the template can be made of plastics, and after the wall body is poured, the detachable counter-pulling piece is directly detached, so that cyclic utilization is realized, and a release agent is not required to be brushed; the problem of cracking of each interface of the wall body after casting forming is solved, and the service life is long; template scale processing need not to cut, punch, nail, and the installation is convenient.
Further, still include the adaptor, the adaptor is equipped with the adaptation portion and acts on the assembly portion of prefabricated wallboard, the width of adaptation portion matches with the width of installation department, and is pairwise the both sides that the adaptation portion is relative are located to assembly portion to be connected with the prefabricated base face that corresponds respectively, the terminal surface of adaptation portion and prefabricated wallboard flushes, be connected with prefabricated lintel or prefabricated end plate in the adaptation portion, prefabricated lintel and prefabricated end plate width and the interval between the two prefabricated base faces match.
By adopting the technical scheme, the working condition standardization of the free end and the hole opening of the wall body can be realized by matching the adaptor with the prefabricated lintel or the prefabricated end plate.
Furthermore, a plurality of heat insulation plates are arranged between the two opposite prefabricated wall boards, and intervals are arranged between the heat insulation plates in the same vertical direction and between the heat insulation plates and the installation base surface, so that a bin filling beam is formed; intervals are arranged among the heat insulation boards in the same horizontal direction and between the heat insulation boards and the installation base surface, and a bin filling column is formed; the bin filling beams and the bin filling columns are arranged in a staggered mode to form a grouting channel for flowing of pouring media.
By adopting the technical scheme, the heat-insulating plate arranged between the prefabricated wallboards realizes the full-system heat insulation of the wall body, is more energy-saving and environment-friendly, and simultaneously improves the fire-proof grade to A grade, thereby effectively solving the potential safety hazard of the externally-hung heat-insulating plate; the integrity, safety, heat preservation, sound insulation, moisture protection, water resistance, fire resistance and other performances of the finished product and the durability are effectively ensured by a grouting channel pouring processing mode.
Furthermore, a plurality of horizontal lacing wires are arranged between two opposite prefabricated base planes along the length direction, the horizontal lacing wires are connected with the prefabricated wall boards through connecting pieces, two ends of each connecting piece are respectively connected with the two prefabricated base planes, the middle part of each connecting piece is connected with the horizontal lacing wires, and the connecting pieces are mutually matched to limit the horizontal lacing wires at the position of the filling beam.
Due to the adoption of the technical scheme, the integrity of the wall body is improved.
Further, the prefabricated wall board is internally provided with an anti-cracking structure.
Due to the adoption of the technical scheme, the overall strength of the wall body can be effectively improved.
Furthermore, a water heating electric embedded layer is arranged between the two prefabricated base planes.
By adopting the technical scheme, the water heating electric pre-buried structure can be installed after the prefabricated wall plate on one side is installed, and then the prefabricated wall plate on the other side is installed, so that the water heating electric pre-buried structure is arranged in front, and the water heating electric pre-buried structure has the advantages of easiness in operation, high work efficiency and reliable quality.
Correspondingly, the invention also discloses an assembly type wall body installation process, which comprises the following steps:
assembly installation: measuring and paying off on the installation base surface, and fixing the installation part of the assembly part on the installation base surface along a line;
and (3) mounting of the prefabricated wall board: connecting the prefabricated wall board with the connecting part on one side of the installation part, installing a heat insulation board and/or a water heating electric embedded part at the prefabricated wall board, and connecting the prefabricated wall board with the connecting part on the other side of the installation part to form two opposite prefabricated base planes;
template installation: arranging formworks between two adjacent prefabricated wallboards, and connecting the formworks of the two prefabricated base surfaces by using a counter-pull piece to connect the formworks to the prefabricated wallboards;
pouring a wall body: pouring a pouring medium into a pouring area formed by the two prefabricated base planes and the template, and forming a wall body after the pouring medium is solidified;
removing the template: and (4) detaching the counter-pulling piece and the template, wherein the template can be recycled.
Furthermore, in the prefabricated wall panel installation step, a plurality of heat insulation plates are arranged in the same vertical direction, and spaces are formed among the heat insulation plates in the same vertical direction and between the heat insulation plates and the installation base surface at intervals, so that a bin filling beam is formed; a plurality of heat insulation plates are arranged in the same horizontal direction, spaces are formed among the heat insulation plates in the same horizontal direction and between the heat insulation plates and an installation base surface, bin filling columns are formed, and bin filling beams and the bin filling columns are arranged in a staggered mode to form grouting channels; in the step of pouring the wall body, the pouring medium flows along the grouting channel and is distributed in the whole pouring area.
Furthermore, in the prefabricated wallboard installation step, after the heat insulation boards are installed, the connecting pieces are arranged on the bin filling beam, and the horizontal lacing wires are installed in the middle of the connecting pieces.
Furthermore, in the prefabricated wall panel installation step, after the prefabricated wall panel on the other side is installed, the adapter is installed between the two opposite prefabricated wall panels according to the construction requirement, and the prefabricated lintel or the prefabricated end plate is connected through the adapter.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the invention solves the problems of great self weight and difficult space limitation in position of the prefabricated wall panel.
2. The invention can control the thickness of the wall body through the width of the mounting part.
3. According to the invention, after the wall body is poured, the template can be directly detached by detaching the counter-pulling piece, so that the cyclic utilization is realized, and a release agent is not required to be brushed.
4. The wall body formed by pouring does not crack at each interface, and the service life is long.
5. The invention can realize the standardization of the working conditions of the free end and the opening of the wall body.
6. The heat insulation board arranged between the prefabricated wallboards realizes the whole-system heat insulation of the wall body, is more energy-saving and environment-friendly, improves the fire-proof grade to A grade, and effectively solves the potential safety hazard of the externally-hung heat insulation board.
7. The invention effectively ensures the integrity, safety, heat preservation, sound insulation, moisture protection, water resistance, fire resistance and other performances and durability of the finished product through a grouting channel pouring treatment mode.
8. The invention has the advantages of easy operation, high work efficiency and reliable quality.
Drawings
FIG. 1 is a schematic view of the construction of the fitting;
FIG. 2 is a schematic structural view of an adapter;
FIG. 3 is a schematic structural view of a prefabricated wall panel;
FIG. 4 is a schematic view of the fitting in conjunction with a prefabricated wall panel;
FIG. 5 is a schematic view of the structure of the adaptor in cooperation with the precast lintel;
FIG. 6 is a schematic view of the structure of the adaptor fitting engaged with the prefabricated end plate;
FIG. 7 is a schematic view of the installation of pre-buried water heating and electric insulation boards;
FIG. 8 is a schematic view of the wall construction after installation;
FIG. 9 is a cross-sectional view taken in relation to FIG. 8A-A;
FIG. 10 is a cross-sectional view taken in relation to FIG. 8B-B;
FIG. 11 is a schematic view of the formwork installation;
FIG. 12 is a side sectional view of the form installation;
FIG. 13 is a schematic structural view of the wall after formwork removal is completed in pouring;
fig. 14 is a schematic view of the entire structure.
The labels in the figure are: 1-assembly piece, 101-installation part, 102-connection part, 2-prefabricated wall board, 201-anti-cracking structure, 3-prefabricated lintel, 4-prefabricated end plate, 5-insulation board, 6-water heating and electricity pre-embedded, 7-horizontal tie bar, 8-bin filling column, 9-bin filling beam, 10-template, 11-counter-pulling piece, 12-pouring medium, 13-adapter piece, 1301-adapter part, 1302-assembly part and 14-connecting piece.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
An assembled wall, as shown in fig. 1-14, includes an assembly 1, prefabricated wall panels 2 and a formwork 10; the assembly part 1 is provided with an installation part 101 directly acting on an installation base surface and connecting parts 102 directly acting on the prefabricated wall panel 2, and the paired connecting parts 102 are arranged on two opposite sides of the installation part 101; the assembly parts 1 are arranged along the length direction of the wall surface, the prefabricated wall boards 2 are matched with the corresponding connecting parts 102, and two opposite prefabricated base surfaces are formed on two sides of the mounting part 101; the template 10 is arranged on the outer surface of two adjacent prefabricated wallboards 2, the templates 10 of two prefabricated base surfaces are arranged oppositely, a plurality of connecting holes are arranged on the template 10, the connecting holes are matched with the oppositely-pulling pieces 11, and the two opposite templates 10 are abutted to the prefabricated wallboards 2 through the oppositely-pulling pieces 11. Specifically, the keel of the wall body is formed in a mode that the assembly parts 1 are matched with the prefabricated wall boards 2, and the problems that the prefabricated wall boards 2 are heavy in self and difficult to place due to space limitation are solved; the thickness of the wall body can be controlled by the width of the mounting part 101; the template 10 can be made of plastics, and after the wall body is poured, the detachable counter-pulling piece 11 is directly detached for recycling without brushing a release agent; the problem of cracking of each interface of the wall body after casting forming is solved, and the service life is long; template 10 scale processing need not to cut, punch, nail, and it is convenient to install.
Still include adaptor 13, adaptor 13 is equipped with switching portion 1301 and acts on prefabricated wallboard 2's assembly portion 1302, the width of switching portion 1301 matches with the width of installation department 101, and is pairwise the relative both sides of switching portion 1301 are located to assembly portion 1302 to be connected with the prefabricated base plane that corresponds respectively, switching portion 1301 flushes with prefabricated wallboard 2's terminal surface, be connected with prefabricated lintel 3 or prefabricated end plate 4 on the switching portion 1301, prefabricated lintel 3 and prefabricated end plate 4 width and the interval between the two prefabricated base planes match. Specifically, the adapter 13 is matched with the prefabricated lintel 3 or the prefabricated end plate 4, so that the working condition standardization of the free end and the hole opening of the wall body can be realized. Preferably, prefabricated wall panels 2, prefabricated lintels 3 and prefabricated end panels 4 include, but are not limited to, prestressed concrete panels, calcium silicate panels, cement panels and the like.
A plurality of heat insulation plates 5 are arranged between the two opposite prefabricated wall boards 2, and spaces are formed between the heat insulation plates 5 in the same vertical direction and between the heat insulation plates 5 and the installation base surface at intervals to form a cabin filling beam 9; spaces are arranged among the heat insulation boards 5 in the same horizontal direction and between the heat insulation boards 5 and the installation base surface at intervals, and a bin filling column 8 is formed; the bin filling beams 9 and the bin filling columns 8 are arranged in a staggered mode to form a grouting channel for flowing of pouring media 12. Specifically, the heat insulation plates 5 arranged between the prefabricated wall boards 2 realize the complete heat insulation of the wall body, are more energy-saving and environment-friendly, and simultaneously improve the fire-proof grade to be A grade, so that the potential safety hazard of the externally-hung heat insulation plate is effectively solved, preferably, the heat insulation plates 5 comprise but are not limited to extruded sheets, phenol sheets and the like, and the heat insulation plates 5 made of other materials also can be considered to fall into the protection range of the invention; the pouring medium 12 is preferably light concrete, the light concrete includes but is not limited to gypsum-based concrete, polyphenyl granule concrete, ceramsite concrete and the like, and the integrity, safety, heat preservation, sound insulation, moisture resistance, water resistance, fire resistance and other performances and durability of the finished product are effectively ensured by matching with a grouting channel pouring treatment mode; the waterproof mortar with the height of 50-150 mm is poured at the bottom of the pouring area, then the light concrete is poured, the waterproof, moistureproof and impermeability performance of the wall body can be improved, and when the pouring medium 12 is common concrete and mortar, a waterproof mortar layer does not need to be arranged, and the wall body can be directly poured. A plurality of horizontal lacing wires 7 are arranged between two opposite prefabricated base surfaces along the length direction, the horizontal lacing wires 7 are connected with the prefabricated wall panels 2 through connecting pieces 14, two ends of each connecting piece 14 are respectively connected with the two prefabricated base surfaces, the middle part of each connecting piece is connected with the horizontal lacing wires 7, and the connecting pieces 14 are matched with each other to limit the horizontal lacing wires 7 to be positioned at the position of the filling beam 9. Particularly, the horizontal lacing wires 7 are arranged, so that the integrity of the wall body can be effectively improved.
The prefabricated wall panel 2 is internally provided with an anti-crack structure 201, the anti-crack structure 201 includes, but is not limited to, reinforcing steel bars, reinforcing mesh, and the like, and the rest of the anti-crack structures 201 capable of effectively improving the overall strength of the prefabricated wall panel 2 are all considered to fall within the protection scope of the present invention. Besides, the prefabricated lintel 3 and the prefabricated end plate 4 may also be provided internally with the same crack resistant structure 201 as the prefabricated wall panel 2.
And a water heating electric embedded layer 6 is arranged between the two prefabricated base planes. Specifically, the water heating electric embedded 6 can be installed after the prefabricated wall plate 2 on one side is installed, and then the prefabricated wall plate 2 on the other side is installed, so that the water heating electric embedded 6 is arranged in front, and the water heating electric embedded type water heater has the advantages of easiness in operation, high work efficiency and reliable quality.
Example 2
Example 2 is a further modification to example 1; further explaining, the same components are not repeated herein, and as shown in fig. 1 to 14, the intervals between two adjacent prefabricated wall panels 2 are equal in size, the intervals between two adjacent insulation boards 5 are greater than the intervals between two adjacent prefabricated wall panels 2, and a bin filling column 8 with a cross-shaped cross section is formed between each prefabricated wall panel 2 and each insulation board 5.
Example 3
An assembly wall installation process, as shown in fig. 1-14, comprising the steps of:
assembly installation: measuring and paying off on the installation base surface, and fixing the installation part 101 of the assembly part 1 on the installation base surface along a line;
and (3) mounting of the prefabricated wall board: connecting the prefabricated wall panel 2 with the connecting part 102 on one side of the installation part 101, installing the heat insulation board 5 and/or the water heating electricity embedded 6 at the prefabricated wall panel 2, and connecting the prefabricated wall panel 2 with the connecting part 102 on the other side of the installation part 101 to form two opposite prefabricated base planes;
installing a template: arranging a template 10 between two adjacent prefabricated wall boards 2, and connecting the templates 10 of two prefabricated base surfaces by using a counter-pull piece 11 to ensure that the templates 10 are connected with the prefabricated wall boards 2;
pouring a wall body: pouring a pouring medium 12 into a pouring area formed by the two prefabricated base planes and the template 10, and forming a wall body after the pouring medium 12 is solidified;
removing the template: and (3) removing the counter-pulling piece 11 and the template 10, wherein the template 10 can be recycled.
In the prefabricated wall board mounting step, a plurality of heat insulation boards 5 are arranged in the same vertical direction, and spaces are formed among the heat insulation boards 5 in the same vertical direction and between the heat insulation boards 5 and a mounting base surface at intervals, so that a bin filling beam 9 is formed; a plurality of heat insulation plates 5 are arranged in the same horizontal direction, spaces are formed among the heat insulation plates 5 in the same horizontal direction and between the heat insulation plates 5 and an installation base surface, and a filling column 8 is formed, and a filling beam 9 and the filling column 8 are arranged in a staggered mode to form a grouting channel; in the wall casting step, the casting medium 12 flows along the casting channel and spreads over the entire casting area.
In the prefabricated wall board installation step, after the thermal insulation board 5 is installed, a plurality of connecting pieces 14 are arranged on the bin filling beam 9, and the horizontal lacing wires 7 are installed in the middle of the connecting pieces 14.
In the prefabricated wall panel installation step, after the prefabricated wall panel 2 on the other side is installed, the adapter 13 is installed between the two opposite prefabricated wall panels 2 according to the construction requirement, and the prefabricated lintel 3 or the prefabricated end plate 4 is connected through the adapter 13.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to aid in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims (10)

1. An assembled wall body is characterized by comprising an assembly part (1), a prefabricated wall board (2) and a template (10); the assembly part (1) is provided with an installation part (101) directly acting on an installation base surface and connecting parts (102) directly acting on the prefabricated wall panel (2), and the paired connecting parts (102) are arranged on two opposite sides of the installation part (101); the assembling parts (1) are arranged along the length direction of the wall surface, the prefabricated wall boards (2) are matched with the corresponding connecting parts (102), and two opposite prefabricated base surfaces are formed on two sides of the mounting part (101); the outer surface of two adjacent prefabricated wallboard (2) is located in template (10), and template (10) of two prefabricated basal planes sets up relatively, and through drawing piece (11) butt in prefabricated wallboard (2) between two relative templates (10).
2. The assembled wall body according to claim 1, further comprising an adapter (13), wherein the adapter (13) is provided with an adapter part (1301) and an assembly part (1302) acting on the prefabricated wall panel (2), the width of the adapter part (1301) is matched with that of the installation part (101), the paired assembly parts (1302) are arranged on two opposite sides of the adapter part (1301) and are respectively connected with corresponding prefabricated base planes, the adapter part (1301) is flush with the end face of the prefabricated wall panel (2), a prefabricated lintel (3) or a prefabricated end plate (4) is connected onto the adapter part (1301), and the widths of the prefabricated lintel (3) and the prefabricated end plate (4) are matched with the distance between the two prefabricated base planes.
3. The assembled wall body according to claim 1 or 2, wherein a plurality of heat insulation boards (5) are arranged between two opposite prefabricated wall boards (2), and spaces are arranged between the heat insulation boards (5) in the same vertical direction and between the heat insulation boards (5) and an installation base surface to form a filling beam (9); intervals are arranged among the heat insulation boards (5) in the same horizontal direction and between the heat insulation boards (5) and the installation base surface, and bin filling columns (8) are formed; the bin filling beams (9) and the bin filling columns (8) are arranged in a staggered mode to form a grouting channel for pouring media (12) to flow.
4. An assembled wall body according to claim 3, wherein a plurality of horizontal tie bars (7) are arranged between the two opposite prefabricated base surfaces along the length direction, the horizontal tie bars (7) are connected with the prefabricated wall panels (2) through connecting pieces (14), two ends of each connecting piece (14) are respectively connected with the two prefabricated base surfaces, the middle part of each connecting piece is connected with the horizontal tie bars (7), and the connecting pieces (14) are matched with each other to limit the horizontal tie bars (7) at the position of the filling beam (9).
5. Assembled wall according to claim 1, 2 or 4, characterized in that the prefabricated wall panels (2) are provided internally with crack resistant structures (201).
6. An assembly type wall body as claimed in claim 1, 2 or 4, wherein a water heating electric embedded fastener (6) is arranged between the two prefabricated base surfaces.
7. An assembly type wall body installation process is characterized by comprising the following steps:
assembly installation: measuring and paying off on the installation base surface, and fixing the installation part (101) of the assembly part (1) on the installation base surface along a line;
and (3) mounting of the prefabricated wall board: connecting the prefabricated wall panel (2) with a connecting part (102) on one side of an installation part (101), installing a heat-insulating plate (5) and/or a water heating electric embedded part (6) at the prefabricated wall panel (2), and connecting the prefabricated wall panel (2) with the connecting part (102) on the other side of the installation part (101) to form two opposite prefabricated base planes;
installing a template: arranging a template (10) between two adjacent prefabricated wallboards (2), and connecting the templates (10) of two prefabricated base surfaces by using a counter-pull piece (11) to connect the templates (10) to the prefabricated wallboards (2);
pouring a wall body: pouring media (12) are poured into a pouring area formed by the two prefabricated base surfaces and the template (10), and a wall body is formed after the pouring media (12) are solidified;
removing the template: the counter-pulling piece (11) is removed, the template (10) is removed, and the template (10) can be recycled.
8. An assembly type wall body installation process according to claim 7, wherein in the prefabricated wall panel installation step, a plurality of insulation boards (5) are arranged in the same vertical direction, and spaces are formed among the insulation boards (5) in the same vertical direction and between the insulation boards (5) and an installation base surface, and a bin filling beam (9) is formed; a plurality of heat insulation plates (5) are arranged in the same horizontal direction, spaces are formed among the heat insulation plates (5) in the same horizontal direction and between the heat insulation plates (5) and an installation base surface, bin filling columns (8) are formed, and bin filling beams (9) and the bin filling columns (8) are arranged in a staggered mode to form a grouting channel; in the wall pouring step, a pouring medium (12) flows along the grouting channel and is distributed in the whole pouring area.
9. An assembly type wall body installation process according to claim 8, wherein in the prefabricated wall panel installation step, after the insulation boards (5) are installed, a plurality of connecting pieces (14) are arranged on the filling beam (9), and the horizontal tie bars (7) are installed in the middle of the connecting pieces (14).
10. An assembly type wall body installation process according to claim 7, characterized in that in the prefabricated wall body installation step, after the prefabricated wall body (2) on the other side is installed, an adapter (13) is installed between the two opposite prefabricated wall bodies (2) according to construction requirements, and the prefabricated lintel (3) or the prefabricated end plate (4) is connected through the adapter (13).
CN202210299961.1A 2022-03-14 2022-03-25 Assembled wall and mounting process thereof Pending CN114508188A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2022102465667 2022-03-14
CN202210246566 2022-03-14

Publications (1)

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CN114508188A true CN114508188A (en) 2022-05-17

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CN202210299961.1A Pending CN114508188A (en) 2022-03-14 2022-03-25 Assembled wall and mounting process thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116498153A (en) * 2023-06-28 2023-07-28 中铁城建集团第一工程有限公司 Component hoisting guiding device for accurately positioning embedded dowel bars of prefabricated wall body

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116498153A (en) * 2023-06-28 2023-07-28 中铁城建集团第一工程有限公司 Component hoisting guiding device for accurately positioning embedded dowel bars of prefabricated wall body
CN116498153B (en) * 2023-06-28 2023-08-29 中铁城建集团第一工程有限公司 Component hoisting guiding device for accurately positioning embedded dowel bars of prefabricated wall body

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